CN110694821A - Lacquer coating production line for door panel - Google Patents
Lacquer coating production line for door panel Download PDFInfo
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- CN110694821A CN110694821A CN201911054200.4A CN201911054200A CN110694821A CN 110694821 A CN110694821 A CN 110694821A CN 201911054200 A CN201911054200 A CN 201911054200A CN 110694821 A CN110694821 A CN 110694821A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0028—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by adhesive surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/06—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor involving conveyor belts, a sequence of travelling work-tables or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Coating Apparatus (AREA)
Abstract
本发明涉及淋涂设备技术领域,具体公开了门板上漆淋涂生产线,包括机架、传送带、打磨单元、负压单元和淋涂单元,在负压单元和淋涂单元之间还包括粘附单元,粘附单元包括驱动器、粘附带和若干个输液辊,驱动器带动输液辊转动,粘附带采用织物制成,粘附带套在输液辊上;输液辊内部设有空腔,空腔内装有溶液,输液辊上设有流通通道,流通通道与空腔连通,流通通道上滑动连接有堵块,堵块的另一端与流通通道对应的内壁之间连接有弹性件;流通通道上设有将外界与空腔连通的流通槽,堵块能够堵住流通槽。本方案用以解决现有技术中采用负压吸附的方式对打磨下来的木屑吸附不彻底而造成的木屑粘附在门板上影响门板外观质量的问题。
The invention relates to the technical field of flow coating equipment, and specifically discloses a paint flow coating production line on a door panel, which includes a frame, a conveyor belt, a grinding unit, a negative pressure unit and a flow coating unit, and also includes adhesion between the negative pressure unit and the flow coating unit. unit, the adhesive unit includes a driver, an adhesive belt and several infusion rollers, the driver drives the infusion roller to rotate, the adhesive belt is made of fabric, and the adhesive belt is sleeved on the infusion roller; the infusion roller is provided with a cavity, the cavity There is a solution inside, a circulation channel is arranged on the infusion roller, the circulation channel is communicated with the cavity, a blocking block is slidably connected on the circulation channel, and an elastic piece is connected between the other end of the blocking block and the inner wall corresponding to the circulation channel; There is a flow groove connecting the outside world with the cavity, and the blocking block can block the flow groove. This solution is used to solve the problem that the wood chips adhere to the door panel and affect the appearance quality of the door panel due to incomplete adsorption of the polished wood chips by means of negative pressure adsorption in the prior art.
Description
技术领域technical field
本发明涉及淋涂设备技术领域,具体是门板上漆淋涂生产线。The invention relates to the technical field of spray coating equipment, in particular to a paint spray coating production line for door panels.
背景技术Background technique
采用板材制作门板需要经过打磨、淋涂和流平,流平之后可以采用自然干燥成型也可以采用烘干成型;在门板制作中板材打磨后板材表面的情况关系着板材后续涂料淋涂的均匀性和涂料流平的质量好坏,为了方便门板质量的控制,一般将打磨和淋涂进行连续化作业。The door panel made of sheet needs to be polished, sprayed and leveled. After leveling, it can be formed by natural drying or drying. In the production of door panel, the condition of the surface of the sheet after grinding is related to the uniformity of the subsequent coating of the sheet. And the quality of paint leveling, in order to facilitate the control of the quality of the door panel, the continuous operation of grinding and spray coating is generally carried out.
现有技术中对板材打磨后,一般采用负压将打磨下来的木板碎屑从板材上吸走,然而采用负压吸附的方式往往吸附不彻底,微小的木屑和灰尘粘附在板材上,使得在后续对板材淋涂过程中,木屑或灰尘浮在涂料上,最终粘附在门板上的情况。In the prior art, after the board is polished, negative pressure is generally used to suck the polished wood chips away from the board. However, the negative pressure adsorption method is often not completely absorbed, and the tiny wood chips and dust adhere to the board, so that the Sawdust or dust floats on the paint during the subsequent flow coating process of the panel, and finally adheres to the door panel.
除此之外,现有技术中为了保证同一批次的板材能够快速得以淋涂,一般在上一块板材淋涂完成后,不会单独停机来等待下一块板材的到来后再启动淋涂基体,为此在淋涂基体下方没有板材时,淋涂刀依然会喷出大量的涂料,这些涂料会被人工再次回收,但是回收后的涂料容易发生凝固,一旦工人忘记及时处理,则回收的涂料将报废。In addition, in the prior art, in order to ensure that the same batch of plates can be quickly spray-coated, generally after the last plate is spray-coated, the machine will not be shut down alone to wait for the arrival of the next plate before starting the spray-coating substrate. For this reason, when there is no plate under the coating substrate, the coating knife will still spray a large amount of paint, and these coatings will be recycled manually, but the recycled coatings are prone to solidification. Once the workers forget to deal with them in time, the recycled coatings will be scrapped.
发明内容SUMMARY OF THE INVENTION
本发明意在提供门板上漆淋涂生产线,以解决现有技术中采用负压吸附的方式对打磨下来的木屑吸附不彻底而造成的木屑或灰尘粘附在门板上影响门板外观质量的问题。The present invention aims to provide a door panel paint flow coating production line to solve the problem in the prior art that wood chips or dust adhere to the door panel and affect the appearance quality of the door panel caused by incomplete adsorption of the polished wood chips by means of negative pressure adsorption.
为了达到上述目的,本发明的基础方案如下:In order to achieve the above object, the basic scheme of the present invention is as follows:
门板上漆淋涂生产线,包括机架、传送带、打磨单元、负压单元和淋涂单元,在负压单元和淋涂单元之间还包括粘附单元,粘附单元包括驱动器、粘附带和若干个输液辊,驱动器带动输液辊转动,粘附带采用织物制成,粘附带套在输液辊上;输液辊内部设有空腔,空腔内装有溶液,输液辊上设有流通通道,流通通道与空腔连通,流通通道上滑动连接有堵块,堵块一端能够伸出流通通道,堵块的另一端与流通通道对应的内壁之间连接有弹性件;流通通道上设有将外界与空腔连通的流通槽,堵块能够堵住流通槽。The door panel paint curtain coating production line, including the frame, the conveyor belt, the grinding unit, the negative pressure unit and the curtain coating unit, between the negative pressure unit and the curtain coating unit, the adhesion unit also includes the drive, the adhesive belt and Several infusion rollers, the driver drives the infusion roller to rotate, the adhesive tape is made of fabric, and the adhesive tape is sleeved on the infusion roller; the infusion roller is provided with a cavity, the cavity is filled with solution, and the infusion roller is provided with a circulation channel, The circulation channel is communicated with the cavity, the circulation channel is slidably connected with a blocking block, one end of the blocking block can extend out of the circulation channel, and an elastic piece is connected between the other end of the blocking block and the corresponding inner wall of the circulation channel; The flow groove communicated with the cavity, and the block can block the flow groove.
相比于现有技术的有益效果:Beneficial effects compared to the prior art:
采用本方案时,通过驱动器带动输液辊转动,粘附带像皮带线一样在随着输液辊的转动而移动,粘附带移动过程中按压到输液辊上安装的堵块,使得堵块沿着流通通道向输液辊内部移动,进而使得流通槽失去堵块的堵塞,通过流通槽将外界与空腔连通,空腔内的溶液从流通槽流出进而流到粘附带上,粘附带与板材接触,进而在随着粘附带不断移动的过程中,实现粘附带对板材的擦拭,进而将粘附带上的难以被负压单元所吸附的微小木屑和灰尘拭擦干净,相比于现有技术能够保证板材进入淋涂单元前,板材表面的干净、整洁,避免发生木屑浮在涂料上而影响门板外观质量的情况。When this scheme is adopted, the infusion roller is driven to rotate by the driver, and the adhesive belt moves with the rotation of the infusion roller like a belt line. The circulation channel moves to the inside of the infusion roller, so that the circulation groove loses the blockage of the block, and the outside world is communicated with the cavity through the circulation groove. The solution in the cavity flows out from the circulation groove and then flows to the adhesive tape. contact, and then in the process of continuous movement of the adhesive tape, the adhesive tape can wipe the plate, and then the tiny sawdust and dust on the adhesive tape that are difficult to be adsorbed by the negative pressure unit are wiped clean. The prior art can ensure that the surface of the board is clean and tidy before the board enters the spray coating unit, and avoids the occurrence of wood chips floating on the paint and affecting the appearance quality of the door board.
本方案中溶液只有在粘附带与输液辊相抵时才会流出,在粘附带与输液辊不相抵的部位,堵块在弹性件的弹力作用下自动伸出输液辊,进而将流通槽堵塞,避免输液辊空腔内溶液的流失。In this solution, the solution will only flow out when the adhesive tape is in contact with the infusion roller. At the part where the adhesive tape does not touch the infusion roller, the blocking block automatically extends out of the infusion roller under the elastic force of the elastic member, thereby blocking the flow groove. , to avoid the loss of solution in the cavity of the infusion roller.
进一步,所述粘附单元还包括若干个收集筒,输液辊与收集筒位于粘附带的内外两侧,收集筒上设有格栅,粘附带能够将格栅遮住,收集筒连接外置的负压器;输液辊的数量为若干个,相邻的输液辊之间设有至少一个收集筒。Further, the adhesion unit also includes a number of collection cylinders, the infusion roller and the collection cylinder are located on the inner and outer sides of the adhesive tape, the collection cylinder is provided with a grille, the adhesive tape can cover the grille, and the collection cylinder is connected to the outside. The number of infusion rollers is several, and at least one collection cylinder is arranged between adjacent infusion rollers.
有益效果:在粘附带与板材接触形成对板材的拭擦后,板材上的木屑或灰尘被附在了粘附带上,在粘附带随输液辊的转动而移动的过程中,粘附带与相邻输液辊之间的收集筒接触,粘附带上附着的木屑和灰尘能够在负压器的作用下经过格栅被抽到收集筒内;相邻输液辊之间设置有至少一个收集筒,则粘附带与板材接触后,粘附带上的木屑或灰尘能够及时快速地被收集筒所收集,使得进入下一个输液辊的粘附带相对更加干净,进一步有利于将板材拭擦干净。Beneficial effect: after the adhesive tape is in contact with the board to wipe the board, the sawdust or dust on the board is attached to the adhesive tape. During the process of the adhesive tape moving with the rotation of the infusion roller, the The belt is in contact with the collection cylinder between the adjacent infusion rollers, and the sawdust and dust attached to the adhesive belt can be pumped into the collection cylinder through the grid under the action of the negative pressure device; at least one infusion roller is arranged between the adjacent infusion rollers. After the adhesive tape is in contact with the plate, the sawdust or dust on the adhesive tape can be collected by the collection tube in time and quickly, so that the adhesive tape entering the next infusion roller is relatively clean, which is further conducive to the cleaning of the plate. Wipe clean.
进一步,所述溶液采用酒精;酒精易挥发,且酒精对于木材无损伤,因而既能达到将木屑和灰尘拭擦的作用,又不影响板材后续的淋涂。Further, the solution adopts alcohol; the alcohol is volatile, and the alcohol does not damage the wood, so it can not only achieve the effect of wiping the sawdust and dust, but also does not affect the subsequent coating of the board.
进一步,所述粘附单元还包括导向辊,导向辊与输液辊同步转动,导向辊位于输液辊上方,粘附带套在导向辊和输液辊上。Further, the adhering unit further includes a guide roller, the guide roller rotates synchronously with the infusion roller, the guide roller is located above the infusion roller, and the adhesive belt is sleeved on the guide roller and the infusion roller.
有益效果:导向辊的存在便于粘附带的移动。Beneficial effect: The presence of guide rollers facilitates the movement of the adhesive tape.
进一步,所述打磨单元包括若干个能够转动的转动辊,转动辊的外周设有打磨砂纸,转动辊与传送带平行。Further, the grinding unit includes several rotatable rotating rollers, the outer circumference of the rotating rollers is provided with grinding sandpaper, and the rotating rollers are parallel to the conveyor belt.
有益效果:通过带打磨砂纸的转动辊实现对板材的打磨,操作方便。Beneficial effects: The plate is polished through a rotating roller with sandpaper, and the operation is convenient.
进一步,若干个所述转动辊的转速不相同,转动辊的转速随传送带的传送方向依次增大。Further, the rotational speeds of several of the rotating rollers are different, and the rotational speeds of the rotating rollers increase sequentially with the conveying direction of the conveyor belt.
有益效果:在打磨砂纸的目数相同的情况下,转速增大,打磨的出来的表面更加光滑,因而通过本方案中转速的不同,就能相对实现对板材的粗磨和精磨。Beneficial effect: In the case of the same mesh number of sandpaper, the rotating speed increases, and the polished surface is smoother. Therefore, the rough grinding and fine grinding of the plate can be relatively achieved by the different rotating speed in this scheme.
进一步,所述传送带的数量至少为两个,淋涂单元包括淋涂基体,淋涂基体下方设有回流槽,回流槽位于相邻的传送带之间,机架上还设有回收箱,回流槽与回收箱连通。Further, the number of the conveyor belts is at least two, the flow coating unit includes a flow coating base, a return groove is arranged under the flow coating base, and the return groove is located between the adjacent conveyor belts. Connected to the recycling bin.
有益效果:在淋涂单元进行淋涂时,因相邻板材之间存在间隔,淋涂基体上喷出的涂料能够直接喷涂到回流槽上,使得喷出来的没有用到的涂料经过回流槽后收集到回收箱中,便于对涂料的回收。Beneficial effect: When the curtain coating unit is performing curtain coating, the paint sprayed on the coating substrate can be directly sprayed onto the reflow tank due to the space between adjacent plates, so that the sprayed out unused coating can pass through the reflow tank. Collect into recycling bins for easy paint recycling.
进一步,所述回流槽内滑动连接有移动杆,回流槽底部呈圆弧形,移动杆上套有两个弹簧,弹簧与回流槽的圆弧形底部相抵,移动杆上可拆卸连接有挡板,两个弹簧位于挡板的两侧,两个弹簧均与挡板和回流槽相抵。Further, a moving rod is slidably connected in the recirculation tank, the bottom of the recirculation tank is arc-shaped, two springs are sleeved on the moving rod, the springs are in contact with the arc-shaped bottom of the recirculation tank, and a baffle is detachably connected to the moving rod. , two springs are located on both sides of the baffle, and both springs are in contact with the baffle and the return groove.
有益效果:在涂料在喷到回流槽上时,因弹簧的存在使得涂料的飞溅受到阻碍;此外,在移动移动杆时,通过挡板对弹簧形成压缩或拉伸,弹簧在压缩或拉伸过程中与回流槽内壁发生摩擦,进而将回流槽内壁上的涂料刮落,避免涂料粘附在回流槽内并在回流槽内硬化的情况出现。Beneficial effect: When the paint is sprayed on the reflow tank, the splash of the paint is hindered by the existence of the spring; in addition, when the moving rod is moved, the spring is compressed or stretched by the baffle, and the spring is in the process of compression or stretching. There is friction with the inner wall of the reflow tank, and then the paint on the inner wall of the reflow tank is scraped off, so as to avoid the situation that the paint adheres to the reflow tank and hardens in the reflow tank.
进一步,所述回收箱内设有能够转动的搅拌轴,搅拌轴下部固定连接有搅拌叶片,搅拌轴中上部固定连接有压板,回收箱内设有滤网,压板位于滤网的上方,搅拌叶片位于滤网的下方;压板底部设有尖锥,尖锥能够与滤网相抵。Further, a rotatable stirring shaft is arranged in the recovery box, a stirring blade is fixedly connected to the lower part of the stirring shaft, a pressure plate is fixedly connected to the upper part of the stirring shaft, a filter screen is arranged in the recovery box, the pressure plate is located above the filter screen, and the stirring blade is It is located below the filter screen; the bottom of the pressure plate is provided with a sharp cone, which can be offset against the filter screen.
有益效果:搅拌轴不断转动带动搅拌叶片不断搅拌回收箱内的涂料,避免涂料未及时使用而硬化结块。Beneficial effects: The stirring shaft continuously rotates to drive the stirring blades to continuously stir the paint in the recovery box, so as to avoid the paint from being hardened and agglomerated if it is not used in time.
通过滤网拦截回收到的大块涂料,在压板随搅拌轴转动的过程中,大块涂料被压板底部的尖锥所捣碎,捣碎后的涂料随不断进入回收箱中的其他颗粒小的涂料一并穿过滤网下落到回收箱底部,并被搅拌叶片继续进行搅拌。The recovered large pieces of paint are intercepted by the filter screen. During the rotation of the pressing plate with the stirring shaft, the large pieces of paint are smashed by the sharp cone at the bottom of the pressing plate. The paint falls through the filter screen to the bottom of the recovery tank, and is continuously stirred by the stirring blade.
进一步,所述搅拌轴穿出回收箱,搅拌轴上固定连接有连杆,连杆上固定连接有推柱;移动杆伸出回流槽,推柱能够推动移动杆。Further, the stirring shaft passes through the recovery box, a connecting rod is fixedly connected to the stirring shaft, and a push column is fixedly connected to the connecting rod; the moving rod extends out of the return groove, and the push rod can push the moving rod.
有益效果:通过搅拌轴的转动带动连杆的转动,连杆转动进而推动移动杆移动,使得搅拌轴转动的机械能得以进一步利用。Beneficial effects: the rotation of the stirring shaft drives the rotation of the connecting rod, and the connecting rod rotates to push the moving rod to move, so that the mechanical energy of the rotation of the stirring shaft can be further utilized.
附图说明Description of drawings
图1为本发明实施例一的主视图;1 is a front view of
图2为图1中收集筒的正向剖视图;Fig. 2 is the front sectional view of the collecting cylinder in Fig. 1;
图3为图1中输液辊的正向剖视图;Fig. 3 is the front sectional view of the infusion roller in Fig. 1;
图4为图3中的A部放大示意图;Fig. 4 is the enlarged schematic diagram of A part in Fig. 3;
图5为图4中的B向局部示意图;Fig. 5 is a partial schematic diagram of direction B in Fig. 4;
图6为本发明实施例二的主视图;6 is a front view of
图7为本发明实施例三中淋涂单元的俯视图;7 is a top view of the flow coating unit in
图8为本发明实施例三中淋涂单元的正向局部剖视图;8 is a front partial cross-sectional view of the flow coating unit in
图9为本发明实施例三中回流槽位置的正向剖视图;9 is a front cross-sectional view of the position of the reflow tank in
图10为本发明实施例三中回流槽和回收箱的俯视图;Fig. 10 is the top view of the reflux tank and the recovery tank in the third embodiment of the present invention;
图11为本发明实施例三中回收箱的正向剖视图。FIG. 11 is a front sectional view of the recycling box in the third embodiment of the present invention.
具体实施方式Detailed ways
下面通过具体实施方式进一步详细说明:The following is further described in detail by specific embodiments:
说明书附图中的附图标记包括:机架1、淋涂基体2、传送带3、转动辊4、吸附罩5、粘附带6、输液辊7、收集筒8、导向辊9、空腔71、流通通道72、堵块73、压簧74、流通槽75、格栅81、烘干室10、回流槽12、淋涂刀刀口13、回收箱14、移动杆15、弹簧16、挡板17、圆盘18、搅拌轴19、搅拌叶片20、压板21、滤网22、转盘23、推柱24。Reference numerals in the accompanying drawings include:
实施例一Example 1
实施例一基本如附图1至图5所示:
门板上漆淋涂生产线,包括机架1、传送带3、打磨单元、负压单元、粘附单元和淋涂单元,打磨单元粘附单元、烘干室10和淋涂单元沿传送带3传送板材的方向依次分布,每一个打磨单元后均有一个负压单元。Lacquer coating production line for door panel, including
结合图1,打磨单元包括三个转动连接在机架1上的转动辊4,每个转动辊4均由单独的电机带动,转动辊4的外周粘接有打磨砂纸,转动辊4与传送带3平行;三个转动辊4的转速不相同,转动辊4的转速从右至左依次增大。1, the grinding unit includes three rotating rollers 4 rotatably connected to the
负压单元包括固定在机架1上的负压风机和吸附罩5,吸附罩5与负压风机连通,吸附罩5罩在板材上方,通过负压风机将板材上的大部分木屑经过吸附罩5吸走。The negative pressure unit includes a negative pressure fan fixed on the
结合图1、图3至图5,粘附单元包括电机、粘附带6、输液辊7、收集筒8和导向辊9,输液辊7和收集筒8的数量均为三个,导向辊9的数量为六个,导向辊9和输液辊7转动连接在机架1上,电机和收集筒8通过螺钉固定连接在机架1上;电机带动导向辊9转动,导向辊9位于输液辊7上方,导向辊9与输液辊7之间链传动连接,输液辊7与导向辊9同步转动;粘附带6采用织物制成,粘附带6套在导向辊9和输液辊7上,粘附带6随导向辊9、输液辊7的转动而移动。1, 3 to 5, the adhesion unit includes a motor, an
结合图3至图5,输液辊7包括圆筒和圆筒两端的端盖,端盖固定连接在机架1上,圆筒与端盖转动连接,圆筒与导向辊9之间链传动连接,输液辊7的圆筒和两端盖之间的空间形成输液辊7内部的空腔71,空腔71内装有酒精,输液辊7的圆筒上开有若干个流通通道72,流通通道72与空腔71连通,流通通道72上滑动连接有堵块73,堵块73呈T形,堵块73一端能够伸出流通通道72,堵块73的另一端与流通通道72对应的内壁之间连接有压簧74;流通通道72上开有将外界与空腔71连通的流通槽75,堵块73能够堵住流通槽75。3 to 5, the
输液辊7与收集筒8位于粘附带6的内外两侧,收集筒8上部一体成型有格栅81,粘附带6能盖在格栅81上(粘附带6能够将格栅81遮住),收集筒8连接外置的负压器;收集筒8与输液辊7交叉设置。The
淋涂单元包括淋涂基体2和涂料泵,淋涂基体2内设有淋涂刀。The flow coating unit includes a
采用本门板上漆淋涂生产线生产门板时,具体步骤如下:When using this door panel lacquer coating production line to produce door panels, the specific steps are as follows:
打磨:采用带打磨砂纸的转动辊4实现对板材的打磨;且三个转动辊4转速随传送带3的传送方向依次增大,因而对于板材的打磨也越发的精细,实现由粗到精磨的过程,使得板材表面打磨的更加光滑。Grinding: The rotating roller 4 with grinding sandpaper is used to realize the grinding of the plate; and the rotation speed of the three rotating rollers 4 increases in turn with the conveying direction of the
主要除尘:采用负压风机将打磨完成的板材上的大部分木屑经过吸附罩5吸走。Main dust removal: use a negative pressure fan to suck most of the wood chips on the polished board through the
辅助除尘:启动带动导向辊9转动的电机,使得粘附带6在导向辊9和输液辊7的带动下不断移动,粘附带6移动过程中按压到输液辊7上安装的堵块73,使得堵块73沿着流通通道72向输液辊7内部移动,进而使得流通槽75失去堵块73的堵塞;通过流通槽75将外界与空腔71连通,空腔71内的酒精从流通槽75流出进而流到粘附带6上,粘附带6与板材接触,进而在随着粘附带6不断移动的过程中,实现粘附带6对板材的擦拭,进而将粘附带6上的难以被负压单元所吸附的微小木屑和灰尘拭擦干净,避免发生木屑浮在涂料上而影响门板外观质量的情况。Auxiliary dust removal: start the motor that drives the
在粘附带6与板材接触形成对板材的拭擦后,板材上的木屑或灰尘被附在了粘附带6上,在粘附带6随输液辊7的转动而移动的过程中,粘附带6与相邻输液辊7之间的收集筒8接触,粘附带6上附着的木屑和灰尘能够在负压器的作用下经过格栅81被抽到收集筒8内,在粘附带6进入下一个输液辊7时,粘附带6上的木屑和灰尘已经被收集筒8所收集,因而保证粘附带6处于较为干净的状态,进一步有利于带酒精的粘附带6将板材拭擦干净。After the
本实施例一中酒精只有在粘附带6与输液辊7相抵时才会流出,在粘附带6与输液辊7不相抵的部位,堵块73在压簧74的弹力作用下自动伸出输液辊7,进而将流通槽75堵塞,避免输液辊7空腔71内溶液的流失。In the first embodiment, the alcohol will only flow out when the
淋涂:启动涂料泵,涂料泵将涂料泵送至淋涂基体2内,涂料经过淋涂刀刀口13喷出到板材上,完成对板材的淋涂。Spray coating: start the paint pump, the paint pump will pump the paint into the
实施例二
结合图6,实施例二在实施例一的基础上增加烘干室10,也即在粘附单元和淋涂单元之间设置烘干室10,便于对采用酒精粘附木屑和灰尘后的板材进行干燥,待板材干燥后再进行淋涂,以免出现因酒精存在使得板材未完全干燥而影响后续板材质量的情况。Referring to FIG. 6 , the second embodiment adds a drying
实施例三
实施例三基本如附图7至图11所示,实施例二在实施例一的基础上进行了如下改进,具体如下:
传送带3的数量为三个,两个传送带3之间设置有回流槽12,回流槽12正对淋涂基体2的淋涂刀刀口13。The number of the
结合图10,机架1上还固定安装有回收箱14,回收箱14与回流槽12连通。Referring to FIG. 10 , a
结合图8至图11,回流槽12内滑动连接有移动杆15(移动杆15能够在自身的长度方向上移动),回流槽12底部呈圆弧形,移动杆15上套有两个弹簧16,弹簧16与回流槽12的圆弧形底部相抵;移动杆15的中部通过螺钉固定连接有挡板17,两个弹簧16位于挡板17的前后两侧(结合图10),两个弹簧16均是一端与挡板17固定连接另一端与回流槽12的内壁固定连接,移动杆15的两端伸出回流槽12,移动杆15的两端都通过螺钉固定连接有圆盘18。8 to 11 , a moving
结合图10和图11,回收箱14通过螺栓固定安装在机架1上,机架1上安装有电机(未在图中视出),回收箱14内通过轴承转动连接有搅拌轴19,电机带动搅拌轴19转动,搅拌轴19的中下部全部伸进回收箱14内,搅拌轴19的上部穿出回收箱14的顶部;搅拌轴19的下部通过螺钉固定连接有搅拌叶片20,搅拌轴19的中上部通过螺钉固定连接有四个压板21,压板21和搅拌叶片20均沿搅拌轴19的周向均布,压板21的底部一体成型有尖锥。10 and 11, the
回收箱14内焊接有四个凸柱,凸柱上放置有滤网22,压板21的尖锥能够与滤网22相抵,搅拌叶片20位于滤网22的下方,压板21位于滤网22的上方。Four protruding columns are welded in the
搅拌轴19穿出回收箱14的部分通过螺钉固定连接有转盘23,转盘23上焊接有连杆,连杆的自由端通过螺钉固定连接有推柱24;推柱24能够与移动杆15端部固定连接的圆盘18相抵。The part of the stirring
具体实施过程如下:The specific implementation process is as follows:
在淋涂时,启动涂料泵,涂料泵将涂料泵送至淋涂基体2内,涂料经过淋涂刀刀口13喷出;当没有板材经过淋涂刀刀口13下方时,涂料直接喷淋到回流槽12的弹簧16上,弹簧16的螺旋形状对冲击到回流槽12内的涂料进行阻挡,防止了涂料的飞溅;与此同时,涂料在回流槽12的倾斜作用下,自动地流向回收箱14,实现了对多余涂料的及时回收。During the spray coating, start the paint pump, the paint pump pumps the paint into the
在涂料流进回收箱14的过程中,电机启动,搅拌轴19不断转动,流入回收箱14中大颗的涂料被滤网22所阻挡,剩余涂料穿过滤网22并被搅拌叶片20不断搅拌,避免涂料硬化结块。During the process of the paint flowing into the
留在滤网22上的大块的涂料,在压板21随搅拌轴19转动过程中,大块涂料被压板21底部的尖锥所捣碎,捣碎后的涂料随不断进入回收箱14中的其他微小的涂料一并穿过滤网22下落到回收箱14底部,并被搅拌叶片20继续进行搅拌。The large pieces of paint left on the
此外,在搅拌轴19转动的过程中,搅拌轴19带动转盘23转动,转盘23上的连杆带动推柱24推动移动杆15前后移动,移动杆15移动过程中两个弹簧16一个受到压缩一个受到拉伸,在弹簧16拉伸和压缩过程中,弹簧16与回流槽12内壁发生摩擦,进而将附着在回流槽12内的涂料刮落下来,避免出现涂料粘附在回流槽12内并在回流槽12内硬化的情况。In addition, during the rotation of the stirring
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以作出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。本申请要求的保护范围应当以其权利要求的内容为准,说明书中的具体实施方式等记载可以用于解释权利要求的内容。The above descriptions are only embodiments of the present invention, and common knowledge such as well-known specific structures and characteristics in the solution are not described too much here. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention. These should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention. Effectiveness and utility of patents. The scope of protection claimed in this application shall be based on the content of the claims, and the descriptions of the specific implementation manners in the description can be used to interpret the content of the claims.
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Effective date of registration: 20250508 Address after: 238000 Songyuan Village, Chengang Village Committee, Muji Town, Juchao District, Chaohu City, Hefei City, Anhui Province Patentee after: Yuan Shiquan Country or region after: China Address before: 401120 Xinguang 2nd Road, Xinshi Industrial Park, Changshou District, Chongqing Patentee before: CHONGQING JIAHE FURNITURE MANUFACTURER Co.,Ltd. Country or region before: China |