CN203860531U - Automatic manufacturing machine for non-woven fabric Y-type waistbands - Google Patents
Automatic manufacturing machine for non-woven fabric Y-type waistbands Download PDFInfo
- Publication number
- CN203860531U CN203860531U CN201420146395.1U CN201420146395U CN203860531U CN 203860531 U CN203860531 U CN 203860531U CN 201420146395 U CN201420146395 U CN 201420146395U CN 203860531 U CN203860531 U CN 203860531U
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- CN
- China
- Prior art keywords
- ultrasonic
- roller set
- nonwoven
- doubler
- enters cloth
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000004519 manufacturing process Methods 0.000 title abstract description 15
- 239000004745 nonwoven fabric Substances 0.000 title abstract description 3
- 239000004744 fabric Substances 0.000 claims abstract description 48
- 238000005520 cutting process Methods 0.000 claims abstract description 21
- 238000003466 welding Methods 0.000 claims abstract description 21
- 239000010985 leather Substances 0.000 claims description 18
- 238000009958 sewing Methods 0.000 claims description 13
- 239000003292 glue Substances 0.000 claims description 10
- 238000005219 brazing Methods 0.000 claims description 6
- 230000002040 relaxant effect Effects 0.000 claims description 5
- 238000007731 hot pressing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000002860 competitive effect Effects 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
Abstract
The utility model relates to an automatic manufacturing machine for non-woven fabric Y-type waistbands. The automatic manufacturing machine comprises a main machine frame and a PLC, and an ultrasonic welding device, a gantry cutter rest, a cloth combining machine base, a first waistband manufacturing device and a second waistband manufacturing device are sequentially arranged at the top of the main machine frame. The automatic manufacturing machine has the advantages of being high in automatic degree, stable in work and firm in structure. All parts of the automatic manufacturing machine are cooperated, working procedures such as waistband manufacturing, stretching, waistband feeding, waistband welding and cutting are automatically completed, the productive force is greatly liberated, the production cost is saved, and the market competitiveness of products is improved.
Description
Technical field
The utility model relates to a kind of equipment and device of automatic heat seal strap, is specifically related to a kind of nonwoven Y type waistband automatic maker.
Background technology
In the production of high-grade operating coat, need to use in a large number Y type nonwoven fabric belts as waistband.At present Y type waistband is carried out to heat seal, generally need workman to enter by hand the operation of traction, heat seal, cutting etc.Because manual operations is loaded down with trivial details, product quality is difficult to assurance, needs a large amount of manpowers in production process, and material resources coordinate.This is as good as the production cost that can greatly increase factory at growing, the increasingly competitive society of labour.Therefore how raising the efficiency, reduce production costs is a problem demanding prompt solution.
Summary of the invention
The purpose of this utility model aims to provide a kind of novel nonwoven Y type waistband automatic maker, low to solve the efficiency that prior art exists, high in cost of production problem.
In order to solve the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of nonwoven Y type waistband automatic maker, comprise mainframe, PLC controller, the top of described mainframe is provided with ultrasonic brazing unit, cutter, doubler seat, first, second tape producing apparatus successively;
Described ultrasonic brazing unit comprises heat seal workbench, wave welding head of ultrasonic wave, described heat seal workbench is positioned at mainframe top, heat seal workbench sidepiece is provided with lifting column, on lifting column, be arranged with ultrasonic bonding head, ultrasonic welding machine head erect is provided with welding compress cylinder, and the push rod end of compress cylinder is provided with hot pressing die head;
Described doubler seat is vertically installed in the top of mainframe, doubler seat is provided with first and enters cloth roller set, second and enter cloth roller set, the first right lower quadrant that enters cloth roller set is provided with second and enters cloth roller set, described first enters cloth roller set comprises upper and lower rubber roll compressed together, first enters cloth roller set left part is provided with the first selvage guide plate, the downward-sloping setting of this first selvage guide plate left end; Described second enters cloth roller set comprises upper glue roller and main leather belt roller, secondary leather belt roller, described upper glue roller is compressed on main leather belt roller, on described main leather belt roller, secondary leather belt roller, be arranged with belt, secondary leather belt roller left part is provided with the second selvage guide plate, the left end of described the first selvage guide plate and the second selvage guide plate are near forming work feed passage, and work feed passage left part is provided with and closes stringing; Described first enters cloth roller set, second enters the upper glue roller of cloth roller set and is connected with the power output shaft that first, second enters cloth motor respectively.
Described cutter is arranged on heat seal workbench and closes between stringing, and cutter upper end is fixed with a cutting cylinder, in two lateral braces of cutter, is provided with cutting knife, and the push rod end of described cutting cylinder is connected with cutting knife top;
Described the first tape producing apparatus is positioned at the second tape producing apparatus top, and described first, second tape producing apparatus includes ultrasonic sawing machine, flanged plate, stock roll, and described ultrasonic sawing machine right side is provided with flanged plate, and flanged plate right side is provided with stock roll.
As preferably, described ultrasonic sawing machine comprises one and sews up compress cylinder, and the push rod end of sewing up compress cylinder is connected to a compress frame, and compress frame is provided with by sewing up motor-driven ultrasonic wave sewing and takes turns, and ultrasonic wave sewing wheel is compressed on wave welding head of ultrasonic wave.
As preferably, between described doubler seat, first, second tape producing apparatus and doubler frame, be also provided with the band frame of relaxing, the easypro top with frame is provided with upper easypro belt wheel, and bottom is provided with lower easypro belt wheel.
As preferably, the top of described mainframe is provided with infrared ray sensor between band frame and doubler seat relaxing.
As preferably, on the left of described heat seal workbench, be also provided with out band inclined-plane.
As preferably, described PLC controller respectively with infrared ray sensor, first, second enters cloth motor, sews up motor, welding compress cylinder, sew up compress cylinder and be connected with the electrically-controlled valve of cutting cylinder.
The utlity model has that automaticity is high, working stability, the firm feature of structure.Its machine various piece is mutually collaborative, adopts PLC controller to control, and the operations such as the system of automatically completing is with, is unfolded, forward (FWD), welding, cutting, have liberated productivity greatly, have saved production cost, have improved the competitiveness of product in market.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the portion of A shown in Fig. 1 partial enlarged drawing;
Fig. 3 is heat seal of the present utility model, shearing work view;
Fig. 4 is the portion of B shown in Fig. 1 partial enlarged drawing;
Fig. 5 is the structural representation of flanged plate shown in Fig. 1 34.
The specific embodiment
Below in conjunction with accompanying drawing, the technical solution of the utility model is described in further detail.
Fig. 1 is structural representation of the present utility model, and Fig. 2 is heat seal of the present utility model, shearing work view, and Fig. 3, Fig. 4 are local enlarged diagrams of the present utility model.
Shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, nonwoven Y type waistband automatic maker, comprise mainframe 11, PLC controller 7, the top of mainframe 11 is provided with ultrasonic brazing unit 1, cutter 4, doubler seat 8, first, second tape producing apparatus 370,37 etc. successively.
Wherein ultrasonic brazing unit 1 comprises the heat seal workbench 12 that is positioned at mainframe top, and heat seal workbench 12 bottoms are provided with wave welding head of ultrasonic wave 130, and what the left part of heat seal workbench 12 was provided with an inclination goes out to be with inclined-plane 2, and the angle going out with inclined-plane 2 is greater than 30 degree.
The sidepiece of heat seal workbench 12 is provided with lifting column 3, is arranged with ultrasonic bonding head 35 on lifting column 3, is vertically provided with welding compress cylinder 14 on ultrasonic bonding head 35, and the push rod end of welding compress cylinder 14 is provided with hot pressing die head 13.
Doubler seat 8 is vertically installed in the top of mainframe 11, and doubler seat 8 is provided with first and enters cloth roller set 6, second and enter cloth roller set 60, the first and enter the right lower quadrant of cloth roller set 6 and be provided with second and enter cloth roller set 60.First enters cloth roller set 6 comprises upper and lower rubber roll compressed together 18,19, and upper glue roller 18 is connected with the first power output shaft that enters cloth motor 181, and it is enterprising drive wheels.First enters cloth roller set 6 left parts is provided with the downward-sloping setting of the first selvage guide plate 17, the first selvage guide plate 17 left end.
Second enters cloth roller set 60 comprises upper glue roller 39 and main leather belt roller 29, secondary leather belt roller 27, and described upper glue roller 39 is compressed on main leather belt roller 29, and upper glue roller 39 is connected with the second power output shaft that enters cloth motor 391.
On main leather belt roller 29, secondary leather belt roller 27, be arranged with belt 28, secondary leather belt roller 27 left parts are provided with second left end of selvage guide plate 26, the first selvage guide plates 17 and the close work feed passage 25 that forms of the upper surface of the second selvage guide plate 26, and work feed passage left part is provided with and closes stringing 24.
Cutter 4 is arranged on heat seal workbench 12 and closes between stringing 24, and cutter 4 upper ends are vertically fixed with a cutting cylinder 16, in two lateral braces 41 of cutter 4, are provided with cutting knife 15, and the push rod end of described cutting cylinder 16 is connected with cutting knife 15 tops.
The first tape producing apparatus 370 is positioned at the second tape producing apparatus 37 tops, first, second tape producing apparatus 370,37 includes ultrasonic sawing machine 31, flanged plate 34, stock roll 10, wherein ultrasonic sawing machine 31 right sides are provided with flanged plate 34, and flanged plate 34 right sides are provided with stock roll 10.
The parts that flanged plate 34 adopts on existing bar shape cap machine, its structure chart as shown in Figure 5.When cloth is after flanged plate 34, can be by the doubling of cloth edge.
Ultrasonic sawing machine 31 comprises a vertical stitching compress cylinder 33, the push rod end of sewing up compress cylinder 33 is connected to a compress frame 30, compress frame 30 is provided with the ultrasonic wave sewing wheel 322 driving by sewing up motor 321, and ultrasonic wave sewing wheel 322 is compressed on wave welding head of ultrasonic wave 32.
Doubler seat 8, is also provided with the band frame 41 of relaxing between first, second tape producing apparatus 370,37, the easypro top with frame 41 is provided with upper easypro belt wheel 42, and bottom is provided with lower easypro belt wheel 40.The top of mainframe 11, between band frame 41 and doubler seat 8, be provided with infrared ray sensor 38 relaxing.
PLC controller 7 respectively with infrared ray sensor 38, first, second enters cloth motor 181,391, sews up motor 321, welding compress cylinder 14, sew up compress cylinder 33 and be connected with the electrically-controlled valve of cutting cylinder 16.
the course of work: open switch, the cloth of stock roll 10 is through tape producing apparatus, and cloth obtains respectively upper strap 101, lower strap 100 after flanged plate 34 crimpings, ultrasonic wave sewing are taken turns 322 seam; Subsequently, upper and lower strap passes through respectively upper and lower easypro belt wheel 42,40, and regulating wheel 20,21,22,23 is carried out after slackness adjustment, and upper strap 101 enters first and enters cloth roller set 6, and lower strap 100 enters second and enters cloth roller set 60.First enters cloth roller set 6, second enters cloth roller set work feed power is provided, and upper and lower strap is fed into after work feed passage 25 send into close in stringing 24 and carries out the integration work before heat seal, when strap leaves, closes after stringing 24, enters on heat seal workbench 12.
During forward (FWD), controlled by PLC controller, first enters the working time difference that cloth roller set 6, the second is entered cloth roller set 60, can accurately control the strip length that send of upper and lower strap.As allowed lower strap send strip length to send strip length longer (referring to Fig. 3) than upper strap.When two cloth take to after correct position, first enters cloth roller set 6, the second enters cloth roller set 60 and quits work.So PLC controller 7 is controlled welding compress cylinder 14 promotion hot pressing die heads 13, carry out compress seam, form seam district 131, weld subsequently the rapid return of compress cylinder 14.
After welding compress cylinder 14 returns; the cutting cylinder 16 promotion cutting knifes 15 that PLC controller 7 is controlled cutter 4 cut the successful strap of heat seal rear portion immediately; the Y type that becomes after cutting action completes waistband; the Y type waistband now welding on heat seal workbench 12; under the effect of self inertia, by going out to be with inclined-plane 2 to slide in carton, after all clothes complete; on easypro belt supporting frame 41, infrared ray sensor 38 detects and does not have after cloth, and PLC controller 7 is controlled machine down.Again load onto after cloth, can proceed concerned process steps.
Claims (7)
1. a nonwoven Y type waistband automatic maker, comprises mainframe, and PLC controller is characterized in that the top of described mainframe is provided with ultrasonic brazing unit, cutter, doubler seat, first, second tape producing apparatus successively;
Described ultrasonic brazing unit comprises heat seal workbench, wave welding head of ultrasonic wave, described heat seal workbench is positioned at mainframe top, heat seal workbench sidepiece is provided with lifting column, on lifting column, be arranged with ultrasonic bonding head, ultrasonic welding machine head erect is provided with welding compress cylinder, and the push rod end of compress cylinder is provided with hot pressing die head;
Described doubler seat is vertically installed in the top of mainframe, doubler seat is provided with first and enters cloth roller set, second and enter cloth roller set, the first right lower quadrant that enters cloth roller set is provided with second and enters cloth roller set, described first enters cloth roller set comprises upper and lower rubber roll compressed together, first enters cloth roller set left part is provided with the first selvage guide plate, the downward-sloping setting of this first selvage guide plate left end; Described second enters cloth roller set comprises upper glue roller and main leather belt roller, secondary leather belt roller, described upper glue roller is compressed on main leather belt roller, on described main leather belt roller, secondary leather belt roller, be arranged with belt, secondary leather belt roller left part is provided with the second selvage guide plate, the left end of described the first selvage guide plate and the second selvage guide plate are near forming work feed passage, and work feed passage left part is provided with and closes stringing; Described first enters cloth roller set, second enters the upper glue roller of cloth roller set and is connected with the power output shaft that first, second enters cloth motor respectively.
2. nonwoven Y type waistband automatic maker according to claim 1, it is characterized in that described cutter is arranged on heat seal workbench and closes between stringing, cutter upper end is fixed with a cutting cylinder, in two lateral braces of cutter, be provided with cutting knife, the push rod end of described cutting cylinder is connected with cutting knife top;
Described the first tape producing apparatus is positioned at the second tape producing apparatus top, and described first, second tape producing apparatus includes ultrasonic sawing machine, flanged plate, stock roll, and described ultrasonic sawing machine right side is provided with flanged plate, and flanged plate right side is provided with stock roll.
3. nonwoven Y type waistband automatic maker according to claim 1, it is characterized in that described ultrasonic sawing machine comprises one and sews up compress cylinder, the push rod end of sewing up compress cylinder is connected to a compress frame, compress frame is provided with by sewing up motor-driven ultrasonic wave sewing and takes turns, and ultrasonic wave sewing wheel is compressed on wave welding head of ultrasonic wave.
4. nonwoven Y type waistband automatic maker according to claim 1, is characterized in that being also provided with the band frame of relaxing between described doubler seat, first, second tape producing apparatus and doubler frame, and the easypro top with frame is provided with upper easypro belt wheel, and bottom is provided with lower easypro belt wheel.
5. nonwoven Y type waistband automatic maker according to claim 1, is characterized in that the top of described mainframe is provided with infrared ray sensor between easypro band frame and doubler seat.
6. nonwoven Y type waistband automatic maker according to claim 1, is characterized in that described heat seal workbench left side is also provided with out band inclined-plane.
7. nonwoven Y type waistband automatic maker according to claim 4, it is characterized in that described PLC controller respectively with infrared ray sensor, first, second enters cloth motor, sews up motor, welding compress cylinder, sew up compress cylinder and be connected with the electrically-controlled valve of cutting cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420146395.1U CN203860531U (en) | 2014-03-28 | 2014-03-28 | Automatic manufacturing machine for non-woven fabric Y-type waistbands |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420146395.1U CN203860531U (en) | 2014-03-28 | 2014-03-28 | Automatic manufacturing machine for non-woven fabric Y-type waistbands |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203860531U true CN203860531U (en) | 2014-10-08 |
Family
ID=51641526
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420146395.1U Expired - Lifetime CN203860531U (en) | 2014-03-28 | 2014-03-28 | Automatic manufacturing machine for non-woven fabric Y-type waistbands |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203860531U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103948198A (en) * | 2014-03-28 | 2014-07-30 | 湖北欣意无纺布特种制品有限公司 | Automatic manufacturing machine for non-woven Y-shaped belts |
| CN112956878A (en) * | 2021-04-15 | 2021-06-15 | 紫罗兰家纺科技股份有限公司 | Process and equipment for manufacturing disposable isolation bedding |
-
2014
- 2014-03-28 CN CN201420146395.1U patent/CN203860531U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103948198A (en) * | 2014-03-28 | 2014-07-30 | 湖北欣意无纺布特种制品有限公司 | Automatic manufacturing machine for non-woven Y-shaped belts |
| CN112956878A (en) * | 2021-04-15 | 2021-06-15 | 紫罗兰家纺科技股份有限公司 | Process and equipment for manufacturing disposable isolation bedding |
| CN112956878B (en) * | 2021-04-15 | 2022-08-05 | 紫罗兰家纺科技股份有限公司 | Process and equipment for manufacturing disposable isolation bedding |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |