CN110681809A - Flexible conveying mechanism and automatic feeding, winding and soldering detection production line - Google Patents
Flexible conveying mechanism and automatic feeding, winding and soldering detection production line Download PDFInfo
- Publication number
- CN110681809A CN110681809A CN201910990415.0A CN201910990415A CN110681809A CN 110681809 A CN110681809 A CN 110681809A CN 201910990415 A CN201910990415 A CN 201910990415A CN 110681809 A CN110681809 A CN 110681809A
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- Prior art keywords
- receiving mechanism
- guide
- guide rail
- material receiving
- flexible conveying
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- 230000007246 mechanism Effects 0.000 title claims abstract description 155
- 238000001514 detection method Methods 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000005476 soldering Methods 0.000 title claims abstract description 20
- 238000004804 winding Methods 0.000 title claims abstract description 20
- 238000005192 partition Methods 0.000 claims description 9
- 230000000712 assembly Effects 0.000 claims description 8
- 238000000429 assembly Methods 0.000 claims description 8
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 14
- 238000009434 installation Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F45/00—Wire-working in the manufacture of other particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F23/00—Feeding wire in wire-working machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention provides a flexible conveying mechanism and an automatic feeding, winding and soldering detection production line, wherein the production line comprises the flexible conveying mechanism, the flexible conveying mechanism comprises a guide rail assembly and a material receiving mechanism, the material receiving mechanism is arranged on the guide rail assembly, and the guide rail assembly comprises a guide rod; receiving mechanism includes gyro wheel and removal actuating mechanism, be provided with the fluting on the periphery of gyro wheel, the guide bar sets up in the fluting, removal actuating mechanism drives receiving mechanism and removes along the axial direction of guide bar, adopt above structure, the gyro wheel on the receiving mechanism corresponds with the guide bar in the guide rail subassembly and is connected, when removing actuating mechanism drive receiving mechanism along the axial displacement of guide bar, the roll of gyro wheel at the guide bar removes, the frictional force of messenger receiving mechanism at the removal of guide bar is less, receiving mechanism's removal is more smooth and easy, when removing actuating mechanism simultaneously and setting up at receiving mechanism, make the overall arrangement structure on the production line simpler, area occupied is littleer simultaneously.
Description
Technical Field
The invention relates to the field of coil production equipment, in particular to a flexible conveying mechanism and an automatic feeding, winding and soldering tin detection production line.
Background
In the existing coil production, in order to realize full automation, mechanisms such as a feeding mechanism, a winding machine, a soldering machine and the like required in the coil production are sequenced along the extension direction of a guide rail, a plurality of material receiving trolleys are arranged on the guide rail, and one material receiving trolley moves between two adjacent mechanisms to finish the conveying and transferring of materials. One side of the material receiving trolley facing the guide rail is generally provided with a sliding block, the sliding block is connected with the guide rail in a matching mode, the sliding block is driven by a motor to move along the extending direction of the guide rail, the motor is arranged on a supporting frame supporting the guide rail, and the motor is arranged beside the guide rail. Above layout mode for the structure of whole production line is comparatively complicated, and the space that occupies more is great. Meanwhile, when the material receiving trolley moves, the friction force generated by the matching between the sliding block and the guide rail is large, so that the material receiving trolley moves relatively slowly.
Disclosure of Invention
The invention aims to provide a flexible conveying mechanism which occupies a small space and enables a material receiving trolley to move smoothly.
The second purpose of the invention is to provide an automatic feeding, winding and soldering detection production line which has small space and smooth movement of a material receiving trolley.
In order to achieve the first object, the flexible conveying mechanism provided by the invention comprises a guide rail assembly and a material receiving mechanism, wherein the material receiving mechanism is arranged on the guide rail assembly, and the guide rail assembly comprises a guide rod; the receiving mechanism comprises a roller and a moving driving mechanism, a groove is formed in the periphery of the roller, a guide rod is arranged in the groove, and the moving driving mechanism drives the receiving mechanism to move along the axial direction of the guide rod.
According to the scheme, the idler wheels on the material receiving mechanism are correspondingly connected with the guide rods in the guide rail assemblies, when the material receiving mechanism is driven by the moving driving mechanism to move axially along the guide rods, the idler wheels move in the rolling mode of the guide rods, so that the friction force of the material receiving mechanism in the movement of the guide rods is small, the material receiving mechanism moves more smoothly, and meanwhile, the moving driving mechanism is arranged on the material receiving mechanism, so that the layout structure on a production line is simpler, and the occupied area is smaller.
The material receiving mechanism comprises a supporting plate, a movable driving mechanism is arranged on the supporting plate and comprises a motor, a transmission belt and a rotating wheel, the transmission belt is respectively adjacent to the motor and the rotating wheel, the motor and the transmission belt are arranged on the material receiving mechanism, and the rotating wheel is fixedly arranged on the guide rail assembly.
Therefore, the transmission belt is respectively adjacent to the motor and the rotating wheel, when the motor drives the transmission belt to rotate to drive the rotating wheel to rotate, the rotating wheel is not moved because the rotating wheel is fixed on the guide rail assembly, and the material receiving mechanism can move along the axial direction of the guide rod.
The further scheme is that a supporting block is arranged on the material receiving mechanism, the supporting block is arranged on the supporting plate, a through groove is formed in the bottom of the supporting block, and the driving belt penetrates through the through groove.
Therefore, the supporting block can be used as an installation carrier of other parts of the material receiving mechanism, and the transmission belt penetrates through the through groove in the supporting block, so that the interference of the transmission belt on the installation of other parts on the material receiving mechanism is reduced.
The material receiving mechanism is characterized in that a partition plate is arranged on one side, facing the guide rod, of the material receiving mechanism and is arranged between the material receiving mechanism and the guide rail assembly, and the thickness of the partition plate on the material receiving mechanism is larger than that of the idler wheel on the material receiving mechanism.
The material receiving mechanism comprises a material receiving mechanism body, a material receiving mechanism body and a guide rail assembly, wherein the material receiving mechanism body is provided with a guide rod, the guide rod assembly is arranged on the material receiving mechanism body, the guide rail assembly is arranged on the material receiving mechanism body, the material receiving mechanism body is provided with a guide rail, the guide rail assembly is arranged on the guide rod, and the material receiving mechanism body is provided with a baffle plate.
The material receiving mechanism is provided with a connecting block, the guide rail assembly is provided with a stop block, a gap part is arranged between the stop block and the guide rod, and the connecting block is arranged in the gap part.
It is obvious that receiving mechanism's in-process removes, the connecting block removes along with receiving mechanism removes, and when the connecting block removed to clearance portion, the dog was spacing to the connecting block, if the connecting block touched the dog, then need the position of adjustment receiving mechanism.
The further scheme is that one side of the material receiving mechanism facing the guide rod is further provided with a detection assembly, the detection assembly comprises a plurality of detection blocks, a plurality of photoelectric sensors are arranged on the guide assembly, openings are formed in the photoelectric sensors, and the detection blocks pass through the openings.
It can be seen that, when the receiving mechanism is in the moving process, the detection block moves along with the movement of the receiving mechanism, and when the detection block passes through the opening of the photoelectric sensor, the control system of the production line where the flexible conveying mechanism is located receives the position signal output by the photoelectric sensor, so that the control system outputs the control signal to other devices in the production line.
The further scheme is that the guide rail assembly comprises two guide rods, the material receiving mechanism comprises two groups of roller assemblies, one group of roller assemblies comprises two rollers, and one group of roller assemblies is correspondingly connected with one guide rod.
Therefore, the two groups of roller assemblies respectively correspond to the two guide rods, so that the receiving mechanism can be better balanced when moving, and the derailment condition of the receiving mechanism is reduced.
The guide rail component comprises an installation frame and a plurality of installation blocks, the installation blocks are arranged on the installation frame, arc-shaped grooves are formed in the installation blocks, and guide rods are arranged in the arc-shaped grooves.
Therefore, the shape of the arc-shaped groove on the mounting block is matched with that of the guide rod, so that the guide rod is more stably mounted on the mounting block.
In order to achieve the second object, the automatic feeding, winding and soldering detection production line provided by the invention comprises the flexible conveying mechanism.
The production line comprises a feeding mechanism, a winding machine, a soldering machine and a detection mechanism, wherein the feeding mechanism can move between the feeding mechanism and the winding machine, between the winding machine and the soldering machine and between the soldering machine and the detection mechanism.
Drawings
FIG. 1 is a block diagram of an embodiment of a flexible transport mechanism of the present invention.
FIG. 2 is a block diagram of a track assembly in an embodiment of the flexible conveyor of the invention.
Fig. 3 is a structural diagram of a receiving mechanism in an embodiment of the flexible conveying mechanism of the invention.
Fig. 4 is a structural view of another angle of the receiving mechanism in the embodiment of the flexible conveying mechanism of the invention.
The invention is further explained with reference to the drawings and the embodiments.
Detailed Description
Referring to fig. 1, the flexible conveying mechanism of the present invention includes a rail assembly 1 and a receiving mechanism 2, wherein the receiving mechanism 2 is disposed on the rail assembly 1.
Referring to fig. 2, the guide rail assembly 1 includes a mounting frame 11, a plurality of mounting blocks 12 and a guide rod 3, the plurality of mounting blocks 12 are disposed on the mounting frame 11, an arc-shaped slot 121 is disposed on the mounting blocks 12, and the guide rod 3 is disposed in the arc-shaped slot 121. In the present embodiment, the number of the guide rods 3 is two, and the two guide rods 3 are respectively disposed on opposite sides of the mounting block 12. In the present embodiment, the plurality of photosensors 4 and the plurality of stoppers 5 are provided on both sides of the guide bar 3, respectively, and the photosensors 4 are provided with openings 41. A gap portion 51 is provided between the stopper 5 and the guide bar 3.
Referring to fig. 3 and 4, the receiving mechanism 2 includes a support plate 21, a roller 6, and a movement driving mechanism 7, and the movement driving mechanism 7 drives the support plate 21 and the roller 6 to move along the axial direction of the guide bar 3. In this embodiment, backup pad 21 is provided with two sets of wheel components on one side towards guide rail set 1, and a set of wheel component includes two gyro wheels 6, is provided with fluting 61 in the periphery of gyro wheel 6, and guide bar 3 sets up in fluting 61 to two sets of wheel components correspond two 3 cooperation connections of guide bar, and receiving mechanism 2 of being convenient for can have better balance when following 3 axial displacement of guide bar, reduce the condition that receiving mechanism 2 derailed.
The idler wheel 6 on the material receiving mechanism 2 is correspondingly connected with the guide rod 3 in the guide rail assembly 1, when the material receiving mechanism 2 is driven to move along the axial direction of the guide rod 3 by the moving driving mechanism 7, the idler wheel 6 moves in the rolling mode of the guide rod 3, so that the friction force of the material receiving mechanism 2 in the movement of the guide rod 3 is small, the material receiving mechanism 2 moves more smoothly, and meanwhile, when the moving driving mechanism 7 is arranged on the material receiving mechanism 2, the layout structure on a production line is simpler, and the occupied area is smaller.
In the present embodiment, the movement driving mechanism 7 is disposed on the supporting plate 21, the movement driving mechanism 7 includes a mounting plate 71, a motor 72, a transmission belt 73, a guide wheel 74 and a rotating wheel, the mounting plate 71 is disposed on the supporting plate 21, the motor 72 and the guide wheel 74 are respectively disposed on the mounting plate 71, the transmission belt 73 is respectively adjacent to the motor 72, the guide wheel 74 and the rotating wheel, the motor 72 and the transmission belt 73 are disposed on the receiving mechanism 2, and the rotating wheel is fixedly disposed on the guide rail assembly 1. The transmission belt 73 is respectively adjacent to the motor 72 and the rotating wheel, when the motor 72 drives the transmission belt 73 to rotate to drive the rotating wheel to rotate, the rotating wheel is not moved because the rotating wheel is fixed on the guide rail assembly 1, so that the material receiving mechanism 2 can move along the axial direction of the guide rod 3.
The material receiving mechanism 2 is provided with a supporting block 22, the supporting block 22 is arranged on the supporting plate 21, the bottom of the supporting block 22 is provided with a through groove 221, and the driving belt 73 penetrates through the through groove 221. In this embodiment, the guide wheel 74 is installed at a position lower than the driving end of the motor 72, so that the guide wheel 74 presses down the position of the driving belt 73 to facilitate the driving belt 73 to pass through the through groove 221 at the bottom of the supporting block 22.
The supporting block 22 can be used as a mounting carrier for other parts of the receiving mechanism 2, and the transmission belt 73 passes through the through groove 221 on the supporting block 22, so that interference caused by the transmission belt 73 on mounting of other parts on the receiving mechanism 2 is reduced. In this embodiment, the supporting block 22 is provided with a manipulator movement driving mechanism 23, the receiving mechanism 2 is provided with a connecting plate 24, the plurality of manipulators 231 are arranged on the connecting plate 24, the mounting block 12 is provided with an air cylinder 232, and the air cylinder 232 drives the connecting plate 24 to move and drive the plurality of manipulators 231 to move.
One side of the receiving mechanism 2 facing the guide rod 3 is provided with a partition plate 8, the partition plate 8 is arranged between the receiving mechanism 2 and the guide rail assembly 1, the thickness of the partition plate 8 on the receiving mechanism 2 is larger than that of the roller 6 on the receiving mechanism 2, the thickness direction is the X direction in the figure 1, the partition plate 8 supports the receiving mechanism 2 on the guide rail assembly 1, the roller 6 is prevented from being separated from or inclined from the guide rod 3, and the receiving mechanism 2 is prevented from being out of position or even derailed.
The material receiving mechanism 2 is provided with a connecting block 9, the connecting block moves along with the material receiving mechanism 2 in the moving process of the material receiving mechanism 2, when the connecting block 9 moves to the gap part 51, the stop block 5 limits the connecting block 9, and if the connecting block touches the stop block 5, the position of the material receiving mechanism 2 needs to be adjusted.
One side of the material receiving mechanism 2 facing the guide rod 3 is further provided with a detection assembly, the detection assembly comprises a plurality of detection blocks 10, when the material receiving mechanism 2 moves, the detection blocks 10 move along with the movement of the material receiving mechanism 2, when the detection blocks 10 pass through the openings 41 of the photoelectric sensors 4, a control system of a production line where the flexible conveying mechanism is located receives position signals output by the photoelectric sensors 4, and therefore the control system outputs control signals to other devices in the production line.
The automatic feeding, winding and soldering detection production line comprises a feeding mechanism, a winding machine, a soldering machine, a detection mechanism and the flexible conveying mechanism, wherein the feeding mechanism, the winding machine, the soldering machine and the detection mechanism are arranged along the axial direction of a guide rod 3, and a material receiving mechanism 2 can move between the feeding mechanism and the winding machine, between the winding machine and the soldering machine and between the soldering machine and the detection mechanism.
Finally, it should be emphasized that the above-described preferred embodiments of the present invention are merely examples of implementations, rather than limitations, and that many variations and modifications of the invention are possible to those skilled in the art, without departing from the spirit and scope of the invention.
Claims (10)
1. Flexible conveying mechanism, including guide rail set spare and receiving mechanism, receiving mechanism sets up on the guide rail set spare, its characterized in that:
the guide rail assembly comprises a guide rod; receiving mechanism includes gyro wheel and removal actuating mechanism, be provided with the fluting on the periphery of gyro wheel, the guide bar sets up in the fluting, the drive of removal actuating mechanism receiving mechanism follows the axial direction of guide bar removes.
2. The flexible conveying mechanism according to claim 1, wherein:
receiving mechanism includes the backup pad, it sets up to remove actuating mechanism in the backup pad, it includes motor, drive belt and rotation wheel to remove actuating mechanism, the drive belt respectively with the motor rotate the wheel and adjoin, the motor with the drive belt sets up receiving mechanism is last, it is fixed to set up to rotate the wheel guide assembly is last.
3. The flexible conveying mechanism according to claim 2, wherein:
the supporting block is arranged on the supporting plate, a through groove is formed in the bottom of the supporting block, and the driving belt penetrates through the through groove.
4. The flexible conveying mechanism according to claim 1, wherein:
one side of the material receiving mechanism, which faces the guide rod, is provided with a partition plate, the partition plate is arranged between the material receiving mechanism and the guide rail assembly, and the thickness of the partition plate on the material receiving mechanism is larger than that of the idler wheel on the material receiving mechanism.
5. The flexible conveying mechanism according to claim 1, wherein:
the material receiving mechanism is provided with a connecting block, the guide rail assembly is provided with a stop block, a gap part is arranged between the stop block and the guide rod, and the connecting block is arranged in the gap part.
6. The flexible conveying mechanism according to claim 1, wherein:
the receiving mechanism orientation one side of guide bar still is provided with detection subassembly, detection subassembly includes a plurality of detection pieces, be provided with a plurality of photoelectric sensor on the guide subassembly, the last opening that is provided with of photoelectric sensor, it passes through to detect the piece the opening.
7. The flexible conveying mechanism according to any one of claims 1 to 6, wherein:
the guide rail assembly comprises two guide rods, the material receiving mechanism comprises two groups of roller assemblies, one group of roller assemblies comprises two rollers, and one group of roller assemblies is correspondingly connected with one guide rod.
8. The flexible conveying mechanism according to claim 7, wherein:
the guide rail component comprises a mounting frame and a plurality of mounting blocks, the mounting blocks are arranged on the mounting frame, arc-shaped grooves are formed in the mounting blocks, and the guide rods are arranged in the arc-shaped grooves.
9. Automatic material loading wire winding soldering tin detects production line, its characterized in that: comprising a flexible delivery mechanism as claimed in any one of claims 1 to 8.
10. The automatic feeding, winding and soldering tin detection production line according to claim 9, characterized in that:
the production line comprises a feeding mechanism, a winding machine, a soldering machine and a detection mechanism, wherein the feeding mechanism can move between the feeding mechanism and the winding machine, between the winding machine and the soldering machine and between the soldering machine and the detection mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910990415.0A CN110681809A (en) | 2019-10-17 | 2019-10-17 | Flexible conveying mechanism and automatic feeding, winding and soldering detection production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910990415.0A CN110681809A (en) | 2019-10-17 | 2019-10-17 | Flexible conveying mechanism and automatic feeding, winding and soldering detection production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110681809A true CN110681809A (en) | 2020-01-14 |
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ID=69113129
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910990415.0A Pending CN110681809A (en) | 2019-10-17 | 2019-10-17 | Flexible conveying mechanism and automatic feeding, winding and soldering detection production line |
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| Country | Link |
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| CN (1) | CN110681809A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111334942A (en) * | 2020-04-16 | 2020-06-26 | 台州福耐捷自动化有限公司 | Computer quilter moving mechanism with tensioning adjusting mechanism |
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| US6769279B1 (en) * | 2002-10-16 | 2004-08-03 | Machine Concepts, Inc. | Multiroll precision leveler with automatic shape control |
| CN204324369U (en) * | 2014-12-17 | 2015-05-13 | 重庆耀勇减震器有限公司 | Pull bar automatic material connection feedway |
| CN104943914A (en) * | 2015-06-29 | 2015-09-30 | 河北工业大学 | Automatic end sealing device for large-scale coil stock peripheral coating film |
| CN105110004A (en) * | 2015-09-29 | 2015-12-02 | 无锡帕尔弗工业设备科技有限公司 | Conveying mechanical hand with automatic pitch varying function |
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| CN108116869A (en) * | 2016-11-28 | 2018-06-05 | 天津市维之丰科技有限公司 | A kind of material automated transport system |
| CN207497640U (en) * | 2017-09-13 | 2018-06-15 | 珠海市艾森科技有限公司 | Full-automatic feed mechanism and coil winding system |
| CN211679817U (en) * | 2019-10-17 | 2020-10-16 | 珠海市艾森科技有限公司 | Flexible conveying mechanism and automatic feeding, winding and soldering detection production line |
-
2019
- 2019-10-17 CN CN201910990415.0A patent/CN110681809A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6769279B1 (en) * | 2002-10-16 | 2004-08-03 | Machine Concepts, Inc. | Multiroll precision leveler with automatic shape control |
| CN204324369U (en) * | 2014-12-17 | 2015-05-13 | 重庆耀勇减震器有限公司 | Pull bar automatic material connection feedway |
| CN104943914A (en) * | 2015-06-29 | 2015-09-30 | 河北工业大学 | Automatic end sealing device for large-scale coil stock peripheral coating film |
| CN105110004A (en) * | 2015-09-29 | 2015-12-02 | 无锡帕尔弗工业设备科技有限公司 | Conveying mechanical hand with automatic pitch varying function |
| CN205309782U (en) * | 2015-12-21 | 2016-06-15 | 东莞市天富励德实业有限公司 | Intelligence wrist -watch automatic production line |
| CN108116869A (en) * | 2016-11-28 | 2018-06-05 | 天津市维之丰科技有限公司 | A kind of material automated transport system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111334942A (en) * | 2020-04-16 | 2020-06-26 | 台州福耐捷自动化有限公司 | Computer quilter moving mechanism with tensioning adjusting mechanism |
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