CN110723708B - Preparation system, process method and coating formula of environment-friendly negative oxygen ion water-based coating - Google Patents
Preparation system, process method and coating formula of environment-friendly negative oxygen ion water-based coating Download PDFInfo
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- CN110723708B CN110723708B CN201911017741.XA CN201911017741A CN110723708B CN 110723708 B CN110723708 B CN 110723708B CN 201911017741 A CN201911017741 A CN 201911017741A CN 110723708 B CN110723708 B CN 110723708B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C3/00—Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
- B67C3/30—Filling of barrels or casks
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Abstract
The invention discloses an environment-friendly negative oxygen ion water-based paint preparation system, which comprises a storage unit, a filling unit and a transmission unit; a charging bucket is placed in the storage unit; the warehousing unit comprises an outlet channel and an inlet channel; the transmission unit comprises a first rail and a mobile platform; the outlet and inlet channels are located in the path of the first track; the mobile platform circularly runs in the first track; the filling units are correspondingly arranged between the outlet channel and the inlet channel and correspond to the running path of the mobile platform; the warehousing unit comprises a first carrying device and a second carrying device; through the first carrying device corresponding to the outlet channel, the material barrel is output to the mobile platform at a constant speed, the problem of unstable supply speed caused by link steps of warehouse transfer, carrying, placing and the like is solved, and the operation efficiency of the preparation system is remarkably improved; the finished product storage efficiency is improved by orderly arranging and periodically outputting the material barrels after the filling is finished through the second carrying device.
Description
Technical Field
The invention relates to the field of paint production, in particular to a preparation system, a process method and a paint formula of an environment-friendly negative oxygen ion water-based paint.
Background
In the production process of the coating, the filling process is an important part of the coating. The traditional filling method also largely adopts a mode of manually replenishing empty barrels, and the filled charging barrels lack an efficient stacking process, which causes low efficiency of the filling process. Therefore, the invention is needed to provide an environment-friendly negative oxygen ion water-based paint preparation system which can quickly supply empty charging barrels and can efficiently arrange the filled charging barrels before storage.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects in the prior art, the invention provides the environment-friendly negative oxygen ion water-based paint preparation system which can quickly supply empty charging barrels and can efficiently arrange the filled charging barrels before storage.
The technical scheme is as follows: in order to achieve the purpose, the environment-friendly negative oxygen ion water-based paint preparation system comprises a storage unit, a filling unit and a transmission unit; a plurality of charging barrels are arranged in the storage unit; the warehousing unit comprises an outlet channel and an inlet channel; the transmission unit comprises a first rail and a mobile platform; the outlet and inlet channels are located in the path of the first track; the mobile platform circularly runs in the first track; the filling units are correspondingly arranged between the outlet channel and the inlet channel and correspond to the running path of the mobile platform;
the warehousing unit comprises a first carrying device; the first carrying device comprises a driver and a frame body; the driver comprises a power roller group and a second track; the frame body comprises a placing layer and a stabilizing piece; the placing layer comprises a translation roller set and a mounting seat; the translation roller set is arranged along the horizontal direction and is connected with the mounting seat; the plurality of placing layers are arranged in parallel at intervals along the vertical direction; the stabilizing pieces are connected in pairs and arranged on two sides of the placing layer; the surface of the stabilizing piece is provided with a caulking groove; the caulking groove is in sliding fit with the second track along the vertical direction; the power roller group is in contact with the stabilizing part on the corresponding side to drive the stabilizing part to move up and down; a feeding window and a discharging window are respectively arranged at two ends of the frame body along the conveying direction of the translation roller set; the discharge window corresponds to the outlet channel in position.
Further, the mount includes a side plate; the side plates are clamped at two sides of a transmission path of the power roller set in pairs, and the distance between the side plates corresponds to the outer diameter of the charging bucket; the discharging window is provided with a limiting clamp; the limiting clamp comprises a first clamping piece; the first clamping pieces are hinged on two sides of the discharging window in pairs; an elastic piece is arranged between the first clamping piece and the discharge window; the elastic piece pulls the first clamping piece to rotate, and the rotating path is intersected with the moving path of the charging bucket.
Further, the warehousing unit also comprises a second carrying device; the second carrying device comprises a fixed seat, a lead connecting plate and a partition plate group; one end of the lead connecting plate along the length direction of the lead connecting plate is hinged on the fixed seat; the side surface of the turning track of the guide plate corresponds to the position of the inlet channel; the inlet channel is connected with the upper surface of one end of the lead plate, which is far away from the hinge joint; the guide plate is turned upwards, and a charging bucket entering the guide plate area from the inlet channel slides to one end close to the hinged part along with the inclined gradient of the plate surface; the partition plate group comprises a plurality of partition plates which are parallel to each other and spaced; the partition plate moves in a telescopic manner along the width direction of the lead connecting plate; the distance between the adjacent partition plates corresponds to the width of the charging bucket; and a material piling port is correspondingly arranged at one end of the lead connecting plate far away from the hinged part.
Furthermore, a material pusher is arranged above the fixed seat; the pusher comprises an electric telescopic rod group and a top plate; the electric telescopic rod group is telescopic along the length direction of the guide plate, and the telescopic path corresponds to the plate surface area of the guide plate; the top plate is connected and arranged on the electric telescopic rod group; the top plate corresponds to the position of the charging bucket in the horizontal direction.
Furthermore, a clamping groove is formed in the top of the fixed seat; a buffer is arranged above the fixed seat; the buffer comprises a positioning plate, a connecting rod and a lantern ring; the bottom of the positioning plate is embedded in the clamping groove; the connecting rod is connected and arranged at the top of the positioning plate along the vertical direction; the lantern ring is correspondingly sleeved on the connecting rod; the connecting rod and the positioning plate synchronously move up and down along the vertical direction, and the highest point position on the running path is staggered with the running path of the material pusher;
further, the moving platform comprises a sliding seat, a material cavity and a grabber; the bottom of the sliding seat is in sliding fit with the first rail; the material cavity is arranged above the sliding seat; a material changing port is arranged on one side of the material cavity facing the storage unit; a telescopic baffle is arranged on the material changing port; the outlet channel and the inlet channel correspond to the moving track position of the material changing port in the horizontal direction; the grabber is arranged in the material cavity; the gripper comprises a rotating table and a gripper; the gripping size of the hand grip corresponds to the size of the charging bucket; the plurality of grippers are annularly arranged at the outer edge of the rotating table and synchronously rotate with the rotating table; the rotary movement of the hand grip is intersected with a discharging path of the discharging end of the filling unit; the material changing port corresponds to the moving track position of the gripper; and rotating the rotating table, and sequentially connecting the plurality of grippers with the material changing port according to the rotating direction to transfer the charging bucket.
Further, the gripper comprises an arc-shaped piece and a second clamping piece; the arc-shaped part is fixedly arranged on the rotating table; an auxiliary pulley is arranged on the inner wall of the arc-shaped part; the auxiliary pulley is correspondingly matched with the outer side of the charging basket; the second clamping pieces are elastically hinged to two ends of the arc-shaped piece in pairs; the swing path of the second clamping piece corresponds to the position of the charging bucket; the inner wall of the material cavity is attached to the outer side of the material barrel; the charging bucket rotates along with the arc-shaped part and performs rotary motion between the inner wall of the charging cavity and the auxiliary pulley; the first track is deflected in a direction away from the outlet channel at a portion corresponding to the outlet channel; the first track is deflected in a direction facing the inlet passage at a portion corresponding to the inlet passage; the tightening force of the second clamping piece is smaller than the gravity component of the charging bucket along the moving direction due to deflection.
Further, the process method of the environment-friendly type negative oxygen ion water-based paint preparation system comprises the following steps,
firstly, the unloaded moving platform moves to a first carrying device along a first track, so that a material changing port is in butt joint with an outlet channel, and a telescopic baffle is retracted; the translation roller sets on the layer corresponding to the outlet channel are operated, the charging bucket is transferred to the outside of the outlet channel, and the charging bucket continuously slides along the current inclined gradient of the first track to enter the gripper;
rotating the rotating table, and switching the grippers to fix the charging bucket entering the charging cavity; if the current mobile platform is fully loaded, the current mobile platform continues to move along the first track to switch to the next unloaded mobile platform; if the charging bucket in the current placing layer is empty, the power roller set is operated to switch the placing layers of other layers to continuously supplement the charging bucket to the mobile platform; the empty loading layer switched off supplements a new empty charging bucket through the feeding window;
step three, the movable platform for filling the material barrel seals the material changing port by using a telescopic baffle plate, and then moves to a position corresponding to the filling unit along the first track; then, rotating the grabber, and sequentially filling the charging barrels along the rotation direction;
step four, the filled moving platform continues to move to a second carrying device along the first track, so that the material changing port is in butt joint with the inlet channel, and the telescopic baffle is retracted; rotating the rotating table, and sequentially sliding the filled charging bucket onto the guide plate along the current inclination of the first track along the switching sequence; the connecting and guiding plate continuously vacates a vacant site in an area corresponding to the material changing port by turning and completes position arrangement of the charging barrel row by matching with the partition plate groups;
and step five, when the guide plate is fully loaded, the partition plate group is retracted, the top plate is extended out to push the charging bucket on the guide plate to the outside of the stacking port in order, the emptying process of the guide plate is completed, and then the charging bucket transfer process in the step four is continued.
Has the advantages that: the environment-friendly negative oxygen ion water-based paint preparation system comprises a storage unit, a filling unit and a transmission unit; a plurality of charging barrels are arranged in the storage unit; the warehousing unit comprises an outlet channel and an inlet channel; the transmission unit comprises a first rail and a mobile platform; the outlet and inlet channels are located in the path of the first track; the mobile platform circularly runs in the first track; the filling units are correspondingly arranged between the outlet channel and the inlet channel and correspond to the running path of the mobile platform; the warehousing unit comprises a first carrying device and a second carrying device; through the first carrying device corresponding to the outlet channel, the material barrel is output to the mobile platform at a constant speed, the problem of unstable supply speed caused by link steps of warehouse transfer, carrying, placing and the like is solved, and the operation efficiency of the preparation system is remarkably improved; the finished product storage efficiency is improved by orderly arranging and periodically outputting the material barrels after the filling is finished through the second carrying device.
Drawings
FIG. 1 is a schematic diagram of the overall architecture of a manufacturing system;
FIG. 2 is a schematic structural view of a first carrying device;
FIG. 3 is a schematic view of the operation of the first transporting apparatus;
FIG. 4 is a schematic diagram of a transfer process of a charging basket in a placing layer;
FIG. 5 is a schematic structural view of a second carrying device;
FIG. 6 is a schematic view of the operation of the second carrying device;
FIG. 7 is a schematic structural view of a mobile platform;
FIG. 8 is a detail view of a portion of the mobile platform;
fig. 9 is a top view of the mobile platform.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
An environment-friendly negative oxygen ion water-based paint preparation system is shown in figure 1 and comprises a storage unit 1, a filling unit 2 and a transmission unit 3; a plurality of charging barrels 4 are arranged in the storage unit 1; the storage unit 1 comprises an exit aisle 101 and an entrance aisle 102; the transfer unit 3 comprises a first track 31 and a mobile platform 32; the outlet channel 101 and the inlet channel 102 are located on the path of the first track 31; the moving platform 32 runs in a first track 31 in a circulating way; the filling unit 2 is correspondingly arranged between the outlet channel 101 and the inlet channel 102 and corresponds to the running path of the movable platform 32; the moving platform 32 receives empty buckets 4 from the outlet channel 101, fills these buckets 4 while passing through the filling unit 2, and then moves to the inlet channel 102 to remove the filled buckets 4, thus implementing a filling sequence; the processes of stirring and the like at the upstream of the filling process can be realized by purchased general equipment, and are not described herein again.
The storage unit 1 comprises a first handling device 11; as shown in fig. 2, the first carrying device 11 includes a driver 12 and a frame 13; the driver 12 comprises a power roller set 121 and a second track 122; the frame body 13 comprises a placing layer 131 and a stabilizing member 132; the placement layer 131 includes a set of translation rollers 133 and a mount 134; the translation roller set 133 is arranged along the horizontal direction, is connected with the mounting seat 134, and drives the rollers to rotate through a matched motor to realize the position moving rod of the charging basket 4; the plurality of placing layers 131 are arranged in parallel at intervals along the vertical direction; the stabilizing members 132 are connected in pairs and disposed on both sides of the placement layer 131; the surface of the stabilizer 132 is provided with a caulking groove 138; the caulking groove 138 is in sliding fit with the second rail 122 in the vertical direction; the power roller set 121 is in contact with the stabilizing member 132 at the corresponding side, and drives the stabilizing member 132 to move up and down, that is, the overall frame body 13 is lifted up and down, so that the placing layers 131 at different heights can be in butt joint with the outlet channel 101 at a fixed position; the two ends of the frame body 13 along the conveying direction of the translation roller set 133 are respectively provided with a feeding window 135 and a discharging window 136; the discharge window 136 corresponds to the position of the outlet channel 101;
as shown in part (a) of fig. 3, the initial state of the rack 13 is shown, in which each of the placing layers 131 of the rack 13 is filled with an empty material barrel 4; the lowest placing layer 131 is butted with the discharging window 136, namely the outlet channel 101; running the set of translation rollers 133 on the laying level, the bucket 4 is transferred out of the outlet channel 101 as indicated by the arrow; when the charging barrel 4 passes through the discharging window 136, on one hand, the charging barrel is pushed by other charging barrels 4 behind the charging barrel, on the other hand, a telescopic pushing mechanism can be arranged at the corresponding side of the charging window 135 to enhance the discharging pushing force, the structure of the charging barrel is similar to that of the pusher 17, and the charging barrel can be directly purchased and obtained, which is not described in detail herein; as shown in fig. 3(b), when the buckets 4 in the placing layer 131 are completely transferred, the power roller set 121 is operated to move the frame body 13 downwards to the position shown in fig. 3 (c); subsequently, in the last-but-one placing layer 131, the set of translation rollers 133 operates to continue to convey the material barrel 4 towards the discharging window 136, while the set of translation rollers 133 in the last-layer placing layer 131 that descends also starts to operate, and a new material barrel 4 enters from the feeding window 135; as shown in part (d) of fig. 3, that is, a state indication that the buckets 4 of different layers on the rack are synchronously output and supplemented is shown; this kind of utilize support body 13 to go up and down to reach the output buffer structure of storage bucket 4, can realize the storage bucket 4 output action at the uniform velocity according to the technological requirement, avoided links such as warehouse that this end of feed window 135 corresponds step speed unstable problem such as transport is put, is showing the operating efficiency who has promoted preparation system.
The mount 134 includes side plates 137; the side plates 137 are clamped at two sides of the transmission path of the power roller group 121 in pairs, and the distance between the side plates corresponds to the outer diameter of the charging basket 4, so that the charging baskets 4 can be orderly arranged in a row without position disorder; as shown in fig. 4, the discharging window 136 is provided with a limit clamp 15; the limiting clamp 15 comprises a first clamping piece; the first clamping pieces are hinged on two sides of the discharge window 136 in pairs; an elastic piece is arranged between the first clamping piece and the discharge window 136; the elastic piece pulls the first clamping piece to rotate, and the rotating path is intersected with the moving path of the charging basket 4; the first clamping piece has the function of restraining the position of the charging basket 4 when the translation roller set 133 is not operated, and the situation that the position of the bracket body 13 deviates or even falls due to the lifting operation vibration is avoided.
The storage unit 1 further comprises a second handling device 16; as shown in fig. 5, the second carrying device 16 includes a fixing base 161, a guide plate 162 and a partition plate set 163; one end of the lead plate 162 along the length direction thereof is hinged on the fixed seat 161; the rotating shaft of the lead connecting plate 162 is driven by a motor to rotate to realize the turnover of the plate surface, and the side surface of a turnover track corresponds to the position of the inlet channel 102; the inlet channel 102 is connected with the upper surface of one end of the guide plate 162 far away from the hinge joint; turning the guide plate 162 upwards as shown by the arrow in the figure, the charging basket 4 entering the area of the guide plate 162 from the inlet channel 102 slides to one end close to the hinge joint along the inclined slope of the plate surface; the set of baffles 163 includes a plurality of parallel spaced baffles 164; the partition 164 moves in a telescopic manner in the width direction of the guide plate 162; the distance between the adjacent partition plates 164 corresponds to the width of the charging basket 4; a material stacking port is correspondingly arranged at one end of the lead connecting plate 162 far away from the hinged position; the partition plate 164 has the function of fixing the positions of the charging barrels in different rows and keeping the whole arrangement; the partition plate set 163 is connected with the guide plate 162, and the two are turned over synchronously;
a material pushing device 17 is arranged above the fixed seat 161; the pusher 17 comprises an electric telescopic rod set 171 and a top plate 172; the electric telescopic rod set 171 is telescopic along the length direction of the guide plate 162, and the telescopic path corresponds to the plate surface area of the guide plate; the top plate 172 is connected to the electric telescopic rod set 171; the top plate 172 corresponds to the position of the bucket 4 in the horizontal direction.
The top of the fixed seat 161 is provided with a clamping groove 166; a buffer 18 is arranged above the fixed seat 161; the buffer 18 comprises a positioning plate 181, a connecting rod 182 and a sleeve ring 183; the bottom of the positioning plate 181 is embedded in the clamping groove 166; the connecting rod 182 is connected and arranged on the top of the positioning plate 181 along the vertical direction; the lantern ring 183 is correspondingly sleeved on the connecting rod 182; the connecting rod 182 and the positioning plate 181 synchronously move up and down along the vertical direction, and the highest point position on the running path is staggered with the running path of the pusher 17;
taking the example of a separator plate set 163 having two separator plates, as shown in FIG. 6: as shown in part (a), the partition 164a located closer to the inlet passage 102 is extended, and the moving platform 32 feeds the filled buckets 4 to the inlet passage 102, the buckets 4 being aligned in a row along the extension and retraction direction of the partition 164 a; subsequently, the partition plate 164a is retracted, the leader plate 162 is attached reversely as shown in part (b), and the bucket 4 slides along the inclination of inclination to a position corresponding to the positioning plate 181; then, as shown in part (c), the partition 164b is extended to fix the position of the charging basket 4 attached to the positioning plate 181; then, as shown in part (d), the partition 164a is extended again, and then, as shown in part (e), the transfer step of the barrel 4 of part (a) is repeated; subsequently, as shown in part (f), the partition 164a is retracted, the guide plate 162 is turned over again, and a new row of buckets 4 is slid to the position where the partition 164b is attached; then, as shown in part (g), the partition 164a is extended again to fix the position of the charging basket attached to the partition 164 b; then, as shown in the part (h), the material barrel 4 from the moving platform 32 is continuously received, and finally, the full load is reached; finally, as shown in part (i), the positioning plate 181 is moved upwards, and the pusher 17 is used to push the aligned buckets 4 away from the receiving plate 162 from the stacking port (not shown); a forklift with a bearing base can be placed outside the stacking port in advance for receiving the charging bucket 4 and completing the subsequent stacking and storing process, so that the storage efficiency of finished products can be obviously improved; when the area of the guiding plate 162 is large and the pressure applied by the large charging barrel 4 needs to be borne, a hydraulic thrust device can be arranged at the bottom of the plate surface to assist the turning action to be smoothly performed, and the hydraulic thrust device is a common device in the market and is not described herein.
As shown in fig. 7 and 9, the moving platform 32 includes a sliding seat 33, a material chamber 34 and a grabber 35; the bottom of the sliding seat 33 is in sliding fit with the first rail 31; the material cavity 34 is arranged above the sliding seat 33; a material changing port 341 is arranged on one side of the material cavity 34 facing the storage unit 1; the material changing port 341 is provided with a telescopic baffle 349, so that the material barrel 4 at the position corresponding to the material changing port 341 can be prevented from moving out due to vibration or inclination in the operation process or the transportation suspension of the mobile platform 32; the outlet channel 101 and the inlet channel 102 correspond to the moving track position of the material changing port 341 in the horizontal direction; the grabber 35 is arranged in the material cavity 34; the gripper 35 includes a rotating table 351 and a gripper 36; the gripping size of the hand grip 36 corresponds to the size of the charging basket 4; the plurality of the grippers 36 are annularly arranged at the outer edge of the rotating table 351 and synchronously rotate with the rotating table 351; the rotational movement of the gripper 36 intersects the discharge path at the discharge end of the filling unit 2; the material changing port 341 corresponds to the moving track position of the gripper 36; the rotating table 351 is rotated, and the plurality of grippers 36 are sequentially connected with the material changing port 341 according to the rotating direction to transfer the charging bucket 4.
As shown in fig. 8, the grip 36 includes an arcuate member 361 and a second catch 362; the arc-shaped member 361 is fixedly disposed on the rotating table 351; an auxiliary pulley 363 is arranged on the inner wall of the arc-shaped piece 361; the auxiliary pulley 363 is correspondingly matched with the outer side of the charging basket 4; the second clips 362 are elastically hinged at two ends of the arc-shaped piece 361 in pairs; the swing path of the second catch 362 corresponds to the position of the bucket 4; the inner wall of the material cavity 34 is attached to the outer side of the material barrel 4; the charging basket 4 rotates along with the rotation of the arc-shaped piece 361, and rotates between the inner wall of the charging cavity 34 and the auxiliary pulley 363; the first track 31 is deflected in a direction away from the outlet channel 101 at a portion corresponding to the outlet channel 101; the first track 31 is deflected in a direction facing the inlet passage 102 at a portion corresponding to the inlet passage 102; the tightening force of the second catch 362 is smaller than the gravity component force of the charging basket 4 generated by deflection along the moving direction; when the moving platform is located at a position corresponding to the outlet channel 101 and the hand 36 rotates to a position corresponding to the material changing port 341, the material barrel 4 transferred from the outlet channel 101 pushes the second clamping piece 362 away under the action of the gravity component of the material barrel 4, and enters the moving platform 32; when the hand grip 36 is rotated to a position corresponding to the material changing port 341 when the moving platform is in a position corresponding to the entrance passage 102, the bucket 4 pushes the second catch 362 away under the force of its own weight component, slides away from the moving platform 32, and passes through the entrance passage 102.
The process method of the environment-friendly negative oxygen ion water-based paint preparation system comprises the following steps,
step one, the unloaded mobile platform 32 moves to the first carrying device 11 along the first track 31, so that the material changing port 341 is in butt joint with the outlet channel 101, and the retractable baffle 349 is retracted; the translation roller set 133 on the layer corresponding to the outlet channel 101 is operated, the charging bucket 4 is transferred to the outside of the outlet channel 101, and the charging bucket continues to slide into the gripper 36 along the current gradient of the first track 31;
step two, the rotating platform 351 is rotated, and the gripper 36 is switched to fix the charging bucket 4 entering the charging cavity 34; if the current mobile platform 32 is fully loaded, the next empty mobile platform is switched by continuously moving along the first track 31; if the charging bucket 4 in the current placing layer 131 is empty, the power roller set 121 is operated to switch the placing layers 131 of other layers to continuously supplement the charging bucket 4 to the mobile platform 32; the empty layer 131 switched off is replenished with a new empty bucket through the feeding window 135;
step three, the moving platform 32 for filling the material barrel 4 seals the material changing port 341 by using the telescopic baffle 349, and then moves to a position corresponding to the position of the filling unit 2 along the first track 31; subsequently, the grabber 35 is rotated to sequentially fill the charging basket 4 in the rotating direction;
step four, the filled mobile platform 32 continues to move to the second carrying device 16 along the first track 31, so that the material changing port 341 is in butt joint with the inlet channel 102, and the retractable baffle 349 is retracted; the rotating platform 351 is rotated, and the filled charging barrels 4 sequentially slide onto the guiding plate 162 along the current inclination of the first track 31 along the switching sequence; the lead plate 162 continuously vacates the vacant sites in the region corresponding to the material changing port 341 by turning, and completes the position arrangement of the charging bucket 4 row by matching with the partition plate set 163;
step five, after the receiving plate 162 is fully loaded, the partition plate set 163 is retracted, the top plate 172 is extended out to push the charging bucket on the receiving plate 162 to the outside of the stacking port in order, the emptying process of the receiving plate 162 is completed, and then the charging bucket 4 transferring process in the step four is continued.
The environment-friendly negative oxygen ion water-based paint formula comprises 300 parts of 220-110 parts of water, 70-110 parts of film-forming additive, 650 parts of water-based resin 550-650 parts of thickener, 6-12 parts of defoamer, 3-8 parts of PH regulator, 3-10 parts of dispersant and 45-90 parts of negative ion activator;
wherein, the film-forming auxiliary agent is propylene glycol butyl ether; the water-based resin is one or more of acrylic acid, polyurethane and polyurethane derivatives; the thickener is one or more of hydroxyethyl cellulose, polyacrylate and polyamide wax; the defoaming agent is polysiloxane-polyether copolymer; the pH regulator is sodium hydroxide; the dispersant is polyacrylate; the negative ion active agent comprises tourmaline, crystal salt and nano silicon dioxide, and the mass ratio of the components is 1:1: 1;
the crystal salt particles can generate negative ions in the process of combining with water in the air, and meanwhile, the circulation of the release and combination of the water is realized by depending on the change of the humidity of the surrounding environment; the nano silicon dioxide can degrade a certain amount of formaldehyde under the illumination condition and is accompanied with negative oxygen ions; the tourmaline contains a micropore structure inside, and can provide places for moisture adsorption and formaldehyde decomposition and accommodation.
The above description is only of the preferred embodiments of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the invention and these are intended to be within the scope of the invention.
Claims (8)
1. The environment-friendly negative oxygen ion water-based paint preparation system is characterized in that: comprises a storage unit (1), a filling unit (2) and a transmission unit (3); a plurality of charging barrels (4) are arranged in the storage unit (1); the storage unit (1) comprises an exit passage (101) and an entrance passage (102); the transfer unit (3) comprises a first track (31) and a mobile platform (32); the outlet channel (101) and the inlet channel (102) are located on the path of the first track (31); the mobile platform (32) runs in a first track (31) in a circulating way; the filling units (2) are correspondingly arranged between the outlet channel (101) and the inlet channel (102) and correspond to the running path of the mobile platform (32);
the storage unit (1) comprises a first handling device (11); the first carrying device (11) comprises a driver (12) and a rack body (13); the drive (12) comprises a power roller set (121) and a second track (122); the frame body (13) comprises a placing layer (131) and a stabilizing piece (132); the placing layer (131) comprises a translation roller group (133) and a mounting seat (134); the translation roller set (133) is arranged along the horizontal direction and is connected with the mounting seat (134); the plurality of placing layers (131) are arranged in parallel at intervals along the vertical direction; the stabilizing members (132) are connected in pairs and arranged on two sides of the placing layer (131); the surface of the stabilizer (132) is provided with a caulking groove (138); the caulking groove (138) is in sliding fit with the second rail (122) along the vertical direction; the power roller group (121) is contacted with the stabilizing piece (132) on the corresponding side to drive the stabilizing piece (132) to move up and down; the two ends of the frame body (13) along the conveying direction of the translation roller set (133) are respectively provided with a feeding window (135) and a discharging window (136); the discharge window (136) corresponds to the position of the outlet channel (101).
2. The system for preparing environment-friendly negative oxygen ion water-based paint according to claim 1, characterized in that: the mount (134) includes a side plate (137); the side plates (137) are clamped at two sides of a transmission path of the power roller group (121) in pairs, and the distance between the side plates corresponds to the outer diameter of the charging basket (4); the discharging window (136) is provided with a limiting clamp (15); the limiting clamp (15) comprises a first clamping piece; the first clamping pieces are hinged to two sides of the discharging window (136) in pairs; an elastic piece is arranged between the first clamping piece and the discharge window (136); the elastic piece pulls the first clamping piece to rotate, and the rotating path is intersected with the moving path of the charging basket (4).
3. The system for preparing environment-friendly negative oxygen ion water-based paint according to claim 1, characterized in that: the storage unit (1) further comprises a second handling device (16); the second carrying device (16) comprises a fixed seat (161), a lead connecting plate (162) and a partition plate group (163); one end of the lead connecting plate (162) along the length direction of the lead connecting plate is hinged on the fixed seat (161); the turning track side surface of the lead connecting plate (162) corresponds to the position of the inlet channel (102); the inlet channel (102) is connected with the upper surface of one end of the lead plate (162) far away from the hinged part; the guide plate (162) is turned upwards, and a charging basket (4) entering the area of the guide plate (162) from the inlet channel (102) slides to one end close to the hinged part along with the inclined slope of the plate surface; the separator plate group (163) comprises a plurality of separators (164) which are spaced in parallel with each other; the partition plate (164) moves in a telescopic manner along the width direction of the guide plate (162); the distance between the adjacent partition plates (164) corresponds to the width of the charging bucket (4); and a material piling port is correspondingly arranged at one end of the lead connecting plate (162) far away from the hinged position.
4. The system for preparing environment-friendly negative oxygen ion water-based paint according to claim 3, characterized in that: a material pushing device (17) is arranged above the fixed seat (161); the pusher (17) comprises an electric telescopic rod group (171) and a top plate (172); the electric telescopic rod group (171) is telescopic along the length direction of the guide plate (162), and a telescopic path corresponds to the plate surface area of the guide plate; the top plate (172) is connected to the electric telescopic rod group (171); the top plate (172) corresponds to the position of the charging bucket (4) in the horizontal direction.
5. The system for preparing environment-friendly negative oxygen ion water-based paint according to claim 4, wherein: the top of the fixed seat (161) is provided with a clamping groove (166); a buffer (18) is arranged above the fixed seat (161); the buffer (18) comprises a positioning plate (181), a connecting rod (182) and a lantern ring (183); the bottom of the positioning plate (181) is embedded in the clamping groove (166); the connecting rod (182) is connected and arranged at the top of the positioning plate (181) along the vertical direction; the lantern ring (183) is correspondingly sleeved on the connecting rod (182); the connecting rod (182) and the positioning plate (181) synchronously move up and down along the vertical direction, and the highest point position on the running path is staggered with the running path of the material pusher (17).
6. The system for preparing environment-friendly negative oxygen ion water-based paint according to claim 1, characterized in that: the moving platform (32) comprises a sliding seat (33), a material cavity (34) and a grabber (35); the bottom of the sliding seat (33) is in sliding fit with the first track (31); the material cavity (34) is arranged above the sliding seat (33); a material changing port (341) is arranged on one side of the material cavity (34) facing the storage unit (1); a telescopic baffle (349) is arranged on the material changing port (341); the outlet channel (101) and the inlet channel (102) correspond to the moving track position of the material changing port (341) in the horizontal direction; the grabber (35) is arranged in the material cavity (34); the gripper (35) comprises a rotary table (351) and a gripper (36); the gripping size of the gripper (36) corresponds to the size of the charging basket (4); the plurality of the grippers (36) are annularly arranged at the outer edge of the rotating platform (351) and synchronously rotate with the rotating platform (351); the rotary movement of the gripper (36) intersects the discharge path of the discharge end of the filling unit (2); the material changing port (341) corresponds to the moving track position of the gripper (36); rotate revolving stage (351), a plurality of tongs (36) link up with trading material mouth (341) in proper order according to the direction of rotation, transfer storage bucket (4).
7. The system for preparing environment-friendly negative oxygen ion water-based paint according to claim 6, wherein: the grip (36) comprises an arcuate member (361) and a second catch (362); the arc-shaped piece (361) is fixedly arranged on the rotating platform (351); an auxiliary pulley (363) is arranged on the inner wall of the arc-shaped piece (361); the auxiliary pulley (363) is correspondingly matched with the outer side of the charging basket (4); the second clamping pieces (362) are elastically hinged at two ends of the arc-shaped piece (361) in pairs; the swing path of the second clamping piece (362) corresponds to the position of the charging basket (4); the inner wall of the material cavity (34) is attached to the outer side of the material barrel (4); the charging basket (4) rotates along with the rotation of the arc-shaped piece (361) and performs rotary motion between the inner wall of the charging cavity (34) and the auxiliary pulley (363); the first track (31) is deflected in a direction away from the outlet channel (101) at a portion corresponding to the outlet channel (101); the first track (31) is deflected in a direction facing the inlet channel (102) at a portion corresponding to the inlet channel (102); the tightening force of the second clamping piece (362) is smaller than the gravity component of the charging basket (4) along the moving direction caused by deflection.
8. The process method for preparing system of environment friendly negative oxygen ion water paint as claimed in any one of claims 1-7, wherein: comprises the following steps of (a) carrying out,
firstly, an unloaded mobile platform (32) moves to a first carrying device (11) along a first track (31), so that a material changing port (341) is in butt joint with an outlet channel (101), and a telescopic baffle (349) is retracted; the translation roller set (133) of the layer corresponding to the outlet channel (101) is operated, the charging bucket (4) is transferred to the outside of the outlet channel (101), and the charging bucket continuously slides into the gripper (36) along the current inclined gradient of the first track (31);
step two, rotating the rotating platform (351), and switching the gripper (36) to fix the charging bucket (4) entering the charging cavity (34); if the current mobile platform (32) is fully loaded, the current mobile platform continues to move along the first track (31) to switch the next unloaded mobile platform; if the charging bucket (4) in the current placing layer (131) is empty, the power roller group (121) is operated to switch the placing layers (131) of other layers to continuously supplement the charging bucket (4) to the moving platform (32); the empty layer (131) switched off supplements a new empty charging bucket through a charging window (135);
step three, a movable platform (32) for filling the material barrel (4) seals the material changing port (341) by utilizing a telescopic baffle (349), and then moves to a position corresponding to the filling unit (2) along the first track (31); then the grabber (35) is rotated to sequentially fill the charging bucket (4) along the rotation direction;
step four, the filled mobile platform (32) continues to move to the second carrying device (16) along the first rail (31), so that the material changing port (341) is in butt joint with the inlet channel (102), and the telescopic baffle (349) is retracted; the rotating platform (351) is rotated, and the filled charging barrels (4) sequentially slide onto the guide plate (162) along the current inclined gradient of the first track (31) along the switching sequence; the connecting and guiding plate (162) continuously vacates the vacant site of the area corresponding to the material changing port (341) by turning, and completes the position arrangement of the charging barrel (4) row by matching with the partition plate group (163);
step five, after the guide plate (162) is fully loaded, the partition plate group (163) is retracted, the top plate (172) is extended out to push the charging bucket on the guide plate (162) to the outside of the stacking port in order, the emptying process of the guide plate (162) is completed, and then the charging bucket (4) transferring process in the step four is continued.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911017741.XA CN110723708B (en) | 2019-10-24 | 2019-10-24 | Preparation system, process method and coating formula of environment-friendly negative oxygen ion water-based coating |
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| CN201911017741.XA CN110723708B (en) | 2019-10-24 | 2019-10-24 | Preparation system, process method and coating formula of environment-friendly negative oxygen ion water-based coating |
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| CN110723708B true CN110723708B (en) | 2021-04-23 |
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Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6194906A (en) * | 1984-10-15 | 1986-05-13 | Yanmar Agricult Equip Co Ltd | Automatic racking device for seedling culture box |
| CN101585504A (en) * | 2008-05-22 | 2009-11-25 | 上海索维机电设备有限公司 | Fully-automatic paint filling system |
| DE102008051919A1 (en) * | 2008-10-16 | 2010-04-29 | Faktor Gmbh | Objects i.e. bottles, sorting device, has discharge opening in recess arranged and dimensioned such that bottles are held in recess by compressed air flow until delivery of bottles to discharge device |
| CN201971620U (en) * | 2010-10-31 | 2011-09-14 | 湖北科伦药业有限公司 | Novel bottle installing mechanism for bottling line |
| CN204211469U (en) * | 2014-08-15 | 2015-03-18 | 上海嘉宝莉涂料有限公司 | A kind of barreled coating full automaticity bulking system |
| CN204125153U (en) * | 2014-09-16 | 2015-01-28 | 深圳市岑科实业有限公司 | High-viscosity glue filling production lines |
| CN204433569U (en) * | 2015-01-12 | 2015-07-01 | 温州云洁仓储设备有限公司 | A kind of mould shelf |
| CN105173506B (en) * | 2015-07-21 | 2017-09-05 | 广运机电(苏州)有限公司 | Shelf automatic access pallet system and method |
| CN205472582U (en) * | 2016-01-25 | 2016-08-17 | 昆山联枭机电设备有限公司 | Liquid filling line suitable for round tank |
| CN207467481U (en) * | 2017-10-26 | 2018-06-08 | 深圳华数机器人有限公司 | A kind of tiered warehouse facility |
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Effective date of registration: 20210325 Address after: No.6 Huatian Road, huakou community residents committee, Ronggui sub district office, Shunde District, Foshan City, Guangdong Province Applicant after: GUANGDONG HUALONG COATING INDUSTRY Co.,Ltd. Address before: 215000 Suzhou International Science and Technology Park, 1355 Jinjihu Avenue, Suzhou Industrial Park, Suzhou City, Jiangsu Province Applicant before: Yin Zhenhua |
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