CN110686245A - Long-life high temperature plasma torch medical waste innocent treatment system - Google Patents

Long-life high temperature plasma torch medical waste innocent treatment system Download PDF

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CN110686245A
CN110686245A CN201910956673.7A CN201910956673A CN110686245A CN 110686245 A CN110686245 A CN 110686245A CN 201910956673 A CN201910956673 A CN 201910956673A CN 110686245 A CN110686245 A CN 110686245A
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combustion furnace
air
stop valve
waste
main combustion
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蔡国飙
凌桂龙
李昭莹
贺碧蛟
王伟宗
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Beihang University
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Beijing University of Aeronautics and Astronautics
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/033Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/48Sulfur compounds
    • B01D53/50Sulfur oxides
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/08Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
    • F23G5/14Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
    • F23G5/16Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
    • F23G5/165Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber arranged at a different level
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/46Recuperation of heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/02Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/02Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
    • F23J15/022Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J15/00Arrangements of devices for treating smoke or fumes
    • F23J15/06Arrangements of devices for treating smoke or fumes of coolers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2215/00Preventing emissions
    • F23J2215/20Sulfur; Compounds thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2215/00Preventing emissions
    • F23J2215/30Halogen; Compounds thereof
    • F23J2215/301Dioxins; Furans
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/12Heat utilisation in combustion or incineration of waste
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/30Technologies for a more efficient combustion or heat usage

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  • Engineering & Computer Science (AREA)
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  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
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Abstract

本发明公开一种长寿命高温等离子体火炬医疗废弃物无害化处理系统,通过废物送料系统将医疗废弃物粉碎并传送至主燃烧炉。主燃烧炉自上而下燃烧,医疗废弃物进入主燃烧炉后,由主燃烧炉周向安装的两层等离子枪进行焚烧处理;焚烧产生的废气进入副燃烧炉内进一步焚烧,最终产生的尾气进入尾气处理系统净化后经引风机排出,且通过热交换器使常温空气与副燃烧炉内二次焚烧后产生的尾气热交换,并将被升温后的空气引入主燃烧炉内部上方。补风系统用于向主燃烧炉通热空气或向副燃烧炉通常温空气。本发明可彻底实现医废垃圾的无害化处理,同时可利用燃烧物的热能发电或回收参与烘烤、二次燃烧,达到节能减排目的。

Figure 201910956673

The invention discloses a long-life high-temperature plasma torch medical waste harmless treatment system, which crushes and transmits the medical waste to a main combustion furnace through a waste feeding system. The main combustion furnace burns from top to bottom. After the medical waste enters the main combustion furnace, it is incinerated by the two-layer plasma gun installed in the circumferential direction of the main combustion furnace; the waste gas generated by the incineration enters the auxiliary combustion furnace for further incineration, and the final exhaust gas After entering the exhaust gas treatment system, it is discharged through the induced draft fan, and the normal temperature air is exchanged with the exhaust gas generated by the secondary combustion in the auxiliary combustion furnace through the heat exchanger, and the heated air is introduced into the upper part of the main combustion furnace. The supplementary air system is used to supply hot air to the main burner or normally warm air to the auxiliary burner. The invention can completely realize the harmless treatment of medical waste, and at the same time, the thermal energy of the combustion material can be used to generate electricity or be recycled to participate in baking and secondary combustion, so as to achieve the purpose of energy saving and emission reduction.

Figure 201910956673

Description

一种长寿命高温等离子体火炬医疗废弃物无害化处理系统A long-life high temperature plasma torch harmless treatment system for medical waste

技术领域technical field

本发明涉及危险固体废物处理领域,具体是一种长寿命高温等离子体火炬医疗废弃物无害化处理系统。The invention relates to the field of hazardous solid waste treatment, in particular to a harmless treatment system for long-life high-temperature plasma torch medical waste.

背景技术Background technique

随着我国城市生活垃圾不断增长,垃圾围城态势日益凸显,并且对环境安全构成了严重威胁。为保护家园、可持续发展,我国近年来非常注重环境保护,急需发展新一代节能环保的垃圾处理技术。With the continuous growth of urban domestic waste in my country, the situation of garbage siege has become increasingly prominent, and it has posed a serious threat to environmental security. In order to protect the homeland and develop sustainably, my country has attached great importance to environmental protection in recent years, and urgently needs to develop a new generation of energy-saving and environmentally friendly waste treatment technology.

传统的城市固体废弃物等生活垃圾处理以卫生填埋为主,堆肥与焚烧为辅。垃圾填埋由于占用大量空间和污染地下水而被公认为是垃圾处理的最后选择;堆肥虽然可以实现部分垃圾二次利用,但成本高、肥效低,对周围空气环境存在污染,且存在燃烧、爆炸等安全隐患,发展仍然受限;焚烧处理一般以直接焚烧发电、发热为主,可以一定程度上实现垃圾减量化、垃圾能量的二次利用,但直接焚烧往往导致烟气超标、臭气熏天,且焚烧工艺易产生二恶英和重金属等二次污染,易引起居民恐慌,带来环境危害等一系列环保难题。Traditional municipal solid waste and other domestic waste treatment is mainly based on sanitary landfill, supplemented by composting and incineration. Landfill is recognized as the last choice for garbage disposal because it occupies a lot of space and pollutes groundwater. Although composting can realize the secondary utilization of some garbage, it has high cost, low fertilizer efficiency, pollution to the surrounding air environment, and there is burning and explosion. The development is still limited due to potential safety hazards; incineration treatment is generally based on direct incineration for power generation and heating, which can achieve waste reduction and secondary utilization of waste energy to a certain extent, but direct incineration often leads to excessive flue gas and odorous fumes. In addition, the incineration process is prone to secondary pollution such as dioxins and heavy metals, which can easily cause panic among residents and bring about a series of environmental problems such as environmental hazards.

等离子体技术发展已逾百年。由于高温等离子体具有很高的温度,且富含化学反应活性粒子,其核心温区3000摄氏度的高温热环境可以摧毁各种难以处理的生活垃圾等固体废弃物,其中包括棘手的医疗垃圾处理。Plasma technology has been developed for more than a hundred years. Due to the high temperature of high-temperature plasma and the abundance of chemically reactive particles, the high-temperature thermal environment of 3,000 degrees Celsius in its core temperature zone can destroy various intractable solid wastes such as domestic waste, including difficult medical waste disposal.

采用高温等离子体处理垃圾是目前减容效果最显著、无害化最彻底、资源化程度最高的绿色环保技术之一,在废物处理领域具有广阔的应用前景,对处理对象有很强的适应性,如可以无害化处理医疗废物、电子垃圾、化学品垃圾等,尤其擅长处理传统方法难以处理的危险废物,如废农药和多氯联苯等POPs、化学战剂、有毒有害化工废物和低放射性废物等。The use of high-temperature plasma to treat waste is one of the green environmental protection technologies with the most significant volume reduction effect, the most complete harmlessness and the highest degree of resource utilization. It has broad application prospects in the field of waste treatment and has strong adaptability to the treatment objects. , such as the harmless treatment of medical waste, electronic waste, chemical waste, etc., especially good at dealing with hazardous wastes that are difficult to deal with by traditional methods, such as waste pesticides and polychlorinated biphenyls and other POPs, chemical warfare agents, toxic and hazardous chemical waste and low-carbon waste. radioactive waste, etc.

发明内容SUMMARY OF THE INVENTION

本发明针对医疗固体废弃物难以无害化处理,燃烧产物烟气超标、易产生二恶英和重金属等二次污染等难题,同时针对等离子火炬工作寿命短难题,提出一种长寿命高温等离子体火炬医疗废弃物无害化处理系统,彻底实现医废垃圾的无害化处理,同时可利用燃烧物的热能发电或回收参与烘烤、二次燃烧,达到节能减排目的。Aiming at the problems of difficult and harmless treatment of medical solid waste, excessive smoke from combustion products, and easy generation of secondary pollution such as dioxins and heavy metals, the invention proposes a long-life high-temperature plasma torch for the problem of short working life of the plasma torch. The harmless treatment system of medical waste can completely realize the harmless treatment of medical waste, and at the same time, it can use the thermal energy of combustion materials to generate electricity or recycle to participate in baking and secondary combustion, so as to achieve the purpose of energy saving and emission reduction.

本发明一种长寿命高温等离子体火炬医疗废弃物无害化处理系统,包括废物送料系统、废物等离子体燃烧系统、尾气处理系统与补风系统。The present invention is a long-life high temperature plasma torch harmless treatment system for medical waste, including a waste feeding system, a waste plasma combustion system, a tail gas treatment system and a supplementary air system.

所述废物送料系统用于将医疗废弃物粉碎并传送至废物等离子体燃烧系统;废物等离子体燃烧系统包括主燃烧炉与副燃烧炉。The waste feeding system is used for pulverizing and transferring the medical waste to the waste plasma combustion system; the waste plasma combustion system includes a main combustion furnace and an auxiliary combustion furnace.

主燃烧炉为立式布局,自上而下燃烧,顶部为总进料口接受粉碎后的医疗废弃物;内部顶端为分料口,对进入主燃烧炉内的医疗废弃物进一步分料处理;主燃烧炉周向安装等离子枪,对粉碎后下落的医疗废弃物进行焚烧处理,焚烧后的地灰烬经主燃烧炉底部炉篦子落入第一灰烬收集器。The main combustion furnace is a vertical layout, which burns from top to bottom. The top is the main feed port to receive the crushed medical waste; the inner top is the material distribution port, and the medical waste entering the main combustion furnace is further divided and processed; Plasma guns are installed in the circumference of the main combustion furnace to incinerate the fallen medical waste after crushing.

主燃烧炉通过管路连接副燃烧炉,副燃烧炉侧壁安装副燃烧炉等离子枪,焚烧进入到副燃烧炉内的产生废气;副燃烧炉中产生的炉渣,下方设置,落入带水封的第二灰烬收集器。The main combustion furnace is connected to the auxiliary combustion furnace through pipelines, and the auxiliary combustion furnace plasma gun is installed on the side wall of the auxiliary combustion furnace to incinerate the waste gas generated in the auxiliary combustion furnace; the slag generated in the auxiliary combustion furnace is set below and falls into the water seal The second ash collector.

尾气处理系统上游至下游依次为热交换器、冷却塔、活性炭吸附装置、除尘装置、除酸塔、第一单向阀与引风机;其中,热交换器的通过管路连接副燃烧炉,使常温空气与副燃烧炉内二次焚烧后产生的尾气热交换;热交换器通过管路连接主燃烧炉,将被升温后的空气引入主燃烧炉内部上方。The upstream to downstream of the tail gas treatment system are heat exchanger, cooling tower, activated carbon adsorption device, dust removal device, acid removal tower, first one-way valve and induced draft fan; The air at room temperature exchanges heat with the tail gas generated after secondary incineration in the auxiliary combustion furnace; the heat exchanger is connected to the main combustion furnace through pipelines, and the heated air is introduced into the upper part of the main combustion furnace.

补风系统为补风机通过管路连接热交换器与副燃烧炉,向主燃烧炉通热空气或向副燃烧炉通常温空气。The supplementary air system is a supplementary fan that connects the heat exchanger and the auxiliary combustion furnace through pipelines, and supplies hot air to the main combustion furnace or normal warm air to the auxiliary combustion furnace.

本发明的优点在于:The advantages of the present invention are:

(1)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,废物送料系统能自动实现医疗废弃物传送和粉碎,粉碎后的细小粒径废弃物自动落入主燃烧炉总进料口;(1) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention, the waste feeding system can automatically realize the transmission and pulverization of medical waste, and the pulverized fine particle size waste automatically falls into the main combustion furnace total feed mouth;

(2)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,采用立式主燃烧炉和立式副燃烧炉进行等离子体高温焚烧,固体颗粒裂解更彻底、尾气二次燃烧更彻底;(2) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention adopts the vertical main combustion furnace and the vertical auxiliary combustion furnace to carry out high-temperature plasma incineration, so that the cracking of solid particles is more thorough, and the secondary combustion of tail gas is more thorough. ;

(3)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,主燃烧炉进料采用第一分料口、第二分料口等多个分料口,避免因物料过于集中造成的干燥效率低、焚烧效率低等问题;(3) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention, the main combustion furnace is fed with a plurality of material distribution ports such as the first material distribution port and the second material distribution port, so as to avoid excessive concentration of materials. problems such as low drying efficiency and low incineration efficiency;

(4)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,根据燃烧炉高温裂解焚烧特点,炉内多个空间区域布置多组等离子体枪且交错布置,与燃烧体形成主动对流燃烧方式,增加燃烧效率的同时延长等离子体枪使用寿命;(4) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention, according to the high-temperature pyrolysis and incineration characteristics of the combustion furnace, multiple groups of plasma torches are arranged in multiple space areas in the furnace and are arranged in a staggered manner, forming active convection with the combustion body. The combustion method increases the combustion efficiency and prolongs the service life of the plasma gun;

(5)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,燃烧炉下部设置灰烬收集器,自动收集燃烧炉渣,实现灰烬自动收集和降温;(5) The harmless treatment system of the long-life high-temperature plasma torch medical waste of the present invention, an ash collector is arranged at the lower part of the combustion furnace, and the combustion slag is automatically collected to realize the automatic collection and cooling of the ashes;

(6)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,燃烧区不同部位设置温度传感器,便于监控相应区域的温度,避免炉内温度失控引发危险;(6) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention has temperature sensors arranged in different parts of the combustion zone, which is convenient for monitoring the temperature of the corresponding zone and avoids the danger caused by the temperature out of control in the furnace;

(7)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,设有压力传感器,远程监控系统压力,通过压力调节风机速度,以保持炉内微负压状态,利于高温焚烧;(7) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention is provided with a pressure sensor to remotely monitor the system pressure, and adjust the fan speed through the pressure to maintain a slightly negative pressure state in the furnace, which is conducive to high-temperature incineration;

(8)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,通过尾气处理系统,实现了尾气热量回收、尾气降温、残余二噁英及重金属清除、残余灰烬清除、二氧化硫及酸性物质清除,使排放气体达到环保要求;(8) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention realizes exhaust heat recovery, exhaust cooling, residual dioxin and heavy metal removal, residual ash removal, sulfur dioxide and acidic substances through the tail gas treatment system Remove the exhaust gas to meet the environmental protection requirements;

(9)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,采用单向阀组合的引风机,防止气体反流,克服了工艺管道及各设备的风阻,保障了医疗垃圾高温裂解焚烧的微负压环境;(9) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention adopts an induced draft fan combined with a one-way valve to prevent gas backflow, overcome the wind resistance of process pipelines and various equipment, and ensure high-temperature pyrolysis of medical waste. Incineration micro-negative pressure environment;

(10)本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,两路风机构成的补风系统,可同时或单独工作,也可互为备份,充分保证了系统补风需求,提高了系统工作可靠性。(10) The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention, and the supplementary air system composed of two-way fans can work simultaneously or independently, and can also serve as backups for each other, which fully guarantees the system supplementary air demand and improves the system reliability.

附图说明Description of drawings

图1是本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统结构示意图;1 is a schematic structural diagram of a long-life high-temperature plasma torch medical waste harmless treatment system of the present invention;

图2是本发明本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统中第一补风机单独工作流程;Fig. 2 is the single working flow of the first supplementary fan in the long-life high-temperature plasma torch medical waste harmless treatment system of the present invention;

图3是本发明本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统中第二补风机单独工作流程;Fig. 3 is the independent working flow of the second supplementary fan in the long-life high-temperature plasma torch medical waste harmless treatment system of the present invention;

图4是本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统中第一补风机、第二补风机同时工作流程;Fig. 4 is the simultaneous working flow of the first supplementary fan and the second supplementary fan in the long-life high temperature plasma torch medical waste harmless treatment system of the present invention;

图5是本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统应用方法流程图。FIG. 5 is a flow chart of the application method of the long-life high temperature plasma torch medical waste harmless treatment system of the present invention.

1-废物送料系统 2-废物等离子体燃烧系统 3-尾气处理系统1-Waste feeding system 2-Waste plasma combustion system 3-Tail gas treatment system

4-补风系统 1-垃圾传送带 102-碎料机4- Make-up air system 1- Garbage conveyor 102- Shredder

201-主燃烧炉 202-副燃烧炉 201a-总进料口201-Main combustion furnace 202-Secondary combustion furnace 201a-General feed inlet

201b-第一分料口 201c-第二分料口 201d-第一等离子体枪201b - the first distribution port 201c - the second distribution port 201d - the first plasma gun

201e-第二等离子体枪 201f-第一灰烬收集器 201g-第一进气口201e-second plasma gun 201f-first ash collector 201g-first air inlet

201h-第一出气口 201i-第一温度传感器 201j-第二温度传感器201h-first air outlet 201i-first temperature sensor 201j-second temperature sensor

201k-第三温度传感器 2011-第四温度传感器 201m-第一远程压力传感器201k-Third temperature sensor 2011-Fourth temperature sensor 201m-First remote pressure sensor

201n-第一现场压力表 202a-第三等离子体枪 202b-第二进气口201n-first field pressure gauge 202a-third plasma gun 202b-second gas inlet

202c-第三进气口 202d-第二出气口 202e-第二现场压力表202c-Third Air Inlet 202d-Second Air Outlet 202e-Second Field Pressure Gauge

202f-第二远程压力传感器 202g-第五温度传感器 202h-第二灰烬收集器202f - Second Remote Pressure Sensor 202g - Fifth Temperature Sensor 202h - Second Ash Collector

202i-安全泄压装置 301-热交换器 302-冷却塔202i-safety pressure relief device 301-heat exchanger 302-cooling tower

303-活性炭吸附装置 304-除尘装置 305-除酸塔303-Activated carbon adsorption device 304-Dust removal device 305-Acid removal tower

306-第一单向阀 307-引风机 308-第六温度传感器306-First one-way valve 307-Induced fan 308-Sixth temperature sensor

309-第七温度传感器 310-第八温度传感器 401-第一补风机309-seventh temperature sensor 310-eighth temperature sensor 401-first supplementary fan

402-第二补风机 403-第一截止阀 404-第二截止阀402-Second supplementary fan 403-First stop valve 404-Second stop valve

405-气动阀 406-第三截止阀 407-第四截止阀405-pneumatic valve 406-third globe valve 407-fourth globe valve

408-第二单向阀 409-第三单向阀408-Second one-way valve 409-Third one-way valve

具体实施方式Detailed ways

下面结合附图对本发明作进一步详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.

本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统,包括废物送料系统1、废物等离子体燃烧系统2、尾气处理系统3与补风系统4四部分。The long-life high-temperature plasma torch medical waste harmless treatment system of the present invention includes four parts: a waste feeding system 1 , a waste plasma combustion system 2 , a tail gas treatment system 3 and a supplementary air system 4 .

所述废物送料系统1负责医疗废弃物传送和粉碎,由垃圾传送带101和碎料机102组成。其中,垃圾传送带101用于传送医疗废弃物,垃圾传送带101的末端置于碎料机102的进料口上方,由垃圾传送带101传送的医疗废弃物到达末端后,落入碎料机102的进料口,进一步通过碎料机102将医疗废弃物中大粒径物体粉碎成细小粒径,便于提高高温焚烧效率。The waste feeding system 1 is responsible for conveying and pulverizing medical waste, and is composed of a garbage conveyor belt 101 and a shredder 102 . Among them, the garbage conveyor 101 is used for conveying medical waste, and the end of the garbage conveyor 101 is placed above the feed port of the shredder 102. After the medical waste conveyed by the garbage conveyor 101 reaches the end, it falls into the feed of the shredder 102. The large particle size objects in the medical waste are further crushed into fine particle sizes by the crusher 102, which is convenient to improve the high temperature incineration efficiency.

所述废物等离子体燃烧系统2由主燃烧炉201和副燃烧炉202组成,两者间通过管路连接。主燃烧炉201为立式布局,自上而下燃烧,主要用于干燥和高温焚烧医疗废弃物。副燃烧炉202同为立式布局,自下而上燃烧,用于焚烧主燃烧炉201产生的可燃气体和进一步高温裂解硫化物等大分子气体,去除甲烷等可燃气体、硫化物等难分解气体,进一步净化空气。The waste plasma combustion system 2 is composed of a main combustion furnace 201 and an auxiliary combustion furnace 202, which are connected by pipelines. The main combustion furnace 201 has a vertical layout and burns from top to bottom, and is mainly used for drying and high-temperature incineration of medical waste. The auxiliary combustion furnace 202 is also in a vertical layout and burns from bottom to top. It is used to incinerate the combustible gas generated by the main combustion furnace 201 and further pyrolyze macromolecular gases such as sulfides at high temperature, and remove combustible gases such as methane and refractory gases such as sulfides. , to further purify the air.

上述主燃烧炉201的炉体内部由上至下分为干燥区、第一燃烧区、第二燃烧区与燃尽区,主燃烧炉201还具有总进料口201a、第一分料口201b、第二分料口201c、第一等离子体枪201d、第二等离子体枪201e、第一灰烬收集器201f、第一进气口201g、第一出气口201h、第一温度传感器201i、第二温度传感器201g、第三温度传感器201k、第四温度传感器2011、第一远程压力传感器201m与第一现场压力表201n。副燃烧炉202具有第三等离子体枪202a、第二进气口202b、第三进气口202c、第二出气口202d、第二现场压力表202e、第二远程压力传感器202f、第五温度传感器202g、第二灰烬收集器202h、安全泄压装置202i。The interior of the furnace body of the above-mentioned main combustion furnace 201 is divided into a drying area, a first combustion area, a second combustion area and a burnout area from top to bottom. The main combustion furnace 201 also has a total feeding port 201a and a first material distribution port 201b , the second material distribution port 201c, the first plasma gun 201d, the second plasma gun 201e, the first ash collector 201f, the first air inlet 201g, the first air outlet 201h, the first temperature sensor 201i, the second A temperature sensor 201g, a third temperature sensor 201k, a fourth temperature sensor 2011, a first remote pressure sensor 201m, and a first on-site pressure gauge 201n. The auxiliary combustion furnace 202 has a third plasma gun 202a, a second air inlet 202b, a third air inlet 202c, a second air outlet 202d, a second on-site pressure gauge 202e, a second remote pressure sensor 202f, and a fifth temperature sensor 202g, second ash collector 202h, safety pressure relief device 202i.

主燃烧炉201中,总进料口201a用于接收由碎料机102粉碎后的医疗废弃物颗粒。总进料口201a设计于主燃烧炉201的炉体顶部,置于碎料机102的下料口下方;碎料机102粉碎后的医疗废弃物由碎料机102的下料口落入总进料口201a后,进入主燃烧炉201的炉体内。In the main combustion furnace 201 , the general feed port 201 a is used to receive the medical waste particles shredded by the shredder 102 . The general feeding port 201a is designed on the top of the furnace body of the main combustion furnace 201, and is placed below the feeding port of the shredder 102; After the feeding port 201a, it enters the furnace body of the main combustion furnace 201.

第一分料口201b、第二分料口201c位于干燥区,成漏斗形,进入主燃烧炉201的炉体内所有医疗废弃物颗粒再经第一分料口201b、第二分料口201c进一步分料处理,避免因物料过于集中造成的干燥效率低、焚烧效率低等问题。The first material distribution port 201b and the second material distribution port 201c are located in the drying area and are in the shape of a funnel. All the medical waste particles entering the furnace body of the main combustion furnace 201 are further passed through the first material distribution port 201b and the second material distribution port 201c. Material separation treatment to avoid problems such as low drying efficiency and low incineration efficiency caused by excessive concentration of materials.

第一等离子体枪201d位于燃烧区1中,采用法兰连接安装于主燃烧炉201的炉体侧壁上,起到进一步干燥和初步焚烧的作用。第一等离子体枪201d向上倾斜设置,喷射火焰轴线与医疗废弃物下落方向成45度角,形成主动对流燃烧方式,增加燃烧效率。第二等离子体枪201e位于燃烧区2中,采用法兰连接安装于主燃烧炉201的炉体侧壁上,位置低于第一等离子体枪201d,起到进一步焚烧的作用。第二等离子体枪201e向上倾斜设置的喷射火焰轴线与医疗废弃物下落方向成60度角,形成主动对流燃烧的同时,增加纵深燃烧深度,进一步提高燃烧效率。上述第一等离子体枪201d与第二等离子体枪201e沿主燃烧炉201的炉体侧壁周向均布4支,且交错布置,使焚烧充分的同时进一步延长等离子体枪的使用寿命。同时通过调整第一等离子体枪201d、第二等离子枪201e与第一分料口201b和第二分料口201c的相对空间位置,即使第一等离子体枪201d与第二等离子枪201e高温部分与距离其最近的分料口中垂线相交,可以使固体颗粒焚烧气化的更彻底,提高焚烧效率。The first plasma gun 201d is located in the combustion zone 1, and is installed on the side wall of the main combustion furnace 201 by flange connection, and plays the role of further drying and preliminary incineration. The first plasma gun 201d is inclined upward, and the axis of the jet flame forms an angle of 45 degrees with the falling direction of the medical waste, forming an active convection combustion mode and increasing the combustion efficiency. The second plasma gun 201e is located in the combustion zone 2, and is installed on the side wall of the furnace body of the main combustion furnace 201 by flange connection. The upwardly inclined jet flame axis of the second plasma gun 201e forms an angle of 60 degrees with the falling direction of the medical waste, which forms active convective combustion and at the same time increases the depth of combustion and further improves the combustion efficiency. The above-mentioned first plasma guns 201d and second plasma guns 201e are evenly distributed four along the circumference of the furnace body side wall of the main combustion furnace 201, and are arranged in a staggered manner, so that the incineration is sufficient and the service life of the plasma guns is further extended. At the same time, by adjusting the relative spatial positions of the first plasma gun 201d, the second plasma gun 201e and the first material distribution port 201b and the second material distribution port 201c, even if the high temperature parts of the first plasma gun 201d and the second plasma gun 201e are different from The vertical lines of the nearest material distribution port intersect, which can make the incineration and gasification of solid particles more thorough and improve the incineration efficiency.

主燃烧炉201下部的燃尽区设计为漏斗形,作为灰烬收集斗,底面安装炉篦子。带水封的第一灰烬收集器201f,置于主燃烧炉201外部,位于炉篦子下方,用于自动收集主燃烧炉201产生的炉渣。由此,医疗废弃物颗粒经二次焚烧后的产生的灰烬落入燃尽区收集后,由炉篦子落入第一灰烬收集器201f实现灰烬自动收集和降温。The burn-out area at the lower part of the main combustion furnace 201 is designed to be funnel-shaped, serving as an ash collection hopper, and a grate is installed on the bottom surface. The first ash collector 201f with a water seal is placed outside the main combustion furnace 201, below the grate, for automatically collecting the slag produced by the main combustion furnace 201. Therefore, after the ash produced by the secondary incineration of the medical waste particles falls into the burnout area for collection, the grate falls into the first ash collector 201f to realize automatic ash collection and cooling.

第一进气口201g、第一出气口201h均位于主燃烧室201的干燥区处,第一进气口201g位置高于第一出气口201h,高差100~300mm,第一进气口201g主要用于向干燥区输送热空气,提高医疗废弃物的干燥效率;第一出气口201h主要用于将焚烧产生的可燃气体混合物输送至副燃烧炉202。The first air inlet 201g and the first air outlet 201h are both located in the drying area of the main combustion chamber 201, and the first air inlet 201g is located higher than the first air outlet 201h, with a height difference of 100-300mm, and the first air inlet 201g It is mainly used to transport hot air to the drying area to improve the drying efficiency of medical waste;

第一~第四温度传感器201i~2011分别安装于干燥区、第一燃烧区、第二燃烧区与燃尽区,分别监控相应区域的温度,避免主燃烧炉201的炉内温度失控引发危险。第一现场压力表201m、第一远程压力传感器201n均安装于主燃烧炉201顶部,用于现场和远程监控主燃烧炉201的炉体压力。The first to fourth temperature sensors 201i to 2011 are respectively installed in the drying zone, the first combustion zone, the second combustion zone and the burnout zone to monitor the temperature of the corresponding zone respectively, so as to avoid the danger caused by the temperature out of control in the main combustion furnace 201 . The first on-site pressure gauge 201m and the first remote pressure sensor 201n are both installed on the top of the main combustion furnace 201 to monitor the furnace pressure of the main combustion furnace 201 on-site and remotely.

副燃烧炉202中,第三等离子体枪202a位于副燃烧炉202中部,用于焚烧进入到副燃烧炉202内的主燃烧炉201产生的可燃气体和进一步高温裂解硫化物等大分子,便于后期尾气环保处理。第三等离子体枪202a向下倾斜设置,喷射火焰轴线与尾气垂直流动方向成45度角,形成主动对流高温焚烧方式,增加燃烧、裂解效率。第三等离子体枪202a沿副燃烧炉202的炉体周向均布4支,使焚烧充分的同时进一步延长等离子体枪的使用寿命。In the auxiliary combustion furnace 202, the third plasma gun 202a is located in the middle of the auxiliary combustion furnace 202, and is used to incinerate the combustible gas generated by the main combustion furnace 201 entering the auxiliary combustion furnace 202 and the macromolecules such as further high-temperature cracking of sulfide, which is convenient for the later stage. Environmental protection treatment of exhaust gas. The third plasma gun 202a is inclined downward, and the axis of the jet flame forms an angle of 45 degrees with the vertical flow direction of the exhaust gas, forming an active convection high temperature incineration method, and increasing the combustion and pyrolysis efficiency. Four third plasma guns 202a are evenly distributed along the circumference of the furnace body of the auxiliary combustion furnace 202, so that the combustion is sufficient and the service life of the plasma guns is further extended.

第二进气口202b通过管路与第一出气口201h连通;第三进气口202c连接补风系统4,实现向副燃烧炉202内导入常温空气。第三进气口202c位于副燃烧炉202的炉体下部,且位于燃尽区上部;第三进气口202c的位置高于第二进气口202b位置100~300mm,便于密度轻的尾气与密度相对重的空气充分混合,提高后续燃烧效率。第二出气口202d位于副燃烧炉202的炉体顶部,通过管路连下游的接尾气处理装置3,便于燃尽的尾气输送至下游尾气处理装系统3。The second air inlet 202b is communicated with the first air outlet 201h through a pipeline; the third air inlet 202c is connected to the supplementary air system 4 to realize the introduction of normal temperature air into the auxiliary combustion furnace 202 . The third air inlet 202c is located at the lower part of the furnace body of the auxiliary combustion furnace 202 and at the upper part of the burnout zone; the position of the third air inlet 202c is 100-300 mm higher than the position of the second air inlet 202b, which is convenient for the exhaust gas with light density and The air with relatively heavy density is fully mixed to improve the subsequent combustion efficiency. The second gas outlet 202d is located at the top of the furnace body of the auxiliary combustion furnace 202, and is connected to the downstream exhaust gas treatment device 3 through a pipeline, so that the exhausted exhaust gas can be transported to the downstream exhaust gas treatment device system 3 easily.

第二现场压力表202e、第二远程压力传感器202f均安装于副燃烧炉202的炉体顶部,用于现场和远程监控副燃烧炉202的炉体压力。第五温度传感器202g安装于副燃烧炉202的炉体顶部,监控副燃烧炉202的炉体顶部空间环境温度,为自动化控制热交换器提供输入条件,同时避免副燃烧炉202的炉体内温度失控引发危险。带水封的第二灰烬收集器202h位于副燃烧炉202外部下方,用于自动收集副燃烧炉202中产生的炉渣,实现副燃烧炉202内的灰烬自动收集和降温。安全泄压装置202i安装在副燃烧炉202的炉体顶部,用于保证设备安全,防止超压。Both the second on-site pressure gauge 202e and the second remote pressure sensor 202f are installed on the top of the furnace body of the auxiliary combustion furnace 202 for monitoring the furnace body pressure of the auxiliary combustion furnace 202 on-site and remotely. The fifth temperature sensor 202g is installed on the top of the furnace body of the auxiliary combustion furnace 202 to monitor the ambient temperature of the top space of the furnace body of the auxiliary combustion furnace 202, to provide input conditions for the automatic control of the heat exchanger, and to prevent the temperature in the furnace body of the auxiliary combustion furnace 202 from running out of control. cause danger. The second ash collector 202h with a water seal is located below the outside of the auxiliary combustion furnace 202, and is used to automatically collect the slag generated in the auxiliary combustion furnace 202, so as to realize the automatic collection and cooling of the ash in the auxiliary combustion furnace 202. The safety pressure relief device 202i is installed on the top of the furnace body of the auxiliary combustion furnace 202 to ensure the safety of the equipment and prevent overpressure.

尾气处理系统3包括热交换器301、冷却塔302、活性炭吸附装置303、除尘装置304、除酸塔305、第一单向阀306、引风机307、第六温度传感器308、第七温度传感器309与第八温度传感器310,均通过尾气处理管路连接。The exhaust gas treatment system 3 includes a heat exchanger 301, a cooling tower 302, an activated carbon adsorption device 303, a dust removal device 304, an acid removal tower 305, a first one-way valve 306, an induced draft fan 307, a sixth temperature sensor 308, and a seventh temperature sensor 309 It is connected with the eighth temperature sensor 310 through the exhaust gas treatment pipeline.

其中,热交换器301的进口通过管路连接副燃烧炉202的第二出气口202d,使常温空气与副燃烧炉202内二次焚烧后产生的1000-1500度高温尾气在热交换器301内充分热交换,回收其中热量。热交换器301通过管路与主燃烧炉201的第一进气口201g连通,将被升温后的空气引入干燥区,参与干燥和燃烧,提高主燃烧炉201内初始温度和能量,提高烘干效率,实现节能减排、降低生产成本。冷却塔302位于热交换器301下游,采用喷淋降温方法,进一步降低烟气温度至常温,便于下游设备对烟气的进一步净化处理。活性炭吸附装置303位于冷却塔302下游,内置活性炭、消石灰,吸收烟气中的少量残余的二噁英及重金属,进一步净化烟气。除尘装置304位于活性炭吸附装置303下游,用于清除烟气中的固体颗粒物、灰烬,避免环境污染。除酸塔305位于除尘装置304下游,采用25%氢氧化钠溶液,用于清除烟气中的二氧化硫及酸性物质,此为排放大气前最后一次净化烟气,使排放气体达到环保要求。引风机307位于尾气处理管路末端,引风机307出口直通大气,引风机307采用变频调速风机,风速可调,用于克服管道及各设备的风阻,将净化后的烟气排放入室外;同时根据主副燃烧炉的炉体压力调节引风机307速度,使等离子体高温裂解焚烧系统工作于微负压状态,避免管路超压、燃气外漏等不利现象发生。第一单向阀306位于引风机307入口处,用于防止尾气反流。第六温度传感器308位于热交换器301和冷却塔302之间的管路上,用于监测该段管路温度,实时采集温度数据,为自动化控制提供参考。第七温度传感器309位于冷却塔302和活性炭吸附装置303之间的管路上,用于监测该段管路温度,实时采集温度数据,为自动化控制提供参考。第八温度传感器310位于热交换器301和主燃烧炉201之间的管路上,实时采集温度数据,用于监测该段管路温度,为自动化控制提供参考。The inlet of the heat exchanger 301 is connected to the second air outlet 202d of the auxiliary combustion furnace 202 through a pipeline, so that the normal temperature air and the 1000-1500 degree high-temperature exhaust gas generated after the secondary incineration in the auxiliary combustion furnace 202 are in the heat exchanger 301. Fully heat exchange and recover the heat. The heat exchanger 301 is communicated with the first air inlet 201g of the main combustion furnace 201 through a pipeline, and the heated air is introduced into the drying area to participate in drying and combustion, so as to increase the initial temperature and energy in the main combustion furnace 201, and improve drying. efficiency, achieve energy saving and emission reduction, and reduce production costs. The cooling tower 302 is located downstream of the heat exchanger 301, and adopts a spray cooling method to further reduce the temperature of the flue gas to normal temperature, which is convenient for further purification of the flue gas by downstream equipment. The activated carbon adsorption device 303 is located downstream of the cooling tower 302 and has built-in activated carbon and slaked lime to absorb a small amount of residual dioxins and heavy metals in the flue gas to further purify the flue gas. The dust removal device 304 is located downstream of the activated carbon adsorption device 303, and is used to remove solid particles and ash in the flue gas to avoid environmental pollution. The acid removal tower 305 is located downstream of the dust removal device 304, and uses 25% sodium hydroxide solution to remove sulfur dioxide and acid substances in the flue gas. The induced draft fan 307 is located at the end of the exhaust gas treatment pipeline, and the outlet of the induced draft fan 307 is directly connected to the atmosphere. The induced draft fan 307 adopts a variable frequency speed-regulating fan with adjustable wind speed, which is used to overcome the wind resistance of the pipeline and various equipment, and discharge the purified flue gas into the outdoor; At the same time, the speed of the induced draft fan 307 is adjusted according to the furnace body pressure of the main and auxiliary combustion furnaces, so that the plasma high temperature pyrolysis incineration system works in a slightly negative pressure state, so as to avoid unfavorable phenomena such as pipeline overpressure and gas leakage. The first one-way valve 306 is located at the inlet of the induced draft fan 307 to prevent the backflow of the exhaust gas. The sixth temperature sensor 308 is located on the pipeline between the heat exchanger 301 and the cooling tower 302, and is used to monitor the temperature of the pipeline, collect temperature data in real time, and provide a reference for automatic control. The seventh temperature sensor 309 is located on the pipeline between the cooling tower 302 and the activated carbon adsorption device 303, and is used to monitor the temperature of the pipeline, collect temperature data in real time, and provide a reference for automatic control. The eighth temperature sensor 310 is located on the pipeline between the heat exchanger 301 and the main combustion furnace 201, and collects temperature data in real time for monitoring the temperature of this section of the pipeline to provide a reference for automatic control.

所述补风系统4由第一补风机401、第二补风机402、第一截止阀403、第二截止阀404、气动阀405、第三截止阀406、第四截止阀407、第二单向阀408、第三单向阀409组成,通过管路链接。The supplementary air system 4 consists of a first supplementary fan 401, a second supplementary fan 402, a first shut-off valve 403, a second shut-off valve 404, a pneumatic valve 405, a third shut-off valve 406, a fourth shut-off valve 407, and a second shut-off valve 407. The direction valve 408 and the third one-way valve 409 are composed, and are linked by pipelines.

其中,第一补风机401通过第一补风管路与热交换器201相连;第二补风机402通过第二补风管路与副燃烧炉202的第三进气口202c相连;第一补风机401与第二补风机402可同时或单独工作,也可互为备份,用于向主燃烧炉201通热空气或向副燃烧炉202通常温空气,辅助高温焚烧。第一补风机401或第二补风机402可保证在任一台故障的情况下,另一台的补风量仍然满足系统补风需求。The first supplementary fan 401 is connected to the heat exchanger 201 through the first supplementary air pipeline; the second supplementary fan 402 is connected to the third air inlet 202c of the auxiliary combustion furnace 202 through the second supplementary air pipeline; The blower 401 and the second supplementary blower 402 can work simultaneously or independently, and can also serve as backups for each other, for supplying hot air to the main combustion furnace 201 or normal warm air to the auxiliary combustion furnace 202 to assist high-temperature incineration. The first supplementary fan 401 or the second supplementary fan 402 can ensure that in the case of failure of either one, the supplementary air volume of the other one still meets the system supplementary air demand.

第一截止阀403、第三截止阀406安装于第一补气管路上;第二截止阀404、第四截止阀407安装于第而补齐管上;气动阀405安装于第一补气管路与第二补气管路间安装的连通管路上,该连通管路一端连接于第一截止阀403、第三截止阀406之间,另一端连接于第二截止阀404、第四截止阀407。通过第一截止阀403、第三截止阀406、气动阀405用于控制第一补风机401、第二补风机402的工作模式及补风量大小,通过气动阀405进行控制,实现第一补风机401与第二补风机402的同时工作或者单独各自补风工作。第二单向阀408与第三单向阀409分别安装在第一补气管路和第二补气管路上,用于防止可燃气体反流,造成设备危险。The first shut-off valve 403 and the third shut-off valve 406 are installed on the first supplementary gas pipeline; the second shut-off valve 404 and the fourth shut-off valve 407 are mounted on the second supplementary pipe; the pneumatic valve 405 is installed on the first supplementary gas pipeline and On the communication pipeline installed between the second air supply pipelines, one end of the communication pipeline is connected between the first stop valve 403 and the third stop valve 406 , and the other end is connected to the second stop valve 404 and the fourth stop valve 407 . The first cut-off valve 403, the third cut-off valve 406 and the pneumatic valve 405 are used to control the working mode and the size of the make-up air volume of the first make-up fan 401 and the second make-up fan 402, and are controlled by the pneumatic valve 405 to realize the first make-up fan 401 and the second supplementary fan 402 work simultaneously or work independently for each supplementary air. The second one-way valve 408 and the third one-way valve 409 are respectively installed on the first gas supply pipeline and the second gas supply pipeline to prevent the backflow of combustible gas and cause equipment danger.

上述第一补风机401单独工作流程为:The individual working process of the above-mentioned first supplementary fan 401 is as follows:

步骤一,关闭第二截止阀404;Step 1, close the second stop valve 404;

步骤二,依次开启第一截止阀403、第三截止阀406、第四截止阀407、气动阀405;Step 2: Open the first cut-off valve 403, the third cut-off valve 406, the fourth cut-off valve 407, and the pneumatic valve 405 in sequence;

步骤三,启动第一补风机401。Step 3, start the first supplementary fan 401 .

第二补风机402单独工作流程为:The independent work flow of the second supplementary fan 402 is as follows:

步骤一,关闭第一截止阀403;Step 1, close the first stop valve 403;

步骤二,依次开启第二截止阀404、第三截止阀406、第四截止阀407、气动阀405;Step 2, open the second stop valve 404, the third stop valve 406, the fourth stop valve 407, and the pneumatic valve 405 in sequence;

步骤三,启动第二补风机402。Step 3, start the second supplementary fan 402 .

当主燃烧炉201和副燃烧炉202的补风量需要单独精确控制时,启动第一补风机401单独为主燃烧炉201补风,同时启动第二补风机402单独为副燃烧炉202补风;第一补风机401、第二补风机402同时工作流程为:When the supplementary air volume of the main combustion furnace 201 and the auxiliary combustion furnace 202 needs to be individually and accurately controlled, the first supplementary fan 401 is activated to supplement the air for the main combustion furnace 201 alone, and the second supplementary fan 402 is activated to supplement the air for the auxiliary combustion furnace 202 alone; The working process of the first supplementary fan 401 and the second supplementary fan 402 is as follows:

步骤一,关闭气动阀405;Step 1, close the pneumatic valve 405;

步骤二,依次开启第一截止阀403、第三截止阀406,启动第一补风机401;Step 2: Open the first shut-off valve 403 and the third shut-off valve 406 in turn, and start the first supplementary fan 401;

步骤三,依次开启第二截止阀404、第四截止阀407,启动第二补风机402。In step 3, the second shut-off valve 404 and the fourth shut-off valve 407 are opened in sequence, and the second supplementary fan 402 is started.

本发明长寿命高温等离子体火炬医疗废弃物无害化处理系统的应用方法,包括以下几个步骤:The application method of the long-life high-temperature plasma torch medical waste harmless treatment system of the present invention includes the following steps:

步骤一,启动补风系统4与引风机307,实现补风和引风;Step 1, start the supplementary air system 4 and the induced draft fan 307 to realize supplementary air and induced air;

步骤二,依次点燃第一等离子体枪201c、第二等离子体枪201d、第三等离子体枪202a,实现主燃烧炉201与副燃烧炉202内高温环境;In step 2, the first plasma gun 201c, the second plasma gun 201d, and the third plasma gun 202a are ignited in sequence to realize a high temperature environment in the main combustion furnace 201 and the auxiliary combustion furnace 202;

步骤三,启动废物送料系统1,运输、粉碎医疗废弃物,实现医疗废弃物的颗粒化;Step 3, start the waste feeding system 1, transport and pulverize the medical waste, and realize the granulation of the medical waste;

步骤四,颗粒化废弃物通过第一分料口201b与第二粉料口201c自动进入主燃烧炉201,依次经过干燥区、第一燃烧区、第二燃烧区,实现等离子体高温裂解燃烧;In step 4, the granulated waste automatically enters the main combustion furnace 201 through the first material distribution port 201b and the second powder material port 201c, and passes through the drying zone, the first combustion zone, and the second combustion zone in sequence to realize high-temperature plasma pyrolysis and combustion;

步骤五,燃烧尾气在引风机307的带动下,自动进入副燃烧炉202继续燃烧,实现可燃气体去除;Step 5: Driven by the induced draft fan 307, the combustion exhaust gas automatically enters the auxiliary combustion furnace 202 and continues to burn to achieve the removal of combustible gas;

步骤六,燃烧尾气依次经过热交换器301、冷却塔302,实现热能回收利用和尾气降温;In step 6, the combustion exhaust gas passes through the heat exchanger 301 and the cooling tower 302 in turn to realize thermal energy recovery and exhaust gas cooling;

步骤七,降温后的尾气依次经活性炭吸附装置303、除尘装置304、除酸塔305,实现残余二恶英、重金属、灰尘颗粒物及酸性气体去除;In step 7, the cooled tail gas passes through the activated carbon adsorption device 303, the dust removal device 304, and the acid removal tower 305 in turn to achieve the removal of residual dioxins, heavy metals, dust particles and acid gases;

步骤八,洁净气体在引风机307的带动下,实现直排大气。In step 8, the clean gas is driven by the induced draft fan 307 to realize direct discharge to the atmosphere.

Claims (6)

1. The utility model provides a long-life high temperature plasma torch medical waste innocent treatment system which characterized in that: comprises a waste feeding system, a waste plasma combustion system, a tail gas treatment system and an air supplementing system;
the waste feeding system is used for crushing and conveying medical waste to the waste plasma combustion system; the waste plasma combustion system comprises a main combustion furnace and an auxiliary combustion furnace
The main combustion furnace is in a vertical layout and burns from top to bottom, and the top part is a main feed inlet for receiving crushed medical wastes; the top end of the inner part is provided with a material distributing port for further distributing and treating the medical waste entering the main combustion furnace; the plasma gun is arranged on the main combustion furnace in the circumferential direction, the crushed falling medical waste is incinerated, and the incinerated ground ash falls into a first ash collector through a furnace grate at the bottom of the main combustion furnace;
the main combustion furnace is connected with the auxiliary combustion furnace through a pipeline, and an auxiliary combustion furnace plasma gun is arranged on the side wall of the auxiliary combustion furnace and burns the generated waste gas entering the auxiliary combustion furnace; slag generated in the auxiliary combustion furnace is arranged below the auxiliary combustion furnace and falls into a second ash collector with a water seal;
the tail gas treatment system comprises a heat exchanger, a cooling tower, an activated carbon adsorption device, a dust removal device, an acid removal tower, a first one-way valve and a draught fan from the upstream to the downstream in sequence; wherein, the heat exchanger is connected with the auxiliary combustion furnace through a pipeline, so that the normal temperature air is subjected to heat exchange with tail gas generated after secondary combustion in the auxiliary combustion furnace; the heat exchanger is connected with the main combustion furnace through a pipeline, and the heated air is introduced into the upper part inside the main combustion furnace;
the air supply system is characterized in that an air supply fan is connected with a heat exchanger and an auxiliary combustion furnace through pipelines, and hot air is introduced into the main combustion furnace or normal warm air is introduced into the auxiliary combustion furnace.
2. The harmless treatment system for medical wastes of a long-life high-temperature plasma torch as recited in claim 1, characterized in that: the plasma gun on the main combustion furnace comprises a first plasma gun and a second plasma gun which are arranged on the side wall of the main combustion furnace; the second plasma gun is positioned lower than the first plasma gun; the first plasma guns and the second plasma guns are uniformly distributed along the circumferential direction of the side wall of the furnace body of the main combustion furnace and are arranged in a staggered mode; the first plasma gun is obliquely arranged upwards, and the axis of the jet flame forms an angle of 45 degrees with the falling direction of the medical waste; the axis of the spraying flame of the second plasma gun which is obliquely arranged upwards forms an angle of 60 degrees with the falling direction of the medical waste.
3. The harmless treatment system for medical wastes of a long-life high-temperature plasma torch as recited in claim 1, characterized in that: the plasma gun of the auxiliary combustion furnace is arranged in a downward inclined mode, and the axis of the jet flame and the vertical flowing direction of the tail gas form an angle of 45 degrees; plasma guns of the auxiliary combustion furnace are uniformly distributed along the circumferential direction of the furnace body of the auxiliary combustion furnace.
4. The harmless treatment system for medical wastes of a long-life high-temperature plasma torch as recited in claim 1, characterized in that: the air supplementing system is provided with two air supplementing machines which are respectively a first air supplementing machine and a second air supplementing machine; the first air supplement machine is connected with the heat exchanger through a first air supplement pipeline; the second air supplement machine is connected with a third air inlet of the auxiliary combustion furnace through a second air supplement pipeline;
the first stop valve and the third stop valve are arranged on the first air supplementing pipeline; the second stop valve and the fourth stop valve are arranged on the second replenishing pipe; the pneumatic valve is arranged on a communicating pipeline arranged between the first air supplementing pipeline and the second air supplementing pipeline, one end of the communicating pipeline is connected between the first stop valve and the third stop valve, and the other end of the communicating pipeline is connected with the second stop valve and the fourth stop valve; the working mode and the air supplement amount of the first air supplement machine and the second air supplement machine are controlled through the pneumatic valve, and the first air supplement machine and the second air supplement machine can work simultaneously or independently and respectively.
5. The method for treating the harmless treatment system of the medical waste of the long-life high-temperature plasma torch as claimed in claim 4, wherein:
the independent work flow of the first air supplement fan is as follows:
step one, closing a second stop valve;
step two, opening a first stop valve, a third stop valve, a fourth stop valve and a pneumatic valve in sequence;
step three, starting a first air supplement machine;
the independent work flow of the second air supply fan is as follows:
step one, closing a first stop valve;
step two, sequentially opening a second stop valve, a third stop valve, a fourth stop valve and a pneumatic valve;
step three, starting a second air supplement machine;
the first air supplement machine and the second air supplement machine work flow simultaneously are as follows:
step one, closing a pneumatic valve;
step two, opening a first stop valve and a third stop valve in sequence, and starting a first air supplement fan;
and step three, sequentially opening the second stop valve and the fourth stop valve, and starting the second air supplement machine.
6. The method for treating the harmless treatment system of the medical waste of the long-life high-temperature plasma torch as claimed in claim 1, wherein: the method comprises the following steps:
starting an air supplementing system and an induced draft fan to supplement air and induce air;
igniting a plasma gun at the upper part of the main combustion furnace, a plasma gun at the lower part of the main combustion furnace and a plasma gun on the auxiliary combustion furnace in sequence;
step three, starting a waste feeding system;
step four, the granulated waste automatically enters the main combustion furnace through the first material dividing port and the second powder port and passes through the main combustion furnace to realize plasma high-temperature pyrolysis combustion;
step five, the combustion tail gas automatically enters the auxiliary combustion furnace to be continuously combusted under the drive of the induced draft fan;
step six, enabling the combustion tail gas to sequentially pass through a heat exchanger and a cooling tower, and realizing heat energy recycling and tail gas cooling;
seventhly, the cooled tail gas sequentially passes through an activated carbon adsorption device, a dust removal device and an acid removal tower to remove residual dioxin, heavy metals, dust particles and acid gases;
and step eight, directly discharging the clean gas into the atmosphere under the driving of a draught fan.
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CN106987275A (en) * 2017-05-02 2017-07-28 山东博润工业技术股份有限公司 The high-temperature plasma gasification and melting processing system and method for trade waste
CN109915839A (en) * 2019-03-21 2019-06-21 武汉华麟科技有限公司 A kind of vertical danger waste treatment equipment

Cited By (10)

* Cited by examiner, † Cited by third party
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CN111442286A (en) * 2020-04-26 2020-07-24 上海第升环保科技有限公司 A plasma skid-mounted treatment device and process for treating medical waste
CN111780118A (en) * 2020-07-21 2020-10-16 北京化工大学 A device for efficient recovery and utilization of medical waste
CN112664945A (en) * 2021-01-15 2021-04-16 清华大学 Reaction device of medical waste treatment equipment and operation method
CN112756382A (en) * 2021-01-15 2021-05-07 清华大学 Medical waste treatment equipment
CN114811615A (en) * 2021-01-18 2022-07-29 上海协微环境科技有限公司 Waste gas treatment device without waste water
CN112833406A (en) * 2021-02-08 2021-05-25 中科云越(北京)科技发展有限公司 Container type thermal plasma medical waste treatment device
CN114263911A (en) * 2021-12-20 2022-04-01 信和(天津)环保科技发展有限公司 Integrated refuse burning and transporting device
CN114263911B (en) * 2021-12-20 2024-04-26 信和(天津)环保科技发展有限公司 Integrated garbage incineration transportation device
CN117212799A (en) * 2022-06-02 2023-12-12 上海治实合金科技有限公司 Regeneration treatment furnace and waste regeneration treatment equipment
CN117212799B (en) * 2022-06-02 2025-09-09 上海治实合金科技有限公司 Regeneration treatment furnace and waste regeneration treatment equipment

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