CN110694830B - Automatic maintenance device for ship surface - Google Patents
Automatic maintenance device for ship surface Download PDFInfo
- Publication number
- CN110694830B CN110694830B CN201910854765.4A CN201910854765A CN110694830B CN 110694830 B CN110694830 B CN 110694830B CN 201910854765 A CN201910854765 A CN 201910854765A CN 110694830 B CN110694830 B CN 110694830B
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- CN
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- Prior art keywords
- ship
- robot
- automatic maintenance
- vessel
- paint
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/005—Manipulators for mechanical processing tasks
- B25J11/0065—Polishing or grinding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
- B25J11/0075—Manipulators for painting or coating
Abstract
The invention provides a ship surface automatic maintenance device, which comprises a robot for repairing a paint surface, wherein the robot comprises: the lifting shell is provided with a curved surface structure and can form a working space on the surface of the ship; a suction device capable of sealingly sucking the lifting housing to the vessel surface; a drying device capable of heating the work space to dry the surface of the vessel; a surface treatment device capable of performing maintenance operations on the surface of the vessel. The invention can automatically maintain the paint surface of the ship surface, automatically repair the paint surface damage of the side surface and the bottom of the ship and avoid the corrosion of the ship surface.
Description
Technical Field
The invention relates to an automatic maintenance device for a ship surface, in particular to a device for repairing damaged surface paint of an underwater part of a ship body.
Background
During the operation of ships such as naval vessels and the like in a marine environment, high-salinity seawater can generate the effects of oxidation and corrosion on the surfaces of the ships and the like. The ship body is corroded by seawater, so that the navigational speed is reduced, the normal operation of the ship-based weapon is influenced, and the safety of the ship body is seriously threatened.
In the prior art, ships such as naval vessels need to be periodically returned to a factory for maintenance, marine organisms attached to the surfaces of the ships are manually cleaned, rusts are scraped, and the ships are sprayed with paint again. Typically, the average period of manual maintenance of the entire ship is 2-3 months, which takes millions of dollars.
In the end of 2018, a report on the naval auspicious conference of the military committee of the united states of america shows that, due to the influence of maintenance delay, the water surface naval vessel loses the activity time of 4250 days in 2018 all the year around, and the attack type nuclear submarine loses the activity time of 1500 days at sea. The U.S. patent is planning to invest $ 210 million for vessel maintenance in the next 20 years. The number of naval vessels of the army is 1.72 times that of the army, and the army faces greater pressure on maintenance of the naval vessels.
Therefore, a ship surface automatic maintenance device needs to be researched, so that the working efficiency and the working quality of ship surface maintenance are improved, the labor intensity of workers is reduced, and the environmental pollution is reduced.
Disclosure of Invention
The invention aims to provide a device and a method capable of automatically maintaining the surface finish of a ship, so that the working efficiency is improved, and the maintenance effect is improved.
The technical scheme of the invention is as follows.
The invention provides a method for repairing local paint surface damage on a ship surface, which comprises the following steps:
step S1, providing a robot for repairing the paint surface;
step S2, the robot is absorbed on the surface of the ship needing to be repaired, so that the robot is connected with the surface of the ship in a sealing way;
a step S3 of discharging water in an operation space formed between a housing of the robot and a surface of the ship;
step S4, heating the operation space, thereby drying the surface of the ship;
step S5, performing sandblasting pretreatment;
and step S6, treating the painted surface according to the repairing requirement.
Preferably, the robot for repairing a paint surface in the step S1 includes:
the lifting shell is provided with a curved surface structure and can form a working space on the surface of the ship;
a suction device capable of sealingly sucking the lifting housing to the vessel surface;
a drying device capable of heating the work space to dry the surface of the vessel;
a surface treatment device capable of performing maintenance operations on the surface of the vessel.
Preferably, the lifting housing comprises a soft connection portion and a hard portion forming a substantially hemispherical structure.
Preferably, the adsorption means is an electromagnetic adsorption means.
Preferably, the surface treatment device includes a blasting device and a painting device.
Preferably, the sand blasting device and the paint spraying device are installed on a lead screw transmission device, so that a set route can be installed to treat the surface of the ship.
Preferably, the step S2 includes: connecting the robot with a hoisting mechanism and connecting the robot with a plurality of pipelines; the plurality of conduits includes a conduit for receiving a cable and a conduit for transporting a fluid.
Preferably, the step S6 includes: and spraying an anti-rust paint layer on the surface of the ship and/or spraying an anti-fouling paint layer on the surface of the ship.
Preferably, the method further comprises a step S7 of detaching the robot from the surface of the vessel.
The invention provides a ship surface automatic maintenance device, which comprises a robot for repairing a paint surface, wherein the robot comprises:
the lifting shell is provided with a curved surface structure and can form a working space on the surface of the ship;
a suction device capable of sealingly sucking the lifting housing to the vessel surface;
a drying device capable of heating the work space to dry the surface of the vessel;
a surface treatment device capable of performing maintenance operations on the surface of the vessel.
Preferably, the lifting housing comprises a soft connection portion and a hard portion forming a substantially hemispherical structure.
Preferably, the hard portion is made of a material capable of withstanding the ambient pressure at the surface of the vessel and comprises a plurality of substantially quadrangular plate-like members.
Preferably, the adsorption means is an electromagnetic adsorption means.
Preferably, the surface treatment device includes a blasting device and a painting device.
Preferably, the sand blasting device and the paint spraying device are installed on a lead screw transmission device, so that a set route can be installed to treat the surface of the ship.
Preferably, the paint spraying device is used for spraying the antirust paint layer and/or the antifouling paint layer on the surface of the ship.
Preferably, the automatic maintenance device for the surface of the ship further comprises a hoisting mechanism and a plurality of pipelines; the plurality of conduits includes a conduit for receiving a cable and a conduit for transporting a fluid.
Preferably, the hoisting mechanism is connected with the robot and used for placing the robot on the surface of a ship needing maintenance.
Through the technical scheme, the invention can automatically maintain the surface finish of the ship. The robot for repairing the paint surface can automatically repair the paint surface damage of the side surface and the bottom of the ship and prevent the surface of the ship from being corroded.
Drawings
FIG. 1 is a schematic view of a robot for repairing a painted surface according to the present invention;
fig. 2 is a partial internal structure display diagram of the robot for repairing paint in fig. 1.
The meaning of the individual reference symbols in the figures is as follows:
10. lifting the housing; 11. a hard portion; 12. a soft connection portion; 20. an adsorption device; 30. a drying device; 40. a surface treatment device.
Detailed Description
Example 1
As shown in fig. 1-2, the present embodiment provides an automatic maintenance device for a ship surface, including a robot for repairing a paint surface, the robot including:
the lifting shell is provided with a curved surface structure and can form a working space on the surface of the ship;
a suction device capable of sealingly sucking the lifting housing to the vessel surface;
a drying device capable of heating the work space to dry the surface of the vessel;
a surface treatment device capable of performing maintenance operations on the surface of the vessel.
In a preferred embodiment, the lifting housing comprises a soft connection portion and a hard portion forming a substantially hemispherical structure and having a substantially circular perimeter. The lifting housing is capable of lifting movement relative to a surface of a vessel such that the boundary of the lifting housing conforms to the surface of the vessel.
In a preferred embodiment, the hard portion is made of a material that can withstand the ambient pressure at the surface of the vessel and comprises a plurality of substantially quadrangular plate-like members. The plurality of plate-like members can form a polyhedral structure substantially inscribed in a hemisphere.
In a preferred embodiment, the adsorption means is an electromagnetic adsorption means. The electromagnetic adsorption device is arranged along the boundary of the lifting shell so that the lifting shell is connected with the surface of the ship in a sealing mode.
In a preferred embodiment, the surface treatment device comprises a blasting device and a painting device.
In a preferred embodiment, the sand blasting device and the paint spraying device are mounted on a lead screw transmission device, so that a set route can be mounted to treat the surface of the ship.
In a preferred embodiment, the painting device is used for spraying a layer of anti-rust paint and/or anti-fouling paint on the surface of the ship.
In a preferred embodiment, the automatic maintenance device for the surface of the ship further comprises a hoisting mechanism and a plurality of pipelines (not shown in the figure). The plurality of conduits includes a conduit for receiving a cable and a conduit for transporting a fluid.
In a preferred embodiment, the hoisting mechanism is connected with the robot for placing the robot on the surface of the ship needing maintenance.
Example 2
The embodiment provides a method for repairing damage of a local paint surface on a ship surface, which comprises the following steps:
step S1, providing a robot for repairing the paint surface;
step S2, the robot is absorbed on the surface of the ship needing to be repaired, so that the robot is connected with the surface of the ship in a sealing way;
a step S3 of discharging water in an operation space formed between a housing of the robot and a surface of the ship;
step S4, heating the operation space, thereby drying the surface of the ship;
step S5, performing sandblasting pretreatment;
and step S6, treating the painted surface according to the repairing requirement.
In a preferred embodiment, the robot for repairing a paint in step S1 includes:
the lifting shell is provided with a curved surface structure and can form a working space on the surface of the ship;
a suction device capable of sealingly sucking the lifting housing to the vessel surface;
a drying device capable of heating the work space to dry the surface of the vessel;
a surface treatment device capable of performing maintenance operations on the surface of the vessel.
In a preferred embodiment, the lifting housing comprises a soft connection portion and a hard portion forming a substantially hemispherical structure.
In a preferred embodiment, the adsorption means is an electromagnetic adsorption means.
In a preferred embodiment, the surface treatment device comprises a blasting device and a painting device.
In a preferred embodiment, the sand blasting device and the paint spraying device are mounted on a lead screw transmission device, so that a set route can be mounted to treat the surface of the ship.
In a preferred embodiment, the step S2 includes: connecting the robot with a hoisting mechanism and connecting the robot with a plurality of pipelines; the plurality of conduits includes a conduit for receiving a cable and a conduit for transporting a fluid.
In a preferred embodiment, the step S6 includes: and spraying an anti-rust paint layer on the surface of the ship and/or spraying an anti-fouling paint layer on the surface of the ship.
In a preferred embodiment, the method further comprises a step S7 of detaching the robot from the surface of the vessel.
While particular embodiments of the present invention have been shown and described, the present invention is not limited thereto. It will be apparent to those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention. Accordingly, the invention is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention.
Claims (6)
1. An automatic maintenance device for a surface of a ship, comprising a robot for repairing a finish during operation of the ship, the finish being located in an underwater portion of a hull, the robot comprising:
the lifting shell is provided with a curved surface structure and can form a working space on the surface of the ship;
a suction device capable of sealingly sucking the lifting housing to the vessel surface;
a drying device capable of heating the work space to dry the surface of the vessel;
a surface treatment device capable of performing maintenance operations on the surface of the vessel;
the lifting shell comprises a soft connecting part and a hard part, and a basically hemispherical structure is formed;
the surface treatment device comprises a sand blasting device and a paint spraying device;
the automatic maintenance device for the surface of the ship further comprises a hoisting mechanism and a plurality of pipelines; the plurality of pipes comprise a pipe for accommodating a cable and a pipe for conveying fluid; the plurality of pipelines are connected with the robot and can discharge water in an operation space formed between the lifting shell and the surface of the ship.
2. The automatic maintenance device for ship surface according to claim 1, wherein said hard portion is made of a material capable of withstanding the ambient pressure at the ship surface and comprises a plurality of substantially quadrangular plate-like members.
3. The automatic maintenance device for ship surface according to claim 1, wherein said adsorption device is an electromagnetic adsorption device.
4. The automatic maintenance device for the surface of the ship according to claim 1, wherein the sand blasting device and the paint spraying device are installed on a lead screw transmission device, so that a set route can be installed to treat the surface of the ship.
5. The automatic maintenance device for ship surface according to claim 4, wherein said paint spraying device is used for spraying antirust paint layer and/or antifouling paint layer on said ship surface.
6. The automatic maintenance device for the surface of the ship as claimed in claim 1, wherein the hoisting mechanism is connected with the robot for placing the robot on the surface of the ship to be maintained.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910854765.4A CN110694830B (en) | 2019-09-11 | 2019-09-11 | Automatic maintenance device for ship surface |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910854765.4A CN110694830B (en) | 2019-09-11 | 2019-09-11 | Automatic maintenance device for ship surface |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110694830A CN110694830A (en) | 2020-01-17 |
| CN110694830B true CN110694830B (en) | 2021-01-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910854765.4A Active CN110694830B (en) | 2019-09-11 | 2019-09-11 | Automatic maintenance device for ship surface |
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| CN (1) | CN110694830B (en) |
Citations (7)
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|---|---|---|---|---|
| CN1097392A (en) * | 1993-03-08 | 1995-01-18 | Mmc柔性工程公司 | Apparatus and method in outer surface of hull work |
| JP3592204B2 (en) * | 2000-01-26 | 2004-11-24 | ヤンマー株式会社 | Underwater cleaning robot |
| CN106179924A (en) * | 2016-07-15 | 2016-12-07 | 南通纺都置业有限公司 | Vessel coating technique |
| CN206215431U (en) * | 2016-11-15 | 2017-06-06 | 大连理工大学 | Ship plank Pa Bituotu formulas robot |
| CN207154030U (en) * | 2017-06-18 | 2018-03-30 | 中国船舶重工集团公司第七一六研究所 | Ship paint-spray robot work system |
| WO2018183959A1 (en) * | 2017-03-31 | 2018-10-04 | Canvas Construction, Inc. | Automated drywalling system and method |
| CN109847982A (en) * | 2019-02-27 | 2019-06-07 | 上海外高桥造船有限公司 | Spray robot |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN207510681U (en) * | 2017-11-21 | 2018-06-19 | 浙江大学 | A kind of underwater steel construction robot operated on surface |
| CN108423141B (en) * | 2018-02-05 | 2020-03-31 | 浙江大学 | Underwater operation robot and control method thereof |
| CN208882067U (en) * | 2018-07-27 | 2019-05-21 | 深圳聚纵科技有限公司 | The flexible underwater climbing robot of magnetic suck |
| CN110143268A (en) * | 2019-05-06 | 2019-08-20 | 中国科学院深圳先进技术研究院 | Wall detection robot is climbed under water |
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2019
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1097392A (en) * | 1993-03-08 | 1995-01-18 | Mmc柔性工程公司 | Apparatus and method in outer surface of hull work |
| JP3592204B2 (en) * | 2000-01-26 | 2004-11-24 | ヤンマー株式会社 | Underwater cleaning robot |
| CN106179924A (en) * | 2016-07-15 | 2016-12-07 | 南通纺都置业有限公司 | Vessel coating technique |
| CN206215431U (en) * | 2016-11-15 | 2017-06-06 | 大连理工大学 | Ship plank Pa Bituotu formulas robot |
| WO2018183959A1 (en) * | 2017-03-31 | 2018-10-04 | Canvas Construction, Inc. | Automated drywalling system and method |
| CN207154030U (en) * | 2017-06-18 | 2018-03-30 | 中国船舶重工集团公司第七一六研究所 | Ship paint-spray robot work system |
| CN109847982A (en) * | 2019-02-27 | 2019-06-07 | 上海外高桥造船有限公司 | Spray robot |
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| Publication number | Publication date |
|---|---|
| CN110694830A (en) | 2020-01-17 |
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