CN110732455A - type silicon steel sheet painting equipment for transformer - Google Patents
type silicon steel sheet painting equipment for transformer Download PDFInfo
- Publication number
- CN110732455A CN110732455A CN201911077511.2A CN201911077511A CN110732455A CN 110732455 A CN110732455 A CN 110732455A CN 201911077511 A CN201911077511 A CN 201911077511A CN 110732455 A CN110732455 A CN 110732455A
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- cavity
- fixedly connected
- painting
- storage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0813—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by means for supplying liquid or other fluent material to the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/0821—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line characterised by driving means for rollers or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1039—Recovery of excess liquid or other fluent material; Controlling means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0233—Manufacturing of magnetic circuits made from sheets
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Drying Of Solid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses silicon steel sheet painting equipment for a transformer, which comprises a case, wherein a power cavity with an upward opening is arranged in the case, a painting device is arranged in the power cavity, a paint supply device positioned on the left side of the painting device is arranged in the power cavity, the paint supply device is used for supplying insulating paint to the painting device, a drying and storing device used for drying and storing silicon steel sheets is arranged on the left side of the power cavity, a stacking device drives a piston rod and an auxiliary push block to move right through a piston, and right movement required by row separation can be realized.
Description
Technical Field
The invention relates to the technical field of silicon steel sheet painting, in particular to silicon steel sheet painting equipment for transformers.
Background
The invention relates to a transformer which changes alternating voltage by utilizing the principle of electromagnetic induction, and the main components are a primary coil, a secondary coil and an iron core (magnetic core), wherein the iron core is a main magnetic circuit part in the transformer, the transformer is generally formed by laminating hot-rolled or cold-rolled silicon steel sheets which have higher silicon content and are coated with insulating paint on the surfaces, the silicon steel sheets are used for a low-frequency transformer, the insulating paint needs to be coated and dried before the silicon steel sheets are laminated, at present, equipment for painting the silicon steel sheets basically adopts rollers for painting, the silicon steel sheets are mostly loaded manually by workers in the loading process, the silicon steel sheets need to be manually transported by the workers for storage after painting and drying are completed, the automation degree is lower, and the labor cost is higher, and types of equipment which can.
Disclosure of Invention
The technical problem is as follows: at present, in the silicon steel sheet painting process, the silicon steel sheets need to be manually fed and manually transported, stacked and stored, the automation degree is low, and the labor cost is high.
For solving above-mentioned problem, kinds of silicon steel sheet painting equipment for transformer have been designed to this example, kinds of silicon steel sheet painting equipment for transformer of this example, the load simulator comprises a case, the quick-witted incasement is equipped with opening power chamber up, the power intracavity is equipped with the painting device, the painting device include two fixed connection in on the power chamber upside terminal surface and front and back symmetry's fixed plate, two rotate respectively connect in the fixed plate with roller axle on the power chamber and two roller axle longitudinal symmetry, fixed connection in epaxial painting roller of roller axle, the painting device passes through the roller axle drives the required rotational motion of painting can realize the painting of painting roller rotation, the power intracavity is equipped with and is located the left confession lacquer device of painting device, the power chamber left side is equipped with the stoving storage device who is used for stoving and storage silicon steel sheet, stoving storage device including set up in the left bin of power chamber, set up in the storage chamber of bin and the opening storage chamber up, the storage chamber that the storage intracavity is equipped with the intracavity is used for realizing the split row storage sheet, the storage device includes that fixed connection in the cylinder on the storage chamber upside terminal surface of storage chamber, set up in the cylinder, set up and the right side end of piston rod move the piston rod and the right side the piston rod move the piston rod and move the right side the piston rod and move the piston rod and move the right side and move the piston rod and move the piston.
Wherein, the painting device also comprises a storage box fixedly connected to the upper side end surface of the power cavity and positioned on the right side of the fixed plate, a storage cavity with an upward opening is arranged in the storage box, conveying holes which are communicated left and right are arranged on the inner walls of the left and right sides of the storage cavity, the storage cavity is used for storing silicon steel sheets which are not painted, a slide block is connected to the inner wall of the lower side of the power cavity in a sliding manner, a fixed block is fixedly connected to the end surface of the lower side of the slide block, a push block which extends into the storage cavity is fixedly connected to the end surface of the upper side of the slide block, the push block can be positioned in the conveying holes and is used for pushing the silicon steel sheets, the roller shaft at the upper side extends forwards to the outside of the front end surface of the fixed plate at the front side of the front side, the roller shaft at the lower side extends forwards and, the roller shaft is fixedly connected with gears located outside the front side end face of the power cavity, the gears are meshed and connected, the roller shaft is fixedly connected with a belt wheel on the lower side, a crank shaft extending backwards is rotatably connected to the inner wall of the front side of the power cavity and located on the right side of the painting roller wheel, a crank is fixedly connected to the crank shaft, a secondary belt wheel located on the rear side of the crank is fixedly connected to the crank shaft, a V belt is connected between the secondary belt wheel and the belt wheel, a connecting rod is hinged to the crank, and the connecting rod is hinged to the fixing block.
Wherein, the paint feeding device includes fixed connection in just be located on the power chamber rear side inner wall the left liquid reserve tank of painting running roller, the liquid reserve tank is used for storing insulated paint, the liquid reserve tank communicates with external insulated paint supply equipment and is connected with the feed pipe, fixedly connected with on the terminal surface of liquid reserve tank downside with the communicating liquid feed pump of liquid reserve tank, the liquid reserve tank right side is equipped with two vertically symmetrical shower nozzles, the upside the shower nozzle is located the power chamber upside, just the shower nozzle is located the painting running roller left side, downside the shower nozzle with the liquid feed pump communicates with and is connected with the connecting pipe, connecting pipe and upside communicate between the shower nozzle and be connected with vice connecting pipe, the liquid reserve tank right side is equipped with two vertically symmetrical catch trays, the catch tray is used for collecting the insulated paint that the shower nozzle drips, and two the catch tray is located upside and downside the shower nozzle respectively, the downside the catch tray fixed connection in on the power chamber rear side inner wall, the upside fixedly connected with horizontal piece on the catch tray left end terminal surface, the catch tray with communicate with each other between the liquid reserve tank and be connected with the back flow.
Wherein, the drying storage device further comprises a drying box fixedly connected to the end face on the upper side of the power cavity and located on the upper side of the storage box, a drying cavity which is communicated from left to right is arranged in the drying box, the right end face of the drying cavity is fixedly connected with the transverse block, a heating plate is fixedly connected to the inner wall on the upper side of the drying cavity, the drying cavity and the inner wall of the power cavity are respectively and rotatably connected with conveying shafts which extend forwards, and are bilaterally symmetrical, the conveying shafts are fixedly connected with conveying wheels and conveying belts, the conveying shafts on the left side extend forwards and backwards to the end face of the drying cavity, the conveying shafts on the left side are fixedly connected with conveying motors on the front end face of the drying cavity, the rear end face of the drying cavity is fixedly connected with an air pump, and the conveying shafts on the left side extend into the air pump and can drive the air pump to work, fixedly connected with is located on the side face of stoving chamber rear side the gas receiver of air pump upside, the gas receiver with it has the connecting pipe to communicate with each other between the air pump, be equipped with the relief valve on the gas receiver upside terminal surface, sliding connection has the baffle on the storage chamber downside inner wall, be equipped with on the storage chamber downside inner wall and be located baffle left side and opening smooth chamber down, sliding connection has the sliding plug in the smooth chamber, fixedly connected with upwards extends to on the sliding plug upside terminal surface the push rod in the storage chamber, fixedly connected with is located on the push rod the diaphragm in the storage chamber, the sliding plug with be connected with compression spring between the smooth chamber downside inner wall, fixedly connected with on the smooth chamber downside inner wall can with the position switch of sliding plug butt.
Wherein, the stacking device further comprises an air pipe which is connected between the air storage box and the air cavity in a communicating manner, the air pipe is provided with an electromagnetic valve which can be communicated with the air cavity, the electromagnetic valve is provided with an exhaust pipe, the inner wall of the lower side of the storage cavity is provided with a slide hole which is positioned at the left side of the slide cavity and has an upward opening, a wedge block is connected in the slide hole, an auxiliary compression spring is connected between the wedge block and the inner wall of the lower side of the slide hole, the inner wall of the lower side of the storage cavity is slidably connected with two partition panels, the partition panels can be abutted against the wedge block, the inner wall of the lower side of the storage cavity is provided with a slide hole which is positioned at the left side of the slide cavity and has an upward opening, the wedge block is slidably connected in the slide hole, the auxiliary compression spring is connected between the wedge block and the inner wall of the lower side of the slide hole and has an, the stopper with be connected with the spring between the vice slide opening downside inner wall, sliding connection has and is located on the storage chamber downside inner wall the left push pedal of partition panel, just the push pedal can with the partition panel butt, the push pedal with be connected with light spring between the storage chamber left side inner wall, light spring elastic coefficient is less, can't make the partition panel promotes the wedge moves down.
The automatic silicon steel sheet feeding and storing mechanism has the advantages that when the painting mechanism works, the crank-slider mechanism in the silicon steel sheet storing mechanism can be driven to reciprocate, the slider on the crank-slider mechanism can drive the silicon steel sheets to move left in sequence, automatic feeding and feeding are achieved, after painting is completed, the silicon steel sheets are conveyed to the drying chamber by the conveying belt to be dried, after drying is completed, the silicon steel sheets are conveyed to the storing box in the storing mechanism by the conveying belt to be stacked and stored, after the silicon steel sheets in the storing box are stacked to a specified height, the separating plate and the silicon steel sheets are pushed by the push rod in the stacking mechanism to move to the vacant position of the storing box, the storing box can store the silicon steel sheets in steps, and the silicon steel sheets are stored in a row mode, so that automatic feeding and automatic silicon steel sheet storing can be achieved, automation degree is high, and labor cost is reduced.
Drawings
For ease of illustration, the invention is described in detail by the following specific examples and figures.
FIG. 1 is a schematic view of the overall structure of an type silicon steel sheet painting device for transformers of the invention;
FIG. 2 is a schematic view of the structure in the direction "A-A" of FIG. 1;
FIG. 3 is a schematic view of the structure in the direction "B-B" of FIG. 1;
FIG. 4 is a schematic view of the structure in the direction "C-C" of FIG. 1;
FIG. 5 is an enlarged view of the structure at "D" of FIG. 1;
FIG. 6 is an enlarged view of the structure at "E" in FIG. 1;
fig. 7 is an enlarged schematic view of the structure at "F" of fig. 1.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 7, and for the sake of convenience of description, the orientation will be defined as follows, i.e., the up-down, left-right, and front-back directions described below correspond to the up-down, left-right, and front-back directions in the projection relationship of fig. 1 itself.
The invention relates to kinds of silicon steel sheet painting equipment for transformers, which is mainly applied to silicon steel sheet painting, and the invention is described in steps by combining the attached drawings of the invention:
the silicon steel sheet painting equipment for the transformer comprises a case 11, wherein a power cavity 12 with an upward opening is arranged in the case 11, a painting device 101 is arranged in the power cavity 12, the painting device 101 comprises two fixed plates 43 which are fixedly connected to the upper side end face of the power cavity 12 and are symmetrical front and back, two roller shafts 18 which are respectively connected to the fixed plates 43 and the power cavity 12 in a rotating manner, painting rollers 17 which are symmetrical up and down and are fixedly connected to the roller shafts 18, the painting device 101 drives the painting rollers 17 to rotate through the roller shafts 18 to realize the required rotating movement, a painting supply device 102 which is positioned on the left side of the painting device 101 is arranged in the power cavity 12, the painting supply device 102 is used for supplying insulating paint to the painting device 101, a drying and storing device 103 which is used for drying and storing silicon steel sheets is arranged on the left side of the power cavity 12, the drying and storing device 103 comprises a storage cavity 23 which is arranged on the left side of the power cavity 12 and is arranged in the storage box 22 and is provided with an upward opening, a piston rod 70 which is connected to the fixed side end face of a piston rod 70 which is connected to the right side end face of a piston rod transfer cylinder 70 which is connected to the fixed piston rod 70 and is arranged on the upper side of a piston rod transfer cylinder 70 which is connected to the fixed side end face of a fixed piston rod 70 and is connected to the right side of a piston rod transfer cylinder 70 which is arranged on the fixed side of a fixed piston rod 70 and is connected to the fixed cylinder 70 which is arranged on the right side end face of a fixed cylinder 70 and a fixed cylinder 70 which is connected to the fixed side of a piston rod 70 which is arranged.
According to the embodiment, the painting device 101 is described in detail below, the painting device 101 further includes a storage box 44 fixedly connected to the upper end surface of the power chamber 12 and located on the right side of the fixing plate 43, a storage chamber 81 with an upward opening is provided in the storage box 44, a left-right through conveying hole 84 is provided on the inner wall of the left side and the right side of the storage chamber 81, the storage chamber 81 is used for storing unpainted silicon steel sheets, a sliding block 46 is slidably connected to the inner wall of the lower side of the power chamber 12, a fixing block 13 is fixedly connected to the lower end surface of the sliding block 46, a push block 45 extending into the storage chamber 81 is fixedly connected to the upper end surface of the sliding block 46, the push block 45 can be located in the conveying hole 84, the push block 45 is used for pushing the silicon steel sheets, the upper roller shaft 18 extends forward to the front side end surface of the fixing plate 43, the lower roller shaft 18 extends forward and backward to the front side and back, the roller shaft 18 at the lower side is in power connection with a motor 52 fixedly connected to the rear end face of the power cavity 12, the roller shaft 18 is fixedly connected with a gear 55 positioned outside the front end face of the power cavity 12, the two gears 55 are in meshing connection, the roller shaft 18 at the lower side is fixedly connected with a belt pulley 53, the inner wall at the front side of the power cavity 12 is in rotary connection with a crank shaft 16 extending backwards, the crank shaft 16 is positioned at the right side of the painting roller wheel 17, the crank shaft 16 is fixedly connected with a crank 15, the crank shaft 16 is fixedly connected with an auxiliary belt pulley 57 positioned at the rear side of the crank 15, a V belt 54 is connected between the auxiliary belt pulley 57 and the belt pulley 53, the crank 15 is hinged with a connecting rod 14, the connecting rod 14 is hinged with the fixed block 13, and the crank shaft 16 drives the crank 15 and the connecting rod 14 to, the fixed block 13, the sliding block 46 and the pushing block 45 can be driven to move left and right, and silicon steel sheets are conveyed.
According to the embodiment, the paint supplying apparatus 102 is described in detail below, the paint supplying apparatus 102 includes a liquid storage tank 58 fixedly connected to the inner wall of the rear side of the power cavity 12 and located at the left side of the painting roller 17, the liquid storage tank 58 is used for storing insulating paint, the liquid storage tank 58 is connected to an external insulating paint supplying device through a liquid supply pipe 59, a liquid supply pump 21 communicated with the liquid storage tank 58 is fixedly connected to the lower end surface of the liquid storage tank 58, two vertically symmetrical spray heads 42 are provided at the right side of the liquid storage tank 58, the spray head 42 at the upper side is located at the upper side of the power cavity 12, the spray head 42 at the left side of the painting roller 17 is connected to the liquid supply pump 21, a connecting pipe 20 is connected to the lower side of the spray head 42, a sub-connecting pipe 39 is connected to the connecting pipe 20 and the spray head 42 at the upper side of the connecting pipe, two vertically symmetrical, catch tray 19 is used for collecting the insulating varnish that shower nozzle 42 driped, and two catch tray 19 is located upside and downside respectively shower nozzle 42 downside, downside catch tray 19 fixed connection in on the power chamber 12 rear side inner wall, the upside fixedly connected with horizontal piece 40 on the terminal surface of catch tray 19 left side, catch tray 19 with it has back flow 41 to communicate with each other between the liquid reserve tank 58, through supply pump 21 will insulating varnish in the liquid reserve tank 58 is carried connecting pipe 20 with in the vice connecting pipe 39, and pass through shower nozzle 42 spouts on the painting roller 17, it is right to realize the confession lacquer of painting roller 17.
According to the embodiment, the drying and storing device 103 will be described in detail below, the drying and storing device 103 further includes a drying box 37 fixedly connected to the upper end surface of the power cavity 12 and located on the upper side of the storage box 22, a drying cavity 38 penetrating left and right is disposed in the drying box 37, the right end surface of the drying cavity 38 is fixedly connected to the cross block 40, a heating plate 36 is fixedly connected to the upper inner wall of the drying cavity 38, the drying cavity 38 and the inner wall of the power cavity 12 are respectively and rotatably connected to a conveying shaft 34 extending forward, the two conveying shafts 34 are bilaterally symmetrical, the conveying shaft 34 is fixedly connected to a conveying wheel 33, a conveying belt 35 is connected between the two conveying wheels 33, the conveying shaft 34 on the left side extends forward and backward to the outside of the end surface of the drying cavity 38, the conveying shaft 34 on the left side is dynamically connected to a conveying motor 47 fixedly connected to the front end surface of the drying cavity, the air pump 48 is fixedly connected to the rear end face of the drying cavity 38, the left conveying shaft 34 extends into the air pump 48 and can drive the air pump 48 to work, the air storage tank 50 located on the upper side of the air pump 48 is fixedly connected to the rear end face of the drying cavity 38, a connecting pipe 49 is connected between the air storage tank 50 and the air pump 48 in a communicating manner, a pressure release valve 51 is arranged on the upper end face of the air storage tank 50, a partition plate 24 is slidably connected to the lower inner wall of the storage cavity 23, a sliding cavity 62 with a downward opening and located on the left side of the partition plate 24 is arranged on the lower inner wall of the storage cavity 23, a sliding plug 60 is slidably connected in the sliding cavity 62, a push rod 83 extending upwards into the storage cavity 23 is fixedly connected to the upper end face of the sliding plug 60, a transverse plate 82 located in the storage cavity 23 is fixedly connected to the push rod 83, and a compression spring 61 is connected between the sliding, the inner wall of the lower side of the sliding cavity 62 is fixedly connected with a position switch 28 which can be abutted against the sliding plug 60, and the painted silicon steel sheet can be dried by heating the heating plate 36.
According to the embodiment, the following detailed description is made on the stacking device 104, the stacking device 104 further includes an air tube 32 communicated with and connected between the air storage box 50 and the air cavity 31, the air tube 32 is provided with an electromagnetic valve 27 capable of communicating with the air cavity 31, the electromagnetic valve 27 is provided with an exhaust tube 73, the inner wall of the lower side of the storage cavity 23 is provided with a slide hole 63 with an upward opening and located on the left side of the slide cavity 62, a wedge-shaped block 65 is slidably connected in the slide hole 63, an auxiliary compression spring 64 is connected between the wedge-shaped block 65 and the inner wall of the lower side of the slide hole 63, the inner wall of the lower side of the storage cavity 23 is slidably connected with two partition panels 25, the partition panels 25 can be abutted against the wedge-shaped block 65, the inner wall of the lower side of the storage cavity 23 is provided with a slide hole 63 with an upward opening and located on the left side of the slide, the wedge-shaped block 65 with be connected with vice compression spring 64 between the slide opening 63 downside inner wall and have the vice slide opening 67 that the opening is up, sliding connection has in vice slide opening 67 can with the stopper 68 of vice ejector pad 69 butt, be connected with spring 66 between stopper 68 and the vice slide opening 67 downside inner wall, sliding connection has on the storage chamber 23 downside inner wall to be located the left push pedal 26 of partition panel 25, just push pedal 26 can with partition panel 25 butt, be connected with light spring 29 between push pedal 26 and the storage chamber 23 left side inner wall, light spring 29 elastic coefficient is less, can't make the partition panel 25 promotes the wedge-shaped block 65 moves down, after the silicon steel sheet height in the storage chamber 23 reaches the setting value, the sliding plug 60 moves down and triggers position switch 28, solenoid valve 27 makes trachea 32 with air cavity 31 communicates with each other, the piston 72 can be moved right to push the partition plate 25 and the silicon steel sheets right, so that the automatic separation function is realized.
The following describes in detail the use steps of the painting equipment for kinds of silicon steel sheets for transformers with reference to fig. 1 to 7:
at the beginning, the liquid storage tank 58 is filled with insulating paint, the storage cavity 81 is filled with unpainted silicon steel sheets, the partition plate 24 is located at a limit position, under the action of the light spring 29, the push plate 26 is abutted against the partition plate 25 on the left side, the partition plate 25 on the right side is abutted against the wedge-shaped block 65, under the action of the compression spring 61, the sliding plug 60 is located at an upper limit position, under the action of the spring 66, the limit block 68 is located at the upper limit position, the auxiliary push block 69 is located between the two limit blocks 68, the electromagnetic valve 27 enables the air cavity 31 to be not communicated with the air pipe 32, and the exhaust pipe 73 is communicated.
When the paint supplying device works, the heating plate 36 is started to heat the inside of the drying cavity 38, the motor 52, the conveying motor 47 and the liquid supply pump 21 are started, the liquid supply pump 21 conveys the insulating paint in the liquid storage tank 58 into the spray head 42 through the connecting pipe 20 and the auxiliary connecting pipe 39, then the insulating paint is sprayed onto the painting roller 17 through the spray head 42 to realize paint supply to the painting roller 17, the insulating paint dropped from the spray head 42 is collected through the collecting disc 19 and is conveyed into the liquid storage tank 58 through the return pipe 41,
the motor 52 drives the roller shaft 18 and the painting roller 17 on the lower side to rotate, the roller shaft 18 on the lower side drives the gear 55 on the lower side to rotate, the gear 55 on the lower side drives the gear 55 on the upper side and the roller shaft 18 on the upper side to rotate through meshing connection, so as to drive the painting roller 17 on the upper side to rotate, the roller shaft 18 on the lower side drives the belt wheel 53 to rotate, the belt wheel 53 drives the secondary belt wheel 57 to rotate through the V belt 54, the secondary belt wheel 57 drives the crank shaft 16 and the crank 15 to rotate, the crank 15 drives the connecting rod 14 to rotate, the connecting rod 14 drives the fixing block 13, the sliding block 46 and the push block 45 to reciprocate left and right, the push block 45 pushes silicon steel sheets in the storage cavity 81 to the painting roller 17 left through the conveying hole 84, then the painting roller 17 drives the silicon steel sheets to move left, paints the silicon steel,
conveying motor 47 drives left conveying shaft 34 to rotate, left conveying shaft 34 drives conveying wheel 33 and conveying belt 35 to rotate, thereby silicon steel sheets are conveyed into drying chamber 38 to be dried, then conveying belt 35 conveys dried silicon steel sheets to left, the silicon steel sheets are stored in storage chamber 23 between partition plate 25 and partition plate 24 on right side, meanwhile, left conveying shaft 34 drives air pump 48 to rotate to produce air flow, and the air flow is stored in air storage tank 50 through connecting pipe 49
When the height of the silicon steel sheet in the storage cavity 23 reaches a set value, the sliding plug 60 moves downwards under the action of the gravity of the silicon steel sheet to trigger the position switch 28, the electromagnetic valve 27 acts to communicate the air pipe 32 with the air cavity 31, so that the compressed air in the air storage tank 50 is conveyed into the air cavity 31 through the air pipe 32 and pushes the piston 72 to move rightwards, the piston 72 drives the auxiliary push block 69 to move rightwards through the piston rod 70, the auxiliary push block 69 abuts against the right limiting block 68 and drives the right limiting block 68 to move rightwards, the right partition plate 25 pushes the wedge block 65 downwards to release the limitation of the wedge block 65 on the right partition plate 25, then the auxiliary push block 69 drives the right partition plate 25, the silicon steel sheet and the partition plate 24 to move rightwards to the right limit position, meanwhile, the light spring 29 pushes the push the push plate 26 and the left partition plate 25 to abut against the wedge block 65, and the transverse plate 82, the silicon steel sheets are automatically stacked to a specified height, the silicon steel sheets reaching the height are automatically separated, namely, the separation movement is realized, the dried silicon steel sheets continuously fall into the storage cavity 23 on the upper side of the transverse plate 82 for storage, and the separation movement can be carried out again after the silicon steel sheets are fully stored again.
The automatic silicon steel sheet feeding and storing mechanism has the advantages that when the painting mechanism works, the crank-slider mechanism in the silicon steel sheet storing mechanism can be driven to reciprocate, the slider on the crank-slider mechanism can drive the silicon steel sheets to move left in sequence, automatic feeding and feeding are achieved, after painting is completed, the silicon steel sheets are conveyed to the drying chamber by the conveying belt to be dried, after drying is completed, the silicon steel sheets are conveyed to the storing box in the storing mechanism by the conveying belt to be stacked and stored, after the silicon steel sheets in the storing box are stacked to a specified height, the separating plate and the silicon steel sheets are pushed by the push rod in the stacking mechanism to move to the vacant position of the storing box, the storing box can store the silicon steel sheets in steps, and the silicon steel sheets are stored in a row mode, so that automatic feeding and automatic silicon steel sheet storing can be achieved, automation degree is high, and labor cost is reduced.
In the above manner, a person skilled in the art can make various changes depending on the operation mode within the scope of the present invention.
Claims (5)
1, kinds of silicon steel sheet painting equipment for transformers, comprising a chassis;
the machine case is internally provided with a power cavity with an upward opening, the power cavity is internally provided with a painting device, the painting device comprises two fixed plates which are fixedly connected to the upper side end surface of the power cavity and are symmetrical front and back, two roller shafts which are respectively connected to the fixed plates and the power cavity in a rotating manner and are symmetrical up and down, and painting rollers which are fixedly connected to the roller shafts, the painting device drives the painting rollers to rotate through the roller shafts to realize the rotating motion required by painting, the power cavity is internally provided with a paint supply device positioned on the left side of the painting device, the paint supply device is used for supplying insulating paint to the painting device, the left side of the power cavity is provided with a drying and storing device for drying and storing silicon steel sheets, and the drying and storing device comprises a storage box arranged on the left side of the power cavity and a storage cavity with an upward opening arranged in the storage, store the intracavity and establish the pile up neatly device that is used for realizing dividing to be listed as and storing silicon steel sheet, the pile up neatly device include fixed connection in store cylinder on the side end face of chamber, set up in air cavity, sliding connection in the air cavity in piston, fixed connection in on the piston right side end face and extend right to the piston rod outside the air cavity end face, connect in the piston with reset spring, fixed connection between the inner wall of air cavity right side in the piston rod right side end face and be located the vice ejector pad on cylinder right side, the pile up neatly device passes through the piston drives the piston rod with vice ejector pad moves to the right side, can realize dividing the required right side of row and move the motion.
2. The kinds of silicon steel sheet painting equipment for transformers according to claim 1, wherein the painting device further comprises a storage box fixedly connected to the upper end surface of the power cavity and located on the right side of the fixing plate, a storage cavity with an upward opening is arranged in the storage box, conveying holes are arranged on the inner walls of the left side and the right side of the storage cavity and run through from left to right, the storage cavity is used for storing unpainted silicon steel sheets, a sliding block is connected to the inner wall of the lower side of the power cavity in a sliding manner, a fixing block is fixedly connected to the lower end surface of the sliding block, a push block extending into the storage cavity is fixedly connected to the upper end surface of the sliding block and located in the conveying holes, the push block is used for pushing silicon steel sheets, the roller shaft on the upper side extends forward to the outer side of the front end surface of the fixing plate on the front side of the front side, the roller shaft extends forward and backward to the outer sides of the front side and rear side end surfaces of the power cavity, a motor fixedly connected to the rear end surface of the roller shaft is connected to the roller shaft on the upper side of the power cavity, two gears are connected to be meshed with each other side, a pulley is fixedly connected to the inner wall of the roller shaft, a crank shaft is connected to the crank shaft, a crank shaft extending forward side of the crank shaft is connected to the crank shaft, a pulley, a crank shaft is connected to a crank shaft, a crank shaft.
3. The kinds of silicon steel sheet painting equipment for transformer as claimed in claim 1, wherein the paint supply device includes a liquid storage tank fixedly connected to the inner wall of the rear side of the power cavity and located at the left side of the painting roller, the liquid storage tank is used for storing insulating paint, the liquid storage tank is connected to a liquid supply pipe in communication with an external insulating paint supply device, a liquid supply pump communicated with the liquid storage tank is fixedly connected to the end surface of the lower side of the liquid storage tank, two vertically symmetrical nozzles are provided at the right side of the liquid storage tank, the upper nozzle is located at the upper side of the power cavity, the nozzle is located at the left side of the painting roller, a connecting pipe is connected to the liquid supply pump in communication with the nozzle at the lower side of the liquid storage tank, a sub-connecting pipe is connected to the nozzle at the upper side of the connecting pipe, two vertically symmetrical collecting trays are provided at the right side of the liquid storage tank, the collecting trays are used for collecting the insulating paint dripping from the nozzles, the collecting trays are respectively located at the lower sides of the upper side and the nozzles at the lower side, the collecting trays are fixedly connected to the inner wall of the rear side of the power cavity, a.
4. The kinds of silicon-steel sheet painting equipment for transformers of claim 3, wherein the drying and storage device further includes a drying box fixedly connected to the upper end face of the power chamber and located on the upper side of the storage box, a drying chamber passing through from left to right is disposed in the drying box, the right end face of the drying chamber is fixedly connected to the cross block, a heating plate is fixedly connected to the inner wall of the upper side of the drying chamber, the drying chamber and the inner wall of the power chamber are respectively and rotatably connected to a conveying shaft extending forwards and are bilaterally symmetrical to each other, the conveying shaft is fixedly connected to conveying wheels, two conveying wheels are connected between the conveying shafts, the conveying shaft extends forwards and backwards to the outside of the end face of the drying chamber, the conveying shaft is left, the conveying shaft is fixedly connected to a conveying motor on the front end face of the drying chamber, an air pump is fixedly connected to the rear end face of the drying chamber, the conveying shaft extends into the air pump and can drive the air pump to work, the rear end face of the drying chamber is fixedly connected to a gas storage box located on the upper side of the air pump, a gas storage chamber is connected to a gas storage plug, a push rod is connected to the inner wall of the storage chamber, a push rod is connected to a storage plug is connected to the inner wall of the upper side of the air storage chamber, and is connected to a storage plug, and a push rod is connected to the inner wall of the storage chamber, and a piston is connected to the storage plug is connected to the inner wall of the.
5. The kinds of silicon-steel sheet painting equipment for transformers of claim 4, wherein the stacking device further includes an air tube connected between the air storage box and the air cavity, the air tube is provided with an electromagnetic valve capable of communicating with the air cavity, the electromagnetic valve is provided with an exhaust tube, the inner wall of the lower side of the storage cavity is provided with a sliding hole with an upward opening at the left side of the sliding cavity, a wedge is connected in the sliding hole, an auxiliary compression spring is connected between the wedge and the inner wall of the lower side of the sliding hole, the inner wall of the lower side of the storage cavity is connected with two partition panels in a sliding manner, the partition panels can abut against the wedge, the inner wall of the lower side of the storage cavity is provided with a sliding hole with an upward opening at the left side of the sliding cavity, the sliding hole is connected with the wedge in the sliding hole, the wedge and the inner wall of the lower side of the sliding hole are connected with an auxiliary sliding hole with an auxiliary compression spring with an upward opening, the auxiliary sliding hole is connected with a limiting block capable of abutting against the auxiliary push plate, the push plate can not push the push plate and the push plate can push the push plate to push the left side to push the push plate to push the lower the push plate.
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| CN201911077511.2A CN110732455B (en) | 2019-11-06 | 2019-11-06 | Silicon-steel sheet painting equipment for transformer |
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| CN201911077511.2A CN110732455B (en) | 2019-11-06 | 2019-11-06 | Silicon-steel sheet painting equipment for transformer |
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| CN110732455A true CN110732455A (en) | 2020-01-31 |
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| CN111243849A (en) * | 2020-03-16 | 2020-06-05 | 海安交睿机器人科技有限公司 | Robot stacking method for automatically stacking large gantry silicon steel sheets |
| CN112108311A (en) * | 2020-09-10 | 2020-12-22 | 江西腾世优新能源有限公司 | Painting equipment for power switch shell |
| CN112863847A (en) * | 2021-01-14 | 2021-05-28 | 邓青 | Insulation coating method for silicon steel sheet manufactured by transformer iron core |
| CN114160355A (en) * | 2021-11-08 | 2022-03-11 | 江苏友立智能设备有限公司 | Gluing machine with detection protection device |
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| CN112863847A (en) * | 2021-01-14 | 2021-05-28 | 邓青 | Insulation coating method for silicon steel sheet manufactured by transformer iron core |
| CN114160355A (en) * | 2021-11-08 | 2022-03-11 | 江苏友立智能设备有限公司 | Gluing machine with detection protection device |
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| CN110732455B (en) | 2020-12-01 |
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Effective date of registration: 20201110 Address after: No. 10, Weihua West Road, Shizhong District, Jinan City, Shandong Province Applicant after: SIEMENS TRANSFORMER (JINAN) Co.,Ltd. Address before: No. 261, Xianfu village, Huishan Town, Xinchang County, Shaoxing City, Zhejiang Province Applicant before: Xinchang Lingsi Transformer Technology Co.,Ltd. |
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