CN212083646U - Online checking system for electric energy meter checking assembly line - Google Patents
Online checking system for electric energy meter checking assembly line Download PDFInfo
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Abstract
本实用新型属于在线核查系统技术领域,具体涉及一种电能表校验流水线在线核查系统,包括电能表模拟器、电能表自动化检定装置、在线核查仪,所述电能表模拟器至少有一个,所述在线核查仪通过无线方式与电能表模拟器连接,所述电能表模拟器与电能表自动化检定装置连接,所述电能表自动化检定装置与在线核查仪连接。本实用新型通过电能表模拟器和在线核查仪配合工作,能快速准确的判断出电能表自动化检定装置在带载后流水线在长时间运行时的指标、功能、性能状态是否正常的问题,本实用新型测试步骤简化,核查结果可信度高,减少了人力成本,提高了工作效率。本实用新型用于电能表自动化检定装置的在线核查。
The utility model belongs to the technical field of on-line verification systems, and in particular relates to an on-line verification system for an electric energy meter calibration pipeline, comprising an electric energy meter simulator, an electric energy meter automatic verification device, and an online verification instrument. The on-line verification instrument is wirelessly connected with the electric energy meter simulator, the electric energy meter simulator is connected with the electric energy meter automatic verification device, and the electric energy meter automatic verification device is connected with the online verification instrument. The utility model cooperates with the electric energy meter simulator and the online checking instrument, and can quickly and accurately determine whether the indicators, functions and performance states of the electric energy meter automatic verification device during long-term operation of the assembly line after being loaded are normal. The new test steps are simplified, the verification results are highly reliable, labor costs are reduced, and work efficiency is improved. The utility model is used for the on-line inspection of an automatic verification device of an electric energy meter.
Description
技术领域technical field
本实用新型属于在线核查系统技术领域,具体涉及一种电能表校验流水线在线核查系统。The utility model belongs to the technical field of on-line verification systems, in particular to an on-line verification system for a verification line of an electric energy meter.
背景技术Background technique
由于建设智能电网全面更换智能电能表,由此日检表能力数万只的电能表自动校验流水线应运而生。由于流水线日检表量巨大和检表过程极快,按照原来的检定方法空载抽检表位,检测部门每次耗费大量人力物力,使用例如RD33等普通标准表进行停机空载逐个检测表位的方法,无法准确检测出这些表位带载后真实状况,也无法准确判断流水线挂满表后每个表位的工作状态是否正常。而电能表自动化检定流水线带载检定时,受流水线不同表位隔离变压器的带载能力、短接继电器状态、压线机构接触电阻以及流水线环境不完全符合参比条件等因素的影响,再加上流水线存在准确性、可靠性等多种因素的影响,无法确保电能表自动化检定流水线长时间运行时的指标、功能、性能状态是否正常。Due to the comprehensive replacement of smart energy meters in the construction of a smart grid, the automatic calibration line of electric energy meters with a daily inspection capacity of tens of thousands of meters came into being. Due to the huge amount of daily inspection of the assembly line and the extremely fast inspection process, according to the original verification method no-load sampling, the inspection department spends a lot of manpower and material resources each time, using common standard meters such as RD33 to stop the no-load and inspect the epitops one by one. method, it is impossible to accurately detect the real status of these epitopes after loading, and it is impossible to accurately judge whether the working status of each epitope is normal after the pipeline is filled with the table. When the automatic verification of the electric energy meter is carried out, it is affected by factors such as the load capacity of the isolation transformers at different positions in the pipeline, the state of the short-circuit relay, the contact resistance of the pressing mechanism, and the pipeline environment does not fully meet the reference conditions. The pipeline is affected by various factors such as accuracy and reliability, and it is impossible to ensure whether the indicators, functions and performance status of the automatic verification pipeline of the electric energy meter are normal when running for a long time.
实用新型内容Utility model content
针对电能表自动化检定装置在带载后流水线在长时间运行时的指标、功能、性能状态是否正常的问题,本实用新型提供了一种工作效率高、性能稳定的电能表校验流水线在线核查系统。Aiming at the question of whether the indicators, functions and performance states of the pipeline during long-term operation of the electric energy meter automatic verification device are normal after being loaded, the utility model provides an electric energy meter verification pipeline online verification system with high work efficiency and stable performance. .
为了解决上述技术问题,本实用新型采用的技术方案为:In order to solve the above-mentioned technical problems, the technical scheme adopted by the present utility model is:
一种电能表校验流水线在线核查系统,包括电能表模拟器、电能表自动化检定装置、在线核查仪,所述电能表模拟器至少有一个,所述在线核查仪通过无线方式与电能表模拟器连接,用于通过无线方式设置电能表模拟器的电能误差、功能故障和性能故障,同时对电能表自动化检定装置进行配置和读取电能表自动化检定装置的检测结果,所述电能表模拟器与电能表自动化检定装置连接,用于模拟设置的电能表模拟器的电能误差、功能故障和性能故障,所述电能表自动化检定装置与在线核查仪连接,用于检测电能表模拟器的实际电能误差、功能故障和性能故障,通过预设值和实际检测值进行比较,判定电能表自动化检定装置在带载后流水线在长时间运行时的指标、功能、性能状态是否正常。An on-line verification system for an electric energy meter calibration pipeline, comprising an electric energy meter simulator, an electric energy meter automatic verification device, and an online verification instrument, wherein the electric energy meter simulator has at least one, and the online verification instrument communicates with the electric energy meter simulator wirelessly. The connection is used to wirelessly set the electric energy error, functional failure and performance failure of the electric energy meter simulator, and at the same time configure the electric energy meter automatic verification device and read the detection results of the electric energy meter automatic verification device. The electric energy meter automatic verification device is connected to simulate the electric energy error, functional failure and performance failure of the electric energy meter simulator. , functional failure and performance failure, through the comparison between the preset value and the actual detection value, it is determined whether the indicators, functions and performance status of the automatic verification device of the electric energy meter when the pipeline is running for a long time after being loaded is normal.
所述电能表模拟器包括主控模块、A/D转换模块、第一无线模块、电压接线孔和电流接线孔,所述主控模块通过导线分别与A/D转换模块、第一无线模块连接,所述A/D转换模块通过导线分别与电压接线孔、电流接线孔连接。The electric energy meter simulator includes a main control module, an A/D conversion module, a first wireless module, a voltage wiring hole and a current wiring hole, and the main control module is respectively connected with the A/D conversion module and the first wireless module through wires. , the A/D conversion module is respectively connected with the voltage wiring hole and the current wiring hole through wires.
所述在线核查仪包括主机、USB通信模块、第二无线模块,所述主机与USB通信模块连接,所述USB通信模块通过导线与电能表自动化检定装置的通信模块连接,所述主机与第二无线模块连接,所述第二无线模块通过无线方式与电能表模拟器的第一无线模块连接,所述主机通过导线分别与电源、硬盘、显示屏连接。The online verification instrument includes a host computer, a USB communication module, and a second wireless module. The host computer is connected to the USB communication module. The USB communication module is connected to the communication module of the electric energy meter automatic verification device through a wire. The host computer is connected to the second wireless communication module. The wireless module is connected, the second wireless module is wirelessly connected to the first wireless module of the electric energy meter simulator, and the host is respectively connected to the power supply, the hard disk and the display screen through wires.
所述电能表自动化检定装置支持6表位、12表位或24表位的电能表模拟器。The electric energy meter automatic verification device supports electric energy meter simulators with 6 epitopes, 12 epitopes or 24 epitopes.
所述电能表自动化检定装置包括高精度电压源、高精度电流源、主控电脑和通信模块,所述电能表模拟器分别与高精度电压源、高精度电流源连接,所述高精度电压源和高精度电流源均连接在主控电脑上,所述主控电脑与通信模块连接,所述通信模块与在线核查仪连接。The electric energy meter automatic verification device includes a high-precision voltage source, a high-precision current source, a main control computer and a communication module. The electric energy meter simulator is respectively connected with a high-precision voltage source and a high-precision current source. The high-precision voltage source Both the high-precision current source and the main control computer are connected to the main control computer, and the main control computer is connected to the communication module, and the communication module is connected to the online verification instrument.
所述电能表模拟器的电压接线孔、电流接线孔分别与高精度电压源、高精度电流源连接。The voltage wiring hole and the current wiring hole of the electric energy meter simulator are respectively connected with the high-precision voltage source and the high-precision current source.
多个电能表模拟器之间采用电流串联、电压并联的方式连接。The multiple electric energy meter simulators are connected in a current series and a voltage parallel connection.
本实用新型与现有技术相比,具有的有益效果是:Compared with the prior art, the utility model has the following beneficial effects:
本电能表校验流水线在线核查系统通过电能表模拟器和在线核查仪配合工作,在线核查仪通过无线方式设置电能表模拟器的电能误差、功能故障和性能故障,电能表自动化检定装置检测模拟电能表的实际电能误差、功能故障和性能故障,通过预设值和实际检测值进行比较,判定电能表自动化检定装置在带载后流水线在长时间运行时的指标、功能、性能状态是否正常,本系统测试指标齐全,测试步骤简化,核查结果可信度高,同时减少了人力成本,提高了工作效率。The online verification system of the electric energy meter verification line works together with the electric energy meter simulator and the online verification instrument. The online verification instrument wirelessly sets the electric energy error, functional failure and performance failure of the electric energy meter simulator, and the electric energy meter automatic verification device detects the simulated electric energy. The actual electric energy error, functional failure and performance failure of the meter are compared with the preset value and the actual detection value to determine whether the indicators, functions and performance status of the automatic verification device of the electric energy meter when the pipeline runs for a long time after being loaded is normal. The system test indicators are complete, the test steps are simplified, and the verification results are highly credible, while reducing labor costs and improving work efficiency.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型电能表模拟器的结构示意图;Fig. 2 is the structural representation of the utility model electric energy meter simulator;
图3为本实用新型在线核查仪的结构示意图;Fig. 3 is the structural representation of the utility model online verification instrument;
图4为本实用新型的工作流程图。Fig. 4 is the working flow chart of the utility model.
其中:1为电能表模拟器,2为电能表自动化检定装置,3为在线核查仪,101为主控模块,102为A/D转换模块,103为第一无线模块,104为电压接线孔,105为电流接线孔,201为高精度电压源,202为高精度电流源,203为主控电脑,204为通信模块,301为主机,302为USB通信模块,303为第二无线模块,304为电源,305为硬盘,306为显示屏。Among them: 1 is the electric energy meter simulator, 2 is the electric energy meter automatic verification device, 3 is the online verification instrument, 101 is the main control module, 102 is the A/D conversion module, 103 is the first wireless module, 104 is the voltage wiring hole, 105 is the current wiring hole, 201 is the high-precision voltage source, 202 is the high-precision current source, 203 is the main control computer, 204 is the communication module, 301 is the host, 302 is the USB communication module, 303 is the second wireless module, 304 is the The power supply, 305 is the hard disk, and 306 is the display screen.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
一种电能表校验流水线在线核查系统,如图1所示,包括电能表模拟器1、电能表自动化检定装置2、在线核查仪3,电能表模拟器1至少有一个,电能表模拟器1与电能表自动化检定装置2连接,电能表自动化检定装置2与在线核查仪3连接,电能表模拟器1通过无线方式与在线核查仪3连接。将电能表模拟器1与电能表自动化检定装置的表座插针位置对应插入,电能表自动化检定装置2将电压和电流信号输入电能表模拟器1,同时对电能表模拟器1进行压力值、接触温度检测。将测量的压力和温度模拟信号经过电能表模拟器1转换为电信号,通过无线方式传送到在线核查仪3。An electric energy meter calibration pipeline online verification system, as shown in Figure 1, includes an electric energy meter simulator 1, an electric energy meter
进一步,电能表自动化检定装置支持6表位、12表位或24表位的电能表模拟器。Further, the electric energy meter automatic verification device supports electric energy meter simulators with 6 epitopes, 12 epitopes or 24 epitopes.
进一步,如图2所示,电能表模拟器1包括主控模块101、A/D转换模块102、第一无线模块103、电压接线孔104和电流接线孔105,主控模块101通过导线分别与A/D转换模块102、第一无线模块103连接,A/D转换模块102通过导线分别与电压接线孔104、电流接线孔105连接。将电压接线孔104和电流接线孔105与电能表自动化检定装置流水线的表座插针位置一一对应进行压力值、接触温度检测,将测量的压力和温度模拟信号经过内部的A/D转换模块102进行转换,得到的压力值和接触温度值发送给电能表模拟器1内部的主控模块101,主控模块101控制第一无线模块103传送到在线核查仪3。Further, as shown in FIG. 2, the electric energy meter simulator 1 includes a
进一步,在线核查仪3包括主机301、USB通信模块302、第二无线模块303,主机301与USB通信模块302连接,USB通信模块302通过导线与电能表自动化检定装置2的通信模块204连接,用于对电能表自动化检定装置进行配置和读取电能表自动化检定装置的检测结果。主机301与第二无线模块303连接,第二无线模块303通过无线方式与电能表模拟器1的第一无线模块103连接,通过无线方式设置电能表模拟器1的电能误差、功能故障、压力和温度阈值。主机301通过导线分别与电源304、硬盘305、显示屏306连接,主机301通过电源304供电、通过硬盘305储存电能表故障属性和性能属性、通过显示器306显示核查情况。Further, the
进一步,电能表自动化检定装置2包括高精度电压源201、高精度电流源202、主控电脑203和通信模块204,电能表模拟器1分别与高精度电压源201、高精度电流源202连接,高精度电压源201和高精度电流源202均连接在主控电脑203上,主控电脑203与通信模块204连接,通信模块204与在线核查仪3连接。Further, the electric energy meter
进一步,电能表模拟器1的电压接线孔104、电流接线孔105分别与高精度电压源201、高精度电流源202连接。Further, the
进一步,优选的,多个电能表模拟器1之间采用电流串联、电压并联的方式连接。Further, preferably, a plurality of electric energy meter simulators 1 are connected in series in current and in parallel in voltage.
本实用新型的工作流程为:如图4所示,包括下列步骤:S1、挂表,将电能表模拟器挂到电能表自动化检定装置的被测电能表表位上;S2、制定检定方案,电能表校验流水线全表位带载在线核查仪根据检测的需求,制定指标检测方案、功能检测方案、性能检测方案,预设被检电能表的精度等级;S3、设置电能表模拟器,根据制定的检测方案,电能表校验流水线全表位带载在线核查仪通过匹配的通信协议,与电能表模拟器通过无线方式设置电能表模拟器的电能误差、功能故障、压力值和温度值阈值;S4、电能表模拟器上电,电能表校验流水线全表位带载在线核查仪通过通讯模块向电能表自动化检定装置发送检定方案,使电能表自动化检定装置向电能表模拟器输出匹配的电压源和电流源;S5、数据采集,电能表校验流水线全表位带载在线核查仪通过通信模块读取电能表自动化检定装置的被检电能表模拟器的电压、电流、功率、相位、电能脉冲信号、电能误差等电参数和性能指标参数;S6、故障核查,根据采集数据计算电能表模拟器的误差,同时采集数据与内部的专家知识库进行比对,找到对应的故障属性和性能属性,比对结果与预设值进行比较,若比对结果与预设值一致,则电能表自动化检定装置合格,若比对结果与预设值不一致,则电能表自动化检定装置不合格,并将比对结果和专家知识库中历次的检测结果作比较,预测发生故障的时间,推荐下次检测电能表自动化检定装置的时间;S7、完成电能表自动化检定装置的测试。其中,S6、故障核查,又分为指标核查模块、功能故障核查模块和性能核查模块。指标核查模块,将接收到的数据,计算电能表模拟器的误差,与检测前设定的电能表模拟器误差进行比对,对误差超差的表位进行数据报警,再根据共性问题或个性问题,进行故障定位分析;功能故障核查模块,将接收到的采集数据,与检测前设定的故障现象进行比对,判断是否一致,若一致该功能正常,否则报警,并进行故障定位分析;性能故障核查模块,将接收到的温度值与压力值数据,与设置的阈值进行比对,阈值范围内为正常,超出阈值则报警,并进行故障定位分析。The work flow of the utility model is as follows: as shown in Figure 4, it includes the following steps: S1, hanging the meter, hooking the electric energy meter simulator to the measured electric energy meter table position of the electric energy meter automatic verification device; S2, formulating a verification scheme, According to the testing requirements, the full-position on-load online checker of the electric energy meter verification line formulates the index detection scheme, function detection scheme, and performance detection scheme, and presets the accuracy level of the electric energy meter to be inspected; S3, set the electric energy meter simulator, according to the The developed testing plan, the full meter position on-load online checker of the electric energy meter verification line, and the electric energy meter simulator wirelessly set the electric energy error, functional failure, pressure value and temperature value threshold of the electric energy meter simulator through the matching communication protocol. ;S4. The electric energy meter simulator is powered on, and the electric energy meter verification line full-position on-line verifier sends the verification plan to the electric energy meter automatic verification device through the communication module, so that the electric energy meter automatic verification device outputs the matching data to the electric energy meter simulator. Voltage source and current source; S5, data acquisition, electric energy meter verification line full-scale on-line checker with load to read the voltage, current, power, phase, voltage, current, power, phase, Electrical parameters and performance index parameters such as power pulse signal and power error; S6, fault check, calculate the error of the power meter simulator according to the collected data, and compare the collected data with the internal expert knowledge base to find the corresponding fault attributes and performance Attribute, the comparison result is compared with the preset value. If the comparison result is consistent with the preset value, the electric energy meter automatic verification device is qualified; if the comparison result is inconsistent with the preset value, the electric energy meter automatic verification device is unqualified and Compare the comparison result with the previous test results in the expert knowledge base, predict the time of failure, and recommend the next time to test the automatic verification device of the electric energy meter; S7, complete the test of the automatic verification device of the electric energy meter. Among them, S6, fault verification, is further divided into an index verification module, a functional fault verification module and a performance verification module. The index verification module calculates the error of the electric energy meter simulator with the received data, compares it with the error of the electric energy meter simulator set before the test, and issues a data alarm to the table position with out-of-tolerance error, and then according to common problems or individual characteristics If there is a problem, carry out fault location analysis; the function fault verification module compares the received collected data with the fault phenomenon set before the detection, and judges whether it is consistent. The performance fault checking module compares the received temperature value and pressure value data with the set threshold value. If the threshold value is within the normal range, it will alarm when the threshold value is exceeded, and conduct fault location analysis.
本电能表校验流水线在线核查系统通过电能表模拟器和在线核查仪配合工作,在线核查仪通过无线方式设置电能表模拟器的电能误差、功能故障和性能故障,电能表自动化检定装置检测模拟电能表的实际电能误差、功能故障和性能故障,通过预设值和实际检测值进行比较,判定电能表自动化检定装置在带载后流水线在长时间运行时的指标、功能、性能状态是否正常,本系统测试指标齐全,测试步骤简化,核查结果可信度高,同时减少了人力成本,提高了工作效率。The online verification system of the electric energy meter verification line works together with the electric energy meter simulator and the online verification instrument. The online verification instrument wirelessly sets the electric energy error, functional failure and performance failure of the electric energy meter simulator, and the electric energy meter automatic verification device detects the simulated electric energy. The actual electric energy error, functional failure and performance failure of the meter are compared with the preset value and the actual detection value to determine whether the indicators, functions and performance status of the automatic verification device of the electric energy meter when the pipeline runs for a long time after being loaded is normal. The system test indicators are complete, the test steps are simplified, and the verification results are highly credible, while reducing labor costs and improving work efficiency.
上面仅对本实用新型的较佳实施例作了详细说明,但是本实用新型并不限于上述实施例,在本领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化,各种变化均应包含在本实用新型的保护范围之内。Only the preferred embodiments of the present utility model have been described in detail above, but the present utility model is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the art, it is also possible to do so without departing from the purpose of the present utility model. Various changes are made below, and all changes should be included within the protection scope of the present invention.
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