CN110703099A - Intelligent simulation test method for service life of special motor - Google Patents
Intelligent simulation test method for service life of special motor Download PDFInfo
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- CN110703099A CN110703099A CN201911117999.7A CN201911117999A CN110703099A CN 110703099 A CN110703099 A CN 110703099A CN 201911117999 A CN201911117999 A CN 201911117999A CN 110703099 A CN110703099 A CN 110703099A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
- G01R31/343—Testing dynamo-electric machines in operation
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Abstract
The invention discloses an intelligent life simulation test method for a special motor, which belongs to the technical field of special motors, and is characterized in that various complex environments are simulated to be closer to the actual environment, the simulated special motor is detected in the complex environment, the working condition of the simulated special motor in different environments can be measured, the universality and the accuracy of test data are increased, and meanwhile, the data is used as a reference to be used as a basis for researching and developing a novel special motor, so that the consumed time can be saved, the input cost is reduced, the service life of the special motor can be rapidly tested, and whether parts of the special motor meet requirements or not can be rapidly judged. Through setting up display module and storage module, can show the more audio-visual real-time of data of testing, the process and the data of each special type motor test under the complex environment all can be stored in storage module in addition, the relevant personnel of being convenient for look up.
Description
Technical Field
The invention belongs to the technical field of special motors, and particularly relates to an intelligent life simulation test method for a special motor.
Background
With the adjustment and optimization of product structures in small and medium-sized motors, special motors become the key points of the motor industry development, and the market demand and development speed of the special motors are in the leading position in the industry. The special motor is one of motors, and is mainly named by distinguishing a universal motor due to the special use environment and the special manufacture industry. Along with the industrial development and the improvement of the automation technology, the application range of the special motor is wider and more in variety.
The traditional test method has certain technical defects such as: the time that consumes is long, and the input cost is high, can not inspect the life-span of motor fast, can not judge fast whether motor part satisfies the requirement, can not simulate the condition that the customer used under abnormal condition, needs the manual work to carry out data acquisition in addition, carries out 24 hours and monitors, and is not only inconvenient enough, can have great error in the test, influences new product development progress.
Disclosure of Invention
Technical problem to be solved
In order to overcome the defects of the prior art, the invention provides an intelligent life simulation test method for a special motor, which solves the problems that the traditional test of the special motor is long in consumed time and high in investment cost, the service life of the motor cannot be rapidly checked, whether motor parts meet requirements cannot be rapidly judged, the use condition of a customer under abnormal conditions cannot be simulated, manual data acquisition is needed, 24-hour monitoring is carried out, the convenience is not high, a large error exists in the test, and the development progress of a new product is influenced.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent simulation test method for the service life of a special motor comprises a simulation special motor, a power box, a processor, a test unit, a data collection module, a storage module, a display module, an alarm module and a timing module;
comparing the parameter configuration of the special motor, providing electric energy for the simulated special motor through a power box, and measuring the current, the torque, the rotating speed, the temperature and the operation time of the simulated special motor under the rated voltage;
the processor controls each tested simulated special motor, simulates the running state of each tested simulated special motor, measures the current, torque, rotating speed, temperature and running time of the simulated special motor in the running state through the test unit, and is collected and transmitted to the storage module by the data collection module;
the storage module stores parameters of each tested simulated special motor, the processor processes the obtained data to calculate the input power and the output power of the tested simulated special motor, and meanwhile, the processor performs intelligent control to stabilize the running state of the tested simulated special motor in a set state;
displaying the test parameters of the tested simulation special motor through a display module;
when any data in the simulated special motor test data is detected to exceed a set value, the alarm module automatically alarms;
and when the alarm module starts the automatic alarm function, the timing module stops timing.
As a further scheme of the invention: the simulation special motor adopts a finite element technology to construct a virtual special motor according to actual special motor parameters, wherein the actual special motor parameters comprise winding wire diameter, turns, the number of parallel branches, iron core length, winding end length, and the resistance value and reactance value of the special motor are obtained based on the winding wire diameter, turns, the number of parallel branches, the iron core length and the winding end length of the special motor.
As a further scheme of the invention: the power box is composed of a plurality of lithium batteries.
As a further scheme of the invention: the test unit comprises a voltage sensor, a current sensor, a torque sensor, a rotating speed sensor and a temperature sensor.
As a further scheme of the invention: the time measured by the timing module is displayed by the display module.
(III) advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
1. this special motor's life-span intelligence simulation test method, through the various complicated environment of simulation, make it more be close to actual environment, be in the complex environment to simulating the special motor and carry out the testing data, can measure simulation special motor behavior under different environment, increase the universality and the accuracy of testing data, regard this data as the reference simultaneously, as the foundation of researching and developing novel special motor, can save the time that consumes like this, reduce the input cost, reach the life-span of quick inspection special motor, judge fast whether special motor part satisfies the requirement.
2. According to the intelligent life simulation test method for the special motors, the display module and the storage module are arranged, the test data can be displayed in real time more visually, and the test process and data of each special motor in a complex environment can be stored in the storage module, so that related personnel can conveniently look up the test data.
3. According to the intelligent life simulation test method for the special motor, the alarm device is arranged, when any test data exceeds a set value in the test process, the alarm module can automatically alarm to remind relevant personnel of solving problems in time, and therefore convenience is brought to continuous detection of the life of the special motor.
Drawings
FIG. 1 is a frame diagram of the present invention;
FIG. 2 is a block diagram of a test power supply according to the present invention.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
As shown in fig. 1-2, the present invention provides a technical solution: an intelligent simulation test method for the service life of a special motor comprises a simulation special motor, a power box, a processor, a test unit, a data collection module, a storage module, a display module, an alarm module and a timing module;
comparing the parameter configuration of the special motor, providing electric energy for the simulated special motor through a power box, and measuring the current, the torque, the rotating speed, the temperature and the operation time of the simulated special motor under the rated voltage;
the processor controls each tested simulated special motor, simulates the running state of each tested simulated special motor, measures the current, torque, rotating speed, temperature and running time of the simulated special motor in the running state through the test unit, and is collected and transmitted to the storage module by the data collection module;
the storage module stores parameters of each tested simulated special motor, the processor processes the obtained data to calculate the input power and the output power of the tested simulated special motor, and meanwhile, the processor performs intelligent control to stabilize the running state of the tested simulated special motor in a set state;
displaying the test parameters of the tested simulation special motor through a display module;
when any data in the simulated special motor test data is detected to exceed a set value, the alarm module automatically alarms;
and when the alarm module starts the automatic alarm function, the timing module stops timing.
The simulation special motor adopts a finite element technology to construct a virtual special motor according to actual special motor parameters, wherein the actual special motor parameters comprise winding wire diameter, turns, the number of parallel branches, iron core length, winding end length, and the resistance value and reactance value of the special motor are obtained based on the winding wire diameter, turns, the number of parallel branches, the iron core length and the winding end length of the special motor.
The power box is composed of a plurality of lithium batteries.
The test unit comprises a voltage sensor, a current sensor, a torque sensor, a rotating speed sensor and a temperature sensor.
The time measured by the timing module is displayed by the display module.
Through the various complicated environment of simulation, make it more be close to actual environment, be in the complex environment to simulating the special motor and detect data, the measurable simulation special motor is in the behavior under different environment, increase test data's universality and accuracy, regard this data as the reference simultaneously, as the basis of researching and developing novel special motor, can save the time that consumes like this, reduce the input cost, reach the life-span of quick inspection special motor, whether the quick judgement special motor part meets the demands.
Through setting up display module and storage module, can show the more audio-visual real-time of data of testing, the process and the data of each special type motor test under the complex environment all can be stored in storage module in addition, the relevant personnel of being convenient for look up.
Through the arrangement of the alarm device, when any one test data exceeds a set value in the test process, the alarm module can automatically alarm to remind related personnel of solving problems in time, so that convenience is brought to continuous detection of the service life of the special motor.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (5)
1. An intelligent life simulation test method for a special motor is characterized in that: the device comprises a simulation special motor, a power box, a processor, a test unit, a data collection module, a storage module, a display module, an alarm module and a timing module;
comparing the parameter configuration of the special motor, providing electric energy for the simulated special motor through a power box, and measuring the current, the torque, the rotating speed, the temperature and the operation time of the simulated special motor under the rated voltage;
the processor controls each tested simulated special motor, simulates the running state of each tested simulated special motor, measures the current, torque, rotating speed, temperature and running time of the simulated special motor in the running state through the test unit, and is collected and transmitted to the storage module by the data collection module;
the storage module stores parameters of each tested simulated special motor, the processor processes the obtained data to calculate the input power and the output power of the tested simulated special motor, and meanwhile, the processor performs intelligent control to stabilize the running state of the tested simulated special motor in a set state;
displaying the test parameters of the tested simulation special motor through a display module;
when any data in the simulated special motor test data is detected to exceed a set value, the alarm module automatically alarms;
and when the alarm module starts the automatic alarm function, the timing module stops timing.
2. The intelligent life simulation test method for the special motor as claimed in claim 1, wherein the method comprises the following steps: the simulation special motor adopts a finite element technology to construct a virtual special motor according to actual special motor parameters, wherein the actual special motor parameters comprise winding wire diameter, turns, the number of parallel branches, iron core length, winding end length, and the resistance value and reactance value of the special motor are obtained based on the winding wire diameter, turns, the number of parallel branches, the iron core length and the winding end length of the special motor.
3. The intelligent life simulation test method for the special motor as claimed in claim 1, wherein the method comprises the following steps: the power box is composed of a plurality of lithium batteries.
4. The intelligent life simulation test method for the special motor as claimed in claim 1, wherein the method comprises the following steps: the test unit comprises a voltage sensor, a current sensor, a torque sensor, a rotating speed sensor and a temperature sensor.
5. The intelligent life simulation test method for the special motor as claimed in claim 1, wherein the method comprises the following steps: the time measured by the timing module is displayed by the display module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911117999.7A CN110703099A (en) | 2019-11-15 | 2019-11-15 | Intelligent simulation test method for service life of special motor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911117999.7A CN110703099A (en) | 2019-11-15 | 2019-11-15 | Intelligent simulation test method for service life of special motor |
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| CN110703099A true CN110703099A (en) | 2020-01-17 |
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| CN201911117999.7A Withdrawn CN110703099A (en) | 2019-11-15 | 2019-11-15 | Intelligent simulation test method for service life of special motor |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111638056A (en) * | 2020-05-07 | 2020-09-08 | 张家港市欣达丰机电制造有限公司 | Comprehensive characteristic test system for micromotor |
| CN111650507A (en) * | 2020-05-07 | 2020-09-11 | 张家港市欣达丰机电制造有限公司 | Micromotor direction control system of pipe bender |
| CN117930003A (en) * | 2024-03-21 | 2024-04-26 | 南昌三瑞智能科技股份有限公司 | Unmanned aerial vehicle motor service life testing method, processing device and testing equipment |
-
2019
- 2019-11-15 CN CN201911117999.7A patent/CN110703099A/en not_active Withdrawn
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111638056A (en) * | 2020-05-07 | 2020-09-08 | 张家港市欣达丰机电制造有限公司 | Comprehensive characteristic test system for micromotor |
| CN111650507A (en) * | 2020-05-07 | 2020-09-11 | 张家港市欣达丰机电制造有限公司 | Micromotor direction control system of pipe bender |
| CN117930003A (en) * | 2024-03-21 | 2024-04-26 | 南昌三瑞智能科技股份有限公司 | Unmanned aerial vehicle motor service life testing method, processing device and testing equipment |
| CN117930003B (en) * | 2024-03-21 | 2024-05-31 | 南昌三瑞智能科技股份有限公司 | Unmanned aerial vehicle motor service life testing method, processing device and testing equipment |
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