CN110680039A - High-quality garment processing technology based on difficult deviation of lock catch position - Google Patents
High-quality garment processing technology based on difficult deviation of lock catch position Download PDFInfo
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- CN110680039A CN110680039A CN201911115677.9A CN201911115677A CN110680039A CN 110680039 A CN110680039 A CN 110680039A CN 201911115677 A CN201911115677 A CN 201911115677A CN 110680039 A CN110680039 A CN 110680039A
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- fastener
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- sewing
- finished
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H42/00—Multi-step production lines for making clothes
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B1/00—General types of sewing apparatus or machines without mechanism for lateral movement of the needle or the work or both
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B47/00—Needle-thread tensioning devices; Applications of tensometers
- D05B47/04—Automatically-controlled tensioning devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B53/00—Thread- or cord-laying mechanisms; Thread fingers
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F71/00—Apparatus for hot-pressing clothes, linen or other textile articles, i.e. wherein there is substantially no relative movement between pressing element and article while pressure is being applied to the article; Similar machines for cold-pressing clothes, linen or other textile articles
- D06F71/18—Apparatus for hot-pressing clothes, linen or other textile articles, i.e. wherein there is substantially no relative movement between pressing element and article while pressure is being applied to the article; Similar machines for cold-pressing clothes, linen or other textile articles specially adapted for pressing particular garments or parts thereof
- D06F71/22—Apparatus for hot-pressing clothes, linen or other textile articles, i.e. wherein there is substantially no relative movement between pressing element and article while pressure is being applied to the article; Similar machines for cold-pressing clothes, linen or other textile articles specially adapted for pressing particular garments or parts thereof for pressing collars
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/32—Measuring
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Sewing Machines And Sewing (AREA)
Abstract
The invention discloses a high-quality garment processing technology based on difficult deviation of lock catch positions, which comprises the following steps of: (1) cutting: cutting the fabric through a cutting machine to obtain the basic fabric of the shirt; (2) and (3) sewing: sewing the basic fabric by using an automatic sewing machine to obtain a semi-finished shirt product; (3) locking: carrying out locking treatment on the semi-finished shirt product by using a locking device to process button holes on the shirt; (4) sewing the button: sewing the buttons on the semi-finished shirt by using a button sewing machine; (5) shaping: setting the semi-finished shirt at 150-160 deg.c; (6) and (3) collar pressing: and pressing down the collar and the collar to obtain the aged shirt product. According to the shirt processing method, before the shirt is moved, the fabrics on two sides of the cut part are fixed through the fasteners, so that the situation that the double-layer fabrics at the position to be cut are displaced due to movement is effectively avoided, and the shirt processing quality is improved.
Description
Technical Field
The invention belongs to the technical field of garment processing, and particularly relates to a high-quality garment processing technology based on the fact that a lock catch position is not prone to shifting.
Background
In women's clothing, shirts are popular with most professional women. The processing of shirts usually requires multi-step operations such as cutting, sewing, locking, sewing, shaping, collar pressing and the like; the traditional locking operation is that the semi-finished shirt after sewing is directly pressed by a pressing piece, the shirt is driven to move by the movement of the pressing piece, then the shirt is moved to a sewing position to be cut by a cutting knife, and then the opening of the cut is sewn and sealed by sewing. However, in the above mode, the button sewing position of the shirt is usually of a double-layer structure, the pressing piece is easy to slide when the pressing piece drives the shirt to move, and therefore position dislocation is generated between the upper and lower layers of fabrics, and the quality of the shirt after later-stage lock catch processing is affected.
Disclosure of Invention
The invention provides a high-quality garment processing technology based on the difficult deviation of a lock catch position, which effectively avoids the dislocation of double-layer fabrics during lock catch, and overcomes the defects of the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme: a high-quality garment processing technology based on difficult deviation of lock catch positions comprises the following steps:
(1) cutting: cutting the fabric through a cutting machine to obtain the basic fabric of the shirt;
(2) and (3) sewing: sewing the basic fabric by using an automatic sewing machine to obtain a semi-finished shirt product;
(3) locking: carrying out locking treatment on the semi-finished shirt product by using a locking device to process button holes on the shirt;
(4) sewing the button: sewing the buttons on the semi-finished shirt by using a button sewing machine;
(5) shaping: setting the semi-finished shirt at 150-160 deg.c;
(6) and (3) collar pressing: pressing down a collar and a collar ring to the shaped shirt to obtain a shirt aged product;
the locking device comprises a rack, an operating platform arranged on the rack, a pre-locking part arranged on the operating platform and used for positioning the position of the double-layer fabric to be locked, a seam part arranged on the operating platform and used for cutting and sewing a fastening hole of the fabric subjected to position positioning, a pressing and feeding part used for driving the fabric to move to the seam part, and a suture protection part used for feeding the thread to the seam part and capable of adjusting the state in real time along with the tension of the thread; the pre-buckling parts are arranged in two groups and are respectively arranged at the upper and lower positions of the operating platform, and the two groups of pre-buckling parts are symmetrically arranged; the pre-buckling part comprises a fastener capable of being installed on the fabric, a rail connected to an operating platform through a support frame, an installation part capable of moving along the rail, an installation station arranged on the operating platform and capable of being matched with the installation part to install the fastener on the fabric, and a disassembly station arranged on the operating platform and capable of being matched with the installation part to strip the fastener from the fabric;
the locking and buckling treatment comprises the following specific operation steps: the semi-finished shirt product is correspondingly placed on an installation station, the installation piece moves to the position of the installation station in the process of moving along the rail, then the action is carried out under the driving of the installation station, and the fastener is installed on the semi-finished shirt product; then, the pressing and feeding part presses the semi-finished shirt product tightly and drives the semi-finished shirt product to move forwards, the sewing part cuts and sews the semi-finished shirt product in the moving process, and button holes are sewn on the semi-finished shirt product; then the semi-finished shirt product is conveyed forwards continuously until the semi-finished shirt product moves to a disassembling station, then the mounting piece moves under the driving of the disassembling station, the fastener is taken down from the semi-finished shirt product, and the fastener is transferred to the mounting piece; and then the pressing and feeding part is pressed to release the pressing of the semi-finished shirt product, and the semi-finished shirt product is taken down from the operating table.
Before moving the shirt, the fabrics on two sides of the cut part are fixed through the fasteners, so that the upper and lower layers of fabrics are fastened and positioned together by the fasteners, then the fasteners are driven to move together in the process of pressing the feeding part to drive the shirt to move, and after the fasteners fix the fabrics, the situation of dislocation between the double layers of fabrics at the position to be cut due to movement is avoided; moreover, the existence of fastener has reduced the contact between surface fabric and the cutting bed, with the frictional force of surface fabric and cutting bed more convert the frictional force between fastener and the cutting bed into, further reduced the possibility of double-deck surface fabric dislocation, further promoted the quality of the shirt that processing obtained.
The operation of the press collar is carried out at a temperature of 150 ℃; the collar pressing and shaping degree obtained by processing at the temperature is high, and the quality of the shirt obtained by processing is improved.
The operation of the lower collar is carried out at a temperature of 175 ℃; the collar shaping degree that this kind of temperature processing obtained is high, promotes the quality of the shirt that processing obtained.
The fastener comprises an upper fastener and a lower fastener, an upper convex part formed by upward extending of the upper surface of the upper fastener, an annular upper concave cavity arranged in the upper convex part, a strip-shaped groove arranged on the upper surface of the upper convex part and communicated with the upper concave cavity, a ball rotatably arranged on the lower surface of the upper convex part, a lower convex part formed by downward extending of the lower surface of the lower fastener, an annular lower concave cavity arranged in the lower convex part, a notch groove arranged on the lower surface of the lower convex part and communicated with the lower concave cavity, and a clamping groove arranged on the upper surface of the lower convex part and used for clamping the ball, wherein the clamping groove is in interference fit with the ball; when the upper and lower fasteners are fastened with each other, the balls drive the fabrics to be clamped into the clamping grooves together, and the position of the double-layer fabrics at the positions is positioned; preferably, the left side and the right side of the cutting position are respectively provided with a fastener, so that the two fasteners can play a role in pulling the fabric, and the condition of dislocation between the double-layer fabrics is further ensured not to occur; and the fabric is positioned through ball extrusion, so that the damage to the fabric during pressurization is effectively avoided, and the processing quality of the shirt is further improved.
The mounting piece comprises an air cylinder capable of moving relative to the track, a connecting seat connected with the air cylinder, a rotating piece rotatably penetrating through the connecting seat, a T-shaped block fixedly connected to the lower part of the rotating piece and a gear fixedly arranged on the upper part of the rotating piece, and at least part of the side part of the gear penetrates out of the connecting seat;
the above described operation of transferring the fastener to the mounting is as follows: after the semi-finished shirt product is conveyed to the disassembling station, the connecting seat positioned above the operating platform is driven by the air cylinder to move downwards to drive the T-shaped block to move downwards and penetrate into the upper concave cavity through the strip-shaped groove; the connecting seat below the operating platform is driven by the air cylinder to move upwards to drive the T-shaped block to move upwards and penetrate into the lower concave cavity through the notch groove; meanwhile, the gear is matched with a disassembling station, the gear is driven to rotate by 90 degrees at the disassembling station, the gear drives the rotating piece to rotate so that the T-shaped block rotates in the upper concave cavity and the lower concave cavity respectively, then the air cylinder drives the connecting seat to reset, the T-shaped block drives the fastener to reset together, and the fastener is taken down from the semi-finished shirt and transferred to the mounting piece;
the operation of mounting the above-mentioned fastener to the semi-finished shirt product is as follows: after the semi-finished shirt product is conveyed to an installation station, a connecting seat positioned above an operating platform moves downwards under the driving of an air cylinder to drive a T-shaped block and an upper fastener to move downwards together, meanwhile, a connecting seat positioned below the operating platform moves upwards under the driving of the air cylinder to drive the T-shaped block and the lower fastener to move upwards together, and balls on the upper fastener are clamped into fabric and clamped into a clamping groove together; meanwhile, the gear is matched with the mounting station, the mounting station drives the gear to rotate by 90 degrees, the gear drives the rotating part to rotate so that the T-shaped block rotates in the upper concave cavity and the lower concave cavity respectively, then the air cylinder drives the connecting seat to reset, the T-shaped block and the fastener are separated from each other, and the fastener is buckled on the semi-finished shirt;
under the structure, the mounting piece can continuously move on the track, the dismounting operation of the fastener is realized, the automation degree is high, the operation requirements on two stations can be met simultaneously, and the component investment is less; secondly, the installation parts can be driven together through the installation station or the disassembly station, and a driving part is not required to be arranged on each installation part independently, so that the investment of a power part is reduced to a great extent, and the production cost is reduced; secondly, also guarantee that the T type piece on the installed part only can take place to remove when removing to the installation station and dismantling the station, effectively avoided the condition that the mistake removed to the T type piece to appear, reduced the fault rate.
The mounting station comprises an L-shaped support platform connected with the support frame, a mounting cavity arranged in the L-shaped support platform, a plurality of transmission gears rotatably arranged in the mounting cavity and a motor connected with one of the transmission gears, the transmission gears are meshed with each other, the transmission gears partially extend out of the support platform, and a through groove for the transmission gears to penetrate out of the mounting cavity is formed in the support platform; when the connecting seat moves downwards under the driving of the air cylinder, the gear is meshed with the transmission gear; under above-mentioned structure, when the installed part moves down, can make gear spare and drive gear mesh mutually promptly, and then can drive T type spare rotation at the normal in-process that reciprocates of installed part, need not to carry out other actions in addition, work efficiency is high.
The seam part comprises a sewing seat, a sewing needle arranged on the sewing seat and a cutting knife capable of reciprocating up and down and back and forth, and the cutting knife is arranged on the front side of the sewing needle; the compressing and feeding part comprises a fixed seat arranged on the operating table, a driving rail arranged on the fixed seat and a compressing piece which can move back and forth and is arranged on the driving rail, the compressing piece comprises two sliding rails and an L-shaped metal frame arranged on the sliding rails, and the L-shaped metal frame is provided with a strip-shaped opening for a sewing needle and a cutting knife to pass through; under this kind of structure, sticis the in-process that the piece drove the shirt and remove, can realize the cutting knife to the cutting of shirt and the sewing of sewing to the kerf on same position, operating is simple and convenient, and work efficiency is high.
The thread protection component comprises a first thread part, a second thread part and a third thread part which are arranged on the sewing seat, wherein the first thread part comprises a first vertical plate, a moving part which can move along the length direction of the first vertical plate, an upper clamping part and a lower clamping part which are arranged on the moving part, a cylinder which is connected with the lower clamping part, a clamping convex part which is arranged on the upper clamping part, a clamping groove which is arranged on the lower clamping part and is matched with the clamping convex part, a guide convex part which is arranged on the upper clamping part and a guide groove which is arranged on the lower clamping part and is used for the guide convex part to pass through; the second wire part comprises a second vertical plate, a tension detector arranged on the second vertical plate, a wire threading piece connected with the tension detector through a spring and a wire threading hole arranged on the wire threading piece; the third wire guiding part comprises a third vertical plate, a screw rod which is rotatably arranged on the third vertical plate, a moving head which can move up and down on the screw rod and a through hole which is arranged on the moving head; under the structure, when the sewing thread is excessively tightened, the tensile force applied to the tension detector is increased, so that the moving piece moves forwards to clamp the sewing thread to move forwards, the tightened degree of the sewing thread is reduced, meanwhile, the moving head on the third base plate moves downwards to reduce the distance between the moving head and the threading piece, the tightened degree of the sewing thread is further reduced, the sewing thread is effectively prevented from being broken by pulling, and the failure rate of equipment is reduced; and through the setting of above-mentioned structure, can real-time detection and the cooperation adjust the tightness of sewing thread, adjust the flexibility ratio height, degree of automation is high.
According to the shirt processing method, before the shirt is moved, the fabrics on two sides of the cut part are fixed through the fasteners, so that the situation that the double-layer fabrics at the position to be cut are displaced due to movement is effectively avoided, and the shirt processing quality is improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic view of the fastener of the present invention.
Fig. 3 is a perspective cross-sectional view of the fastener of the present invention.
Fig. 4 is a schematic view of the construction of the mounting member of the present invention.
Fig. 5 is a top view of the present invention.
Fig. 6 is a schematic view of the construction of the installation station of the present invention.
Fig. 7 is an enlarged view of a portion a in fig. 1.
Fig. 8 is an enlarged view at B in fig. 1.
Fig. 9 is an enlarged view of a portion a in fig. 8.
Detailed Description
As shown in fig. 1 to 9, a high-quality garment processing process based on the difficult deviation of the locking position includes the following steps:
(1) cutting: cutting the fabric through a cutting machine to obtain the basic fabric of the shirt;
(2) and (3) sewing: sewing the basic fabric by using an automatic sewing machine to obtain a semi-finished shirt product;
(3) locking: carrying out locking treatment on the semi-finished shirt product by using a locking device to process button holes on the shirt;
(4) sewing the button: sewing the buttons on the semi-finished shirt by using a button sewing machine;
(5) shaping: carrying out shaping treatment on the semi-finished shirt at the temperature of 150 ℃;
(6) and (3) collar pressing: pressing down a collar and a collar ring to the shaped shirt to obtain a shirt aged product; the operation of the press collar is carried out at a temperature of 150 ℃; the operation of the lower collar is carried out at a temperature of 175 ℃;
the locking device comprises a rack 1, an operating platform 2 arranged on the rack, a pre-locking part arranged on the operating platform and used for positioning double-layer fabrics at a position needing locking, a seam part arranged on the operating platform and used for cutting and sewing a fastening hole of the positioned fabrics, a pressing and feeding part used for driving the fabrics to move towards the seam part, and a suture protection part used for feeding threads to the seam part and adjusting the state in real time along with the tension of the threads; specifically, the pre-buckling parts are arranged in two groups and are respectively arranged at the upper and lower positions of the operating platform, and the two groups of pre-buckling parts are symmetrically arranged; the pre-fastening part comprises a fastener 31 which can be installed on the fabric, a rail 32 which is connected to an operation platform through a bracket, an installation part 33 which can move along the rail, an installation station which is arranged on the operation platform and can be matched with the installation part 33 to install the fastener 31 on the fabric, and a disassembly station which is arranged on the operation platform and can be matched with the installation part 33 to strip the fastener 31 from the fabric; wherein, the track is an electric track on the market, and the principle is not repeated;
the locking and buckling treatment comprises the following specific operation steps: the semi-finished shirt product is correspondingly placed on an installation station, the installation piece moves to the position of the installation station in the process of moving along the rail, then the action is carried out under the driving of the installation station, and the fastener is installed on the semi-finished shirt product; then, the pressing and feeding part presses the semi-finished shirt product tightly and drives the semi-finished shirt product to move forwards, the sewing part cuts and sews the semi-finished shirt product in the moving process, and button holes are sewn on the semi-finished shirt product; then the semi-finished shirt product is conveyed forwards continuously until the semi-finished shirt product moves to a disassembling station, then the mounting piece moves under the driving of the disassembling station, the fastener is taken down from the semi-finished shirt product, and the fastener is transferred to the mounting piece; and then the pressing and feeding part is pressed to release the pressing of the semi-finished shirt product, and the semi-finished shirt product is taken down from the operating table.
Specifically, the fastener 31 is made of plastic, and includes an upper fastener 311, a lower fastener 312, an upper convex portion 313 formed by upward extending the upper surface of the upper fastener, an annular upper cavity 314 disposed in the upper convex portion, a strip-shaped groove 315 disposed on the upper surface of the upper convex portion and communicated with the upper cavity, a ball 316 rotatably disposed on the lower surface of the upper convex portion, a lower convex portion 317 formed by downward extending the lower surface of the lower fastener, an annular lower cavity 318 disposed in the lower convex portion, a notch groove 319 disposed on the lower surface of the lower convex portion and communicated with the lower concave cavity, and a clamping groove 310 disposed on the upper surface of the lower convex portion and used for clamping the ball, wherein the clamping groove 310 and the ball 316 are in interference fit.
The mounting member 33 includes an air cylinder 331 capable of moving relative to the rail, a connecting seat 332 connected to the air cylinder, a rotating member 333 rotatably disposed on the connecting seat in a penetrating manner, a T-shaped block 334 fixedly connected to a lower portion of the rotating member, and a gear 335 fixedly disposed on an upper portion of the rotating member, wherein the gear 335 is rotatably disposed on the connecting seat 332, and a side portion of the gear at least partially penetrates through a side portion of the connecting seat 332;
the above described operation of transferring the fastener to the mounting is as follows: after the semi-finished shirt product is conveyed to the disassembling station, the connecting seat positioned above the operating platform is driven by the air cylinder to move downwards to drive the T-shaped block to move downwards and penetrate into the upper concave cavity through the strip-shaped groove; the connecting seat below the operating platform is driven by the air cylinder to move upwards to drive the T-shaped block to move upwards and penetrate into the lower concave cavity through the notch groove; meanwhile, the gear is matched with a disassembling station, the gear is driven to rotate by 90 degrees at the disassembling station, the gear drives the rotating piece to rotate so that the T-shaped block rotates in the upper concave cavity and the lower concave cavity respectively, then the air cylinder drives the connecting seat to reset, the T-shaped block drives the fastener to reset together, and the fastener is taken down from the semi-finished shirt and transferred to the mounting piece;
the operation of mounting the above-mentioned fastener to the semi-finished shirt product is as follows: after the semi-finished shirt product is conveyed to an installation station, a connecting seat positioned above an operating platform moves downwards under the driving of an air cylinder to drive a T-shaped block and an upper fastener to move downwards together, meanwhile, a connecting seat positioned below the operating platform moves upwards under the driving of the air cylinder to drive the T-shaped block and the lower fastener to move upwards together, and balls on the upper fastener are clamped into fabric and clamped into a clamping groove together; simultaneously the gear cooperatees with the installation station, and installation station drive gear rotates 90, and the gear drives to revolve to move and rotates and make T type piece rotate in upper and lower concave cavity respectively, and later cylinder drive connecting seat resets, and T type piece and fastener break away from each other, and the fastener is buckled to on the semi-manufactured shirt.
Further, the mounting station 4 comprises an L-shaped support table 41 connected with the support frame, a mounting cavity arranged in the L-shaped support table, a plurality of transmission gears 43 rotatably arranged in the mounting cavity, and a motor 44 connected with one of the transmission gears, wherein the plurality of transmission gears 43 are meshed with each other, part of the plurality of transmission gears 43 extend out of the support table, and a through groove for the transmission gears to penetrate out of the mounting cavity is formed in the support table 41; when the connecting seat moves downwards under the driving of the air cylinder, the gear 335 is meshed with the transmission gear 43, the gear 335 and the transmission gear 43 are metal gears purchased from the market, and the structure is not repeated; the structure of the disassembly station 10 is the same as the assembly station, and is not described in detail.
The sewing opening part comprises a sewing seat 51, a sewing needle 52 arranged on the sewing seat, and a cutting knife 53 capable of reciprocating up and down and back and forth, wherein the cutting knife 53 is arranged on the front side of the sewing needle 52; the compressing and feeding part comprises a fixed seat 61 arranged on the operating platform, a driving rail 62 arranged on the fixed seat and a compressing part 63 which can move back and forth and is arranged on the driving rail, the compressing part 63 comprises two sliding rails 631 and an L-shaped metal frame 632 arranged on the sliding rails, and the L-shaped metal frame 632 is provided with a strip-shaped opening 633 for a sewing needle and a cutting knife to pass through; wherein the sewing needle is an embroidery needle, and the cutting knife is a stainless steel blade; the locking device also comprises a PLC controller, the controller is obtained by direct purchase on the market, the actions of the sewing needle 52 and the cutting knife 53 are carried out under the operation of the PLC controller, the specific processing action process belongs to the prior art, and the details are not repeated; the sliding rail 631 is also an electric rail purchased from the market, and the principle of driving the metal frame to move is the prior art and is not described again.
The thread protection component comprises a first thread part 71, a second thread part 72 and a third thread part 73 which are arranged on the sewing seat, wherein the first thread part 71 comprises a first vertical plate 711, a moving part 712 which can move along the length direction of the first vertical plate, an upper clamping piece 713 and a lower clamping piece 714 which are arranged on the moving part, an air cylinder 715 which is connected with the lower clamping piece, a clamping convex part 716 which is arranged on the upper clamping piece, a clamping groove 717 which is arranged on the lower clamping piece and is matched with the clamping convex part, a guiding convex part 718 which is arranged on the upper clamping piece and a guiding groove which is arranged on the lower clamping piece and is used for the guiding convex part 718 to pass; the second wire guiding component 72 comprises a second vertical plate 721, a tension detector 722 arranged on the second vertical plate, a threading piece 723 connected with the tension detector through a spring 725, and a threading hole 724 arranged on the threading piece; the third wire guiding member 73 includes a third vertical plate 731, a screw 732 rotatably disposed on the third vertical plate, a moving head 733 on the screw capable of moving up and down, and a through hole 734 disposed on the moving head; the upper clamping part 713, the lower clamping part 714, the threading part 723 and the moving head 733 are all made of plastics, and a motor is connected to the lead screw and drives the lead screw to rotate through the motor; the tension detector 722, the cylinder and the motor are all electrically connected with a PLC controller.
Claims (8)
1. The utility model provides a high-quality tailoring technique based on difficult skew in hasp position which characterized in that: the method comprises the following steps:
cutting: cutting the fabric through a cutting machine to obtain the basic fabric of the shirt;
and (3) sewing: sewing the basic fabric by using an automatic sewing machine to obtain a semi-finished shirt product;
locking: carrying out locking treatment on the semi-finished shirt product by using a locking device to process button holes on the shirt;
sewing the button: sewing the buttons on the semi-finished shirt by using a button sewing machine;
shaping: setting the semi-finished shirt at 150-160 deg.c;
and (3) collar pressing: pressing down a collar and a collar ring to the shaped shirt to obtain a shirt aged product;
the locking device comprises a rack (1), an operating platform (2) arranged on the rack, a pre-locking part arranged on the operating platform and used for positioning double-layer fabrics at a position needing to be locked, a seam part arranged on the operating platform and used for performing hole cutting and sewing on the fabrics subjected to position positioning, a pressing and feeding part used for driving the fabrics to move towards the seam part, and a suture protection part used for feeding threads to the seam part and capable of adjusting the state in real time along with the tension of the threads; the pre-buckling parts are arranged in two groups and are respectively arranged at the upper and lower positions of the operating platform, and the two groups of pre-buckling parts are symmetrically arranged; the pre-buckling part comprises a fastener (31) capable of being installed on the fabric, a rail (32) connected to an operating platform through a support frame, an installation part (33) capable of moving along the rail, an installation station arranged on the operating platform and capable of being matched with the installation part (33) to install the fastener (31) on the fabric, and a disassembly station arranged on the operating platform and capable of being matched with the installation part (33) to peel the fastener (31) from the fabric;
the locking and buckling treatment comprises the following specific operation steps: the semi-finished shirt product is correspondingly placed on an installation station, the installation piece moves to the position of the installation station in the process of moving along the rail, then the action is carried out under the driving of the installation station, and the fastener is installed on the semi-finished shirt product; then, the pressing and feeding part presses the semi-finished shirt product tightly and drives the semi-finished shirt product to move forwards, the sewing part cuts and sews the semi-finished shirt product in the moving process, and button holes are sewn on the semi-finished shirt product; then the semi-finished shirt product is conveyed forwards continuously until the semi-finished shirt product moves to a disassembling station, then the mounting piece moves under the driving of the disassembling station, the fastener is taken down from the semi-finished shirt product, and the fastener is transferred to the mounting piece; and then the pressing and feeding part is pressed to release the pressing of the semi-finished shirt product, and the semi-finished shirt product is taken down from the operating table.
2. The high-quality garment processing technology based on the difficult deviation of the locking positions as claimed in claim 1, wherein: the operation of the hold-down collar is carried out at a temperature of 150 ℃.
3. The high-quality garment processing technology based on the difficult deviation of the locking positions as claimed in claim 1, wherein: the operation of the lower collar is carried out at a temperature of 175 ℃.
4. The high-quality garment processing technology based on the difficult deviation of the locking positions as claimed in claim 1, wherein: fastener (31) include fastener (311) and lower fastener (312), upward extend last convex part (313) that forms by last fastener upper surface, locate cavity (314) on the annular in the convex part, locate on the upper surface of last convex part and should go up strip groove (315) that the cavity is linked together, rotatable ball (316) of locating on the upper surface of last convex part lower surface, by lower convex part (317) of fastener lower surface downwardly extending formation, locate cavity (318) under the annular in the convex part down, locate down the lower surface of convex part on with this lower concave cavity be linked together breach groove (319) and locate the confession on the lower convex part upper surface draw-in groove (310) that the ball was gone into, this draw-in groove (310) with ball (316) are interference fit.
5. The high-quality garment processing technology based on the difficult deviation of the locking positions as claimed in claim 1, wherein: the mounting piece (33) comprises an air cylinder (331) capable of moving relative to the track, a connecting seat (332) connected with the air cylinder, a rotating piece (333) rotatably arranged on the connecting seat in a penetrating way, a T-shaped block (334) fixedly connected to the lower part of the rotating piece and a gear (335) fixedly arranged on the upper part of the rotating piece, wherein at least part of the side part of the gear (335) penetrates out of the connecting seat (332);
the above described operation of transferring the fastener to the mounting is as follows: after the semi-finished shirt product is conveyed to the disassembling station, the connecting seat positioned above the operating platform is driven by the air cylinder to move downwards to drive the T-shaped block to move downwards and penetrate into the upper concave cavity through the strip-shaped groove; the connecting seat below the operating platform is driven by the air cylinder to move upwards to drive the T-shaped block to move upwards and penetrate into the lower concave cavity through the notch groove; meanwhile, the gear is matched with a disassembling station, the gear is driven to rotate by 90 degrees at the disassembling station, the gear drives the rotating piece to rotate so that the T-shaped block rotates in the upper concave cavity and the lower concave cavity respectively, then the air cylinder drives the connecting seat to reset, the T-shaped block drives the fastener to reset together, and the fastener is taken down from the semi-finished shirt and transferred to the mounting piece;
the operation of mounting the above-mentioned fastener to the semi-finished shirt product is as follows: after the semi-finished shirt product is conveyed to an installation station, a connecting seat positioned above an operating platform moves downwards under the driving of an air cylinder to drive a T-shaped block and an upper fastener to move downwards together, meanwhile, a connecting seat positioned below the operating platform moves upwards under the driving of the air cylinder to drive the T-shaped block and the lower fastener to move upwards together, and balls on the upper fastener are clamped into fabric and clamped into a clamping groove together; simultaneously the gear cooperatees with the installation station, and installation station drive gear rotates 90, and the gear drives to revolve to move and rotates and make T type piece rotate in upper and lower concave cavity respectively, and later cylinder drive connecting seat resets, and T type piece and fastener break away from each other, and the fastener is buckled to on the semi-manufactured shirt.
6. The high-quality garment processing technology based on the difficult deviation of the locking positions as claimed in claim 5, wherein: the mounting station comprises an L-shaped support table (41) connected with the support frame, a mounting cavity arranged in the L-shaped support table, a plurality of transmission gears (43) rotatably arranged in the mounting cavity and a motor (44) connected with one of the transmission gears, the transmission gears (43) are mutually meshed, parts of the transmission gears (43) extend out of the support table, and a through groove for the transmission gears to penetrate out of the mounting cavity is formed in the support table (41); when the connecting seat moves downwards under the driving of the air cylinder, the gear (335) is meshed with the transmission gear (43).
7. The high-quality garment processing technology based on the difficult deviation of the locking positions as claimed in claim 1, wherein: the seam part comprises a sewing seat (51), a sewing needle (52) arranged on the sewing seat and a cutting knife (53) capable of reciprocating up and down and back and forth, and the cutting knife (53) is arranged on the front side of the sewing needle (52); the pressing and feeding part comprises a fixed seat (61) arranged on the operating platform, a driving rail (62) arranged on the fixed seat and a pressing part (63) which can move back and forth and is arranged on the driving rail, the pressing part (63) comprises two sliding rails (631) and an L-shaped metal frame (632) arranged on the sliding rails, and a strip-shaped opening (633) for a sewing needle and a cutting knife to pass through is arranged on the L-shaped metal frame (632).
8. The high-quality garment processing technology based on the difficult deviation of the locking position as claimed in claim 7, wherein: the thread protection component comprises a first thread part (71), a second thread part (72) and a third thread part (73) which are arranged on the sewing seat, wherein the first thread part (71) comprises a first vertical plate (711), a moving part (712) which can move along the length direction of the first vertical plate, an upper clamping piece (713) and a lower clamping piece (714) which are arranged on the moving part, an air cylinder (715) which is connected with the lower clamping piece, a clamping convex part (716) which is arranged on the upper clamping piece, a clamping groove (717) which is arranged on the lower clamping piece and is matched with the clamping convex part, a guiding convex part (718) which is arranged on the upper clamping piece and a guiding groove which is arranged on the lower clamping piece and is used for the guiding convex; the second lead part (72) comprises a second vertical plate (721), a tension detector (722) arranged on the second vertical plate, a threading piece (723) connected with the tension detector through a spring and a threading hole (724) arranged on the threading piece; the third wire guiding member (73) comprises a third vertical plate (731), a screw rod (732) rotatably arranged on the third vertical plate, a moving head (733) arranged on the screw rod and capable of moving up and down, and a through hole (734) arranged on the moving head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911115677.9A CN110680039A (en) | 2019-11-14 | 2019-11-14 | High-quality garment processing technology based on difficult deviation of lock catch position |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911115677.9A CN110680039A (en) | 2019-11-14 | 2019-11-14 | High-quality garment processing technology based on difficult deviation of lock catch position |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110680039A true CN110680039A (en) | 2020-01-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911115677.9A Pending CN110680039A (en) | 2019-11-14 | 2019-11-14 | High-quality garment processing technology based on difficult deviation of lock catch position |
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| Country | Link |
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| CN (1) | CN110680039A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1640283A (en) * | 1927-08-23 | Method of forming stitched buttonholes | ||
| US3428006A (en) * | 1966-01-14 | 1969-02-18 | Elitex Zavody Textilniho | Buttonhole sewing machine which automatically forms barring and covering stitches |
| CN1611651A (en) * | 2003-10-31 | 2005-05-04 | 重机公司 | Sewing machine |
| CN1861873A (en) * | 2005-05-11 | 2006-11-15 | 杜尔克普—阿德勒股份公司 | Button hole sewing machine |
| CN102018305A (en) * | 2010-10-22 | 2011-04-20 | 山东耶莉娅服装集团总公司 | Wash-and-wear shirt processing technique |
| CN108532137A (en) * | 2018-03-09 | 2018-09-14 | 嘉兴万源时装有限公司 | A kind of the buttonhole processing unit (plant) and processing method of clothes |
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2019
- 2019-11-14 CN CN201911115677.9A patent/CN110680039A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1640283A (en) * | 1927-08-23 | Method of forming stitched buttonholes | ||
| US3428006A (en) * | 1966-01-14 | 1969-02-18 | Elitex Zavody Textilniho | Buttonhole sewing machine which automatically forms barring and covering stitches |
| CN1611651A (en) * | 2003-10-31 | 2005-05-04 | 重机公司 | Sewing machine |
| CN1861873A (en) * | 2005-05-11 | 2006-11-15 | 杜尔克普—阿德勒股份公司 | Button hole sewing machine |
| CN102018305A (en) * | 2010-10-22 | 2011-04-20 | 山东耶莉娅服装集团总公司 | Wash-and-wear shirt processing technique |
| CN108532137A (en) * | 2018-03-09 | 2018-09-14 | 嘉兴万源时装有限公司 | A kind of the buttonhole processing unit (plant) and processing method of clothes |
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Effective date of abandoning: 20211217 |