CN110744695A - Artificial stone plate production system - Google Patents
Artificial stone plate production system Download PDFInfo
- Publication number
- CN110744695A CN110744695A CN201911247519.9A CN201911247519A CN110744695A CN 110744695 A CN110744695 A CN 110744695A CN 201911247519 A CN201911247519 A CN 201911247519A CN 110744695 A CN110744695 A CN 110744695A
- Authority
- CN
- China
- Prior art keywords
- pouring
- platform
- cutting
- powder
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000002969 artificial stone Substances 0.000 title claims abstract description 14
- 238000005520 cutting process Methods 0.000 claims abstract description 110
- 239000000463 material Substances 0.000 claims abstract description 99
- 238000007599 discharging Methods 0.000 claims abstract description 27
- 238000009700 powder processing Methods 0.000 claims abstract description 27
- 238000003756 stirring Methods 0.000 claims abstract description 17
- 239000000843 powder Substances 0.000 claims description 83
- 239000004575 stone Substances 0.000 claims description 53
- 238000001514 detection method Methods 0.000 claims description 39
- 238000010438 heat treatment Methods 0.000 claims description 34
- 238000002360 preparation method Methods 0.000 claims description 32
- 238000004513 sizing Methods 0.000 claims description 31
- 238000002156 mixing Methods 0.000 claims description 25
- 239000002994 raw material Substances 0.000 claims description 19
- 239000000428 dust Substances 0.000 claims description 11
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 238000005266 casting Methods 0.000 claims description 5
- 239000011344 liquid material Substances 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
- 238000001035 drying Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 6
- 230000007306 turnover Effects 0.000 description 6
- 239000002002 slurry Substances 0.000 description 5
- 238000003892 spreading Methods 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 3
- 238000010410 dusting Methods 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000011268 mixed slurry Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000011664 signaling Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Abstract
The invention relates to a production system of an artificial stone plate, which comprises a stirring system, a pouring system, a powder processing system, a cutting system, a turning system and a material moving system, wherein the stirring system, the pouring system, the powder processing system, the cutting system, the turning system and the material moving system are used for completing the processes of stirring, pouring, drying, cutting, discharging and the like in sequence.
Description
Technical Field
The invention relates to the stone plate processing industry, which is mainly suitable for an artificial stone plate production system.
Background
Still be in artifical reinforced, blank stage to the processing of rostone board in the existing market, the stone board precision of producing is not enough to waste time and energy, the wasting of resources that causes is more serious.
Disclosure of Invention
The invention aims to provide an artificial stone plate production system, which integrates the processes of stirring, pouring, drying, cutting, unloading and the like, effectively improves the production efficiency, and has better quality and precision of processed stone plates and lower resource waste.
The technical scheme of the invention is as follows:
a production system of artificial stone plates comprises a stirring system, a pouring system, a powder processing system, a cutting system and a material moving system, wherein the stirring system comprises a liquid material box, a feeding pump, a sizing material preparation tank, a discharging tank and a raw material conveying pump, the liquid material box is connected with the sizing material preparation tank through a conveying pipeline which is sequentially connected with the feeding pump and the feeding valve, the sizing material preparation tank is provided with a first stirrer, the upper end of the sizing material preparation tank is provided with a material feeding inlet, the discharging of the sizing material preparation tank is connected with the sizing material preparation tank through a conveying pipeline which is sequentially provided with the discharging pump and the discharging valve, the sizing material preparation tank is provided with a second stirrer, the upper end of the sizing material preparation tank is provided with a powder feeding inlet, the discharging of the bottom of the sizing material preparation tank is provided with a discharging valve and connected with the discharging tank, the discharging tank is provided with a third stirrer, the bottom of the discharging, the front end of the raw material conveying pipe is provided with a raw material conveying pump, and the rear end of the raw material conveying pipe is connected with a pouring system;
the pouring system comprises a pouring conveying pump, a mixing cavity, a base, a curing agent box, a pouring conveying pipe, a pouring platform, a pouring head moving device, a heating device, a conveying belt and a conveying belt scroll, the pouring platform is sequentially provided with a pouring head moving device and a heating device, the pouring platform is provided with a conveyer belt, the conveyer belt is driven by a conveyer belt scroll arranged at the bottom of the front end and the rear end of the pouring platform, the base is arranged at the front end of the pouring platform, the upper end of the base is provided with a mixing cavity, the mixing cavity is connected with the raw material conveying pipe, the curing agent box is connected with the mixing cavity through a hose, the front end of the mixing cavity is connected with a pouring conveying pump, the rear end of the mixing cavity is connected with a pouring conveying pipe, the pouring head of the, the heating device comprises a heating box and a heating pipe, the heating box is arranged on the pouring platform, and the heating pipe is arranged on the inner wall of the heating box;
the powder treatment system is arranged at the rear end of the pouring system and comprises a powder treatment platform, a powder scattering device and a powder suction device, the powder treatment platform is connected to the pouring platform and is sequentially provided with the powder scattering device and the powder suction device, the powder scattering device comprises a powder scattering body, a powder throwing box and a vibration motor, the powder scattering body is arranged on the powder treatment platform and is provided with a plate outlet through which a stone plate can pass, the powder throwing box and the vibration motor are arranged at the upper end of the powder body, the powder throwing box is connected with a powder scattering cavity in the powder scattering body, and the bottom of the powder scattering cavity is provided with a powder outlet; the dust collector is used for carrying out dust absorption operation on the stone plate passing through the dust absorption bracket by mounting a dust collection pipeline on the dust absorption bracket with the opening of the dust collection pipeline facing downwards;
the rear part of the powder processing system is connected with a cutting system, the cutting system comprises a cutting platform, a cutting base, a motor supporting plate, a cutting motor, a cylinder support, a cutting piece, a first cylinder and a second cylinder, the rear part of the cutting platform is connected with the powder processing platform, cutting tracks are arranged on the front side and the rear side of the cutting platform, limiting blocks are arranged at two ends of each cutting track, limiting switches are arranged on the limiting blocks, the cutting base is arranged on the cutting tracks, connecting plates are arranged on the front side and the rear side of the cutting base, the head of a piston rod of the first cylinder is fixedly connected with the connecting plates, and the moving speed of the piston rod of;
install screw rod and motor cabinet track in the cutting base, the motor cabinet connect soon on the screw rod and with motor cabinet track cooperation, be equipped with cylinder support on the motor cabinet, second cylinder upper end is articulated with cylinder support, second cylinder lower extreme is articulated with motor support plate's one end, the motor support plate other end is articulated with the motor cabinet, cutting motor fixed mounting is on motor support plate, the cutting motor is connected with the cutting piece and cutting piece externally mounted has protecting sheathing, the sensor support is still installed at cutting base rear portion, install the detection sensor on the sensor support. The rear part of the cutting system is connected with a turning system, the turning system comprises a rotating device, a rotating motor, rollers, roller supports, a supporting seat, a first gear, a second gear and a rotating shaft, the roller supports are arranged on the front side and the rear side of the supporting seat, the rollers are arranged on the roller supports through roller shafts, a fixed support is arranged between the roller supports on the two sides, and the height of the fixed support is lower than that of the roller supports; the rotating device comprises a guide roller bracket, clamping cylinders and rotating wheels, the guide roller bracket is arranged between the rotating wheels at the front end and the rear end of the rotating device, an upper layer of guide roller and a lower layer of guide roller are arranged on the guide roller bracket, the rotating wheels are arranged on the roller bracket and are in contact with the rollers, the lowest points of the rotating wheels are embedded in the fixed bracket, and the clamping cylinders capable of clamping the stone plate are also arranged at the upper end and the lower end of the guide roller;
the rotating motor is arranged on the motor base and connected with the rotating shaft, two first gears are arranged on the rotating shaft and can be meshed with two second gears arranged on the roller bracket close to one side of the rotating shaft, and the second gears are fixedly connected with the roller shaft;
the material moving system is connected behind the overturning system and comprises a material moving platform and a material moving device, the material moving device comprises a material moving frame and a material moving cylinder, a sucker is arranged at the head of a piston rod of the material moving cylinder, and the material moving cylinder is hung on moving rails arranged on the front side and the rear side of the material moving frame;
rotatable guide rollers are arranged on the powder processing platform, the cutting platform and the material moving platform.
Further first mobile device of pouring includes solid fixed ring, pouring motor, pouring screw rod, outer box, and outer box is fixed on casting platform, and pouring motor one end is fixed in outer box rear end, and the pouring screw rod is connected and is fixed at outer box front end to the pouring motor other end, gu fixed ring and follower fixed connection and the follower connects soon on the screw rod, the pouring head is connected with solid fixed ring.
The outer sides of the conveying belt reels at the front end and the rear end of the further pouring platform are provided with film reels, the film is wound on the film reel at one end and covers the conveying belt, the head outlet end of the film is wound on the film reel at the other end, and the film reel at the rear end of the pouring platform and the conveying belt reels are connected through a chain wheel and a chain and are driven.
The upper end of the further mixing cavity is provided with an observation window capable of checking the mixing condition.
A height detection device is further arranged on the pouring platform and is installed between the pouring head moving device and the heating device, the height detection device comprises a detection support and a detection scale, and the detection scale is provided with a sliding groove and is installed on the detection support through a bolt.
A position sensor capable of monitoring the position of the motor base is mounted at the upper end of the further cutting base.
According to the invention, the stirring system, the pouring system, the powder processing system, the cutting system, the overturning system and the material moving system are integrally connected, so that the production efficiency is higher and much manpower is reduced.
The pouring system firstly pumps liquid materials into a sizing material preparation tank and places other ingredients through an ingredient input port, the sizing materials are pumped into a sizing material preparation tank after the stirring is completed by a first stirrer, powder ingredients are input through a powder input port and stirred into required slurry, then the slurry is pumped into a discharging tank, a flow control valve is arranged below the discharging tank and can adjust the pouring flow according to the thickness of the required stone plate, the discharging at the lower end of the discharging tank is connected with a mixing cavity through a raw material conveying pipe, the mixing cavity is also connected with a curing agent box, so that a proper amount of curing agent is added into the slurry and the mixed slurry is pumped into a pouring conveying pipe through a pouring conveying pump, a pouring head of the pouring conveying pipe is connected to a pouring head moving device, the pouring head can realize reciprocating movement through a pouring screw rod in the pouring head moving device, and the reciprocating movement drives the pouring head to complete the pouring of, the pouring of the stone plate of different width is controlled by the reciprocal stroke of pouring head of pouring screw drive through the pouring motor, be equipped with the conveyer belt on the pouring platform, the conveyer belt overcoat has a layer of film, can be better prevent that the poured stone plate from gluing the conveyer belt, make the conveyer belt not receive the pollution in the transportation process, and can further improve the bottom surface of the poured stone plate and level and smooth degree, pouring head mobile device rear end installs height detection device simultaneously, install the detection scale that can reciprocate in the height detection device, be equipped with the spout on the detection scale and pass the spout through the bolt and install the detection scale on detecting the support, can loosen the bolt when needing to produce the stone plate of different thickness and reciprocate the detection scale and adjust to the required height, it is in due time to the detection scale detects the stone plate thickness, can adjust the flow control valve under the blowing jar, conveyer belt advancing, Adjusting the thickness of the stone plate by the reciprocating speed of the pouring head; the well-poured stone plate enters a heating box installed at the rear end through a height detection device, and a heating pipe is arranged in the heating box and can dry the stone plate to enable the stone plate to be solidified and accelerated.
Connect the powder processing platform behind the pouring platform, be equipped with the dusting device in proper order on the powder processing platform, inhale the powder device, the dusting device is through even spilling the powder on the stone material board of shock dynamo, has further accelerated the dry solidification of stone material board, and the later powder device of inhaling of establishing inhales away unnecessary powder on the stone material board, prevents the contaminated air.
The powder enters a cutting system after being treated, the powder treatment platform is connected with a cutting platform, cutting tracks are arranged on the front side and the rear side of the cutting platform, a cutting base is arranged on the cutting tracks along the direction perpendicular to the cutting tracks and matched with the cutting tracks, limiting blocks are arranged on the front end and the rear end of the cutting tracks, limiting switches are arranged on the limiting blocks, connecting plates are arranged on the two ends of the cutting base and fixedly connected with first air cylinder piston rods of first air cylinders arranged on the front side and the rear side of the cutting platform, a screw rod and a motor base track are arranged in the cutting base, a motor base is screwed on the screw rod and matched with the motor base track, an air cylinder support and a motor support plate are arranged on the motor base, a second air cylinder is arranged in the air cylinder support, one end of the second air cylinder is hinged with the air cylinder support, the cutting motor is connected with the cutting blade, the guide roller is arranged on the cutting platform, the stone slab after the powder treatment is conveyed to the cutting platform, when the stone slab is conveyed to the corresponding detection sensor, a cutting signal is obtained, the second air cylinder descends to enable the motor supporting plate to descend so as to enable the cutting blade to descend to a cutting position, meanwhile, as the stone plate always moves on the guide roller, the cutting base also moves on the cutting track along with the moving direction of the stone plate by utilizing the first air cylinder, the moving speed of the stone plate is the same as the moving speed of the cutting base so as to ensure that the relative moving speed of the cutting piece in the moving direction of the stone plate is zero, the aim of moving, conveying and cutting is realized, a position sensor on the cutting base is used for monitoring the position of the motor base, when the position of the motor base is monitored, the second air cylinder lifts the motor support plate, causing the cutting blade to lift and signaling the cutting base and motor mount to return to the home position.
The cutting system is connected with a turnover system, a cut stone plate enters a guide roller at the lower layer of a guide roller bracket in a turnover device, when the upper plane of the stone plate is not smooth enough and needs to be turned over to take the bottom surface as the upper plane, the stone plate is clamped by the clamping cylinders at the upper end and the lower end of the guide roller bracket, a rotating motor acts and is meshed with a second gear on a roller shaft by using a first gear so as to drive the roller on the roller shaft to rotate, the roller drives a rotating wheel in contact with the roller to rotate for 180 degrees by using the friction force of the rotating wheel in compression joint, after the rotation is completed, the stone plate is loosened by the clamping cylinders, the guide roller starts to rotate by being driven by a motor, the stone plate enters a material moving platform of a material moving system, a piston rod of the material moving cylinder extends downwards to suck the stone plate tightly by a sucker arranged at the head of a piston rod of the material moving cylinder, then the material moving cylinder moves on a moving track, the stone plate is sucked and conveyed from .
The production system integrates the procedures of stirring, pouring, drying, cutting, unloading and the like, automatically produces the stone plate, and has high efficiency, good quality and good precision.
Drawings
FIG. 1: the structure schematic diagram of the artificial stone plate production system;
FIG. 2: a schematic view of a stirring system;
FIG. 3: a schematic view of a gating system;
FIG. 4: a schematic structural diagram of a pouring head moving device;
FIG. 5: the structure schematic diagram of the height detection device;
FIG. 6: the structure schematic diagram of the heating device;
FIG. 7: a powder processing system schematic;
FIG. 8: the structure schematic diagram of the powder spreading device;
FIG. 9: a cross-sectional view of the dusting body;
FIG. 10: cutting a left view of the system;
FIG. 11: a top view of the cutting system;
FIG. 12 is a front view of the cutting system with the protective case removed;
FIG. 13: turning over a left view of the system;
FIG. 14: turning over a front view of the system;
FIG. 15: the structure schematic diagram of the material moving device;
in the figure: the device comprises a stirring system 1, a pouring system 2, a powder processing system 3, a cutting system 4, a turnover system 5 and a material moving system 6;
the stirring system 1 comprises a liquid bin 101, a feeding pump 102, a sizing material preparation tank 103, a feeding valve 104, a discharging valve 105, a material feeding port 106, a first stirrer 107, a discharging pump 108, a powder feeding port 109, a second stirrer 110, a slurry preparation tank 111, a third stirrer 112, a discharging tank 113, a raw material conveying pump 114, a raw material conveying pipe 115, a flow control valve 116 and a discharging valve 117;
the pouring system 2 comprises a curing agent box 201, a pouring conveying pump 202, a mixing cavity 203, a conveying pipe connecting port 204, an observation window 205, a pouring conveying pipe 206, a pouring head moving device 207, a fixing ring 208, a pouring head 209, a height detection device 210, a stone plate 211, a heating device 212, a conveying belt reel 213, a film 214, a film reel 215, a conveying belt 216, a pouring platform 217, a base 218, a pouring screw 219, an outer box body 220, a driven part 221, a pouring motor 222, a detection scale 223, a detection support 224, a heating box 225 and a heating pipe 226;
the powder processing system 3 comprises a powder feeding box 301, a vibration motor 302, a powder spreading body 303, a powder spreading device 304, a powder suction bracket 305, a dust collector 306, a powder suction device 307, a powder processing platform 308, a powder spreading cavity 309 and a powder outlet 310;
the cutting system 4 comprises a limit block 401, a limit switch 402, a cutting track 403, a cutting base 404, a cutting motor 405, a cylinder bracket 406, a second cylinder 407, a motor support plate 408, a protective shell 409, a cutting blade 410, a sensor bracket 411, a detection sensor 412, a first cylinder 413, a first cylinder piston rod 414, a connecting plate 415, a screw 416, a motor base 417, a motor base track 418, a position sensor 419 and a cutting platform 420;
the turnover system 5 comprises a rotary motor 501, a rotating shaft 502, a roller bracket 503, a roller 504, a second gear 505, a rotating wheel 506, a clamping cylinder 507, a roller shaft 508, a guide roller bracket 509, a first gear 510, a rotating device 511, a supporting seat 512 and a fixed bracket 513;
the material moving system 6 comprises a material moving track 601, a material moving cylinder 602, a material moving bracket 603, a material moving device 604 and a material moving platform 605.
Detailed Description
Reference will now be made in detail to the accompanying drawings:
as shown in fig. 1, the artificial stone plate production system comprises a stirring system 1, a pouring system 2, a powder processing system 3, a cutting system 4, a turning system 5 and a material moving system 6;
as shown in fig. 2-6: the stirring system 1 comprises a liquid feed box 101, a feed pump 102, a sizing material preparation tank 103, a feed valve 104, a discharge valve 105, a batching inlet 106, a first stirrer 107, a discharge pump 108, a powder inlet 109, a second stirrer 110, a sizing material preparation tank 111, a third stirrer 112, a discharge tank 113, a raw material conveying pump 114, a raw material conveying pipe 115, a flow control valve 116 and a discharge valve 117, wherein the liquid feed box 101 is connected with a feed inlet of the sizing material preparation tank 103 through a conveying pipeline which is sequentially connected with the feed pump 102 and the feed valve 105, the first stirrer 107 is installed on the upper portion of the sizing material preparation tank 103, the batching inlet 106 is arranged on the upper portion of the sizing material preparation tank 103, the discharge of the sizing material preparation tank 103 is connected with the sizing material preparation tank through a conveying pipeline which is sequentially provided with the discharge pump 108 and the discharge valve 108, the second stirrer 110 is installed on the upper portion of the sizing material preparation tank 111, and the powder inlet 109 is arranged on the upper end of the sizing material preparation tank, the discharge port at the bottom end of the slurry preparation tank 111 is connected with a discharge valve 117 and is connected with a discharge tank 113 through a conveying pipe, the top of the discharge tank 113 is provided with a third stirrer 112 for stirring, the outlet at the bottom of the discharge tank 113 is provided with a flow control valve 116 and is connected with a raw material conveying pipe 115, the front end of the raw material conveying pipe 115 is provided with a raw material conveying pump 114, the rear end of the raw material conveying pipe 115 is connected with a conveying pipe connecting port 204 of a mixing cavity 203, the front end of the mixing cavity 203 is connected with a pouring conveying pump 202, the rear end of the mixing cavity 203 is connected with a pouring conveying pipe 206, a curing agent box 201 pumps a curing agent into the mixing cavity 203 through a hose, the upper end of the mixing cavity 203 is provided with an observation window 205 for observing mixing conditions in real time, the mixing cavity 203 is arranged on a base 218, the base 218 is arranged at the front end of a pouring platform 217, the pouring platform 217 is sequentially, a pouring screw 219 and a pouring motor 222 are arranged in the pouring head moving device 207, the pouring motor 222 is arranged on the outer box 220, the pouring motor 222 drives the pouring screw 219 perpendicular to the front and back direction of the pouring platform 217 in a rotating manner, the driven part 221 is connected to the pouring screw 219 in a rotating manner, the driven part 221 is connected with the fixing ring 208, when the motor 222 is started, the pouring screw 219 drives the driven part 221 to move so as to drive the pouring head 209 on the fixing ring 208 to move, a height detection device 210 is arranged behind the pouring head moving device 207, the height detection device 210 comprises a detection support 224 and a detection scale 223, the detection scale 223 is provided with a sliding groove and is arranged on the detection support 224 by penetrating the sliding groove through a bolt, when stone plates with different thicknesses need to be produced, the bolt can be loosened to move the detection scale 223 to move up and down to be adjusted to the, can adjust the flow control valve 116 adjustment stone material board thickness under the blowing jar, install heating device 212 behind the height detection device 210, heating device 212 includes heating cabinet 225 and heating pipe 226, heating cabinet 225 is installed on casting platform 217, heating pipe 226 is installed inside heating cabinet 225 and can be to the stone material board 211 through in heating cabinet 225 heat the stoving, stone material board 211 carries through conveyer belt 216, the both ends conveyer belt spool 213 outside corresponds respectively around casting platform 217 is equipped with two film reels 215, the film 214 of cover on the conveyer belt is connected in the lap joint on two film reels 215, thereby all be equipped with the sprocket and link together through the chain on arbitrary a set of film reel 215 and the conveyer belt spool 213 on casting platform 217 and utilize the motor to drive film reel 215 and conveyer belt spool 213 to rotate simultaneously.
As shown in fig. 7-9: the stone plate 211 enters the powder processing platform 308 through the heating device 212, the powder processing platform 308 is connected with the pouring platform 217, the powder processing platform 308 is provided with a guide roller driven by a motor to rotate, the powder scattering device 304 is installed on the powder processing platform 308, the powder scattering device 304 comprises a powder scattering body 303, a powder feeding box 301 and a vibration motor 302, the powder scattering body 303 is installed on the powder processing platform 308 and is provided with a plate outlet through which the stone plate 211 can pass, the powder feeding box 301 and the vibration motor 302 are installed at the upper end of the powder scattering body 303, the powder feeding box 301 is connected with a powder scattering cavity 309 in the powder scattering body 303, the bottom of the powder scattering cavity 309 is provided with a powder outlet 310, and the vibration motor 302 uniformly scatters powder in the powder scattering cavity on the stone plate 211 through vibration; the powder scattering device 304 is connected with a powder absorbing device 307, the powder absorbing device 307 comprises a powder absorbing bracket 305 and a dust collector 306, and the dust collector 306 is correspondingly arranged above the stone plate 211 on the powder processing platform 308 through the powder absorbing bracket 305 so as to carry out powder absorbing operation.
As shown in fig. 10-12: the stone plate 211 enters the cutting platform 420 after passing through the powder processing system 3, the cutting platform 420 is connected with the powder processing platform 308, a guide roller driven by a motor is arranged on the cutting platform 420, cutting tracks 403 are arranged on the front side and the rear side of the cutting platform 420, limiting blocks 401 are arranged on the front end and the rear end of each cutting track 403, the cutting base 404 is matched with the cutting tracks 403 in a sliding guide manner, connecting plates 415 are arranged on the front side and the rear side of the cutting base 404, and the connecting plates 415 are fixedly connected with the heads of first cylinder piston rods 414 arranged on the front side and the rear side of the cutting platform 420 so as to ensure that the cutting base 404 can be driven to move on; a limit switch 402 is arranged on the limit block 401, a screw 416 and a motor base rail 418 which are perpendicular to the cutting rail 403 are arranged in the cutting base 404, a motor base 417 is screwed on the screw 416 and is matched with the motor base rail 403, a cylinder bracket 406 is arranged on the motor base 417, the top of a second cylinder 407 is hinged with the cylinder bracket 406, the lower end of the second cylinder 406 is hinged with a motor support plate 408, a cutting motor 405 is fixedly arranged on the motor support plate 408 and is connected with a cutting blade 410, a protective shell 409 is arranged outside the cutting blade 410, a sensor bracket 411 is also arranged at the rear end of the cutting rail 403, a detection sensor 412 is arranged on the sensor bracket 411, a position sensor 419 capable of monitoring the position of the motor base is arranged at the upper end, when the position sensor 419 detects the motor base 417, the second cylinder 407 receives a signal to raise the motor support plate 408, thereby raising the cutting blade 410 to prevent damage to the machine;
as shown in fig. 13-14: the stone plate 211 enters the turnover system 5 after being cut, the turnover system 5 comprises a rotary motor 501, a rotary shaft 502, a roller bracket 503, a roller 504, a second gear 505, a rotary wheel 506 and a clamping cylinder 507, the device comprises roller shafts 508, guide roller brackets 509, first gears 510, rotating devices 511, supporting seats 512 and fixing brackets 513, wherein the front ends and the rear ends of the rotating devices 511 are respectively installed on the front supporting seat 512 and the rear supporting seat 512, the roller brackets 509 are arranged on the front side and the rear side of each supporting seat 512, rollers 504 are installed on the roller brackets 509 through the roller shafts 508, rotating motors 501 are installed on the supporting seats 512, the rotating motors 501 are connected with the first gears 510, the first gears 510 are in meshing transmission with second gears 505 fixedly connected to the roller shafts 508 of any roller bracket 509, the second gears 505 rotate to drive the rollers 504 to rotate, the fixing brackets 513 are installed in the middles of the roller brackets 509 on the two sides of the supporting seats 512, and middle rollers or rollers lower than the rollers are connected to the; rotary device 511 includes guide roller support 509, clamping cylinder 507, swiveling wheel 506, two swiveling wheels 506 set up along rotary device 511 front and back direction parallel interval and connect through guide roller support 509, install the upper and lower two-layer guide roller that parallel interval corresponds cutting platform direction and inserts the stone material on guide roller support 509, swiveling wheel 506 installs on roller support 509 and contacts with gyro wheel 504 and the swiveling wheel 506 minimum inlays in fixed bolster 513, gyro wheel 504 is rotatable when usable friction drive swiveling wheel 506 is rotatory, clamping cylinder 507 that can clamp the stone material board is still installed at guide roller support 509 upper and lower both ends, stone material board 211 passes through the system of overturning back and gets into and moves material system 6.
As shown in fig. 15: the material moving system 6 comprises a material moving track 601, a material moving cylinder 602, a material moving support 603, a material moving device 604 and a material moving platform 605, wherein the material moving platform 605 is arranged at intervals corresponding to the middle of an upper guide roller and a lower guide roller, the material moving support 603 is provided with the material moving track 601 perpendicular to the direction of the material moving platform, the material moving platform 605 is arranged below one side of the material moving track 601, the material moving cylinder 602 is slidably adjusted and installed on the material moving track 601, and the lower part of the material moving cylinder 602 is connected with a sucker corresponding to the upper part of a stone slab on the material moving platform 605.
Claims (6)
1. A production system of artificial stone plates is characterized by comprising a stirring system, a pouring system, a powder processing system, a cutting system, a turning system and a material moving system, wherein the stirring system comprises a liquid material box, a feeding pump, a sizing material preparation tank, a discharging tank and a raw material conveying pump, the liquid material box is connected with the sizing material preparation tank through a conveying pipeline sequentially connected with the feeding pump and a feeding valve, the sizing material preparation tank is provided with a first stirrer, the upper end of the sizing material preparation tank is provided with a material feeding inlet, the discharging of the sizing material preparation tank is connected with the sizing material preparation tank through a conveying pipeline sequentially provided with the discharging pump and the discharging valve, the sizing material preparation tank is provided with a second stirrer, the upper end of the sizing material preparation tank is provided with a powder feeding inlet, the bottom discharging port of the sizing material preparation tank is provided with a discharging valve and connected with the discharging tank, the discharging tank is provided with a third stirrer, the bottom of the discharging tank is provided with a, the front end of the raw material conveying pipe is provided with a raw material conveying pump, and the rear end of the raw material conveying pipe is connected with a pouring system;
the pouring system comprises a pouring conveying pump, a mixing cavity, a base, a curing agent box, a pouring conveying pipe, a pouring platform, a pouring head moving device, a heating device, a conveying belt and a conveying belt scroll, wherein the pouring head moving device and the heating device are sequentially arranged on the pouring platform, the conveying belt is arranged on the pouring platform and is driven by the conveying belt scroll arranged at the bottom of the front end and the rear end of the pouring platform, the base is arranged at the front end of the pouring platform, the mixing cavity is arranged at the upper end of the base and is connected with a raw material conveying pipe, the curing agent box is connected with the mixing cavity through a hose, the front end of the mixing cavity is connected with the pouring conveying pump, the rear end of the mixing cavity is connected with, the heating device comprises a heating box and a heating pipe, the heating box is arranged on the pouring platform, and the heating pipe is arranged on the inner wall of the heating box;
the powder treatment system is arranged at the rear end of the pouring system and comprises a powder treatment platform, a powder scattering device and a powder suction device, the powder treatment platform is connected to the pouring platform and is sequentially provided with the powder scattering device and the powder suction device, the powder scattering device comprises a powder scattering body, a powder throwing box and a vibration motor, the powder scattering body is arranged on the powder treatment platform and is provided with a plate outlet through which a stone plate can pass, the powder throwing box and the vibration motor are arranged at the upper end of the powder body, the powder throwing box is connected with a powder scattering cavity in the powder scattering body, and the bottom of the powder scattering cavity is provided with a powder outlet; the powder suction device comprises a powder suction support and a dust collector, and the dust collector is correspondingly arranged above the stone plate on the powder processing platform through the powder suction support;
the rear part of the powder processing system is connected with a cutting system, the cutting system comprises a cutting platform, a cutting base, a motor supporting plate, a cutting motor, a cylinder bracket, a cutting piece, a first cylinder and a second cylinder, the rear part of the cutting platform is connected with the powder processing platform, cutting tracks are arranged on the front side and the rear side of the cutting platform, limiting blocks are arranged at two ends of each cutting track, limiting switches are arranged on the limiting blocks, the cutting base is arranged on the cutting tracks along the direction perpendicular to the cutting tracks, connecting plates are arranged at two ends of the cutting base, the head of a piston rod of the first cylinder is fixedly connected with the connecting plates, and the moving speed of the piston rod of the first cylinder;
a screw rod and a motor base rail which are perpendicular to the cutting rail direction are installed in the cutting base, the motor base is connected to the screw rod in a rotating mode and is matched with the motor base rail in a sliding and guiding mode, an air cylinder support is arranged on the motor base, the upper end of a second air cylinder is hinged to the air cylinder support, the lower end of the second air cylinder is hinged to one end of a motor support plate, the other end of the motor support plate is hinged to the motor base, the cutting motor is fixedly installed on the motor support plate and is connected with a cutting piece, a sensor support is further installed at the rear portion of the cutting rail, a detection sensor is installed on the sensor;
the overturning system comprises a rotating device, a rotating motor, rollers, roller supports, supporting seats, a first gear, a second gear and a rotating shaft, wherein the front end and the rear end of the rotating device are respectively arranged on the front supporting seat and the rear supporting seat, the roller supports are arranged on the front side and the rear side of each supporting seat, the rollers are arranged on the roller supports through roller shafts, the rotating motor is arranged on the supporting seats, the rotating motor is connected with the first gear, the first gear is in meshing transmission with the second gear on the roller shaft of any roller support, a fixed support is arranged between the roller supports on the two sides of each supporting seat, and a middle roller or a rolling shaft lower than the rollers is connected to; the rotating device comprises a guide roller bracket, clamping cylinders and rotating wheels, the two rotating wheels are arranged in parallel at intervals along the front and back directions of the rotating device and are connected through the guide roller bracket, upper and lower layers of guide rollers which are parallel at intervals and correspond to the cutting platform to be guided into the stone plate are mounted on the guide roller bracket, the rotating wheels are mounted on the roller bracket and are in contact with the rollers, the lowest points of the rotating wheels are embedded in the fixed bracket, and the clamping cylinders capable of clamping the stone plate are further mounted at the upper and lower ends of the guide roller;
the turning system is connected with a material moving system, the material moving system comprises a material moving platform, a material moving frame and a material moving cylinder, the material moving platform is arranged at intervals corresponding to the middle of an upper guide roller and a lower guide roller, a moving track vertical to the direction of the material moving platform is arranged on the material moving frame, the material moving platform is arranged below one side of the moving track, the moving cylinder can be slidably adjusted and installed on the moving track, and the lower part of the moving cylinder is connected with a sucker corresponding to the upper part of a stone slab on the moving platform;
rotatable guide rollers are arranged on the powder processing platform, the cutting platform and the material moving platform.
2. The artificial stone plate production system of claim 1, wherein the pouring head moving device comprises a fixing ring, a pouring motor, a pouring screw and an outer box, the outer box is fixed on the pouring platform, the pouring motor is arranged on the outer box, the pouring motor rotationally drives the pouring screw perpendicular to the front and back directions of the pouring platform, the pouring screw is rotationally driven by a driven member which is driven to move along the direction of the pouring screw, and the driven member is connected with a fixing member which is clamped with the pouring head.
3. A synthetic stone board production system according to claim 1, wherein: two film reels are correspondingly arranged on the outer sides of the conveyor belt reels at the front end and the rear end of the casting platform respectively, films covering the conveyor belt are wound on the two film reels, and any group of corresponding film reels and the conveyor belt reels are synchronously driven or share power for connection.
4. A synthetic stone board production system according to claim 1, wherein: the upper end of the mixing cavity is provided with an observation window capable of checking the mixing condition.
5. A synthetic stone board production system according to claim 1, wherein: the pouring platform is further provided with a height detection device, the height detection device is installed between the pouring head moving device and the heating device, the height detection device comprises a detection support and a detection scale, and the detection scale is provided with a sliding groove and penetrates through the sliding groove through a bolt to install the detection scale on the detection support.
6. A synthetic stone board production system according to claim 1, wherein: and a position sensor capable of monitoring the position of the motor base is installed at the upper end of the cutting base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911247519.9A CN110744695A (en) | 2019-12-09 | 2019-12-09 | Artificial stone plate production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911247519.9A CN110744695A (en) | 2019-12-09 | 2019-12-09 | Artificial stone plate production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110744695A true CN110744695A (en) | 2020-02-04 |
Family
ID=69285768
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911247519.9A Pending CN110744695A (en) | 2019-12-09 | 2019-12-09 | Artificial stone plate production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110744695A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115674486A (en) * | 2022-12-08 | 2023-02-03 | 广东鑫慧达智能装备有限公司 | Artificial stone pouring all-in-one machine and artificial stone preparation method |
-
2019
- 2019-12-09 CN CN201911247519.9A patent/CN110744695A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115674486A (en) * | 2022-12-08 | 2023-02-03 | 广东鑫慧达智能装备有限公司 | Artificial stone pouring all-in-one machine and artificial stone preparation method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110694815B (en) | Rock wool composite production line for heat preservation and decoration integrated plate | |
| CN110027066B (en) | Plywood is with high-efficient rubber coating device | |
| CN210598030U (en) | Automatic plastering device for building ceramic tiles | |
| CN206912893U (en) | A kind of anti-corrosive steel tube grinding apparatus | |
| CN110744695A (en) | Artificial stone plate production system | |
| CN109397512A (en) | A kind of quartz slate production line | |
| CN110027104B (en) | Automatic production line for gypsum boards | |
| CN211541734U (en) | Artificial stone plate production system | |
| CN212639547U (en) | Cable conveyor with cleaning function | |
| CN209552069U (en) | A kind of quartz slate production line | |
| CN109915131A (en) | A kind of roller coal mining device with long service life with dust-absorbing function | |
| US3625487A (en) | Placing of concrete | |
| CN112793995A (en) | Anti-skid material distributing device | |
| CN113386254B (en) | Automatic grouting production line for ceramic hand mold | |
| CN206186075U (en) | Prefab production line | |
| CN209999002U (en) | sand blasting machine for architectural decoration | |
| CN213325473U (en) | Ceramic wallboard production facility | |
| CN104127322A (en) | Production and processing system for biomedicine and chemical materials | |
| CN212705632U (en) | Clamping device for water meter machining | |
| CN114131489A (en) | Automatic swing burnishing machine | |
| CN211051305U (en) | Powder winding and flattening device | |
| CN115193651B (en) | Stone material surface brush glue assembly line device | |
| CN208163961U (en) | Elevator counterweight block automatic production line | |
| CN207293575U (en) | A kind of glass delivery air-dry frame | |
| CN217296382U (en) | Anti-caking spiral pneumatic conveyor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |