Disclosure of Invention
The technical problem to be solved by the invention is as follows: in order to overcome the defects of the prior art, a high-efficiency laser cutting device for processing industry is provided.
The technical scheme adopted by the invention for solving the technical problems is as follows: a high-efficiency laser cutting device for the machining industry comprises a workbench, a connecting box and a laser head, wherein the connecting box is cylindrical, the axis of the connecting box is perpendicular to the workbench, the connecting box is arranged above the workbench and is just opposite to the workbench, a gap is formed between the connecting box and the workbench, a moving device and a laser system are arranged on the connecting box, the laser head is arranged at one end, close to the workbench, of the connecting box and is just opposite to the connecting box, and a clearing mechanism and an auxiliary mechanism are arranged at one side, close to the workbench, of the connecting box;
the auxiliary mechanism comprises a moving pipe, a first filter screen, a connecting hole, an air inlet hole, an air outlet hole, a wind power assembly and a pushing assembly, wherein the moving pipe and the connecting box are coaxially arranged, the inner diameter of the moving pipe is equal to the outer diameter of the connecting box, one end of the connecting box, which is close to the workbench, is inserted into the moving pipe, the connecting box is hermetically and slidably connected with the inner wall of the moving pipe, the air inlet hole is formed in one side of the moving pipe, the air inlet hole is formed between the connecting box and the workbench, the connecting hole is formed in one side of the connecting box, which is close to the workbench, the air outlet hole is formed in the connecting box, the air outlet hole is formed in one side of the moving pipe, which is far away from the workbench, the first filter screen is installed in the air outlet hole, the wind power assembly is arranged on the inner wall of the moving pipe, the wind power, the pushing assembly is arranged in the connecting box and drives the moving pipe to move along the axis of the connecting box;
the wind power assembly comprises a driving motor, a transmission shaft and fan blades, the axis of the transmission shaft is perpendicular to and intersected with the axis of the connecting box, the driving motor is in transmission connection with one end of the transmission shaft, the fan blades are installed at the other end of the transmission shaft, and the driving motor is fixed on the inner wall of the movable pipe;
the clearance mechanism is including polishing ring, drive bevel gear and driven bevel gear, polishing ring and the coaxial setting of connecting box, the laser head is located the annular ring of polishing ring, distance between polishing ring and the workstation equals with the distance between removal pipe and the workstation, driven bevel gear installs the periphery at polishing ring, drive bevel gear installs on the transmission shaft, drive bevel gear and driven bevel gear meshing, the inner wall and the promotion subassembly of polishing ring are connected, the promotion subassembly drive is polished the ring and is removed along the axis of connecting box.
As preferred, remove the pipe and the ring removal of polishing for the drive, the promotion subassembly is including promoting unit and three drive unit, drive unit uses the axis of connecting box as central circumference evenly distributed, the promotion unit includes push pedal and electro-magnet, the push pedal is perpendicular with the axis of connecting box, the electro-magnet sets up on the inner wall of connecting box that is close to workstation one side, the push pedal just is equipped with the clearance with the electro-magnet to setting up, the preparation material of push pedal is iron, drive unit is connected with one side of push pedal that is close to the workstation.
Preferably, in order to clear away the impurity on the first filter screen, be equipped with the cleaning brush in the connecting box, the cleaning brush sets up the one side of keeping away from the workstation at the venthole, the inner wall that is equipped with venthole one side of cleaning brush and connecting box supports and leans on, cleaning brush and push pedal fixed connection.
Preferably, in order to achieve the effect of moving the moving ring and the polishing ring, the transmission unit comprises a push rod, a spring, a ball, a transmission rod and a mounting hole, the push rod is parallel to the moving pipe, the mounting hole is formed in one side, close to the workbench, of the connecting box, the mounting hole and the push rod are coaxially arranged, the diameter of the mounting hole is equal to that of the push rod, the push rod penetrates through the mounting hole, the push rod is connected with the inner wall of the mounting hole in a sliding and sealing mode, one end of the push rod is fixed on the push plate, one side, close to the workbench, of the push plate is connected with the inner wall, close to the workbench, of the connecting box through the spring, the axis of the transmission rod is perpendicular to and intersected with the axis of the connecting box, one end of the transmission rod is fixed on one side, far away from the axis of the connecting box, the other end, the inner wall of the grinding ring is provided with an annular groove, the center of the ball is arranged in the annular groove, the ball is matched with the annular groove and is in sliding connection with the annular groove, the diameter of the ball is larger than the width of the groove opening of the annular groove, and the ball is fixed on the push rod.
Preferably, in order to achieve the effects of buffering and vibration reduction, the transmission rod is made of rubber.
Preferably, in order to reduce a gap between the push rod and an inner wall of the mounting hole, the push rod is coated with a sealing grease.
Preferably, the push rod is provided with a chamfer for facilitating the installation of the push rod.
Preferably, in order to avoid dust entering the moving pipe from the air inlet hole, a second filter screen is arranged in the air inlet hole.
Preferably, in order to prolong the service life of the moving pipe, the moving pipe is provided with an anti-corrosion zinc coating.
Preferably, the drive motor is a servo motor in order to increase the drive force of the drive motor.
The high-efficiency laser cutting equipment for the processing industry has the advantages that the function of removing smoke generated in the cutting process is realized through the auxiliary mechanism, compared with the existing auxiliary mechanism, the auxiliary mechanism enables the laser head to be located in a sealed space through the movement of the movable pipe, so that surface sparks can splash to hurt people, the safety is higher, the function of removing impurities on materials is realized through the removing mechanism, the phenomenon that the heating speed of the materials is reduced due to the fact that the impurities affect the focal length of laser is avoided, the cutting efficiency can be improved, compared with the existing removing mechanism, the removing mechanism achieves the effect of removing the impurities in a rotating mode, and the removing effect is better.
Detailed Description
The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic views illustrating only the basic structure of the present invention in a schematic manner, and thus show only the constitution related to the present invention.
As shown in fig. 1, a high-efficiency laser cutting device for processing industry comprises a workbench 1, a connecting box 2 and a laser head 3, wherein the connecting box 2 is cylindrical, the axis of the connecting box 2 is perpendicular to the workbench 1, the connecting box 2 is arranged above the workbench 1 and is just opposite to the workbench 1, a gap is arranged between the connecting box 2 and the workbench 1, the connecting box 2 is provided with a moving device and a laser system, the laser head 3 is arranged at one end of the connecting box 2 close to the workbench 1 and is just opposite to the connecting box 2, and one side of the connecting box 2 close to the workbench 1 is provided with a clearing mechanism and an auxiliary mechanism;
place the material on workstation 1, make laser head 3 send laser through laser system, make the laser of using on the material realize the regulation of focus and to the removal of laser through the mobile device, realize laser cutting, here, the effect that sets up complementary unit is the flue gas of cleaing away the production in the cutting process, and the effect that sets up clearance mechanism is the impurity of cleaing away on the material, avoids the cutting efficiency of impurity influence material.
As shown in fig. 2, the auxiliary mechanism includes a movable pipe 4, a first filter screen 5, a connecting hole, an air inlet, an air outlet, a wind power component and a pushing component, the movable pipe 4 is coaxially arranged with a connecting box 2, the inner diameter of the movable pipe 4 is equal to the outer diameter of the connecting box 2, one end of the connecting box 2 close to a workbench 1 is inserted into the movable pipe 4, the inner wall of the connecting box 2 and the movable pipe 4 is sealed and is in sliding connection, the air inlet is arranged on one side of the movable pipe 4, the air inlet is arranged between the connecting box 2 and the workbench 1, the connecting hole is arranged on one side of the connecting box 2 close to the workbench 1, the air outlet is arranged on the connecting box 2, the air outlet is arranged on one side of the movable pipe 4 far away from the workbench 1, the first filter screen 5 is arranged in the air outlet, the wind power component is arranged on the inner wall of the movable pipe 4, the wind power component is arranged between the connecting box 2 and the workbench 1 and is arranged on The pushing assembly is arranged in the connecting box 2 and drives the moving pipe 4 to move along the axis of the connecting box 2;
during the cutting, support with the material through the promotion subassembly messenger and remove pipe 4 and seal, make outside air pass through the inlet port and get into through the wind-force subassembly and remove in pipe 4, remove the air in pipe 4 afterwards and get into connecting box 2 through the connecting hole in again, discharge from the venthole at last, realize the directional flow of air to make the flue gas flow along with the air current, and intercept in connecting box 2 through first filter screen 5, realized cleaing away the function of flue gas.
As shown in fig. 3, the wind power assembly includes a driving motor 6, a transmission shaft 7 and fan blades 8, the axis of the transmission shaft 7 is perpendicular to and intersects with the axis of the connection box 2, the driving motor 6 is in transmission connection with one end of the transmission shaft 7, the fan blades 8 are installed at the other end of the transmission shaft 7, and the driving motor 6 is fixed on the inner wall of the moving pipe 4;
the driving motor 6 operates to drive the transmission shaft 7 to drive the fan blades 8 to rotate, so that the air in the moving pipe 4 can realize directional flow.
As shown in fig. 2, the removing mechanism includes a grinding ring 9, a driving bevel gear 10 and a driven bevel gear 11, the grinding ring 9 is coaxially arranged with the connecting box 2, the laser head 3 is located in an annular hole of the grinding ring 9, the distance between the grinding ring 9 and the workbench 1 is equal to the distance between the moving pipe 4 and the workbench 1, the driven bevel gear 11 is installed at the periphery of the grinding ring 9, the driving bevel gear 10 is installed on the transmission shaft 7, the driving bevel gear 10 is meshed with the driven bevel gear 11, the inner wall of the grinding ring 9 is connected with a pushing assembly, and the pushing assembly drives the grinding ring 9 to move along the axis of the connecting box 2.
During the cutting, make ring 9 and the material of polishing support through promoting the subassembly and lean on, the rotation of transmission shaft 7 makes drive bevel gear 10 drive driven bevel gear 11 and rotates to make ring 9 of polishing rotate, the rotation through ring 9 of polishing can clear away the impurity on the material, avoids impurity influence laser's focus and leads to the speed of being heated of material to reduce, can be in order to improve the efficiency of cutting.
As preferred, remove pipe 4 and the removal of ring 9 of polishing for the drive, the promotion subassembly is including promoting unit and three drive unit, drive unit uses the axis of connecting box 2 as central circumference evenly distributed, the promotion unit includes push pedal 12 and electro-magnet 13, push pedal 12 is perpendicular with the axis of connecting box 2, electro-magnet 13 sets up on the inner wall of connecting box 2 that is close to workstation 1 one side, push pedal 12 just is equipped with the clearance with electro-magnet 13 to setting up, the preparation material of push pedal 12 is iron, drive unit is connected with one side of push pedal 12 that is close to workstation 1.
The electromagnet 13 is electrified to generate the mutual attraction acting force between the iron push plate 12 and the electromagnet 13, so that the push plate 12 moves towards the direction close to the workbench 1, and the movement of the push plate 12 enables the moving pipe 4 and the grinding ring 9 to move through the transmission unit.
As shown in fig. 4, a cleaning brush 14 is arranged in the connecting box 2, the cleaning brush 14 is arranged on one side of the air outlet hole, which is far away from the workbench 1, the cleaning brush 14 abuts against the inner wall of the connecting box 2, which is provided with the air outlet hole, and the cleaning brush 14 is fixedly connected with the push plate 12.
During the movement of the push plate 12, the cleaning brush 14 is driven to move on the first filter screen 5, so that the cleaning brush 14 removes impurities on the first filter screen 5, and the influence of the impurities on the air permeability of the first filter screen 5 is avoided.
Preferably, in order to achieve the effect of moving the moving ring and the polishing ring 9, the transmission unit includes a push rod 15, a spring 16, a ball 17, a transmission rod 18 and a mounting hole, the push rod 15 is parallel to the moving pipe 4, the mounting hole is disposed on one side of the connecting box 2 close to the workbench 1, the mounting hole is disposed coaxially with the push rod 15, the aperture of the mounting hole is equal to the diameter of the push rod 15, the push rod 15 passes through the mounting hole, the push rod 15 is connected with the inner wall of the mounting hole in a sliding and sealing manner, one end of the push rod 15 is fixed on the push plate 12, one side of the push plate 12 close to the workbench 1 is connected with the inner wall of the connecting box 2 close to the workbench 1 through the spring 16, the axis of the transmission rod 18 is perpendicular and intersected with the axis of the connecting box 2, one end of the transmission rod 18 is fixed on one side of the push rod 15, the other end of the transmission rod 18 is fixed on the inner wall of the movable pipe 4, the transmission rod 18 is abutted against the connecting box 2, an annular groove is formed in the inner wall of the grinding ring 9, the center of the ball 17 is arranged in the annular groove, the ball 17 is matched with the annular groove and is in sliding connection with the annular groove, the sphere diameter of the ball 17 is larger than the width of the groove opening of the annular groove, and the ball 17 is fixed on the push rod 15.
During the push plate 12 moves towards the direction close to the workbench 1, the push plate 12 drives the push rod 15 to move towards the direction close to the workbench 1, so that the spring 16 is compressed, the push rod 15 moves to drive the moving pipe 4 to move through the transmission rod 18, and the push rod 15 moves to drive the polishing ring 9 to move through the ball 17, here, through the cooperation between the ball 17 and the annular groove, the effect of supporting the rotation of the polishing ring 9 is achieved, meanwhile, the number of the push rod 15, the ball 17 and the transmission rod 18 is set to be three, the moving pipe 4 and the polishing ring 9 are improved to move according to the stable principle of triangle, after the electromagnet 13 is powered off, the push rod 15 is reset under the elastic action of the spring 16, namely, the moving pipe 4 and the polishing ring 9 are driven to reset.
Preferably, the driving rod 18 is made of rubber to achieve the effects of buffering and vibration reduction.
The rubber texture is comparatively soft, can reduce the impact force that produces when transfer line 18 and connecting box 2 support to lean on, has played buffering and damping effect.
Preferably, in order to reduce the gap between the push rod 15 and the inner wall of the mounting hole, the push rod 15 is coated with a sealing grease.
The sealing grease has the function of reducing the gap between the push rod 15 and the inner wall of the mounting hole, and the sealing performance is improved.
Preferably, the push rod 15 is chamfered to facilitate mounting of the push rod 15.
The chamfer angle is used for reducing the caliber of the push rod 15 when the push rod passes through the mounting hole, and the effect of convenient mounting is achieved.
Preferably, in order to avoid the entry of dust from the air inlet holes into the moving tube 4, a second sieve 19 is provided in said air inlet holes.
The second filter 19 prevents dust from entering the moving pipe 4 through the air inlet hole, and thus, the dust-proof effect is achieved.
Preferably, in order to prolong the service life of the moving pipe 4, the moving pipe 4 is provided with an anti-corrosion zinc coating.
The function of anticorrosive galvanizing coat is to promote the rust-resistant ability of removing pipe 4, prolongs the life of removing pipe 4.
Preferably, the driving motor 6 is a servo motor in order to increase the driving force of the driving motor 6.
The servo motor has a characteristic of strong overload capability, so that the driving force of the driving motor 6 can be improved.
During the use of the device, a material is placed on a workbench 1, an electromagnet 13 is electrified to enable a push plate 12 to move towards the direction close to the workbench 1, a push rod 15 moves to drive a moving pipe 4 to abut against and seal the material through a transmission rod 18, meanwhile, the push rod 15 moves to drive a grinding ring 9 to abut against the material through a ball 17, a driving motor 6 operates to enable a transmission shaft 7 to drive a fan blade 8 and a driving bevel gear 10 to rotate, external air enters the moving pipe 4 through an air inlet hole through the rotation of the fan blade 8, then the air in the moving pipe 4 enters a connecting box 2 through a connecting hole, and finally the air is discharged from an air outlet hole to realize the directional flow of the air, so that the smoke flows along with the air flow and is intercepted in the connecting box 2 through a first filter screen 5, the smoke clearing function is realized, and the driven bevel gear 11 is driven to rotate through the rotation of the driving bevel gear 10, thereby make ring 9 of polishing rotate, can clear away the impurity on the material through the rotation of ring 9 of polishing, avoid impurity influence laser's focus and lead to the speed of being heated of material to reduce, can be in order to improve the efficiency of cutting.
Compared with the prior art, this a high-efficient type laser cutting equipment for processing industry has realized the function of cleaing away the cutting in-process and producing the flue gas through complementary unit, compare with current complementary unit, this complementary unit is through the removal of removing pipe 4, make laser head 3 be located a sealed space, thereby can the surperficial spark splash and injure the people, the security is higher, moreover, still realize the function of cleaing away impurity on the material through cleaing away mechanism, avoid impurity to influence the focus of laser and lead to the heated velocity of material to reduce, can be with the efficiency that improves the cutting, compare with current cleaing away mechanism, this cleaing away mechanism realizes cleaing away of impurity through the pivoted mode, it is better to clear away the effect.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.