CN110744695B - Artificial stone plate production system - Google Patents
Artificial stone plate production system Download PDFInfo
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- CN110744695B CN110744695B CN201911247519.9A CN201911247519A CN110744695B CN 110744695 B CN110744695 B CN 110744695B CN 201911247519 A CN201911247519 A CN 201911247519A CN 110744695 B CN110744695 B CN 110744695B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000002969 artificial stone Substances 0.000 title claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 107
- 239000000843 powder Substances 0.000 claims abstract description 107
- 239000000463 material Substances 0.000 claims abstract description 89
- 238000007599 discharging Methods 0.000 claims abstract description 35
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 230000007306 turnover Effects 0.000 claims abstract description 9
- 239000004575 stone Substances 0.000 claims description 54
- 238000004513 sizing Methods 0.000 claims description 35
- 238000002360 preparation method Methods 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 30
- 238000005507 spraying Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 22
- 239000002994 raw material Substances 0.000 claims description 19
- 238000002156 mixing Methods 0.000 claims description 16
- 239000000428 dust Substances 0.000 claims description 14
- 239000011344 liquid material Substances 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- 238000009700 powder processing Methods 0.000 claims description 6
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 241000252254 Catostomidae Species 0.000 claims 1
- 238000001035 drying Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 6
- 238000004804 winding Methods 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention relates to an artificial stone plate production system which comprises a stirring system, a pouring system, a powder treatment system, a cutting system, a turnover system and a material moving system, wherein the stirring system, the pouring system, the powder treatment system, the cutting system, the turnover system and the material moving system are sequentially used for completing the procedures of stirring, pouring, drying, cutting, discharging and the like.
Description
Technical Field
The invention relates to the stone plate processing industry, which is mainly applicable to an artificial stone plate production system.
Background
The processing of artificial stone board still is in artifical reinforced, blank stage in the present market, and the stone board precision of producing is not enough to waste time and energy, the wasting of resources that causes is more serious.
Disclosure of Invention
The invention aims to provide the artificial stone plate production system which integrates the working procedures of stirring, pouring, drying, cutting, discharging and the like, effectively improves the production efficiency, and has better quality and precision of the processed stone plate and lower resource waste.
The technical scheme of the invention is as follows:
The system comprises a stirring system, a pouring system, a powder processing system, a cutting system and a material moving system, wherein the stirring system comprises a liquid material box, a feeding pump, a sizing material preparation tank, a discharging tank and a raw material conveying pump, the liquid material box is connected with the sizing material preparation tank through a conveying pipeline sequentially connected with the feeding pump and the feeding valve, the sizing material preparation tank is provided with a first stirrer, the upper end of the sizing material preparation tank is provided with a batching input port, the discharging of the sizing material preparation tank is connected with the sizing material preparation tank through a conveying pipeline sequentially provided with a discharging pump and a discharging valve, the sizing material preparation tank is provided with a second stirrer, the upper end of the sizing material preparation tank is provided with a powder input port, the discharging valve is arranged at the bottom of the sizing material preparation tank and is connected with the discharging tank, the discharging tank is provided with a third stirrer, the bottom of the discharging tank is provided with a flow control valve and is connected with a raw material conveying pipe, the front end of the raw material conveying pipe is provided with the raw material conveying pump, and the rear end of the raw material conveying pipe is connected with the pouring system;
The pouring system comprises a pouring conveying pump, a mixing cavity, a base, a curing agent box, a pouring conveying pipe, a pouring platform, a pouring head moving device, a heating device, a conveying belt and a conveying belt reel, wherein the pouring head moving device and the heating device are sequentially arranged on the pouring platform;
the powder treatment system is arranged at the rear end of the pouring system and comprises a powder treatment platform, a powder spraying device and a powder absorbing device, the powder treatment platform is connected with the pouring platform in rear and is sequentially provided with the powder spraying device and the powder absorbing device, the powder spraying device comprises a powder spraying body, a powder throwing box and a vibration motor, the powder spraying body is arranged on the powder treatment platform and is provided with a plate outlet through which a stone plate can pass, the powder throwing box and the vibration motor are arranged at the upper end of the powder body, the powder throwing box is connected with a powder spraying cavity in the powder spraying body, and the bottom of the powder spraying cavity is provided with a powder outlet; the dust suction device comprises a dust suction bracket and a dust collector, wherein the dust collector is used for performing dust suction operation on a stone plate passing through the dust suction bracket by installing a dust collection pipeline on the dust suction bracket and downwards arranging the dust collection pipeline opening;
The rear of the powder treatment system is connected with the cutting system, the cutting system comprises a cutting platform, a cutting base, a motor seat, a motor supporting plate, a cutting motor, a cylinder bracket, a cutting piece, a first cylinder and a second cylinder, the cutting platform is connected with the powder treatment platform, cutting rails are arranged on the front side and the rear side of the cutting platform, limit blocks are arranged at the two ends of the cutting rails, limit switches are arranged on the limit blocks, the cutting base is arranged on the cutting rails, connecting plates are arranged on the front side and the rear side of the cutting base, the head of a piston rod of the first cylinder is fixedly connected with the connecting plates, and the moving speed of the piston rod of the first cylinder is the same as that of a stone plate;
Install screw rod and motor cabinet track in the cutting base, the motor cabinet connect soon on the screw rod and with motor cabinet track cooperation, be equipped with the cylinder support on the motor cabinet, the second cylinder upper end is articulated with the cylinder support, the second cylinder lower extreme is articulated with the one end of motor support board, the motor support board other end is articulated with the motor cabinet, cutting motor fixed mounting is in the motor support board, cutting motor is connected with the cutting piece and cutting piece externally mounted has protective housing, the sensor support is still installed at the cutting base rear portion, install detection sensor on the sensor support. The cutting system is connected with the overturning system, the overturning system comprises a rotating device, a rotating motor, rollers, roller brackets, a supporting seat, a first gear, a second gear and a rotating shaft, the roller brackets are arranged on the front side and the rear side of the supporting seat, the rollers are arranged on the roller brackets through roller shafts, a fixed bracket is arranged between the roller brackets on the two sides, and the height of the fixed bracket is lower than that of the roller brackets; the rotating device comprises a guide roller bracket, a clamping cylinder and rotating wheels, wherein the guide roller bracket is arranged between the rotating wheels at the front end and the rear end of the rotating device, an upper layer of guide roller and a lower layer of guide roller are arranged on the guide roller bracket, the rotating wheels are arranged on the roller bracket and are in contact with the rollers, the lowest points of the rotating wheels are embedded in the fixed bracket, and the clamping cylinders capable of clamping stone plates are further arranged at the upper end and the lower end of the guide roller bracket;
The rotating motor is arranged on the motor base and is connected with the rotating shaft, two first gears are arranged on the rotating shaft and can be meshed with two second gears arranged on the roller support close to one side of the rotating shaft, and the second gears are fixedly connected with the roller shaft;
The turnover system is connected with a material moving system, the material moving system comprises a material moving platform and a material moving device, the material moving device comprises a material moving frame and a material moving cylinder, a sucker is arranged at the head of a piston rod of the material moving cylinder, and the material moving cylinder is hung on moving rails arranged on the front side and the rear side of the material moving frame;
Rotatable guide rollers are arranged on the powder treatment platform, the cutting platform and the material moving platform.
Further the pouring head mobile device includes solid fixed ring, pouring motor, pouring screw rod, outer box, and outer box is fixed on pouring platform, and pouring motor one end is fixed at outer box rear end, and pouring motor other end connection pouring screw rod is fixed at outer box front end, gu fixed ring and follower fixed connection and follower connect soon on the screw rod, and the pouring head is connected with gu fixed ring.
The film winding shafts are arranged on the outer sides of the conveying belt winding shafts at the front end and the rear end of the pouring platform, the film winding shaft at one end is wound with a film and is covered on the outside of the conveying belt, the film winding shaft at the other end is wound with a head end of the film, and the film winding shaft at the rear end of the pouring platform is connected with the conveying belt winding shaft through a chain wheel and a chain for transmission.
The upper end of the further mixing cavity is provided with an observation window for checking the mixing condition.
Still be equipped with high detection device on the further pouring platform, high detection device installs between pouring head mobile device and heating device, high detection device is including detecting support and detection scale, the detection scale is equipped with the spout and passes through the bolt to be installed on detecting support.
The upper end of the further cutting base is provided with a position sensor which can monitor the position of the motor base.
According to the invention, the stirring system, the pouring system, the powder treatment system, the cutting system, the overturning system and the material moving system are integrally connected, so that the production efficiency is higher and much manpower is reduced.
The pouring system firstly pumps liquid materials into a sizing material preparation tank and places other ingredients through an ingredient feeding port, the sizing material is pumped into the sizing material preparation tank after the completion of stirring by a first stirrer, the powder ingredients are fed into the powder feeding port and stirred into required sizing materials, then the sizing materials are pumped into a discharge tank, a flow control valve is arranged below the discharge tank, the pouring flow can be adjusted according to the thickness of a required stone plate, the discharge tank lower end discharge is connected with a mixing cavity through a raw material conveying pipe, the mixing cavity is also connected with a curing agent tank, thereby a proper amount of curing agent is added into the sizing material and the mixed sizing material is pumped into the pouring conveying pipe through a pouring conveying pump, a pouring head of the pouring conveying pipe is connected onto a pouring head moving device, the pouring head can realize reciprocating movement through a pouring screw in the pouring head moving device, the reciprocating movement drives the pouring head to finish pouring stone plates with certain widths, the stone plates with different widths are poured through a pouring screw driving pouring head stroke control, a conveying belt is arranged on the pouring platform, a layer of film is covered outside the conveying belt, the stone plate adhesion preventing conveying belt can be well, the pouring belt is prevented from being polluted in the conveying process, the bottom surface can be further improved, the thickness of the pouring belt can be further improved, the thickness can be detected when the sliding groove is required to be detected, the thickness can be detected, the sliding groove is not to be detected, and the thickness can be detected, and the sliding groove can be detected when the thickness can be detected, and the thickness can be well, and the thickness can be detected, and the thickness can be well The thickness of the stone plate is adjusted by the reciprocating speed of the casting head; the poured stone plate enters the heating box arranged at the rear end through the height detection device, and the heating pipe is arranged in the heating box to dry the stone plate so as to accelerate solidification of the stone plate.
The pouring platform is connected with the powder treatment platform, the powder treatment platform is sequentially provided with a powder scattering device and a powder sucking device, the powder scattering device uniformly sprays powder on the stone plate through a vibration motor, the drying and solidification of the stone plate are further accelerated, and the powder sucking device arranged later sucks redundant powder on the stone plate and prevents polluted air.
The powder treatment is finished, the powder treatment enters a cutting system, the powder treatment platform is connected with a cutting platform, cutting tracks are arranged on the front side and the rear side of the cutting platform, a cutting base is arranged on the cutting track along the direction perpendicular to the cutting tracks and matched with the cutting tracks, limiting blocks are arranged at the front end and the rear end of the cutting track, limit switches are arranged on the limiting blocks, connecting plates are arranged at the two ends of the cutting base and fixedly connected with first cylinder piston rods of first cylinders arranged on the front side and the rear side of the cutting platform, a screw rod and a motor seat track are arranged in the cutting base, the motor seat is screwed on the screw rod and matched with the motor seat track, a cylinder support and a motor support plate are arranged on the motor seat, a second cylinder is arranged in the cylinder support, one end of the second cylinder is hinged with one end of the cylinder support, the other end of the motor support plate is hinged with one end of the motor support plate, the motor support plate is provided with a cutting motor which is connected with a cutting piece, the cutting platform is provided with a guide roller, the stone slab after powder treatment is conveyed to the cutting platform, when the stone slab is conveyed and corresponds to a detection sensor, a cutting signal is obtained, the second cylinder descends to enable the motor support plate to descend so as to enable the cutting piece to descend to a cutting position, meanwhile, as the stone slab always moves on the guide roller, the cutting base moves on a cutting track along with the moving direction of the stone slab by utilizing the first cylinder, the moving speed of the stone slab is the same as the moving speed of the cutting base so as to ensure that the relative moving speed of the cutting piece in the moving direction of the stone slab is zero, the aim of cutting while conveying is achieved, a position sensor on the cutting base is used for monitoring the position of the motor base, after the position of the motor base is monitored, the second cylinder lifts the motor support plate, thereby lifting the cutting blade and signaling the cutting base and motor mount to return to the home position.
The cutting system is connected with the overturning system, the cut stone plate enters the guide roller of the lower layer of the guide roller support in the overturning device, when the upper plane of the stone plate is not smooth enough and needs to be overturned to be used as the upper plane, the clamping cylinders at the upper end and the lower end of the guide roller support act to clamp the stone plate, the rotating motor acts and is meshed with the second gear on the roller shaft by utilizing the first gear, so that the roller on the roller shaft is driven to rotate by 180 degrees by utilizing the friction force of the compression joint of the rotating wheel, after the rotation is completed, the clamping cylinders loosen the stone plate, the guide roller is driven by the motor to start rotating, the stone plate enters the material moving platform of the material moving system, the piston rods of the material moving cylinders downwards extend out of the sucking discs installed through the heads of the piston rods of the material moving cylinders to suck the stone plate, then the material moving cylinders move on the moving track, and the stone plate is sucked along the moving track to be conveyed from one side of the material moving platform to the other side and placed on the stone plate collecting platform or the collecting vehicle.
The production system integrates the working procedures of stirring, pouring, drying, cutting, discharging and the like, and automatically produces stone plates, and has high efficiency, good quality and precision.
Drawings
Fig. 1: schematic structural diagram of artificial stone plate production system;
fig. 2: a schematic diagram of a stirring system;
fig. 3: a schematic diagram of a casting system;
Fig. 4: a schematic structure of a casting head moving device;
fig. 5: a schematic structure of the height detection device;
Fig. 6: a heating device structure schematic diagram;
Fig. 7: a powder handling system schematic;
Fig. 8: a structural schematic diagram of the powdering device;
Fig. 9: a cross-sectional view of the dusting body;
Fig. 10: a left view of the cutting system;
Fig. 11: a top view of the cutting system;
FIG. 12 is a front view of the cutting system with the protective case removed;
fig. 13: turning over a left view of the system;
fig. 14: turning over a front view of the system;
fig. 15: a material moving device structure schematic diagram;
in the figure: the device comprises a stirring system 1, a pouring system 2, a powder treatment system 3, a cutting system 4, a turnover system 5 and a material moving system 6;
The stirring system 1 comprises a liquid material tank 101, a feeding pump 102, a sizing material preparation tank 103, a feeding valve 104, a discharging valve 105, a dosing inlet 106, a first stirrer 107, a discharging pump 108, a powder inlet 109, a second stirrer 110, a slurry preparation tank 111, a third stirrer 112, a discharging tank 113, a raw material conveying pump 114, a raw material conveying pipe 115, a flow control valve 116 and a discharging valve 117;
The pouring system 2 comprises a curing agent box 201, a pouring conveying pump 202, a mixing cavity 203, a conveying pipe connecting port 204, an observation window 205, a pouring conveying pipe 206, a pouring head moving device 207, a fixing ring 208, a pouring head 209, a height detecting device 210, a stone plate 211, a heating device 212, a conveying belt reel 213, a film 214, a film reel 215, a conveying belt 216, a pouring platform 217, a base 218, a pouring screw 219, an outer box 220, a driven piece 221, a pouring motor 222, a detecting scale 223, a detecting bracket 224, a heating box 225 and a heating pipe 226;
The powder processing system 3 comprises a powder input box 301, a vibration motor 302, a powder scattering body 303, a powder scattering device 304, a powder absorbing bracket 305, a dust collector 306, a powder absorbing device 307, a powder processing platform 308, a powder scattering cavity 309 and a powder outlet 310;
The cutting system 4 comprises a limiting block 401, a limit switch 402, a cutting track 403, a cutting base 404, a cutting motor 405, a cylinder bracket 406, a second cylinder 407, a motor support plate 408, a protective shell 409, a cutting blade 410, a sensor bracket 411, a detection sensor 412, a first cylinder 413, a first cylinder piston rod 414, a connecting plate 415, a screw rod 416, a motor base 417, a motor base track 418, a position sensor 419 and a cutting platform 420;
The turnover system 5 comprises a rotating motor 501, a rotating shaft 502, a roller bracket 503, a roller 504, a second gear 505, a rotating wheel 506, a clamping cylinder 507, a roller shaft 508, a guide roller bracket 509, a first gear 510, a rotating device 511, a supporting seat 512 and a fixed bracket 513;
the material moving system 6 comprises a material moving track 601, a material moving cylinder 602, a material moving bracket 603, a material moving device 604 and a material moving platform 605.
Detailed Description
The detailed description will now be made with reference to the accompanying drawings:
The artificial stone plate production system shown in fig. 1 comprises a stirring system 1, a pouring system 2, a powder treatment system 3, a cutting system 4, a turnover system 5 and a material moving system 6;
As shown in fig. 2-6: the stirring system 1 comprises a liquid material tank 101, a feeding pump 102, a sizing material preparation tank 103, a feeding valve 104, a discharging valve 105, a dosing inlet 106, a first stirrer 107, a discharging pump 108, a powder inlet 109, a second stirrer 110, a sizing material preparation tank 111, a third stirrer 112, a discharging tank 113, a raw material conveying pump 114, a raw material conveying pipe 115, a flow control valve 116 and a discharging valve 117, wherein the liquid material tank 101 is connected with the feeding inlet of the sizing material preparation tank 103 through a conveying pipeline which is sequentially connected with the feeding pump 102 and the feeding valve 105, A first stirrer 107 is arranged at the upper part of the sizing material preparation tank 103, a dosing inlet 106 is arranged at the upper part of the sizing material preparation tank 103, the discharging material of the sizing material preparation tank 103 is connected with a sizing material preparation tank through a conveying pipeline which is sequentially provided with a discharging pump 108 and a discharging valve 108, a second stirrer 110 is arranged at the upper part of the sizing material preparation tank 111, meanwhile, a powder inlet 109 is arranged at the upper end of the sizing material preparation tank 111, a discharging port at the bottom end of the sizing material preparation tank 111 is connected with a discharging valve 117 and is connected with a discharging tank 113 through a conveying pipe, a third stirrer 112 is arranged at the top of the discharging tank 113 for stirring, a flow control valve 116 is arranged at the outlet at the bottom of the discharging tank 113 and is connected with a raw material conveying pipe 115, the front end of the raw material conveying pipe 115 is provided with a raw material conveying pump 114, the rear end of the raw material conveying pipe 115 is connected with a conveying pipe connection port 204 of a mixing cavity 203, the front end of the mixing cavity 203 is connected with a pouring conveying pump 202, the rear end of the mixing cavity 203 is connected with a pouring conveying pipe 206, a curing agent box 201 pumps curing agent into the mixing cavity 203 through a hose, the upper end of the mixing cavity 203 is provided with an observation window 205 which can be used for observing the mixing condition in real time, the mixing cavity 203 is arranged on a base 218, the base 218 is arranged at the front end of a pouring platform 217, the pouring platform 217 is sequentially provided with a pouring head moving device 207 from front to back, The height detection device 210, the heating device 212, the pouring head of the pouring conveying pipe 206 is connected with the fixed ring 208 on the pouring head moving device 207, the pouring head moving device 207 is internally provided with a pouring screw 219 and a pouring motor 222, the outer box 220 is provided with the pouring motor 222, the pouring motor 222 rotationally drives the pouring screw 219 vertical to the front-back direction of the pouring platform 217, the driven piece 221 is rotationally connected with the pouring screw 219, the driven piece 221 is connected with the fixed ring 208, when the motor 222 is started, the pouring screw 219 rotates to drive the driven piece 221 to move so as to drive the pouring head 209 on the fixed ring 208 to move, The height detection device 210 is arranged behind the pouring head moving device 207, the height detection device 210 comprises a detection bracket 224 and a detection scale 223, the detection scale 223 is provided with a chute and is arranged on the detection bracket 224 by penetrating through the chute through a bolt, when stone plates with different thicknesses are required to be produced, the detection scale 223 can be moved up and down by loosening the bolt to be adjusted to the required height, when the detection scale 223 detects that the thickness of the stone plates is unsuitable, the flow control valve 116 under the material placing tank can be adjusted to adjust the thickness of the stone plates, the heating device 212 is arranged behind the height detection device 210 and comprises a heating box 225 and a heating pipe 226, The heating box 225 is installed on the pouring platform 217, the heating pipe 226 is installed inside the heating box 225 and can heat and dry the stone plate 211 passing through the heating box 225, the stone plate 211 is conveyed through the conveying belt 216, two film reels 215 are correspondingly arranged on the outer sides of conveying belt reels 213 at the front end and the rear end of the pouring platform 217 respectively, films 214 covered on the conveying belt are wound on the two film reels 215, and sprockets are arranged on any one group of film reels 215 and the conveying belt reels 213 on the pouring platform 217 and are connected together through chains, so that the film reels 215 and the conveying belt reels 213 are driven by a motor to rotate simultaneously.
As shown in fig. 7-9: the stone plate 211 enters a powder treatment platform 308 after passing through the heating device 212, the powder treatment platform 308 is connected with the pouring platform 217, the powder treatment platform 308 is provided with a guide roller driven by a motor to rotate, the powder treatment platform 308 is provided with a powder spraying device 304, the powder spraying device 304 is arranged on the powder treatment platform 308, the powder spraying device 304 comprises a powder spraying body 303, a powder throwing box 301 and a vibration motor 302, the powder spraying body 303 is arranged on the powder treatment platform 308 and is provided with a plate outlet through which the stone plate 211 can pass, the powder throwing box 301 and the vibration motor 302 are arranged at the upper end of the powder spraying body 303, the powder throwing box 301 is connected with a powder spraying cavity 309 in the powder spraying body 303, the bottom of the powder spraying cavity 309 is provided with a powder outlet 310, and the vibration motor 302 uniformly sprays powder in the powder spraying cavity on the stone plate 211 through vibration; the powder sucking device 307 is connected behind the powder scattering device 304, the powder sucking device 307 comprises a powder sucking bracket 305 and a dust collector 306, and the dust collector 306 is correspondingly arranged above the stone plate 211 on the powder processing platform 308 through the powder sucking bracket 305 so as to perform powder sucking operation.
As shown in fig. 10-12: the stone plate 211 enters a cutting platform 420 after passing through a powder treatment system 3, the cutting platform 420 is connected with a powder treatment platform 308, guide rollers driven by a motor are arranged on the cutting platform 420, cutting rails 403 are arranged on the front side and the rear side of the cutting platform 420, limiting blocks 401 are arranged at the front end and the rear end of the cutting rails 403, a cutting base 404 is in sliding guide fit with the cutting rails 403, connecting plates 415 are arranged on the front side and the rear side of the cutting base 404, and the connecting plates 415 are fixedly connected with the heads of first cylinder piston rods 414 arranged on the front side and the rear side of the cutting platform 420 so as to ensure that the cutting base 404 can be driven to move on the cutting rails 403 when the first cylinder piston rods 414 move; a limit switch 402 is arranged on the limit block 401, a screw rod 416 and a motor seat rail 418 which are perpendicular to the cutting rail 403 are arranged in the cutting base 404, a motor seat 417 is screwed on the screw rod 416 and matched with the motor seat rail 403, a cylinder support 406 is arranged on the motor seat 417, the top of a second cylinder 407 is hinged with the cylinder support 406, the lower end of the second cylinder 406 is hinged with a motor support plate 408, a cutting motor 405 is fixedly arranged on the motor support plate 408 and connected with a cutting piece 410, a protective shell 409 is arranged outside the cutting piece 410, a sensor support 411 is also arranged at the rear end of the cutting rail 403, a detection sensor 412 is arranged on the sensor support 411, a position sensor 419 capable of monitoring the position of the motor seat is arranged at the upper end of the cutting seat 417, and when the position sensor 419 monitors the motor seat 417, the second cylinder 407 receives a signal to lift the motor support plate 408, so that the cutting piece 410 is lifted to prevent a cutting machine from being damaged;
As shown in fig. 13-14: the stone plate 211 enters the overturning system 5 after being cut, the overturning system 5 comprises a rotating motor 501, a rotating shaft 502, roller brackets 503, rollers 504, a second gear 505, rotating wheels 506, a clamping cylinder 507, roller shafts 508, guide roller brackets 509, first gears 510, rotating devices 511, supporting seats 512 and fixed brackets 513, the front end and the rear end of each rotating device 511 are respectively arranged on a front supporting seat and a rear supporting seat 512, each supporting seat 512 is provided with a roller bracket 509 at the front side and the rear side, the roller brackets 509 are provided with the rollers 504 through the roller shafts 508, the rotating motor 501 is arranged on the supporting seats 512, the rotating motor 501 is connected with the first gears 510, the first gears 510 are meshed with the second gears 505 fixedly connected with the roller shafts 508 of any roller brackets 509 for transmission, the second gears 505 rotate to drive the rollers 504 to rotate, the middle of the roller brackets 509 at the two sides of the supporting seats 512 are provided with fixed brackets 513, and middle rollers or rollers lower than the rollers are connected on the fixed brackets 513 in a penetrating manner; the rotating device 511 comprises a guide roller support 509, a clamping cylinder 507 and rotating wheels 506, wherein the two rotating wheels 506 are arranged at intervals in parallel along the front and rear directions of the rotating device 511 and are connected through the guide roller support 509, an upper layer of guide roller and a lower layer of guide roller which are connected with stone plates in a guiding way are arranged on the guide roller support 509 at intervals corresponding to the cutting platform, the rotating wheels 506 are arranged on the roller support 509 to be in contact with the rollers 504, the lowest points of the rotating wheels 506 are embedded in the fixed support 513, the rotating wheels 506 can be driven to rotate by friction when the rollers 504 rotate, the clamping cylinder 507 capable of clamping the stone plates is further arranged at the upper end and the lower end of the guide roller support 509, and the stone plates 211 enter the material moving system 6 after passing through the overturning system.
As shown in fig. 15: the material moving system 6 comprises a material moving track 601, a material moving cylinder 602, a material moving support 603, a material moving device 604 and a material moving platform 605, wherein the material moving platform 605 is arranged at intervals between upper and lower guide rollers correspondingly, the material moving support 603 is provided with the movable track 601 perpendicular to the direction of the material moving platform, the material moving platform 605 is arranged below one side of the movable track 601, the movable cylinder 602 is slidably and adjustably arranged on the movable track 601, and a sucker is connected to the lower portion of the movable cylinder 602 correspondingly to the upper side of a stone plate on the movable platform 605.
Claims (4)
1. The artificial stone board production system is characterized by comprising a stirring system, a pouring system, a powder processing system, a cutting system, a turnover system and a material moving system, wherein the stirring system comprises a liquid material box, a feeding pump, a sizing material preparation tank, a discharging tank and a raw material conveying pump, the liquid material box is connected with the sizing material preparation tank through a conveying pipeline sequentially connected with the feeding pump and the feeding valve, the sizing material preparation tank is provided with a first stirrer, the upper end of the sizing material preparation tank is provided with a dosing inlet, the discharging of the sizing material preparation tank is connected with the sizing material preparation tank through a conveying pipeline sequentially provided with a second stirrer and the discharging valve, the upper end of the sizing material preparation tank is provided with a powder inlet, the bottom discharging port of the sizing material preparation tank is provided with a discharging valve and is connected with the discharging tank, the discharging tank is provided with a third stirrer, the bottom of the discharging tank is provided with a flow control valve and is connected to a raw material conveying pipe, the front end of the raw material conveying pipe is provided with the raw material conveying pump, and the rear end of the raw material conveying pipe is connected with the pouring system;
The pouring system comprises a pouring conveying pump, a mixing cavity, a base, a curing agent box, a pouring conveying pipe, a pouring platform, a pouring head moving device, a heating device, a conveying belt and a conveying belt reel, wherein the pouring head moving device and the heating device are sequentially arranged on the pouring platform;
The powder treatment system is arranged at the rear end of the pouring system and comprises a powder treatment platform, a powder spraying device and a powder absorbing device, the powder treatment platform is connected with the pouring platform in rear and is sequentially provided with the powder spraying device and the powder absorbing device, the powder spraying device comprises a powder spraying body, a powder throwing box and a vibration motor, the powder spraying body is arranged on the powder treatment platform and is provided with a plate outlet through which a stone plate can pass, the powder throwing box and the vibration motor are arranged at the upper end of the powder body, the powder throwing box is connected with a powder spraying cavity in the powder spraying body, and the bottom of the powder spraying cavity is provided with a powder outlet; the powder suction device comprises a powder suction bracket and a dust collector, wherein the dust collector is correspondingly arranged above the stone plate on the powder processing platform through the powder suction bracket;
The cutting system comprises a cutting platform, a cutting base, a motor seat, a motor support plate, a cutting motor, a cylinder support, a cutting piece, a first cylinder and a second cylinder, wherein the cutting platform is connected with the powder treatment platform in a rear-to-front mode;
the cutting base is internally provided with a screw rod and a motor seat rail along the direction perpendicular to the cutting rail, the motor seat is screwed on the screw rod and is in sliding guide fit with the motor seat rail, the motor seat is provided with a cylinder bracket, the upper end of a second cylinder is hinged with the cylinder bracket, the lower end of the second cylinder is hinged with one end of a motor supporting plate, the other end of the motor supporting plate is hinged with the motor seat, a cutting motor is fixedly arranged on the motor supporting plate, the cutting motor is connected with a cutting sheet, the rear part of the cutting rail is also provided with a sensor bracket, a detection sensor is arranged on the sensor bracket, and the rear part of the cutting system is connected with a turnover system;
The turnover system comprises a rotating device, a rotating motor, rollers, roller brackets, supporting seats, first gears, second gears and rotating shafts, wherein the front end and the rear end of the rotating device are respectively arranged on the front supporting seat and the rear supporting seat, the roller brackets are arranged on the front side and the rear side of each supporting seat, the rollers are arranged on the roller brackets through roller shafts, the rotating motor is arranged on the supporting seats, the rotating motor is connected with the first gears, the first gears are meshed with the second gears on the roller shafts of any roller bracket, a fixed bracket is arranged in the middle of the roller brackets on the two sides of the supporting seats, and middle rollers or rollers lower than the rollers are connected on the fixed bracket in a penetrating manner; the rotating device comprises a guide roller bracket, a clamping cylinder and rotating wheels, wherein the two rotating wheels are arranged in parallel at intervals along the front-back direction of the rotating device and are connected through the guide roller bracket, an upper layer of guide roller and a lower layer of guide roller which are connected with the stone plate in a guiding way are arranged on the guide roller bracket at intervals corresponding to the cutting platform, the rotating wheels are arranged on the roller bracket and are contacted with the rollers, the lowest points of the rotating wheels are embedded in the fixed bracket, and the clamping cylinder capable of clamping the stone plate is further arranged at the upper end and the lower end of the guide roller bracket;
The overturning system is connected with the material moving system, the material moving system comprises a material moving platform, a material moving frame and material moving cylinders, the material moving platform is arranged at intervals between the upper guide roller and the lower guide roller, a moving track perpendicular to the direction of the material moving platform is arranged on the material moving frame, the material moving platform is arranged below one side of the moving track, the movable cylinders are slidably and adjustably arranged on the moving track, and the lower connecting suckers of the movable cylinders correspond to the upper parts of stone plates on the movable platform;
Rotatable guide rollers are arranged on the powder treatment platform, the cutting platform and the material moving platform; the pouring head moving device comprises a fixed ring, a pouring motor, a pouring screw rod and an outer box body, wherein the outer box body is fixed on a pouring platform, the pouring motor is arranged on the outer box body, the pouring motor rotationally drives the pouring screw rod which is vertical to the front-back direction of the pouring platform, the pouring screw rod is rotationally received by a driven piece which is driven by the pouring screw rod to move along the direction of the pouring screw rod, and the driven piece is connected with a fixing piece which is connected with the pouring head in a clamping way; two film reels are correspondingly arranged on the outer sides of the conveying belt reels at the front end and the rear end of the pouring platform respectively, films covered on the conveying belt are wound on the two film reels, and any group of corresponding film reels and the conveying belt reels are synchronously driven or connected by common power.
2. The artificial stone board production system according to claim 1, wherein: the upper end of the mixing cavity is provided with an observation window for checking the mixing condition.
3. The artificial stone board production system according to claim 1, wherein: the pouring platform is further provided with a height detection device, the height detection device is arranged between the pouring head moving device and the heating device, the height detection device comprises a detection support and a detection scale, the detection scale is provided with a chute and penetrates through the chute through a bolt to install the detection scale on the detection support.
4. The artificial stone board production system according to claim 1, wherein: the upper end of the cutting base is provided with a position sensor capable of monitoring the position of the motor base.
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| RU83024U1 (en) * | 2008-06-27 | 2009-05-20 | Общество с ограниченной ответственностью "Комбинат пористых материалов" | TECHNOLOGICAL COMPLEX FOR PRODUCTION OF PRODUCTS FROM CELLULAR CONCRETE OF AUTOCLAVE SOLID |
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