CN110711875A - Full-automatic pipe fitting puncher - Google Patents
Full-automatic pipe fitting puncher Download PDFInfo
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- CN110711875A CN110711875A CN201911123791.6A CN201911123791A CN110711875A CN 110711875 A CN110711875 A CN 110711875A CN 201911123791 A CN201911123791 A CN 201911123791A CN 110711875 A CN110711875 A CN 110711875A
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- pipe
- punching
- material grabbing
- grabbing
- pipe fitting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/161—Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
- B23B41/003—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor for drilling elongated pieces, e.g. beams
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B47/00—Constructional features of components specially designed for boring or drilling machines; Accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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Abstract
The invention discloses a full-automatic pipe fitting punching machine which comprises a feeding unit and a punching unit, wherein the feeding unit conveys a single pipe fitting to the punching unit from a pile of pipe fittings, and the punching unit punches a hole on the pipe fitting and conveys the pipe fitting to a target position; the unit of punching is including the frame that punches, be provided with in the frame of punching: the first grabbing and conveying mechanism is used for grabbing the single pipe fitting conveyed by the feeding unit and moving the pipe fitting to a punching position; the punching mechanism is arranged above the punching position and used for punching the pipe fitting; and the second material grabbing and conveying mechanism is used for grabbing the pipe fitting punched by the punching mechanism and moving the pipe fitting to the target position. The full-automatic pipe fitting punching machine is simple in structure, convenient to operate, low in cost and high in efficiency, and realizes full-automatic production of pipe fitting feeding, punching and discharging without any manual operation.
Description
Technical Field
The invention relates to the technical field of machinery, in particular to a full-automatic pipe fitting punching machine.
Background
At present, in the processing process of the metal pipe fitting, holes are often needed to be punched on the metal pipe fitting for fixing the metal pipe fitting or connecting the metal pipe fitting with other parts. At present, in the process of loading, punching and unloading metal pipe fittings, manual operation such as manual conveying loading, manual unloading and the like is often required, and complete automatic operation cannot be realized.
Disclosure of Invention
The invention aims to provide a full-automatic pipe perforating machine to solve the problem that the existing metal pipe perforating process cannot be completely automated.
In order to achieve the purpose, the invention provides the following technical scheme: a fully automatic pipe punch comprising a feeding unit that conveys a single pipe from a stack of pipes to a punching unit that punches a hole in the pipe and delivers the pipe to a target location;
the unit of punching is including the frame that punches, be provided with in the frame of punching:
the first grabbing and conveying mechanism is used for grabbing the single pipe fitting conveyed by the feeding unit and moving the pipe fitting to a punching position;
the punching mechanism is arranged above the punching position and used for punching the pipe fitting; and
and the second material grabbing and conveying mechanism is used for grabbing the pipe fitting punched by the punching mechanism and moving the pipe fitting to the target position.
Further, the first material grabbing and conveying mechanism comprises,
the material grabbing fingers are used for grabbing the pipe fitting; and
and the material grabbing finger driving mechanism is connected with the material grabbing fingers and used for driving the material grabbing fingers to rotate.
The material grabbing fingers are connected with the material grabbing finger driving mechanism through a material grabbing finger fixing plate, and the material grabbing finger driving mechanism drives the material grabbing fingers to rotate so as to transmit the pipe fitting to a punching position from the feeding unit; the material grabbing finger driving mechanism comprises a rotary cylinder and a material grabbing rotary seat, the rotary cylinder is arranged on the punching rack through the material grabbing rotary seat, and the output end of the rotary cylinder is connected with the material grabbing finger fixing plate.
Furthermore, the first material grabbing transmission mechanism is provided with two material grabbing fingers, the two material grabbing fingers are respectively connected with a material grabbing finger driving mechanism, and the two material grabbing finger driving mechanisms are connected through a fixed bottom plate, so that the two material grabbing fingers are parallel.
Further, the punching mechanism comprises a punching base plate, the punching base plate is movably arranged on the punching rack through a horizontal sliding mechanism, first punching slide rails are arranged on two sides of the punching base plate, a first punching slide block is connected to the first punching slide rails in a sliding mode, at least one drill bit is arranged at the bottom of the first punching slide block, the drill bit is connected with a drill bit motor arranged on the first punching slide block through a drill bit clamp, and the first punching slide block and the first punching slide rails are driven through the motor and a ball screw;
the horizontal sliding mechanism comprises a second punching slide rail arranged on the punching rack and a second punching slide block arranged on the punching base plate, and the second punching slide block is connected with the second punching slide rail in a sliding manner.
Further, the second material grabbing and conveying mechanism comprises,
the material grabbing fingers are used for grabbing the pipe fitting;
the material grabbing finger driving mechanism is connected with the material grabbing fingers and used for driving the material grabbing fingers to rotate; and
and the pushing mechanism is movably connected with the material grabbing finger driving mechanism through a cam mechanism and is used for pushing the pipe fitting to the target position.
Further, the pushing mechanism comprises a pushing platform, a pushing base is fixedly arranged on the pushing platform, a pushing rod penetrates through the pushing base, the pushing rod is movably arranged in the pushing base, two ends of the pushing rod are respectively connected with a pushing plate and a connecting plate, the connecting plate is movably connected with the material grabbing finger driving mechanism through the cam mechanism, the pushing plate is used for pushing the pipe fitting to a target position, and a reset spring is further arranged between the pushing base and the connecting plate;
the cam mechanism comprises a cam arranged on the material grabbing finger driving mechanism and a driven wheel arranged on the connecting plate, and the cam is movably connected with the driven wheel.
The material pushing mechanism is movably connected with the material grabbing finger driving mechanism of the second material grabbing transmission mechanism through the cam mechanism, so that the material pushing mechanism does not need to be provided with the driving mechanism, transmission of the material grabbing finger driving mechanism of the second material grabbing transmission mechanism can be realized only through the cam mechanism, the material pushing mechanism has the advantage of being not easy to damage, the arrangement of the driving mechanism is reduced, and the cost is saved.
The grabbing fingers of the second grabbing and conveying mechanism grab the pipe after the pipe is punched by the punching mechanism and rotate to the pushing platform of the pushing mechanism, in the process, the connecting plate of the pushing mechanism moves towards the direction of the grabbing finger driving mechanism of the second grabbing and conveying mechanism under the action of the return spring, the driven wheel displaces along the surface of the cam, and the pushing plate of the pushing mechanism gradually approaches to the pushing base; and then, the grabbing fingers of the second grabbing transmission mechanism are loosened, the pipe fitting is placed on the pushing platform, the grabbing finger driving mechanism of the second grabbing transmission mechanism drives the grabbing fingers to rotate back to the punching position, in the process, the driven wheel is displaced under the action of the cam, the driven wheel drives the connecting plate to gradually approach to the pushing substrate, so that the pushing plate is gradually far away from the pushing substrate, and the pushing plate pushes the pipe fitting to a target position in the process. The cam mechanism is arranged between the material grabbing finger driving mechanisms of the material pushing mechanism and the second material grabbing transmission mechanism, so that the pipe fitting is unloaded in the rotating process of the material grabbing finger driving mechanisms, the operation flow is simplified, the working time is shortened, and the working efficiency is effectively improved.
Furthermore, the material grabbing finger comprises a material grabbing cylinder, a material grabbing main plate, a material grabbing push rod and a material grabbing connecting rod, the material grabbing cylinder is fixedly connected with the material grabbing main plate, an output shaft of the material grabbing cylinder is connected with the material grabbing push rod, racks are arranged on two sides of the material grabbing push rod, the material grabbing main plate is in pin joint with the two material grabbing connecting rods, gears are arranged at one ends of the two material grabbing connecting rods, the gears are meshed with the racks, and the other ends of the material grabbing connecting rods are movably connected with finger pressing plates. The grabbing finger adopting the structure can enable the open angle of the grabbing connecting rod to exceed 180 degrees, the grabbing finger is guaranteed not to collide with a pipe fitting in the rotating process, the occupied area of the punching unit is reduced, the compactness between the mechanisms of the punching unit is improved, the grabbing finger adopting a gear rack structure has the advantage of being not easy to damage, the occupied area of the punching unit can be effectively reduced by clamping the pipe fitting through the finger pressing plate, the compactness between the mechanisms of the punching unit is improved, and the stability of grabbing the pipe fitting is guaranteed.
Further, the material loading unit includes the material loading frame, material loading frame bottom is provided with the wheel, be provided with in the material loading frame:
the pipe fitting adsorption mechanism is used for adsorbing the uppermost layer of pipe fittings of the stacked pipe fittings;
a pipe supporting mechanism for supporting the pipe adsorbed by the pipe adsorbing mechanism; and
and the pipe conveying mechanism is used for conveying the pipe on the pipe supporting mechanism to the punching unit.
Further, the pipe fitting adsorption mechanism comprises an electromagnet, an electromagnet fixing mechanism and an electromagnet height adjusting mechanism;
the electromagnet is horizontally arranged and extends along the width direction of the pipe fitting;
the electromagnet fixing mechanism comprises a horizontal connecting piece arranged at the upper end of the electromagnet and a vertical connecting piece vertically connected with the horizontal connecting piece, and a reinforcing plate is arranged between the horizontal connecting piece and the vertical connecting piece;
the electromagnet height adjusting mechanism comprises a feeding slide rail and a feeding slide block, the feeding slide rail is arranged on the feeding rack, the feeding slide block is arranged on the vertical connecting piece, and the feeding slide block is connected to the feeding slide rail in a sliding mode.
Further, the pipe fitting supporting mechanism comprises a supporting rod, a supporting rod connecting piece and a supporting rod air cylinder, one end of the supporting rod connecting piece is fixedly connected with the supporting rod, the other end of the supporting rod connecting piece is movably connected with the pipe fitting adsorption mechanism through a rotating shaft, an air cylinder connecting piece is further fixedly arranged on the supporting rod connecting piece, one end of the supporting rod air cylinder is movably connected with the air cylinder connecting piece through a rotating shaft, and the other end of the supporting rod air cylinder is movably connected with the pipe fitting adsorption mechanism.
Further, the pipe conveying mechanism comprises a rodless cylinder, the rodless cylinder is fixedly arranged on the pipe adsorbing mechanism, a pushing block is fixedly arranged on a cylinder body of the rodless cylinder, and the pushing block pushes the pipe to the punching unit.
Compared with the prior art, the invention has the beneficial effects that: the full-automatic pipe fitting punching machine is simple in structure, convenient to operate, low in cost and high in efficiency, and realizes full-automatic production of pipe fitting feeding, punching and discharging without any manual operation.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a punching unit according to the present invention;
FIG. 3 is a schematic structural diagram of a first transmission mechanism of the present invention;
FIG. 4 is a schematic diagram of the hole punch mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
fig. 6, 7 and 8 are schematic structural views of a second transmission mechanism of the invention;
FIG. 9 is a schematic view of the pusher mechanism of the present invention;
FIG. 10 is a schematic view of the construction of the present invention gripper fingers;
FIG. 11 is a schematic view of the internal structure of the grasping finger of the present invention;
FIG. 12 is a schematic structural diagram of a loading unit according to the present invention;
FIG. 13 is a schematic structural view of a tube sucking mechanism according to the present invention;
fig. 14 and 15 are schematic structural views of the pipe supporting mechanism of the present invention;
fig. 16 and 17 are schematic structural views of the pipe conveying mechanism of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-17, the present invention provides a fully automatic pipe perforating machine, which includes a feeding unit 100 and a perforating unit 200, wherein the feeding unit 100 transports a single pipe 300 from a stack of pipes 300 to the perforating unit 200, and the perforating unit 200 perforates the pipe 300 and transfers the pipe 300 to a target position, which may be a discharge position.
As shown in fig. 2, the punching unit 200 includes a punching frame 210, and the punching frame 210 is provided with:
a first gripping and conveying mechanism 220 for gripping a single pipe 300 conveyed by the feeding unit 100 and moving the pipe 300 to a punching position;
a punching mechanism 230 provided above the punching position for punching a hole in the pipe 300; and
a second grasping and conveying mechanism 240 for grasping the pipe 300 perforated by the perforating mechanism 230 and moving the pipe 300 to the target position.
As shown in fig. 3, the first grapple transport mechanism 220 includes,
the material grabbing fingers 221 are used for grabbing the pipe fitting 300; and
and the material grabbing finger driving mechanism is connected with the material grabbing fingers 221 and is used for driving the material grabbing fingers 221 to rotate.
The material grabbing finger 221 is connected with the material grabbing finger driving mechanism through a material grabbing finger fixing plate 222, and the material grabbing finger driving mechanism drives the material grabbing finger 221 to rotate so as to transmit the pipe fitting 300 to the punching position from the feeding unit 100; the material grabbing finger driving mechanism comprises a rotating cylinder 223 and a material grabbing rotary seat 224, the rotating cylinder 223 is arranged on the punching rack 210 through the material grabbing rotary seat 224, and the output end of the rotating cylinder 223 is connected with the material grabbing finger fixing plate 222. In a preferred embodiment, two material grabbing fingers 221 are disposed on the first material grabbing and conveying mechanism 220, the two material grabbing fingers 221 are respectively connected to a material grabbing finger driving mechanism, and the two material grabbing finger driving mechanisms are connected through a fixed bottom plate 225, so as to ensure that the two material grabbing fingers 221 are parallel.
When the first grabbing and conveying mechanism 220 works, the grabbing fingers 221 grab a single pipe 300 conveyed from the feeding unit 100, and the rotating cylinder 223 drives the grabbing fingers 221 to rotate 180 degrees, so that the pipe 300 is conveyed to the position below the punching mechanism 200.
As shown in fig. 4 and 5, the punching mechanism 230 includes a punching base plate 231, the punching base plate 231 is movably disposed on the punching frame 210 through a horizontal sliding mechanism, first punching slide rails 232 are disposed on both sides of the punching base plate 231, a first punching slide block 233 is slidably connected to the first punching slide rails 232, at least one drill bit 234 is disposed at the bottom of the first punching slide block 233, the drill bit 234 is connected to a drill bit motor 236 disposed on the first punching slide block 233 through a drill bit clamp 235, and the first punching slide block 233 and the first punching slide rails 232 are driven by a motor and a ball screw;
the horizontal sliding mechanism includes a second punch slide rail 237 disposed on the punch frame 210, and a second punch slider 238 disposed on the punch base plate 231, wherein the second punch slider 238 is slidably connected to the second punch slide rail 237.
When the punching mechanism 230 works, the position of the punching mechanism 230 is adjusted by the horizontal sliding mechanism to ensure that the drill 234 is aligned with the target punching position of the pipe 300, then the position of the first punching slider 233 is adjusted by the motor and the ball screw to enable the drill 234 to be close to the surface of the pipe 300, and then the drill motor 236 is started to start drilling.
As shown in fig. 6-9, the second grapple transport mechanism 240 includes,
the material grabbing fingers 221 are used for grabbing the pipe fitting 300;
the material grabbing finger driving mechanism is connected with the material grabbing fingers 221 and used for driving the material grabbing fingers 221 to rotate; and
and the pushing mechanism is movably connected with the material grabbing finger driving mechanism through a cam mechanism and is used for pushing the pipe fitting 300 to the target position.
The material grabbing fingers 221 and the material grabbing finger driving mechanism of the second material grabbing and conveying mechanism 240 are the same as the material grabbing fingers 221 and the material grabbing finger driving mechanism of the first material grabbing and conveying mechanism 220 in structure.
The material pushing mechanism comprises a material pushing platform 241, a material pushing base 242 is fixedly arranged on the material pushing platform 241, a material pushing rod 243 penetrates through the material pushing base 242, the material pushing rod 243 is movably arranged in the material pushing base 242, two ends of the material pushing rod 243 are respectively connected with a material pushing plate 244 and a connecting plate 245, the connecting plate 245 is movably connected with the material grabbing finger driving mechanism through the cam mechanism, the material pushing plate 244 is used for pushing the pipe fitting 300 to a target position, and a reset spring 246 is further arranged between the material pushing base 242 and the connecting plate 245;
the cam mechanism comprises a cam 247 arranged on the material grabbing finger driving mechanism and a driven wheel 248 arranged on the connecting plate 245, and the cam 247 is movably connected with the driven wheel 248.
The pushing mechanism is movably connected with the material grabbing finger driving mechanism of the second material grabbing transmission mechanism 240 through the cam mechanism, so that the pushing mechanism does not need to be provided with a driving mechanism, transmission of the material grabbing finger driving mechanism of the second material grabbing transmission mechanism 240 can be achieved only through the cam mechanism, the pushing mechanism has the advantage of being not easy to damage, the arrangement of the driving mechanism is reduced, and the cost is saved.
The grabbing fingers 221 of the second grabbing and conveying mechanism 240 grab the pipe 300 which is punched by the punching mechanism 230 and rotate to the pushing platform 241 of the pushing mechanism, in the process, the connecting plate 245 of the pushing mechanism moves towards the direction of the grabbing finger driving mechanism of the second grabbing and conveying mechanism 240 under the action of the return spring 246, the driven wheel 248 displaces along the surface of the cam 247, and the pushing plate 244 of the pushing mechanism gradually approaches to the pushing base 242; then, the material grabbing fingers 221 of the second material grabbing and conveying mechanism 240 are released, the pipe 300 is placed on the material pushing platform 241, the material grabbing finger driving mechanism of the second material grabbing and conveying mechanism 240 drives the material grabbing fingers 221 to rotate back to the hole punching position, in the process, the driven wheel 248 is displaced under the action of the cam 247, the driven wheel 248 drives the connecting plate 245 to gradually approach the material pushing substrate 242, so that the material pushing plate 244 gradually gets away from the material pushing substrate 242, and the material pushing plate 244 pushes the pipe 300 to a target position in the process. The cam mechanism is arranged between the material pushing mechanism and the material grabbing finger driving mechanism of the second material grabbing transmission mechanism 240, so that the material unloading work of the pipe fitting 300 is completed in the rotating process of the material grabbing finger driving mechanism, the operation flow is simplified, the working time is shortened, and the working efficiency is effectively improved.
As shown in fig. 10 and 11, the material grabbing finger 221 includes a material grabbing cylinder 2211, a material grabbing main plate 2212, a material grabbing push rod 2213 and material grabbing connecting rods 2214, the material grabbing cylinder 2211 is fixedly connected to the material grabbing main plate 2212, an output shaft of the material grabbing cylinder 2211 is connected to the material grabbing push rod 2213, racks 2215 are disposed on two sides of the material grabbing push rod 2213, two material grabbing connecting rods 2214 are pinned to the material grabbing main plate 2212, a gear 2216 is disposed at one end of each of the two material grabbing connecting rods 2214, the gear 2216 is engaged with the rack 2215, and a finger pressing plate 2217 is movably connected to the other end of each of the material grabbing connecting rods 2214. Grabbing finger 221 adopts above-mentioned structure can make and grab the open angle of material connecting rod 2214 and exceed 180, guaranteed that grabbing finger 221 can not collide with pipe fitting 300 at the rotation in-process, the area occupied of unit 200 that punches has been reduced, the compactness between each mechanism of unit 200 that punches has been improved, grabbing finger 221 that adopts the rack and pinion structure still has not fragile advantage, it also can effectively reduce the area occupied of unit 200 that punches to adopt finger clamp plate 2217 to press from both sides pipe fitting 300 of getting, improve the compactness between each mechanism of unit 200 that punches, and guaranteed the stability of grabbing pipe fitting 300.
When the punching unit 200 works, the first grabbing and conveying mechanism 220 grabs a single pipe 300 conveyed from the feeding unit 100 and conveys the pipe 300 to the position below the punching unit 200, at the moment, the second grabbing and conveying mechanism 240 grabs the pipe 300, meanwhile, the first grabbing and conveying mechanism 220 loosens the pipe, and then the first grabbing and conveying mechanism 220 rotates back to the initial position to grab a next pipe 300; after the second grabbing and conveying mechanism 240 grabs the pipe 300 at the punching position, the punching mechanism 230 punches the pipe 300, after the punching is completed, the second grabbing and conveying mechanism 240 grabs and conveys the pipe 300 to the material pushing platform 241 in a rotating manner, then the second grabbing and conveying mechanism 240 loosens the pipe 300 and rotates to the punching position, and in the process, the material pushing plate 244 pushes the pipe 300 to the target position under the action of the cam mechanism for discharging.
As shown in fig. 12, the feeding unit 100 includes a feeding frame 110, wheels 111 are disposed at the bottom of the feeding frame 110, and the feeding frame 110 is provided with:
a tube sucking mechanism 120 for sucking the uppermost tube 300 of the stacked tubes 300;
a tube supporting mechanism 130 for supporting the tube 300 sucked by the tube sucking mechanism 120; and
a tube conveying mechanism 140 for conveying the tube 300 on the tube supporting mechanism 130 to the punching unit 200.
As shown in fig. 13, the pipe adsorbing mechanism 120 includes an electromagnet 121, an electromagnet fixing mechanism, and an electromagnet height adjusting mechanism;
the electromagnet 121 is horizontally arranged, and the electromagnet 121 extends along the width direction of the pipe 300; the electromagnet 121 may be a long electromagnet or a plurality of circular electromagnets arranged along the width direction of the pipe 300; of course, the length of the electromagnet 121 is not less than the total width of the uppermost pipe 300, so as to ensure that all the pipes 300 at the uppermost layer can be adsorbed. In a preferred embodiment, two electromagnets 121 are provided.
The electromagnet fixing mechanism comprises a horizontal connecting piece 122 arranged at the upper end of the electromagnet 121 and a vertical connecting piece 123 vertically connected with the horizontal connecting piece 122, a reinforcing plate 124 is arranged between the horizontal connecting piece 122 and the vertical connecting piece 123, and the horizontal connecting piece 122 and the vertical connecting piece 123 are both strip-shaped sectional materials.
The electromagnet height adjusting mechanism comprises a feeding slide rail 125 arranged on the feeding rack 110 and a feeding slide block 126 arranged on the vertical connecting piece 123, wherein the feeding slide block 126 is connected to the feeding slide rail 125 in a sliding manner. Naturally, an air cylinder is arranged between the feeding slide block 126 and the feeding slide rail 125, and the sliding position of the feeding slide block 126 is controlled by the air cylinder.
As shown in fig. 14 and 15, the pipe supporting mechanism 130 includes a supporting rod 131, a supporting rod connecting member 132 and a supporting rod cylinder 133, one end of the supporting rod connecting member 132 is fixedly connected to the supporting rod 131, the other end of the supporting rod connecting member 132 is movably connected to the reinforcing plate 124 through a rotating shaft, a cylinder connecting member 134 is further fixedly disposed on the supporting rod connecting member 132, one end of the supporting rod cylinder 133 is movably connected to the cylinder connecting member 134 through a rotating shaft, and the other end of the supporting rod cylinder 133 is movably connected to the reinforcing plate 124 through a rotating shaft.
As shown in fig. 16 and 17, the pipe conveying mechanism 140 includes a rodless cylinder 141, the rodless cylinder 141 is fixedly disposed on the pipe adsorbing mechanism 120, a cylinder 1411 of the rodless cylinder 141 is fixedly disposed with a pusher block 142, and the pusher block 142 pushes the pipe 300 to the punching unit 100. The rodless cylinder 141 is a common technical means for those skilled in the art, and mainly comprises a cylinder body 1411 and a guide rail 1412, wherein the cylinder body 1411 is slidably connected to the guide rail 1412, and the cylinder body 1411 slides back and forth on the guide rail 1412, which has the advantage of occupying less space than a conventional cylinder. The guide rail 1412 of the rodless cylinder 141 is fixedly disposed on the horizontal connecting member 122 of the pipe adsorbing mechanism 120 through the horizontal connecting member 122, and a person skilled in the art can set the position of the pushing block 142 according to the thickness of the pipe 300 and the distance between the supporting rod 131 and the electromagnet 121, so that the pushing block 142 can push the pipe 300 on the supporting rod 131 under the driving of the cylinder 1411 of the rodless cylinder 141.
When the feeding unit 100 works, the pipe 300 is manually stacked beside the feeding area, and the feeding rack 110 is moved to the position of the stacked pipe 300. When feeding, the supporting rod cylinder 133 drives the supporting rod 131 to move outwards to prevent the blocking electromagnet 121 from descending, the electromagnet 121 descends to the position of the uppermost pipe fitting 300 of the stacked pipe fittings 300 under the action of the electromagnet height adjusting mechanism to adsorb the uppermost pipe fitting 300 and is driven by the electromagnet height adjusting mechanism to ascend, then the supporting rod cylinder 133 drives the supporting rod 131 to move below the uppermost pipe fitting 300 adsorbed by the electromagnet 121, at the moment, the electromagnet 121 is powered off, and the uppermost pipe fitting 300 falls onto the supporting rod 131, so that a person skilled in the art can control the falling height of the uppermost pipe fitting 300 as required to ensure that the arrangement of the uppermost pipe fitting 300 cannot be damaged; then, the cylinder 1411 of the rodless cylinder 141 of the tube conveying mechanism 140 drives the pushing block 142 to push the uppermost tube 300 from one side, so that the uppermost tube 300 is entirely displaced, the tube 300 on the other side of the uppermost tube 300 is pushed to the first material grabbing and conveying mechanism 210 of the punching unit 100, the feeding is completed, and the uppermost tube 300 is continuously pushed until all the tubes 300 of the uppermost tube 300 are conveyed to the punching unit 200. Thereafter, the above process is repeated to transport all the tubes 300 of the stack of tubes 300 to the punching unit 200.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (10)
1. A fully automatic pipe punch comprising a feeding unit that transports a single pipe from a stack of pipes to a punching unit that punches a hole in the pipe and transports the pipe to a target location;
the unit of punching is including the frame that punches, be provided with in the frame of punching:
the first grabbing and conveying mechanism is used for grabbing the single pipe fitting conveyed by the feeding unit and moving the pipe fitting to a punching position;
the punching mechanism is arranged above the punching position and used for punching the pipe fitting; and
and the second material grabbing and conveying mechanism is used for grabbing the pipe fitting punched by the punching mechanism and moving the pipe fitting to the target position.
2. The fully automatic pipe punch of claim 1, wherein the first catch transport mechanism comprises,
the material grabbing fingers are used for grabbing the pipe fitting; and
and the material grabbing finger driving mechanism is connected with the material grabbing fingers and used for driving the material grabbing fingers to rotate.
3. The fully automatic pipe perforating machine as claimed in claim 1, wherein the perforating mechanism comprises a perforating base plate movably disposed on the perforating frame by a horizontal sliding mechanism, first perforating slide rails are disposed on both sides of the perforating base plate, a first perforating slide block is slidably connected to the first perforating slide rails, at least one drill bit is disposed at the bottom of the first perforating slide block, and the drill bit is connected to a drill bit motor disposed on the first perforating slide block through a drill bit clamp;
the horizontal sliding mechanism comprises a second punching slide rail arranged on the punching rack and a second punching slide block arranged on the punching base plate, and the second punching slide block is connected with the second punching slide rail in a sliding manner.
4. The fully automatic pipe punch of claim 1, wherein the second catch transport mechanism comprises,
the material grabbing fingers are used for grabbing the pipe fitting;
the material grabbing finger driving mechanism is connected with the material grabbing fingers and used for driving the material grabbing fingers to rotate; and
and the pushing mechanism is movably connected with the material grabbing finger driving mechanism through a cam mechanism and is used for pushing the pipe fitting to the target position.
5. The full-automatic pipe perforating machine according to claim 4, wherein the material pushing mechanism comprises a material pushing platform, a material pushing base is fixedly arranged on the material pushing platform, a material pushing rod penetrates through the material pushing base, the material pushing rod is movably arranged in the material pushing base, two ends of the material pushing rod are respectively connected with a material pushing plate and a connecting plate, the connecting plate is movably connected with the material grabbing finger driving mechanism through the cam mechanism, the material pushing plate is used for pushing the pipe to a target position, and a reset spring is further arranged between the material pushing base and the connecting plate;
the cam mechanism comprises a cam arranged on the material grabbing finger driving mechanism and a driven wheel arranged on the connecting plate, and the cam is movably connected with the driven wheel.
6. The full-automatic pipe fitting punching machine according to claim 2, 4 or 5, wherein the material grabbing fingers comprise a material grabbing cylinder, a material grabbing main plate, a material grabbing push rod and a material grabbing connecting rod, the material grabbing cylinder is fixedly connected with the material grabbing main plate, an output shaft of the material grabbing cylinder is connected with the material grabbing push rod, racks are arranged on two sides of the material grabbing push rod, two material grabbing connecting rods are connected to the material grabbing main plate in a pin joint mode, a gear is arranged at one end of each of the two material grabbing connecting rods and meshed with the rack, and a finger pressing plate is movably connected to the other end of each material grabbing connecting rod.
7. The fully automatic pipe perforating machine as claimed in claim 1, wherein the feeding unit comprises a feeding frame, wheels are arranged at the bottom of the feeding frame, and the feeding frame is provided with:
the pipe fitting adsorption mechanism is used for adsorbing the uppermost layer of pipe fittings of the stacked pipe fittings;
a pipe supporting mechanism for supporting the pipe adsorbed by the pipe adsorbing mechanism; and
and the pipe conveying mechanism is used for conveying the pipe on the pipe supporting mechanism to the punching unit.
8. The fully automatic pipe perforating machine of claim 7, wherein the pipe suction mechanism comprises an electromagnet, an electromagnet fixing mechanism, and an electromagnet height adjusting mechanism;
the electromagnet is horizontally arranged and extends along the width direction of the pipe fitting;
the electromagnet fixing mechanism comprises a horizontal connecting piece arranged at the upper end of the electromagnet and a vertical connecting piece vertically connected with the horizontal connecting piece, and a reinforcing plate is arranged between the horizontal connecting piece and the vertical connecting piece;
the electromagnet height adjusting mechanism comprises a feeding slide rail and a feeding slide block, the feeding slide rail is arranged on the feeding rack, the feeding slide block is arranged on the vertical connecting piece, and the feeding slide block is connected to the feeding slide rail in a sliding mode.
9. The automatic pipe perforating machine according to claim 7, wherein the pipe supporting mechanism comprises a support rod, a support rod connecting member and a support rod cylinder, one end of the support rod connecting member is fixedly connected with the support rod, the other end of the support rod connecting member is movably connected with the pipe adsorbing mechanism through a rotating shaft, a cylinder connecting member is further fixedly arranged on the support rod connecting member, one end of the support rod cylinder is movably connected with the cylinder connecting member through a rotating shaft, and the other end of the support rod cylinder is movably connected with the pipe adsorbing mechanism.
10. The fully automatic pipe perforating machine as recited in claim 7, wherein the pipe conveying mechanism comprises a rodless cylinder fixedly disposed on the pipe suction mechanism, and a pusher block fixedly disposed on a cylinder body of the rodless cylinder, the pusher block pushing the pipe to the perforating unit.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201911123791.6A CN110711875A (en) | 2019-11-17 | 2019-11-17 | Full-automatic pipe fitting puncher |
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CN201911123791.6A CN110711875A (en) | 2019-11-17 | 2019-11-17 | Full-automatic pipe fitting puncher |
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CN110711875A true CN110711875A (en) | 2020-01-21 |
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CN201911123791.6A Pending CN110711875A (en) | 2019-11-17 | 2019-11-17 | Full-automatic pipe fitting puncher |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111408668A (en) * | 2020-05-14 | 2020-07-14 | 桐庐千丁科技有限公司 | Opening trimming mechanism of thin-wall short U-shaped bent pipe automatic forming machine with welding rings |
CN112706182A (en) * | 2021-01-11 | 2021-04-27 | 河南勤工机器人有限公司 | Pipe and section bar robot identification disordered grabbing feeding machine |
-
2019
- 2019-11-17 CN CN201911123791.6A patent/CN110711875A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111408668A (en) * | 2020-05-14 | 2020-07-14 | 桐庐千丁科技有限公司 | Opening trimming mechanism of thin-wall short U-shaped bent pipe automatic forming machine with welding rings |
CN112706182A (en) * | 2021-01-11 | 2021-04-27 | 河南勤工机器人有限公司 | Pipe and section bar robot identification disordered grabbing feeding machine |
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