CN110699831A - Antibacterial heat-collecting radiation-proof knitted fabric and preparation method thereof - Google Patents
Antibacterial heat-collecting radiation-proof knitted fabric and preparation method thereof Download PDFInfo
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- CN110699831A CN110699831A CN201911077596.4A CN201911077596A CN110699831A CN 110699831 A CN110699831 A CN 110699831A CN 201911077596 A CN201911077596 A CN 201911077596A CN 110699831 A CN110699831 A CN 110699831A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/36—Cored or coated yarns or threads
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/10—Patterned fabrics or articles
- D04B1/12—Patterned fabrics or articles characterised by thread material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/06—Load-responsive characteristics
- D10B2401/061—Load-responsive characteristics elastic
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/13—Physical properties anti-allergenic or anti-bacterial
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/22—Physical properties protective against sunlight or UV radiation
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2403/00—Details of fabric structure established in the fabric forming process
- D10B2403/01—Surface features
- D10B2403/011—Dissimilar front and back faces
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses an antibacterial heat-collecting radiation-proof knitted fabric and a preparation method thereof, wherein the preparation method comprises the following steps: (1) the weaving process comprises the following steps: weaving anti-radiation polyester fiber yarns and elastic fiber yarns into a surface layer on the same way; the tufting part and the massage part are arranged in an equidistance staggered manner to form a fluff layer as an intermediate layer; the inner layer is woven by the core-spun yarn formed by twisting and winding the Jutecell fibers at intervals by the bamboo charcoal fibers and the chitin fibers; connecting the surface layer and the middle layer through a weft flat knitting structure; the middle layer and the inner layer are connected through a rib weave structure; (2) pre-setting process; (3) dyeing process; (4) a post-treatment process; (5) and (6) drying and shaping. The antibacterial heat-collecting radiation-proof knitted fabric disclosed by the invention is simple in structure and reasonable in design, integrates heat-collecting, radiation-proof and antibacterial functions into a whole, and is endowed with excellent heat-collecting, radiation-proof and antibacterial performances under the condition of low consumption, so that the cost is saved.
Description
Technical Field
The invention relates to the field of knitted fabrics, in particular to an antibacterial heat-collecting radiation-proof knitted fabric and a preparation method thereof.
Background
When people select textiles such as clothes, the attractive appearance and the comfort are concerned, whether the functions of the textiles can be better beneficial to health is more and more emphasized, namely the light and thin textile has a warm-keeping function, and whether modern electronic products can be operated without taking off gloves is also better emphasized. For example: socks on the market generally have warm-keeping, antibacterial and bacteriostatic functions, but are difficult to have radiation protection and heat collection functions. At present, most of fabrics with antibacterial function are added with some antibacterial drugs in the manufacturing process, and the drugs are easy to fall off and lose efficacy after long-time wearing or multiple times of washing; the warm underwear on the market is very thick and heavy for having better warm keeping function; the electronic products of the capacitive touch screen which are popular nowadays can only be operated by bare hands, and common gloves cannot be operated after being worn because the common gloves have no conductive function.
When the weather is cold, a knitted fabric with a strong heat collection function is needed to meet the requirement of heat preservation. However, although the existing heat collecting fabric has good warm keeping effect, when the garment made of the fabric is worn for a long time, the garment feels stuffy and brings discomfort, and the radiation protection and antibacterial capabilities are poor.
Disclosure of Invention
The invention provides an antibacterial heat-collecting radiation-proof knitted fabric and a preparation method thereof, aiming at solving the problems in the prior art.
One aspect of the invention provides a preparation method of an antibacterial heat-collecting radiation-proof knitted fabric, which comprises the following steps:
(1) the weaving process comprises the following steps: weaving anti-radiation polyester fiber yarns and elastic fiber yarns into a surface layer on the same way; the tufting part and the massage part are arranged in an equidistance staggered manner to form a fluff layer as an intermediate layer; the inner layer is woven by the core-spun yarn formed by twisting and winding the Jutecell fibers at intervals by the bamboo charcoal fibers and the chitin fibers; connecting the surface layer and the middle layer through a weft flat knitting structure; the middle layer and the inner layer are connected through a rib weave structure;
(2) presetting: presetting the fabric prepared in the step (1), wherein the setting temperature is set to be 180-200 ℃, and the speed is 20-25 m/min;
(3) the dyeing process comprises the following steps: the dyeing process comprises the technological processes of pretreatment, dyeing and post-treatment
a. The pretreatment process flow comprises the following steps: adding a pretreatment auxiliary agent at normal temperature, heating to 90 ℃ at the speed of 4 ℃/min, preserving heat for 30-40min, cooling to 75 ℃ at the speed of 3 ℃/min, draining, washing with water for 2 times, washing with glacial acetic acid for 1 time, and washing with water for 1 time;
b. the dyeing process flow comprises the following steps: adding 0.8g/L high-temperature leveling agent, 0.5-1.5g/L acetic acid and 1-4g/L fatty alcohol ether ester complexing agent into a dye with a disperse dye ratio of 0.5-8% (o.w.f), adding alkali liquor to control the pH value of a dye solution to be 9-10, then controlling the temperature to be 100 ℃ and 130 ℃ at a temperature rise speed of 1.2 ℃/min, controlling the heat preservation time to be 35-45min, finally cooling at 70-80 ℃ at a speed of 1.5 ℃/min, draining, reducing and cleaning;
(4) the post-treatment process flow comprises the following steps: washing the dyed fabric twice with hot water, soaping, washing with water, and finally adding soft oil for softening;
(5) drying: vibrating and drying in a loose manner after dyeing is finished;
(6) shaping: drying, adding a softening agent, and shaping to obtain the product.
Further, the tufted part in the step (1) is composed of a plurality of plush threads; the plush thread is made of core-spun yarn, and the massage part consists of a plurality of massage bulges; the massage bulges are equidistantly distributed on the moisture absorption and ventilation fabric layer, and the plush threads are distributed in the middle positions of the adjacent massage bulges.
Further, the temperature of the presetting in the step (2) is 170-190 ℃, and the vehicle speed is 18-22 m/min.
Further, washing twice with hot water in the step (4), wherein the temperature of the hot water for the first time is 60-70 ℃, and the washing time is 10-15 min; the second time hot water temperature is 40-50 deg.C, and washing time is 10-15 min;
further, in the step (4), the temperature of the soap solution is 50-65 ℃, and the washing time is 15-25 min.
Further, the washing temperature of the soaping in the step (4) is 25-40 ℃, and the washing time is 10-20 min.
Further, the drying temperature in the step (5) is 110-.
Further, the setting temperature in the step (6) is 160-190 ℃, and the vehicle speed is 20-25 m/min.
Another aspect of the invention is to provide an antibacterial, heat-collecting and radiation-proof knitted fabric prepared by any one of the above methods.
The invention has the beneficial effects that:
(1) according to the antibacterial heat-collecting radiation-proof knitted fabric, the antibacterial inner layer can be well contacted with the skin, and the good antibacterial effect is ensured while the antibacterial inner layer is close to the skin;
(2) the antibacterial heat-collecting radiation-proof knitted fabric disclosed by the invention is simple in structure and reasonable in design, integrates heat-collecting, radiation-proof and antibacterial functions into a whole, and is endowed with excellent heat-collecting, radiation-proof and antibacterial performances under the condition of low consumption, so that the cost is saved.
Drawings
FIG. 1 is a schematic structural diagram of an antibacterial, heat-collecting and radiation-proof knitted fabric of the invention;
FIG. 2 is a schematic structural view of a weft flat knit structure between the surface layer and the intermediate layer in the present invention;
fig. 3 is a schematic view of the weaving process of the rib weave structure of the middle layer and the inner layer in the present invention.
Detailed Description
The following detailed description of the preferred embodiments of the present invention, taken in conjunction with the accompanying drawings, will make the advantages and features of the invention easier to understand by those skilled in the art, and thus will clearly and clearly define the scope of the invention.
Example 1
A preparation method of an antibacterial heat-collecting radiation-proof knitted fabric comprises the following steps:
(1) the weaving process comprises the following steps: as shown in fig. 1, the surface layer is woven by the radiation-proof polyester fiber yarn and the elastic fiber yarn in the same way; the tufting part and the massage part are arranged in an equidistance staggered manner to form a fluff layer as an intermediate layer; the inner layer is woven by the core-spun yarn formed by twisting and winding the Jutecell fibers at intervals by the bamboo charcoal fibers and the chitin fibers; connecting the surface layer and the intermediate layer by a weft flat-knit structure, as shown in fig. 2; as shown in fig. 3, the middle layer and the inner layer are connected by a rib weave structure;
(2) the pre-setting process comprises the following steps: the presetting temperature is 180 ℃, and the vehicle speed is 20 m/min;
(3) the dyeing process comprises the following steps: the dyeing process comprises the technological processes of pretreatment, dyeing and post-treatment
a. The pretreatment process flow comprises the following steps: adding a pretreatment auxiliary agent at normal temperature, heating to 90 ℃ at the speed of 4 ℃/min, preserving heat for 30min, cooling to 75 ℃ at the speed of 3 ℃/min, draining, washing with water for 2 times, washing with glacial acetic acid for 1 time, and washing with water for 1 time;
b. the dyeing process flow comprises the following steps: adding 0.8g/L high-temperature leveling agent, 0.5g/L acetic acid and 1g/L fatty alcohol ether ester complexing agent into a dye with a disperse dye proportion of 3% (o.w.f), adding alkali liquor to control the pH value of a dye solution to be 9-10, then controlling the temperature to be 100 ℃ at a heating rate of 1.2 ℃/min, controlling the heat preservation time to be 35min, finally cooling at a speed of 1.5 ℃/min to 70 ℃, draining, reducing and cleaning;
(4) the post-treatment process flow comprises the following steps: firstly, washing the dyed fabric for the first time by hot water, controlling the temperature of the hot water to be 60 ℃, and controlling the time of the first washing to be 15 min; the second time hot water temperature is 40 deg.C, washing time is 10min, soaping temperature is 50 deg.C, washing time is 15min, cleaning with cold water, and finally adding soft oil for softening;
(5) drying: after dyeing is finished, vibration loose drying is carried out, and the drying temperature is 115 ℃;
(6) shaping: drying, adding a softening agent for shaping to obtain the product; the setting temperature is 170 ℃, and the vehicle speed is 20 m/min.
Example 2
A preparation method of an antibacterial heat-collecting radiation-proof knitted fabric comprises the following steps:
(1) the weaving process comprises the following steps: as shown in fig. 1, the surface layer is woven by the radiation-proof polyester fiber yarn and the elastic fiber yarn in the same way; the tufting part and the massage part are arranged in an equidistance staggered manner to form a fluff layer as an intermediate layer; the inner layer is woven by the core-spun yarn formed by twisting and winding the Jutecell fibers at intervals by the bamboo charcoal fibers and the chitin fibers; connecting the surface layer and the intermediate layer by a weft flat-knit structure, as shown in fig. 2; as shown in fig. 3, the middle layer and the inner layer are connected by a rib weave structure;
(2) presetting: the presetting temperature is 185 ℃, and the vehicle speed is 23 m/min;
(3) the dyeing process comprises the following steps: the dyeing process comprises the technological processes of pretreatment, dyeing and post-treatment
a. The pretreatment process flow comprises the following steps: adding a pretreatment auxiliary agent at normal temperature, heating to 90 ℃ at the speed of 4 ℃/min, preserving heat for 40min, cooling to 75 ℃ at the speed of 3 ℃/min, draining, washing with water for 2 times, washing with glacial acetic acid for 1 time, and washing with water for 1 time;
b. the dyeing process flow comprises the following steps:
adding 0.8g/L high-temperature leveling agent, 1g/L acetic acid and 3g/L fatty alcohol ether ester complexing agent into a dye with a disperse dye proportion of 5% (o.w.f), adding alkali liquor to control the pH value of a dye solution to be 9-10, then controlling the temperature to be 115 ℃ at a heating rate of 1.2 ℃/min, controlling the heat preservation time to be 40min, finally cooling at a speed of 1.5 ℃/min to 75 ℃, draining, reducing and cleaning;
(4) the post-treatment process flow comprises the following steps: firstly, washing the dyed fabric for the first time by hot water, controlling the temperature of the hot water to be 65 ℃ and the time of the first washing to be 15 min; the second time hot water temperature is 45 ℃, the washing time is 10min, the soaping temperature is 55 ℃, the washing time is 15min, the washing is carried out by cold water, and finally the soft oil is added for softening;
(5) drying: after dyeing is finished, vibration loose drying is carried out, and the drying temperature is 125 ℃;
(6) shaping: drying, adding a softening agent for shaping to obtain the product; the setting temperature is 180 ℃, and the vehicle speed is 23 m/min.
Example 3
A preparation method of an antibacterial heat-collecting radiation-proof knitted fabric comprises the following steps:
(1) the weaving process comprises the following steps: as shown in fig. 1, the surface layer is woven by the radiation-proof polyester fiber yarn and the elastic fiber yarn in the same way; the tufting part and the massage part are arranged in an equidistance staggered manner to form a fluff layer as an intermediate layer; the inner layer is woven by the core-spun yarn formed by twisting and winding the Jutecell fibers at intervals by the bamboo charcoal fibers and the chitin fibers; connecting the surface layer and the intermediate layer by a weft flat-knit structure, as shown in fig. 2; as shown in fig. 3, the middle layer and the inner layer are connected by a rib weave structure;
(2) presetting: the presetting temperature is 190 ℃, and the vehicle speed is 25 m/min;
(3) the dyeing process comprises the following steps: the dyeing process comprises the technological processes of pretreatment, dyeing and post-treatment
a. The pretreatment process flow comprises the following steps: adding a pretreatment auxiliary agent at normal temperature, heating to 90 ℃ at the speed of 4 ℃/min, keeping the temperature for 33min, cooling to 75 ℃ at the speed of 3 ℃/min, draining, washing with water for 2 times, washing with glacial acetic acid for 1 time, and washing with water for 1 time;
b. the dyeing process flow comprises the following steps: adding 0.8g/L high-temperature leveling agent, 0.5-1.5g/L acetic acid and 1-4g/L fatty alcohol ether ester complexing agent into a dye with a disperse dye proportion of 8% (o.w.f), adding alkali liquor to control the pH value of a dye solution to be 9-10, then controlling the temperature to be 130 ℃ at a heating rate of 1.2 ℃/min, controlling the heat preservation time to be 45min, finally cooling at 75 ℃ at a speed of 1.5 ℃/min, draining, reducing and cleaning;
(4) the post-treatment process flow comprises the following steps: firstly, washing the dyed fabric for the first time by hot water, controlling the temperature of the hot water to be 65 ℃ and the time of the first washing to be 15 min; the second time hot water temperature is 50 deg.C, washing time is 15min, soaping temperature is 65 deg.C, washing time is 20min, cleaning with cold water, and finally adding soft oil for softening;
(5) drying: after dyeing is finished, vibration loose drying is carried out, and the drying temperature is 130 ℃;
(6) shaping: drying, adding a softening agent for shaping to obtain the product; the setting temperature is 190 ℃ and the vehicle speed is 25 m/min.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions that can be obtained by a person skilled in the art through logic analysis, reasoning or limited experiments based on the prior art according to the concept of the present invention should be within the scope of the claims of the present invention.
Claims (9)
1. A preparation method of an antibacterial heat-collecting radiation-proof knitted fabric is characterized by comprising the following steps:
(1) the weaving process comprises the following steps: weaving anti-radiation polyester fiber yarns and elastic fiber yarns into a surface layer on the same way; the tufting part and the massage part are arranged in an equidistance staggered manner to form a fluff layer as an intermediate layer; the inner layer is woven by the core-spun yarn formed by twisting and winding the Jutecell fibers at intervals by the bamboo charcoal fibers and the chitin fibers; connecting the surface layer and the middle layer through a weft flat knitting structure; the middle layer and the inner layer are connected through a rib weave structure;
(2) the pre-setting process comprises the following steps: presetting the fabric prepared in the step (1), wherein the temperature of a setting machine is set to be 180 ℃ and 200 ℃, and the speed of the vehicle is 20-25 m/min;
(3) the dyeing process comprises the following steps: the dyeing process comprises the technological processes of pretreatment, dyeing and post-treatment
a. The pretreatment process flow comprises the following steps: adding a pretreatment auxiliary agent at normal temperature, heating to 90 ℃ at the speed of 4 ℃/min, preserving heat for 30-40min, cooling to 75 ℃ at the speed of 3 ℃/min, draining, washing with water for 2 times, washing with glacial acetic acid for 1 time, and washing with water for 1 time;
b. the dyeing process flow comprises the following steps: adding 0.8g/L high-temperature leveling agent, 0.5-1.5g/L acetic acid and 1-4g/L fatty alcohol ether ester complexing agent into a dye with a disperse dye ratio of 0.5-8% (o.w.f), adding alkali liquor to control the pH value of a dye solution to be 9-10, then controlling the temperature to be 100 ℃ and 130 ℃ at a temperature rise speed of 1.2 ℃/min, controlling the heat preservation time to be 35-45min, finally cooling at 70-80 ℃ at a speed of 1.5 ℃/min, draining, reducing and cleaning;
(4) the post-treatment process flow comprises the following steps: washing the dyed fabric twice with hot water, soaping, washing with water, and finally adding soft oil for softening;
(5) drying: vibrating and drying in a loose manner after dyeing is finished;
(6) shaping: drying, adding a softening agent, and shaping to obtain the product.
2. The method for preparing the antibacterial, heat-collecting and radiation-proof knitted fabric according to claim 1, wherein the tufted portions in the step (1) are composed of a plurality of plush threads; the plush thread is made of core-spun yarn, and the massage part consists of a plurality of massage bulges; the massage bulges are equidistantly distributed on the moisture absorption and ventilation fabric layer, and the plush threads are distributed in the middle positions of the adjacent massage bulges.
3. The method for preparing the antibacterial, heat-collecting and radiation-proof knitted fabric as claimed in claim 1, wherein the temperature for presetting in step (2) is 170-190 ℃ and the speed of the vehicle is 18-22 m/min.
4. The method for preparing the antibacterial, heat-collecting and radiation-proof knitted fabric according to claim 1, wherein the knitted fabric in the step (4) is washed twice with hot water, the temperature of the hot water for the first time is 60-70 ℃, and the washing time is 10-15 min; the second time hot water temperature is 40-50 deg.C, and washing time is 10-15 min.
5. The method for preparing the antibacterial, heat-collecting and radiation-proof knitted fabric according to claim 1, wherein the soaping in the step (4) is performed, the temperature of a soap solution is 50-65 ℃, and the washing time is 15-25 min.
6. The method for preparing the antibacterial, heat-collecting and radiation-proof knitted fabric according to claim 1, wherein the washing temperature of the soaped fabric in the step (4) is 25-40 ℃, and the washing time is 10-20 min.
7. The method for preparing the antibacterial, heat-collecting and radiation-proof knitted fabric as claimed in claim 1, wherein the drying temperature in the step (5) is 110-130 ℃.
8. The method for preparing the antibacterial, heat-collecting and radiation-proof knitted fabric as claimed in claim 1, wherein the setting temperature in the step (6) is 160-190 ℃ and the vehicle speed is 20-25 m/min.
9. An antibacterial heat-collecting radiation-protective knitted fabric prepared by the method of any one of claims 1 to 8.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911077596.4A CN110699831A (en) | 2019-11-06 | 2019-11-06 | Antibacterial heat-collecting radiation-proof knitted fabric and preparation method thereof |
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| CN201911077596.4A CN110699831A (en) | 2019-11-06 | 2019-11-06 | Antibacterial heat-collecting radiation-proof knitted fabric and preparation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114908461A (en) * | 2022-04-26 | 2022-08-16 | 宁波大千纺织品有限公司 | Heating and warming silver zeolite antibacterial Raschel weft-knitted fabric and preparation method thereof |
-
2019
- 2019-11-06 CN CN201911077596.4A patent/CN110699831A/en active Pending
Non-Patent Citations (1)
| Title |
|---|
| 贺庆玉: "针织概论", vol. 4, 中国纺织出版社, pages: 37 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114908461A (en) * | 2022-04-26 | 2022-08-16 | 宁波大千纺织品有限公司 | Heating and warming silver zeolite antibacterial Raschel weft-knitted fabric and preparation method thereof |
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