CN110704457A - Management system and management device - Google Patents
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- CN110704457A CN110704457A CN201910620216.0A CN201910620216A CN110704457A CN 110704457 A CN110704457 A CN 110704457A CN 201910620216 A CN201910620216 A CN 201910620216A CN 110704457 A CN110704457 A CN 110704457A
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- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
- G06F16/20—Information retrieval; Database structures therefor; File system structures therefor of structured data, e.g. relational data
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Abstract
The invention provides a management system and a management device, which provide a processing program for a processing device through updated component data. A management system (1) is configured in such a manner that a production program for a plurality of installation devices (10) is managed by a management device (20), and component data used in the production program is managed by a server (30), wherein the management device is provided with an update unit (24) for updating the component data of the production program, the server is provided with a database (31) in which the component data for updating is registered, and the update unit updates the component data of the production program with the component data of the database at least before the production program is downloaded by the installation devices.
Description
Technical Field
The present invention relates to a management system and a management apparatus for managing various processing apparatuses.
Background
Conventionally, as a management system, a management system is known in which a plurality of processing devices such as mounting devices are collectively managed by a management device (for example, see patent document 1). In the management device described in patent document 1, a processing program (production program) is created, and the processing program is downloaded from the management device to each processing device, whereby the setting contents described in the processing program are reflected in each processing device. In general, a processing program includes component data relating to a component, such as a component size and a processing condition, and the processing accuracy of the component is improved in a processing apparatus by appropriately correcting the component data.
Patent document 1: japanese patent No. 6060171
In addition, a large number of processing programs are stored in the management device, and the same component data is used in a plurality of processing programs. Therefore, even if the part data of a part of the processing program is corrected by the operator, the part data of the other processing program is not changed, and therefore the processing program including the corrected part data and the processing program including the uncorrected part data coexist. Therefore, the old component data may be used without correction when another processing program is used.
Disclosure of Invention
The present invention has been made in view of the above problems, and an object thereof is to provide a management system and a management apparatus that can provide a processing program for a processing apparatus using updated component data.
A management system according to an aspect of the present invention is a management system in which a management device manages process programs for a plurality of processing devices, and a server manages component data used in the process programs, wherein the management device is provided with an update unit that updates the component data of the process programs, the server is provided with a database in which the component data for updating is registered, and the update unit updates the component data of the process programs with the component data of the database at least before the process programs are downloaded by the processing devices.
A management device according to an aspect of the present invention is a management device that manages processing programs for a plurality of processing devices and that is capable of accessing a database in which component data used in the processing programs is registered, the management device including: an update unit that updates component data of the processing program; and an acquisition unit that acquires component data for updating from the database, wherein the update unit updates the component data of the processing program with the component data of the database at least before the processing program is downloaded by the processing device.
According to these configurations, before the processing device downloads the processing program, the management device automatically updates the component data of the processing program with the component data of the database. By registering the corrected component data in the database, the corrected component data can be reliably reflected in the processing program when the processing program is used. In addition, even when the same component data is used in different production programs, the component data in the database is updated before each download, and therefore, the old component data before update is not used for the processing program used in the processing apparatus.
In the management system according to an aspect of the present invention, the management device includes an optimization unit configured to optimize a mounting order of components with respect to the process program, and the update unit updates the component data of the process program with the component data of the database when the optimization is performed before the process program is downloaded. According to this configuration, since the process program is optimized after the component data is updated, the update of the component data does not adversely affect the optimization of the process program.
In the management system according to an aspect of the present invention, the component data is registered in association with the correction completion information in the database, and the update unit updates the component data of the processing program with the component data of the database to which the correction completion information is attached. According to this configuration, the component data to which the correction completion information is attached is identified, and only the component data that is not corrected is updated, thereby reducing the processing load on the management device.
In the management system according to one aspect of the present invention, the update date and time is associated with the component data in the processing program, the update date and time is associated with the component data as the correction completion information in the database, and the update unit is configured to register the component data in the processing program with the component data in the database when the update date and time of the component data in the processing program is different from the update date and time of the component data in the database. According to this configuration, the updated component data is identified by the update date and time, and only the component data that is not updated is updated, thereby reducing the processing load on the management device.
In the management system according to an aspect of the present invention, the update unit updates the component data of the processing program with the component data of the database when the update date and time of the component data of the processing program is earlier than the update date and time of the component data of the database. With this configuration, only the component data having an earlier update date and time among the component data of the processing program is updated to the new component data, and the component data of the processing program can be kept in the latest state.
In the management system according to an aspect of the present invention, the component data corrected by the processing device is registered in a database. With this configuration, it is possible to register, in the database, the highly reliable component data having the processing result in the processing device.
In the management system according to one aspect of the present invention, the processing apparatus is a mounting apparatus for mounting a component on a substrate. According to this configuration, the corrected component data is reflected in the processing program of the mounting apparatus, and processing errors during production can be reduced.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present invention, before the processing device downloads the processing program, the management device automatically updates the component data of the processing program, thereby making it possible to provide the processing program of the updated component data to the processing device.
Drawings
Fig. 1 is a schematic diagram of a management system according to the present embodiment.
Fig. 2A, 2B, and 2C are explanatory diagrams of update processing of component data of the management system of the comparative example.
Fig. 3 is a control block diagram of the management system of the present embodiment.
Fig. 4A, 4B, and 4C are diagrams showing an example of update processing of the management system according to the present embodiment.
Description of the reference numerals
1: management system
10: mounting device (processing device)
20: management device
22: acquisition unit
23: optimization unit
24: updating part
30: server
31: database with a plurality of databases
Detailed Description
Next, the management system according to the present embodiment will be described with reference to the drawings. Fig. 1 is a schematic diagram of a management system according to the present embodiment. Fig. 2A, 2B, and 2C are explanatory diagrams of update processing of component data of the management system of the comparative example. In the present embodiment, the mounting apparatus for mounting components on a substrate is described as a processing apparatus, but the present invention is not limited to this configuration. For example, an inspection apparatus for inspecting a component mounted on a substrate may be used as the processing apparatus.
As shown in fig. 1, the management system 1 of the present embodiment is configured such that a plurality of mounting apparatuses (processing apparatuses) 10 arranged in a production line and a management apparatus 20 are communicably connected, and the management apparatus 20 collectively manages the plurality of mounting apparatuses 10. The mounting apparatus 10 downloads a production program (processing program) from the management apparatus 20, and mounts the component supplied from the feeder on the substrate based on the production program. Part data representing various parameters related to the part is included in the production program. The management system 1 is provided with a server 30 that manages component data of the production program, independently of the management apparatus 20.
The server 30 is provided with a database 31, and component data for updating is registered for each component in the database 31. In the database 31, for example, a product type, a model, a manufacturer, an outer shape, the number of leads, a lead length, and a lead width are registered as component data. The database 31 is not particularly limited as long as the component data is information related to the component, and may include a supply state of a tape feeder, a bar feeder, a bulk feeder, a tray, or the like, a component shape such as a rectangular chip shape, a spherical shape, a cylindrical shape, or the like. Note may be registered for each component.
In the management system 1 as described above, if a recognition error or the like occurs in the mounting apparatuses 10 a plurality of times during production, the operator corrects the component data in each mounting apparatus 10. If the responsible operator differs among the plurality of mounting apparatuses 10, even if part of the operators corrects the component data having high recognition accuracy in the mounting apparatuses 10, the component data may not be reflected in the other mounting apparatuses 10. Therefore, the component data after correction is registered in the database 31 of the server 30 in the mounting apparatus 10, and the corrected component data is managed by the database 31. It is possible to share high-quality component data among a plurality of mounting apparatuses 10 by the unified management of the database 31.
Here, it is also conceivable that the management device 20 directly corrects the component data of the production program without reflecting the correction data on the database 31. However, the management device 20 manages a large number of production programs, and it is not practical to find 1 production program containing the same component data 1 by 1 and correct the component data. Further, since the component data can not be corrected 1 time, the download and upload of the production program are repeated every time the component data is corrected, and thus the load on the management device 20 increases. In addition, since the management device 20 also manages unnecessary production programs, there is a possibility that an unnecessary correction may occur.
Therefore, as shown in the comparative example of fig. 2A, the component data is usually corrected by the mounting apparatus 10, and then the corrected component data is uploaded to the database 31 of the server 30. In the next production, as shown in fig. 2B and 2C, after the mounting apparatus 10 downloads the production program from the management apparatus 20, the mounting apparatus 10 reads the database 31 of the server 30, and the component data of the production program is updated by the component data registered in the database 31 in the mounting apparatus 10. Since high-quality component data is registered in the database 31, recognition errors and the like can be reduced by reflecting the component data in the production program.
However, since common component data is used in a plurality of production programs, even if the component data is reflected in a part of the production programs, the component data cannot be reflected in another production program. For example, when an unused production program is in the management device 20, the production program is downloaded to each mounting device 10, and the component data must be read from the database 31 in each mounting device 10. In addition, if the part of the mounting apparatus 10 forgets to update the component data, the part of the mounting apparatus 10 performs production using the old component data. As described above, even if the components are collectively managed by the database 31, the components may be produced by different component data in the plurality of mounting apparatuses 10.
Therefore, in the present embodiment, before the installation device 10 downloads the production program from the management device 20, the management device 20 reads the component data for update from the database 31 of the server 30, and the management device 20 automatically updates the component data of the production program. Thus, the component data of the production program downloaded to the mounting apparatus 10 has been corrected, and therefore the mounting apparatus 10 does not need to read out the component data from the database 31. Further, since the component data of the production program is updated by the management apparatus 20, it does not happen that the update of the component data is forgotten in some of the mounting apparatuses 10.
Next, the update process implemented by the management system will be described with reference to fig. 3, 4A, 4B, and 4C. Fig. 3 is a control block diagram of the management system of the present embodiment. Fig. 4A, 4B, and 4C are diagrams showing an example of update processing of the management system according to the present embodiment.
As shown in fig. 3, in the management system 1, the installation device 10, the server 30, and the management device 20 are connected to each other by wired communication or wireless communication. The mounting apparatus 10 operates based on a production program downloaded from the management apparatus 20, and includes a control unit 11 that centrally controls the entire apparatus and a correction unit 12 that corrects component data of the production program. The control unit 11 downloads a production program from the management device 20, controls the driving of each unit of the device based on the production program, carries the substrate into the mounting device 10, and sequentially mounts a plurality of components on each mounting point of the substrate.
The correction unit 12 provides a correction screen of the part data to the operator, and corrects the part data included in the production program on the correction screen when a recognition error of the part or the like occurs a plurality of times. If the component data of the production program is corrected, the production operation of the substrate is performed by the production program after the component data correction. Further, if the production operation is completed, the corrected component data is uploaded from the correction unit 12 to the server 30, and the corrected component data is registered in the database 31. As described above, the correction unit 12 performs the registration process of the component data with the database 31.
The server 30 is provided with a database 31, and the database 31 manages component data used in the production program and registers component data for updating. In the database 31, various kinds of component data are registered for each component, and information relating to the recognition accuracy is included, for example. In addition, the database 31 may register an update date and time in association with the component data as a correction completion flag. Note that the database 31 is not limited to the latest component data as long as it is component data for updating the production program, and component data for returning to the past state may be registered.
The management device 20 manages a production program for the plurality of mounting devices 10, and includes: a storage unit 21 that stores a production program; and an acquisition unit 22 that acquires the component data for update from the database 31. In addition, the management device 20 includes: an optimization unit 23 that optimizes the order of mounting components for a production program; and an updating unit 24 that updates the component data of the production program. The storage unit 21 stores a production program for each type of substrate. The acquisition unit 22 acquires the component data from the database 31 of the server 30 before the download of the production program is started by the installation device 10.
The optimization unit 23 corrects the mounting order of the components described in the production program, thereby shortening the tact time and improving the production efficiency of the substrate. For example, the mounting order of the components is optimized so that the moving distance of the mounting nozzle moving at the mounting point on the substrate becomes the shortest distance. The updating unit 24 updates the component data of the production program with the component data for updating in the database 31 at least before the production program is downloaded by the mounting apparatus 10. Since the component data is updated before the download, the mounting apparatus 10 can be caused to start the production in the production program including the updated component data.
At least before the production program is downloaded by the installing apparatus 10, the optimization time before the production program is downloaded is included in addition to the optimization time before the production program is downloaded. If the component data is updated before the production program is downloaded, the component data can be updated by screening out the production program to be downloaded by the mounting device 10. Since the component data is not updated with respect to the production program that is not scheduled to be used in the mounting apparatus 10 among the production programs stored in the storage unit 21, the load of the update process of the component data received by the management apparatus 20 can be reduced.
In the optimization before downloading the production program, the component data of the production program may be updated by the component data of the database 31. That is, if the component data is updated after the optimization processing of the production program, there is a possibility that the optimum mounting order of the components is changed due to the update of the component data. Therefore, after the part data of the production program is updated by the update unit 24, the production program is optimized by the optimization unit 23. Thus, the update of the component data does not adversely affect the optimization of the production program, and the optimization processing of the production program can be performed with high accuracy using the updated component data.
In addition, when the component data of the production program is associated with the update date and time and the component data of the database 31 is associated with the update date and time, the update unit 24 may update only the component data having different update dates and times. The updating unit 24 identifies the date and time of update of the component data of the production program and also identifies the date and time of update of the component data of the database 31, and updates the component data of the production program with the component data of the database 31 only when the date and time of update are different. This makes it possible to identify the updated component data based on the update date and time and update only the component data that has not been updated, thereby reducing the processing load on the management device 20.
In this case, the updating unit 24 may update the component data of the production program with the component data of the database 31 when the update date and time of the component data of the production program is earlier than the update date and time of the component data of the database 31. Only the component data of which the update date and time is earlier among the component data of the production program is updated to new component data, and the component data of the production program can be kept in the latest state. The update unit 24 may also update the component data of the production program with the component data of the specified date and time in the database 31 by specifying the update date and time. This also enables the part data of the production program to be restored to the past data.
The control unit 11, the correction unit 12, the database 31 of the server 30, the storage unit 21 of the management device 20, the acquisition unit 22, the optimization unit 23, and the update unit 24 of the installation device 10 are configured by a processor, a memory, and the like that execute various processes. The memory is composed of one or more storage media such as rom (read Only memory) and ram (random Access memory) depending on the application. The memory stores processing programs of the installation device 10, the server 30, and the management device 20. In addition, a program for updating the component data of the production program is stored in the memory of the management device 20.
As shown in fig. 4A, in the management system configured as described above, if the component data of the 1 st production program is corrected when a recognition error or the like occurs in the mounting apparatus 10, the corrected component data is uploaded from the mounting apparatus 10 to the server 30. Thereby, the component data of the database 31 of the server 30 is updated by the component data of the 1 st production program. Since the actual production is performed by the component data corrected by the mounting apparatus 10 and the component data used in the actual production is uploaded to the server 30, the component data in the database 31 can be updated with the component data having high reliability for the actual processing performance in the mounting apparatus 10.
For example, in the mounting apparatus 10, if the component data a and b among the component data of the 1 st production program are corrected to the component data A, B, the component data A, B is uploaded from the mounting apparatus 10 to the server 30. Then, the component data a and b registered in the database 31 of the server 30 are updated to the corrected component data A, B. In this way, the contents of the modification of the production program in the installation apparatus 10 are reflected in the database 31 of the server 30. The uploading of the component data from the mounting apparatus 10 to the server 30 may be performed after the completion of the production or before the completion of the production.
In addition, when the component data of the 1 st production program is associated with the update date and time and the component data of the database 31 is associated with the update date and time, the update date and time is also updated together with the component data. In this case, the 1 st production program and the database 31 are subjected to update processing only for component data having different update dates and times, and the 1 st production program and the database 31 are not subjected to update processing for component data having the same update date and time. The component data may be automatically uploaded from the mounting apparatus 10 to the server 30, or may be manually uploaded.
As shown in fig. 4B, if the production is ended by the 1 st production program, the component data is acquired from the database 31 of the server 30 by the management apparatus 20 before the installation apparatus 10 downloads the 2 nd production program from the management apparatus 20. Then, the management apparatus 20 updates the component data of the 2 nd production program with the component data of the database 31. For example, the 2 nd production program includes the same component data a and b as those of the 1 st production program, and the component data a and b of the 2 nd production program are updated using the component data A, B updated in the database 31 at the time of production using the 1 st production program.
In the case where the component data of the 2 nd production program is associated with the update date and time and the component data of the database 31 is associated with the update date and time, the server 30 is inquired of the update date and time of each component data from the management apparatus 20. When the date and time of updating the component data are different, the component data are called from the database 31, and the component data of the 2 nd production program are updated. For example, when only the update date and time of the component data a of the 2 nd production program is earlier than the update date and time of the component data a of the database 31, only the component data a of the 2 nd production program is updated by the component data a of the database 31.
If the component data of the 2 nd production program is updated by the management device 20, optimization processing is performed on the 2 nd production program to determine the mounting order of the components on the substrate. By updating the component data of the 2 nd production program at the time of optimization, the 2 nd production program can be optimized by the updated component data. Further, the optimization is not limited to the optimization, and the part data of the 2 nd production program may be updated after the optimization, that is, before the download. With these configurations, the update processing is performed only for the 2 nd production program scheduled to be downloaded, and unnecessary update processing can be eliminated.
As shown in fig. 4C, if the update processing and optimization processing of the 2 nd production program are completed, the 2 nd production program is downloaded from the management apparatus 20 to the installation apparatus 10. Then, actual production is started in the mounting device 10 based on the 2 nd production program. For example, since the component data A, B corrected in actual production using the 1 st production program is also reflected in the 2 nd production program, recognition errors and the like are reduced in actual production using the 2 nd production program. Further, since the component data is updated in the upper-level system such as the management apparatus 20, even if the plurality of mounting apparatuses 10 individually download the 2 nd production program, the update of the component data is not forgotten.
As described above, in the management system 1 of the present embodiment, before the production program is downloaded by the installation device 10, the component data of the production program is automatically updated by the component data of the database 31 in the management device 20. By registering the corrected component data in the database 31, the corrected component data can be reliably reflected in the production program when the production program is used. In addition, even when the same component data is used in different production programs, the component data in the database 31 is updated before each download, and therefore, the old component data before update is not used for the production program used in the mounting apparatus 10.
In the present embodiment, the update date and time is described as an example of the correction completion information, but the present invention is not limited to this configuration. The correction completion information may be any information that can specify whether or not the correction of the component data is completed, and may be, for example, a correction completion flag.
In the present embodiment, the description has been given of the configuration in which the component data of the production program is updated at the time of optimization or download of the production program, but the present invention is not limited to this configuration. Before downloading the production program, the component data of the production program may be updated, for example, the component data of the production program may be updated before optimizing the production program.
In the present embodiment, the component data having an earlier update date and time is not limited to the configuration in which the component data having an earlier update date and time is updated to the component data having a new update date and time as described above, and the component data having a new update date and time may be updated to the component data having an earlier update date and time. Further, the update date and time may be omitted, and every time the update process is performed, all the component data of the production program may be updated by the component data of the database. Therefore, it is not necessary to associate the update date and time with the part data of the production program and the database.
In the present embodiment, the component data of the production program is corrected in the mounting device and uploaded to the server, but the present invention is not limited to this configuration. The correction of the component data of the production program need not be performed in the mounting apparatus, and may be performed in an external apparatus other than the mounting apparatus.
In the present embodiment, the mounting device is exemplified as the processing device, but the present invention is not limited to this configuration. The processing apparatus may be any apparatus capable of processing the component data, and may be an inspection apparatus for inspecting a mounting state of the component on the substrate, for example. When a component recognition error or the like occurs a plurality of times in the inspection apparatus, the component data is updated in the upper-level system such as the management apparatus, and thus the corrected component data can be reliably reflected in the inspection program. The processing program of the processing device is a program used for processing of the processing device, and is a concept including a production program of the installation device and an inspection program of the inspection device.
In the present embodiment, the management system is configured to include the mounting device as the processing device, but may include a processing device other than the mounting device. For example, the management system may include a mounting device and an inspection device as the processing device.
In the present embodiment, the server is provided separately from the management apparatus and the installation apparatus, but the present invention is not limited to this configuration. The server may be provided integrally with the management device, or may be provided integrally with the installation device.
The program of the present embodiment may be stored in a storage medium. The recording medium is not particularly limited, and may be a nonvolatile recording medium such as an optical disk, a magneto-optical disk, and a flash memory.
Further, although the embodiment and the modification of the present invention have been described, the above embodiment and modification may be combined wholly or partially as another embodiment of the present invention.
The embodiment of the present invention is not limited to the above-described embodiments and modifications, and various changes, substitutions, and alterations can be made without departing from the spirit and scope of the technical idea of the present invention. And if the technical idea of the present invention can be implemented in other ways by technical advances or other derived techniques, it can be implemented using this method. Therefore, the claims cover all the embodiments that can be included in the technical idea of the present invention.
In the above-described embodiment, the management system is characterized in that the management device is provided with an updating unit that updates the component data of the processing program, the server is provided with a database in which the component data for updating is registered, and the updating unit updates the component data of the processing program with the component data of the database at least before the processing program is downloaded by the processing device. According to this configuration, before the processing device downloads the processing program, the management device automatically updates the component data of the processing program with the component data of the database. By registering the corrected component data in the database, the corrected component data can be reliably reflected in the processing program when the processing program is used. In addition, even when the same component data is used in different production programs, the component data in the database is updated before each download, and therefore, the old component data before update is not used for the processing program used in the processing apparatus.
Industrial applicability
As described above, the present invention has an effect of being able to provide a processing program for a processing apparatus based on updated component data, and is particularly suitable for a management system and a management apparatus for a mounting line for mounting components on a board.
Claims (8)
1. A management system in which processing programs for a plurality of processing devices are managed by a management device, component data used in the processing programs are managed by a server,
the management system is characterized in that it is,
the management device is provided with an update unit that updates component data of the processing program,
the server is provided with a database in which component data for update is registered,
the update unit updates the component data of the processing program with the component data of the database at least before the processing program is downloaded by the processing device.
2. The management system according to claim 1,
the management device is provided with an optimization unit that optimizes the order of mounting components for a handler,
the update unit updates the component data of the processing program with the component data of the database when optimization is performed before the processing program is downloaded.
3. The management system according to claim 1 or 2,
the correction completion information is associated with the component data and registered in the database,
the update unit updates the component data of the processing program with the component data of the database to which the correction completion information is attached.
4. The management system according to claim 3,
in the processing program, the date and time of updating is related to the component data,
the database associates and registers the update date and time of the component data as the correction completion information,
the update unit updates the component data of the processing program with the component data of the database when the update date and time of the component data of the processing program is different from the update date and time of the component data of the database.
5. The management system according to claim 4,
the update unit updates the component data of the processing program with the component data of the database when the update date and time of the component data of the processing program is earlier than the update date and time of the component data of the database.
6. The management system according to any one of claims 1 to 5,
the component data corrected by the processing device is registered in a database.
7. The management system according to any one of claims 1 to 6,
the processing apparatus is a mounting apparatus for mounting a component on a substrate.
8. A management device which manages processing programs for a plurality of processing devices and can access a database in which component data used in the processing programs are registered,
the management device is characterized by comprising:
an update unit that updates component data of the processing program; and
an acquisition unit that acquires component data for update from a database,
the update unit updates the component data of the processing program with the component data of the database at least before the processing program is downloaded by the processing device.
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| JP2018130341A JP7156840B2 (en) | 2018-07-10 | 2018-07-10 | Management system, management device |
| JP2018-130341 | 2018-07-10 |
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| CN110704457A true CN110704457A (en) | 2020-01-17 |
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| WO2014102911A1 (en) * | 2012-12-25 | 2014-07-03 | 富士機械製造株式会社 | Mounting data management device, mounting control device, method for managing mounting data and program therefor |
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| JP2016081242A (en) * | 2014-10-15 | 2016-05-16 | ソフトバンク株式会社 | Work procedure management device and program |
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2019
- 2019-07-10 CN CN201910620216.0A patent/CN110704457A/en active Pending
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| WO2014102911A1 (en) * | 2012-12-25 | 2014-07-03 | 富士機械製造株式会社 | Mounting data management device, mounting control device, method for managing mounting data and program therefor |
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Also Published As
| Publication number | Publication date |
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| JP7156840B2 (en) | 2022-10-19 |
| JP2020009208A (en) | 2020-01-16 |
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