CN110694967A - Heating cleaning equipment - Google Patents
Heating cleaning equipment Download PDFInfo
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- CN110694967A CN110694967A CN201911213865.5A CN201911213865A CN110694967A CN 110694967 A CN110694967 A CN 110694967A CN 201911213865 A CN201911213865 A CN 201911213865A CN 110694967 A CN110694967 A CN 110694967A
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- cleaning
- clamping
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- product
- rotating shaft
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- 238000004140 cleaning Methods 0.000 title claims abstract description 72
- 238000010438 heat treatment Methods 0.000 title claims abstract description 40
- 230000007246 mechanism Effects 0.000 claims abstract description 106
- 239000000463 material Substances 0.000 claims abstract description 46
- 238000005406 washing Methods 0.000 claims abstract description 21
- 239000000523 sample Substances 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 19
- 229940034610 toothpaste Drugs 0.000 claims description 9
- 239000000606 toothpaste Substances 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 7
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- 239000011737 fluorine Substances 0.000 claims description 6
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000004512 die casting Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000002441 reversible effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses heating and cleaning equipment, which comprises a feeding mechanism, a heating device, a material taking and discharging mechanism, a cleaning tank group and a tray, wherein the feeding mechanism is provided with a turntable assembly and a first rotary driving mechanism for driving the turntable assembly to rotate circumferentially along a horizontal plane, and the surface of the turntable assembly is provided with a plurality of material loading jigs; the heating device is provided with a thimble type heating part and a lifting mechanism for driving the thimble type heating part to do lifting motion, the material taking and placing mechanism is provided with a four-axis mechanical arm and a clamping mechanism arranged at the tail end of the four-axis mechanical arm, the cleaning groove group comprises a first cleaning groove and a second cleaning groove which are adjacent and separated, a brush support is arranged in a cavity of the first cleaning groove, and a brush for washing products is arranged on the brush support; and the material loading tray is fixed on one side of the upper end of the second rack. The heating and cleaning equipment is designed for improving the cleaning efficiency of the boiler and reducing the enterprise cost.
Description
Technical Field
The invention relates to cleaning equipment, in particular to heating cleaning equipment.
Background
A boiler, namely a product 6 in the invention, is arranged in the steamer, the boiler is made of zinc alloy, and the zinc alloy has some oil stains and residual release agent during die casting and needs to be cleaned.
The traditional cleaning mode is that the cleaning is carried out through manpower, thereby wasting time and energy, increasing the enterprise cost and having poor cleaning effect.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide heating and cleaning equipment which is designed for improving the boiler cleaning efficiency and reducing the enterprise cost.
In order to solve the technical problem, the invention is realized by the following scheme: the invention provides a heating cleaning device, comprising:
the feeding mechanism is arranged at the top end of a first rack, a rotary table assembly and a first rotary driving mechanism for driving the rotary table assembly to rotate circumferentially along a horizontal plane are arranged on the feeding mechanism, and a plurality of material loading jigs which are used for loading materials and are arranged in a ring array are arranged on the disc surface of the rotary table assembly;
the heating device is arranged at the top end of the first rack and fixed on the adjacent side of the turntable, a thimble type heating part and a lifting mechanism for driving the thimble type heating part to do lifting motion are arranged on the heating device, and the lifting mechanism drives the thimble type heating part to heat a product on the loading jig;
the material taking and placing mechanism is arranged at the top end of a second rack, a four-axis manipulator and a clamping mechanism arranged at the tail end of the four-axis manipulator are arranged on the material taking and placing mechanism, and the clamping mechanism is used for clamping a product on the material loading jig;
the cleaning tank group comprises a first cleaning tank and a second cleaning tank which are adjacent and separated, a brush support is arranged in a cavity of the first cleaning tank, and a brush for washing a product is arranged on the brush support;
the material loading tray is fixed on one side of the upper end of the second rack;
the four-axis manipulator drives the clamping mechanism to clean products according to the following sequence:
1) the four-axis manipulator drives the clamping mechanism to clamp the heated product on the turntable;
2) the four-axis manipulator drives the clamping mechanism and the product to a first cleaning tank filled with cleaning solution;
3) the four-axis manipulator drives the clamping mechanism and the product to slide left and right for a plurality of times in the cleaning solution;
4) the four-axis manipulator drives the product on the clamping mechanism to rub and wash the product on the brush for a plurality of times;
5) the four-axis manipulator drives the clamping mechanism and the product to move to a second cleaning tank filled with clear water and drives the product to slide in the clear water for a plurality of times;
6) the four-axis mechanical arm drives the clamping mechanism and the products to the upper portion of the material carrying tray, and the clamping mechanism is loosened to enable the cleaned products to be sequentially placed in the material carrying tray.
Further, the feeding mechanism, the first rotation driving mechanism thereon, comprises:
the mounting bracket is arranged on the lower end face of the top plate at the upper end of the first rack;
the decollator is arranged in the U-shaped cavity on the mounting bracket, a structure for converting vertical surface rotation into horizontal surface rotation is arranged in the decollator, a vertical surface rotating shaft is arranged on one side of the decollator, a horizontal surface rotating shaft is arranged on the upper end surface of the decollator, and the vertical surface rotating shaft is connected with the horizontal surface rotating shaft through a linkage gear;
the first motor is arranged on one side of the mounting bracket, a rotating shaft of the first motor is connected with a vertical surface rotating shaft on the divider through a synchronous belt transmission mechanism, the first motor drives the vertical surface rotating shaft of the divider to rotate through the synchronous belt transmission mechanism, the vertical surface rotating shaft rotates to drive a horizontal surface rotating shaft to rotate through a linkage gear, and the upper end of the horizontal surface rotating shaft is connected with the turntable assembly.
Further, the feed mechanism, the carousel subassembly on it includes:
the jig mounting holes are formed in the circumference quartering line of the turntable and are arranged on the upper end face of the top plate, and the middle of the jig mounting holes is mounted on the horizontal plane rotating shaft;
the four material loading jigs are respectively arranged on the jig mounting holes in the four directions of the turntable, the four material loading jigs form a square structure, and each material loading jig is provided with a plurality of slots for placing products.
Further, the heating device includes:
the L-shaped mounting bracket is fixed on the top plate at the top end of the first rack;
the lifting mechanism is arranged on the side surface facing the turntable assembly and comprises a first vertically-arranged air cylinder, the driving end of the first air cylinder is upwards connected with a horizontally-arranged connecting plate, and the front part of the connecting plate is provided with a square hole for avoiding the probe;
the thimble mounting box comprises a probe mounting plate and a protective cover, wherein the protective cover is provided with a left opening and a right opening and covers the probe mounting plate;
and the probes are orderly arranged on the probe mounting plate in a penetrating manner, the lower ends of the probes are exposed out of the lower end of the probe mounting plate and correspond to the products on the material loading jig one by one.
Furthermore, the top of the product is provided with two groups of thimble inserting parts, and each group of thimble inserting parts is a positive thimble and a negative thimble respectively.
Further, get drop feed mechanism include:
the manipulator base is fixedly arranged on the top plate surface of the second rack;
the four-axis manipulator is arranged on one side of the top end of the manipulator base;
the four-axis manipulator includes:
the driving end of the first rotating mechanism faces upwards and is arranged on one side of the upper end surface of the first rotating mechanism, and the power source of the first rotating mechanism is a second motor;
the first rotating part is horizontally fixed at the driving end of the first rotating mechanism, the rotating part of the first rotating part synchronously rotates in a circumferential manner along with the driving end of the first rotating mechanism, a shaft body is arranged on the upper side of the other end of the rotating part, and a first gear is fixedly connected onto the shaft body;
the second rotating part is horizontally sleeved on the shaft body, a third motor, a fourth motor and a second air cylinder assembly are arranged in the second rotating part, a second gear is fixedly connected to the driving end of the third motor and meshed with the first gear, the third motor drives the second gear to rotate, the second gear is reacted by the first gear to drive the whole second rotating part to do horizontal rotation, and the fourth motor drives the second air cylinder assembly to do horizontal rotation; the second air cylinder assembly is arranged at one end far away from the shaft body and is a linear telescopic air cylinder, and the driving end of the linear telescopic air cylinder faces downwards and is fixedly connected with a clamping mechanism at the lower end of the driving end.
Further, fixture includes a centre gripping cylinder, two clamp splices and axle sleeve, the axle sleeve rigid coupling is in the drive end lower extreme tip of orthoscopic telescopic cylinder, its side joint the centre gripping cylinder, the both sides piston rod of centre gripping cylinder is connected with splint respectively, installs the clamp splice on two splint respectively, and two clamp splices are done in opposite directions and reverse action by the drive of centre gripping cylinder and are with the centre gripping and loosen the product.
Further, the first washing tank and the second washing tank are adjacently installed on a frame body, the washing basins are arranged on the frame body, the upper ends of the two washing basins form a square frame opening, two parallel tank frames are erected on the square frame opening, two supports are installed between the two tank frames, the two supports are arranged in the first washing tank and the second washing tank respectively, the supports in the first washing tank are hairbrush supports, and the tank frames are provided with sliding chutes capable of adjusting the positions of the supports.
Furthermore, the foot part of the frame body is provided with an adjusting device for adjusting the height of the frame body.
Furthermore, the cleaning liquid in the first cleaning tank is fluorine-containing toothpaste water.
Compared with the prior art, the invention has the beneficial effects that: the heating and cleaning equipment is electrified and heated to ensure that the surface temperature of the boiler reaches 180-200 ℃, and oil stains of the boiler are forced out through high temperature. Then the boiler is soaked in toothpaste water, a layer of protective film is formed by utilizing the chemical reaction between fluorine in the toothpaste water and the surface of zinc alloy, a manipulator clamps a product and brushes on a brush back and forth to remove surface grease and dirt, then the product is washed by clear water, and after the washing is finished, the four-axis manipulator swinging plate flows into the next station. The invention can improve the boiler cleaning efficiency and reduce the enterprise cost.
Drawings
FIG. 1 is a schematic structural view of a heating and cleaning apparatus according to the present invention.
Fig. 2 is a schematic structural diagram of the installation positions of the feeding mechanism and the heating device.
Fig. 3 is a schematic structural diagram of the feeding mechanism of the present invention.
Fig. 4 is an exploded view of the structure of the feeding mechanism of the present invention.
Fig. 5 is an exploded view of the structure of the heating apparatus of the present invention.
FIG. 6 is a schematic structural view of the material taking and placing mechanism of the present invention.
FIG. 7 is a schematic structural diagram of a clamping mechanism according to the present invention.
Fig. 8 is an exploded view of the structure of the clamping mechanism of the present invention.
FIG. 9 is a schematic view of the structure of the cleaning bath set according to the present invention.
Fig. 10 is a schematic structural diagram of the product of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and thus the protection scope of the present invention is more clearly and clearly defined. It should be apparent that the described embodiments of the present invention are only some embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; the two elements may be directly connected or indirectly connected through an intermediate medium, or may be communicated with each other inside the two elements, or may be wirelessly connected or wired connected. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Example 1, the specific structure of the present invention is as follows:
referring to fig. 1-10, a heating and cleaning apparatus of the present invention comprises:
the feeding mechanism 1 is installed at the top end of a first rack 5, a rotary table assembly 12 and a first rotary driving mechanism 13 for driving the rotary table assembly 12 to rotate circumferentially along a horizontal plane are arranged on the feeding mechanism, and a plurality of material loading jigs 121 which are used for loading materials and are arranged in a ring array are installed on the disc surface of the rotary table assembly 12;
the heating device 11 is installed at the top end of the first rack 5 and fixed on the adjacent side of the turntable 12, and is provided with a thimble type heating part and a lifting mechanism for driving the thimble type heating part to do lifting motion, and the lifting mechanism drives the thimble type heating part to heat the product 6 on the loading jig 121;
the taking and placing mechanism 2 is mounted at the top end of a second rack 7, a four-axis manipulator 22 and a clamping mechanism 23 arranged at the tail end of the four-axis manipulator 22 are arranged on the taking and placing mechanism 2, and the clamping mechanism 23 is used for clamping the product 6 on the loading jig 121;
the cleaning tank group comprises a first cleaning tank 3 and a second cleaning tank 8 which are adjacent and separated, a brush support is arranged in a cavity of the first cleaning tank 3, and a brush 33 for washing the product 6 is arranged on the brush support;
the material loading tray 4 is fixed on one side of the upper end of the second rack 7;
the four-axis manipulator 22 drives the clamping mechanism 23 to clean the product 6 in the following sequence:
1. the four-axis manipulator 22 drives the clamping mechanism 23 to clamp the heated product 6 on the turntable 12;
2. the four-axis manipulator 22 drives the clamping mechanism 23 and the product 6 to the first cleaning tank 3 filled with cleaning solution;
3. the four-axis manipulator 22 drives the clamping mechanism 23 and the product 6 to slide left and right for a plurality of times in the cleaning solution;
4. the four-axis manipulator 22 drives the product 6 on the clamping mechanism 23 to scrub the brush 33 for a plurality of times;
5. the four-axis manipulator 22 drives the clamping mechanism 23 and the product 6 to move to the second cleaning tank 8 filled with clean water and drives the product 6 to slide left and right in the clean water for a plurality of times;
6. the four-axis manipulator 22 drives the clamping mechanism 23 and the products 6 to the upper part of the material carrying tray 4, the clamping mechanism 23 is loosened, and the cleaned products 6 are sequentially placed in the material carrying tray 4.
A preferred technical solution of this embodiment: the feeding mechanism 1, the first rotary driving mechanism 13 thereon, includes:
a mounting bracket 131 mounted on the lower end surface of the upper end top plate 51 of the first frame 5;
a divider 133 arranged in the U-shaped cavity of the mounting bracket 131, wherein a structure for converting vertical surface rotation into horizontal surface rotation is arranged in the divider 133, one side of the divider is provided with a vertical surface rotating shaft, the upper end surface of the divider is provided with a horizontal surface rotating shaft, and the vertical surface rotating shaft is connected with the horizontal surface rotating shaft through a linkage gear;
the first motor 134 is mounted on one side of the mounting bracket 131, a rotating shaft of the first motor 134 is connected to a vertical surface rotating shaft on the divider 133 through the synchronous belt transmission mechanism 132, the first motor 134 drives the vertical surface rotating shaft of the divider 133 to rotate through the synchronous belt transmission mechanism 132, the vertical surface rotating shaft rotates to drive a horizontal surface rotating shaft to rotate through a linkage gear, and the upper end of the horizontal surface rotating shaft is connected to the turntable assembly 12.
A preferred technical solution of this embodiment: the feed mechanism 1, the turntable assembly 12 thereon includes:
a jig mounting hole is formed in a circumferential quartering line of the turntable 122, and is arranged on the upper end surface of the top plate 51, and the middle of the jig mounting hole is mounted on the horizontal plane rotating shaft;
the four material loading jigs 121 are respectively installed on jig installation holes in four directions of the turntable, the four material loading jigs 121 form a square structure, and a plurality of slots for placing the products 6 are formed in each material loading jig 121.
A preferred technical solution of this embodiment: the heating device 11 includes:
an L-shaped mounting bracket 113 fixed on the top plate 51 of the top end of the first frame 5;
the lifting mechanism is arranged on the side surface facing the turntable assembly 12 and comprises a first air cylinder 114 which is vertically arranged, the driving end of the first air cylinder 114 is upwards connected with a horizontally arranged connecting plate 112, and the front part of the connecting plate 112 is provided with a square hole for avoiding a probe 115;
the thimble mounting box comprises a probe mounting plate 116 and a protective cover 111, wherein the protective cover 111 is opened left and right and covers the probe mounting plate 116;
the probes 115 are regularly arranged on the probe mounting plate 116 in a penetrating manner, the lower ends of the probes are exposed out of the lower end of the probe mounting plate 116, and the probes correspond to the products on the material loading jig 121 one by one.
A preferred technical solution of this embodiment: the top end of the product main body 61 of the product 6 is provided with two groups of thimble inserting portions, and each group of thimble inserting portions is a positive thimble 63 and a negative thimble 62.
A preferred technical solution of this embodiment: get drop feed mechanism 2 include:
the manipulator base 21 is fixedly arranged on the top plate surface of the second rack 7;
a four-axis manipulator 22 installed at one side of the top end of the manipulator base 21;
the four-axis robot 22 includes:
the driving end of the first rotating mechanism faces upwards and is arranged on one side of the upper end surface of the first rotating mechanism, and the power source of the first rotating mechanism is a second motor;
the first rotating part is horizontally fixed at the driving end of the first rotating mechanism, the rotating part of the first rotating part synchronously rotates in a circumferential manner along with the driving end of the first rotating mechanism, a shaft body is arranged on the upper side of the other end of the rotating part, and a first gear is fixedly connected onto the shaft body;
the second rotating part is horizontally sleeved on the shaft body, a third motor, a fourth motor and a second air cylinder assembly are arranged in the second rotating part, a second gear is fixedly connected to the driving end of the third motor and meshed with the first gear, the third motor drives the second gear to rotate, the second gear is reacted by the first gear to drive the whole second rotating part to do horizontal rotation, and the fourth motor drives the second air cylinder assembly to do horizontal rotation; the second cylinder assembly is arranged at one end far away from the shaft body and is a linear telescopic cylinder, and the driving end of the linear telescopic cylinder faces downwards and is fixedly connected with a clamping mechanism 23 at the lower end of the driving end.
A preferred technical solution of this embodiment: the clamping mechanism 23 comprises a clamping cylinder 232, two clamping blocks 233 and a shaft sleeve 231, the shaft sleeve 231 is fixedly connected to the end part of the lower end of the driving end of the linear telescopic cylinder, the clamping cylinder 232 is laterally connected to the shaft sleeve 231, piston rods on two sides of the clamping cylinder 232 are respectively connected with clamping plates, the two clamping blocks 233 are respectively installed on the two clamping plates, and the two clamping blocks are driven by the clamping cylinder 232 to do opposite and reverse actions to clamp and loosen the product 6.
A preferred technical solution of this embodiment: first washing tank 3 and the adjacent installation of second washing tank 8 all are provided with wash basin 32 on a support body 31, and the upper end of two wash basins 32 forms square frame mouth, and square frame mouth is put on the shelf and is equipped with two parallel tank racks 34, installs two supports between two tank racks 34, and two supports are arranged in first washing tank 3 and second washing tank 8 respectively, and wherein, the support in first washing tank 3 is the brush support, tank rack 34 is equipped with the spout of adjustable support position.
A preferred technical solution of this embodiment: the foot of the frame body 31 is provided with an adjusting device for adjusting the height of the frame body.
A preferred technical solution of this embodiment: the cleaning liquid in the first cleaning tank 3 is fluorine-containing toothpaste water.
Example 2:
the working principle of the heating cleaning equipment is as follows:
1. load into the slot of material tool 121 with product 6, make product 6 upright, product 6 is the boiler in the garment steamer, and the material of this boiler is the zinc alloy, and the zinc alloy has some oil stains and release agent to remain when die-casting, and carousel 122 is driven by divider 133 interval, rotates 90 degrees once at every drive, and four positive directions of putting the circle are put to four material tools 121 branches, promptly, and carousel 122 rotates once every, can drive material tool 121 and rotate 90 degrees.
If the material placing station is in the 0-degree direction and the 90-degree direction, the heating station is in the 180-degree direction, and the material taking station is in the 270-degree direction;
2. the loading jig 121 is loaded manually, in the rotating process, the loading jig is loaded manually, when the loading jig 121 is filled with the boiler from the 0-degree direction and the 90-degree direction, the first motor 134 drives the divider 133 to work through the synchronous belt transmission mechanism 132, the divider 133 converts the rotation of the vertical surface into the rotation of the horizontal surface and drives the rotary table 122 to rotate 90 degrees, and the boiler in the 90-degree direction is rotated to the heating station.
3. The first cylinder 114 at the heating station drives the probes 115 on the first cylinder to press downwards, so that the exposed parts at the lower ends of the probes 115 are correspondingly pressed on the contact parts of the boilers, the boilers are heating bodies, the boilers heat after the probes 115 are electrified, and when the surface temperature of the boilers reaches 180-degree and 200-degree, the first cylinder 114 controls the probes 115 to ascend, and the boilers are powered off. At the moment, the surface of the boiler is forced out of oil stains on the boiler due to high temperature.
4. The turntable 122 is driven to rotate 90 degrees to turn the heated boiler to a material pick-up station.
5. The four-axis manipulator 22 drives the holding mechanism 23 on the four-axis manipulator to the material taking station, holds the heated boiler, ascends for a certain distance, and then brings the boiler to the first cleaning tank 3 through the four-axis manipulator 22.
6. The first cleaning tank 3 is filled with fluorine-containing toothpaste water, the four-axis manipulator 22 descends the boiler to enable the boiler to be immersed below the toothpaste water surface, the four-axis manipulator 22 drives the boiler to move left and right, and the fluorine in the toothpaste water and the zinc alloy surface are subjected to chemical reaction to form a layer of protective film.
7. The four-axis manipulator 22 drives the boiler to ascend, then moves forwards to the brush and moves left and right, so that the boiler is scrubbed on the brush to remove oil stains and dirt.
8. After the cleaning is finished, the four-axis manipulator 22 drives the boiler to ascend and move to the second cleaning tank 8, the water in the second cleaning tank 8 is clean water, and the four-axis manipulator 22 drives the boiler to move left and right in the clean water, so that toothpaste water on the surface of the boiler is removed.
9. Finally, the four-axis manipulator 22 drives the cleaned boiler to the loading tray 4, and the clamping mechanism 23 is loosened and the four-axis manipulator is moved all the time, so that the boiler falls down in the same direction to be placed in order.
10. The four-axis manipulator 22 moves to the material taking station in an idle load manner, and repeats the actions of 1-9.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. A heated cleaning apparatus, comprising:
the feeding mechanism (1) is installed at the top end of a first rack (5), a rotary table assembly (12) and a first rotary driving mechanism (13) for driving the rotary table assembly (12) to rotate circumferentially along a horizontal plane are arranged on the feeding mechanism, and a plurality of material loading jigs (121) which are used for loading materials and are arranged in a ring array are installed on the surface of the rotary table assembly (12);
the heating device (11) is installed at the top end of the first rack (5) and fixed on the adjacent side of the turntable (12), a thimble type heating part and a lifting mechanism for driving the thimble type heating part to do lifting motion are arranged on the heating device, and the lifting mechanism drives the thimble type heating part to heat the product (6) on the material loading jig (121);
the taking and placing mechanism (2) is installed at the top end of a second rack (7), a four-axis manipulator (22) and a clamping mechanism (23) arranged at the tail end of the four-axis manipulator (22) are arranged on the taking and placing mechanism (2), and the clamping mechanism (23) is used for clamping the product (6) on the material loading jig (121);
the cleaning tank group comprises a first cleaning tank (3) and a second cleaning tank (8) which are adjacent and separated, a brush support is arranged in a cavity of the first cleaning tank (3), and a brush (33) for washing a product (6) is arranged on the brush support;
the material loading tray (4) is fixed on one side of the upper end of the second rack (7);
the four-axis manipulator (22) drives the clamping mechanism (23) to clean the product (6) according to the following sequence:
1) the four-shaft mechanical arm (22) drives the clamping mechanism (23) to clamp the heated product (6) on the turntable (12);
2) the four-axis manipulator (22) drives the clamping mechanism (23) and the product (6) to a first cleaning tank (3) filled with cleaning liquid;
3) the four-axis manipulator (22) drives the clamping mechanism (23) and the product (6) to slide left and right for a plurality of times in the cleaning solution;
4) the four-axis manipulator (22) drives the product (6) on the clamping mechanism (23) to scrub the brush (33) for a plurality of times;
5) the four-axis manipulator (22) drives the clamping mechanism (23) and the product (6) to move to a second cleaning tank (8) filled with clean water and drives the product (6) to slide in the clean water for a plurality of times;
6) the four-axis mechanical arm (22) drives the clamping mechanism (23) and the products (6) to the upper part of the material carrying tray (4), the clamping mechanism (23) is loosened, and the cleaned products (6) are sequentially placed in the material carrying tray (4).
2. A heated washing installation according to claim 1, characterised in that the loading means (1), on which the first rotary drive means (13) comprise:
a mounting bracket (131) mounted on the lower end face of the upper end top plate (51) of the first frame (5);
the divider (133) is arranged in a U-shaped cavity on the mounting bracket (131), a structure for converting vertical surface rotation into horizontal surface rotation is arranged in the divider (133), a vertical surface rotating shaft is arranged on one side of the divider, a horizontal surface rotating shaft is arranged on the upper end surface of the divider, and the vertical surface rotating shaft is connected with the horizontal surface rotating shaft through a linkage gear;
the first motor (134) is arranged on one side of the mounting bracket (131), a rotating shaft of the first motor (134) is connected with a vertical surface rotating shaft on the divider (133) through a synchronous belt transmission mechanism (132), the first motor (134) drives the vertical surface rotating shaft of the divider (133) to rotate through the synchronous belt transmission mechanism (132), the vertical surface rotating shaft rotates to drive a horizontal surface rotating shaft to rotate through a linkage gear, and the upper end of the horizontal surface rotating shaft is connected with the turntable assembly (12).
3. A heated washing apparatus according to claim 2, characterised in that the loading mechanism (1), on which the carousel assembly (12) comprises:
the jig mounting holes are formed in the circumference quartering line of the rotary table (122), are formed in the upper end face of the top plate (51), and the middle of the jig mounting holes is mounted on the horizontal plane rotating shaft;
the four material loading jigs (121) are respectively installed on the jig installation holes in the four directions of the turntable, the four material loading jigs (121) form a square structure, and a plurality of slots for placing the products (6) are formed in each material loading jig (121).
4. A heated washing apparatus according to claim 1, characterised in that the heating means (11) comprise:
the L-shaped mounting bracket (113) is fixed on the top plate (51) at the top end of the first frame (5);
the lifting mechanism is arranged on the side surface facing the turntable assembly (12) and comprises a first cylinder (114) which is vertically arranged, the driving end of the first cylinder (114) is upwards connected with a horizontally arranged connecting plate (112), and the front part of the connecting plate (112) is provided with a square hole for avoiding the probe (115);
the thimble mounting box comprises a probe mounting plate (116) and a protective cover (111), wherein the protective cover (111) is provided with a left opening and a right opening and covers the probe mounting plate (116);
the probes (115) are arranged on the probe mounting plate (116) in a penetrating mode in order, the lower ends of the probes are exposed out of the lower end of the probe mounting plate (116), and the probes correspond to the products on the material loading jig (121) one by one.
5. A heated cleaning device as claimed in claim 4, characterised in that the top end of the product (6) is provided with two sets of thimble inserts, each set being a positive thimble (63) and a negative thimble (62), respectively.
6. A heated cleaning apparatus as claimed in claim 1, characterised in that said pick and place mechanism (2) comprises:
the manipulator base (21) is fixedly arranged on the top plate surface of the second rack (7);
the four-axis manipulator (22) is arranged on one side of the top end of the manipulator base (21);
the four-axis manipulator (22) comprises:
the driving end of the first rotating mechanism faces upwards and is arranged on one side of the upper end surface of the first rotating mechanism, and the power source of the first rotating mechanism is a second motor;
the first rotating part is horizontally fixed at the driving end of the first rotating mechanism, the rotating part of the first rotating part synchronously rotates in a circumferential manner along with the driving end of the first rotating mechanism, a shaft body is arranged on the upper side of the other end of the rotating part, and a first gear is fixedly connected onto the shaft body;
the second rotating part is horizontally sleeved on the shaft body, a third motor, a fourth motor and a second air cylinder assembly are arranged in the second rotating part, a second gear is fixedly connected to the driving end of the third motor and meshed with the first gear, the third motor drives the second gear to rotate, the second gear is reacted by the first gear to drive the whole second rotating part to do horizontal rotation, and the fourth motor drives the second air cylinder assembly to do horizontal rotation; the second cylinder assembly is arranged at one end far away from the shaft body and is a linear telescopic cylinder, and the driving end of the linear telescopic cylinder faces downwards and is fixedly connected with a clamping mechanism (23) at the lower end of the driving end.
7. The heating and cleaning device according to claim 6, wherein the clamping mechanism (23) comprises a clamping cylinder (232), two clamping blocks (233) and a shaft sleeve (231), the shaft sleeve (231) is fixedly connected to the lower end of the driving end of the linear telescopic cylinder and laterally connected with the clamping cylinder (232), piston rods on two sides of the clamping cylinder (232) are respectively connected with clamping plates, the clamping blocks (233) are respectively mounted on the two clamping plates, and the two clamping blocks are driven by the clamping cylinder (232) to perform opposite and opposite actions to clamp and loosen the product (6).
8. The heating cleaning equipment according to claim 1, wherein the first cleaning tank (3) and the second cleaning tank (8) are adjacently installed on a frame body (31), cleaning basins (32) are arranged on the frame body, a square frame opening is formed at the upper ends of the two cleaning basins (32), two parallel tank frames (34) are erected on the square frame opening, two supports are installed between the two tank frames (34), the two supports are respectively arranged in the first cleaning tank (3) and the second cleaning tank (8), wherein the support in the first cleaning tank (3) is a brush support, and the tank frames (34) are provided with sliding grooves capable of adjusting the positions of the supports.
9. A heated washing apparatus as claimed in claim 8, characterised in that the foot of the frame (31) is provided with adjustment means for adjusting the height of the frame.
10. A heated cleaning apparatus as claimed in any one of claims 1 to 9, wherein the cleaning liquid in the first cleaning bath (3) is fluorine-containing toothpaste water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911213865.5A CN110694967A (en) | 2019-12-02 | 2019-12-02 | Heating cleaning equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911213865.5A CN110694967A (en) | 2019-12-02 | 2019-12-02 | Heating cleaning equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110694967A true CN110694967A (en) | 2020-01-17 |
Family
ID=69208017
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911213865.5A Pending CN110694967A (en) | 2019-12-02 | 2019-12-02 | Heating cleaning equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110694967A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112388657A (en) * | 2020-09-21 | 2021-02-23 | 吴伶俐 | Mechanical hand is transported in processing |
-
2019
- 2019-12-02 CN CN201911213865.5A patent/CN110694967A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112388657A (en) * | 2020-09-21 | 2021-02-23 | 吴伶俐 | Mechanical hand is transported in processing |
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Application publication date: 20200117 |