CN110744046B - Metal grouting and grouting formed faucet liner and manufacturing method thereof - Google Patents
Metal grouting and grouting formed faucet liner and manufacturing method thereof Download PDFInfo
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- CN110744046B CN110744046B CN201910916169.4A CN201910916169A CN110744046B CN 110744046 B CN110744046 B CN 110744046B CN 201910916169 A CN201910916169 A CN 201910916169A CN 110744046 B CN110744046 B CN 110744046B
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- grouting
- metal
- faucet
- liner
- main body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F1/00—Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
- B22F1/10—Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F7/00—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression
- B22F7/06—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools
- B22F7/08—Manufacture of composite layers, workpieces, or articles, comprising metallic powder, by sintering the powder, with or without compacting wherein at least one part is obtained by sintering or compression of composite workpieces or articles from parts, e.g. to form tipped tools with one or more parts not made from powder
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Composite Materials (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
- Domestic Plumbing Installations (AREA)
Abstract
The invention provides a metal grouting, and also provides a faucet liner formed by adopting the metal grouting and grouting. The invention also provides a method for manufacturing the grouting formed faucet liner, which can efficiently manufacture the grouting formed faucet liner and has the advantages of simple operation and low cost.
Description
Technical Field
The invention relates to the field of faucet accessories, in particular to a metal grouting and grouting formed faucet liner and a manufacturing method thereof.
Background
The water tap comprises a liner, a water inlet pipe and a water outlet pipe, wherein the water inlet pipe and the water outlet pipe are communicated with the liner, and water flows into the liner from the water inlet pipe, passes through a valve core in the liner and then flows out from the water outlet pipe. The inner container of the water faucet is generally integrally cast and formed by brass or zinc alloy, the requirement on the production process is high during casting of the inner container, the processing process is complex, and the casting material contains toxic heavy metal lead chemical components, so that the environment is not protected, and the health of human beings is influenced; in addition, the metal material is adopted, the manufacturing cost is high, the corrosion prevention effect of the metal water flow channel is not good, and the water quality and the taste are influenced after the metal water flow channel is used for a long time. The inner containers of the water taps on the market are made of PP plastics, and have the advantages of no toxicity and low cost. However, the liner made of PP plastic has poor explosion-proof performance and is easy to burst.
In view of the above, the present inventors have made extensive studies on the structure and the manufacturing process of the liner, and have made this proposal.
Disclosure of Invention
The invention aims to provide a low-cost protective material.
In order to achieve the purpose, the invention adopts the following technical scheme:
the metal grout is prepared from the following raw materials in percentage by weight:
further, the diameter of the iron beads is 2-4 mm, the particle size of the iron powder is smaller than 1mm, and the stone powder is limestone powder.
By adopting the technical scheme, the metal grouting has low manufacturing cost.
The invention also aims to provide a faucet liner formed by adopting the metal grouting, which has the advantages of stable structure, explosion-proof performance and low manufacturing cost.
In order to achieve the purpose, the invention adopts the following technical scheme:
the faucet liner formed by adopting the metal grouting of claim 1 comprises a main body, wherein a seat platform respectively connected with a water inlet pipe and a water outlet pipe is fixedly arranged at the lower end and the upper end of the main body, and a layer of the metal grouting is wrapped at the side edge of the main body to form a grouting protective layer.
Furthermore, the grouting protection layer is arranged between the seat platform connected with the water inlet pipe and the seat platform connected with the water outlet pipe.
By adopting the technical scheme, the faucet liner formed by grouting and adopting the metal grouting has the advantages that the structure of the faucet liner is stable because the grouting protective layer is bonded with the main body into a whole, and the faucet liner has the explosion-proof performance and low manufacturing cost.
The invention also aims to provide a method for efficiently manufacturing the water faucet liner formed by grouting.
A method for manufacturing the faucet liner formed by grouting comprises the following steps:
s1: manufacturing the main body on an injection molding machine;
s2: putting the iron beads, the iron powder, the liquid resin and the stone powder into a container according to a set weight, and then uniformly stirring to form mixed slurry;
s3: placing the main body on an inner cavity of a mold, wherein the inner cavity comprises a groove part matched with the seat stand and a coating part corresponding to a part of the main body for pre-forming a grouting protection layer, the groove part is arranged at the bottom of the inner cavity, the coating part is arranged above the groove part, and the main body is positioned in the inner cavity through the matching of the seat stand and the groove part;
s4: putting the resin curing agent into the mixed slurry formed in the step S2, and uniformly stirring to form the metal grouting;
s5: pouring the rapidly solidified metal grout formed in the step S4 into the inner cavity of the mold until the rapidly solidified metal grout completely fills the space between the seat stand connected with the water inlet pipe and the seat stand connected with the water outlet pipe;
s6: and after the metal grouting is fully condensed, forming the faucet liner formed by grouting, and taking the faucet liner formed by grouting out of the mold to finish the manufacture of the faucet liner formed by grouting.
Further, in the step S2, the iron balls accounting for 40% of the total weight of the raw materials, the iron powder accounting for 40% of the total weight of the raw materials, the stone powder accounting for 10% of the total weight of the raw materials, and the liquid resin accounting for 9% of the total weight of the raw materials are fully stirred and uniformly mixed to form the mixed slurry; and S4, adding the resin curing agent accounting for 1 percent of the total weight of the raw materials into the mixed slurry, fully stirring, and uniformly mixing to form the metal grouting. Further, the mould is made of hard materials.
By adopting the technical scheme, the method for manufacturing the water faucet liner formed by grouting can efficiently manufacture the water faucet liner formed by grouting, and is simple to operate and low in cost.
Drawings
Fig. 1 is a schematic structural view of a water faucet liner formed by grouting according to the invention.
Grouting protective layer 2
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by combining the drawings and the specific embodiment.
The invention relates to a metal grout, which is prepared from the following raw materials in percentage by weight:
the iron beads can increase the weight of the metal grout.
The iron powder can increase the density of the metal grout.
The liquid resin has viscosity and can bond iron beads, iron powder and stone powder.
The stone powder can increase the hardness of the solidified metal grout and can eliminate the defect that the metal grout is easy to stick hands due to the adoption of liquid resin. And the stone powder and the liquid resin are mixed after being stirred, so that the iron beads, the iron powder, the liquid resin and the stone powder can be uniformly coagulated into a whole.
The diameter of the iron beads is 2 to 4 mm.
The particle size of the iron powder is less than 1 mm.
The liquid resin is a conventional liquid epoxy glue.
The stone powder is limestone powder.
The resin curing agent is an existing conventional epoxy resin curing agent, for example: DB593 epoxy hardener.
The metal grouting has low manufacturing cost.
The invention also provides a water faucet liner manufactured by adopting the metal grouting, which comprises a main body 1, wherein a seat 11 connected with a water inlet pipe and a water outlet pipe is fixedly arranged at the lower end and the upper end of the main body 1 respectively, a layer of metal grouting is wrapped on the side edge of the main body 1 to form a grouting protective layer 2, and the grouting protective layer 2 is bonded with the main body 1 into a whole.
The grouting protection layer 2 is arranged between the seat 11 connected with the water inlet pipe and the seat 11 connected with the water outlet pipe.
The water faucet liner molded by grouting has the advantages of stable structure, explosion-proof performance and low manufacturing cost.
The invention also provides a method for manufacturing the water faucet liner formed by grouting, which comprises the following steps:
s1: manufacturing the main body 1 on an injection molding machine;
s2: putting iron beads, iron powder, liquid resin and stone powder into a container according to a set weight, and uniformly stirring to form mixed slurry;
s3: placing a main body 1 on an inner cavity of a mold, wherein the inner cavity comprises a groove part matched with a seat stand 11 and a coating part corresponding to a part of the main body 1 for pre-forming a grouting protection layer 2, the bottom of the inner cavity is the groove part, the coating part is arranged above the groove part, and the main body 1 is positioned in the inner cavity through the matching of the seat stand and the groove part;
s4: and (4) adding the resin curing agent into the mixed slurry formed in the step S2, and uniformly stirring to form the metal grouting. The metal grout can be rapidly solidified at normal temperature.
S5: pouring the rapidly solidified metal grout formed in the step S4 into an inner cavity of a mold until the rapidly solidified metal grout completely fills a space between the seat 11 connected with the water inlet pipe and the seat 11 connected with the water outlet pipe;
s6: and (4) forming the faucet liner formed by grouting after the metal grouting is fully condensed, and taking the faucet liner formed by grouting out of the mold to finish the manufacture of the faucet liner formed by grouting.
S2, fully stirring iron balls accounting for 40% of the total weight of the raw materials, iron powder accounting for 40% of the total weight of the raw materials, stone powder accounting for 10% of the total weight of the raw materials and liquid resin accounting for 9% of the total weight of the raw materials, and uniformly mixing to form mixed slurry; and S4, adding the resin curing agent accounting for 1 percent of the total weight of the raw materials into the mixed slurry, fully stirring, and uniformly mixing to form the metal grouting.
The mould is made of hard materials. The mould that adopts hard material to make can make the inner chamber of mould pour the metal grout of quick setting and can not warp because of the pressurized to guarantee to solidify back grout protective layer 2 surface finish, reduce the operation of polishing of deducting the later stage even, with the improvement preparation efficiency.
The method for manufacturing the water faucet liner formed by grouting can efficiently manufacture the water faucet liner formed by grouting, and is simple to operate and low in cost.
The present invention is described in detail with reference to the attached drawings, but the embodiments of the present invention are not limited to the above embodiments, and those skilled in the art can make various modifications to the present invention based on the prior art, and all fall within the scope of the present invention.
Claims (7)
1. A metal grout, which is characterized in that: the metal grout is prepared from the following raw materials in percentage by weight:
the diameter of the iron beads is 2-4 mm, and the particle size of the iron powder is smaller than 1 mm.
2. The metal grout of claim 1, wherein: the stone powder is limestone powder.
3. The metal-grouted faucet liner formed by grouting according to claim 1, which comprises a main body, wherein a seat platform respectively connected with a water inlet pipe and a water outlet pipe is fixedly arranged at the lower end and the upper end of the main body, and the metal-grouted faucet liner is characterized in that: the side of the main body is wrapped with a layer of the metal grout to form a grout protective layer.
4. The faucet liner according to claim 3, wherein: the grouting protection layer is arranged between the seat platform connected with the water inlet pipe and the seat platform connected with the water outlet pipe.
5. A method of making the grout formed faucet liner of claim 3, comprising the steps of:
s1: manufacturing the main body on an injection molding machine;
s2: putting the iron beads, the iron powder, the liquid resin and the stone powder into a container according to a set weight, and then uniformly stirring to form mixed slurry;
s3: placing the main body on an inner cavity of a mold, wherein the inner cavity comprises a groove part matched with the seat stand and a coating part corresponding to a part of the main body for pre-forming a grouting protection layer, the groove part is arranged at the bottom of the inner cavity, the coating part is arranged above the groove part, and the main body is positioned in the inner cavity through the matching of the seat stand and the groove part;
s4: putting the resin curing agent into the mixed slurry formed in the step S2, and uniformly stirring to form the metal grouting;
s5: pouring the rapidly solidified metal grout formed in the step S4 into the inner cavity of the mold until the rapidly solidified metal grout completely fills the space between the seat stand connected with the water inlet pipe and the seat stand connected with the water outlet pipe;
s6: and after the metal grouting is fully condensed, forming the faucet liner formed by grouting, and taking the faucet liner formed by grouting out of the mold to finish the manufacture of the faucet liner formed by grouting.
6. The method for manufacturing the faucet liner formed by grouting according to claim 5, wherein the method comprises the following steps: s2, fully stirring the iron balls accounting for 40% of the total weight of the raw materials, the iron powder accounting for 40% of the total weight of the raw materials, the stone powder accounting for 10% of the total weight of the raw materials and the liquid resin accounting for 9% of the total weight of the raw materials, and uniformly mixing to form the mixed slurry; and S4, adding the resin curing agent accounting for 1 percent of the total weight of the raw materials into the mixed slurry, fully stirring, and uniformly mixing to form the metal grouting.
7. The method for manufacturing the faucet liner formed by grouting according to claim 5, wherein the method comprises the following steps: the mould is made of hard materials.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910916169.4A CN110744046B (en) | 2019-09-26 | 2019-09-26 | Metal grouting and grouting formed faucet liner and manufacturing method thereof |
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| CN201910916169.4A CN110744046B (en) | 2019-09-26 | 2019-09-26 | Metal grouting and grouting formed faucet liner and manufacturing method thereof |
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| CN110744046B true CN110744046B (en) | 2021-12-21 |
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