CN1611651A - Sewing machine - Google Patents

Sewing machine Download PDF

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Publication number
CN1611651A
CN1611651A CN 200410090070 CN200410090070A CN1611651A CN 1611651 A CN1611651 A CN 1611651A CN 200410090070 CN200410090070 CN 200410090070 CN 200410090070 A CN200410090070 A CN 200410090070A CN 1611651 A CN1611651 A CN 1611651A
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China
Prior art keywords
stitch data
stitch
data
sewing
continuous
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CN 200410090070
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Chinese (zh)
Inventor
植田昌彦
山谷惠子
横田哲久
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Juki Corp
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Juki Corp
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Publication of CN1611651A publication Critical patent/CN1611651A/en
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Abstract

The sewing machine is provided with a sewing machine head part 10 having a needle driving means 30, a cloth pressing means 40 and a means 50 for positioning a sewing needle 11 to cloth, a table 3 for mounting the cloth, a carrying mechanism 20 for carrying the cloth to the sewing machine head part 10, an input means 4 for inputting the setting relating to sewing, a storage means 103 for respectively storing sewing data and successive sewing data, and an operation control means 100 for controlling respective parts on the basis of the respective stored sewing data. The combination of two or more pieces of the successive sewing data and a single piece of the sewing data, the order of the sewing of the respective pieces of the sewing data and a carrying amount at the time of shifting to the respective pieces of the sewing data are inputted to the storage means 103. The operation control means 100 makes the sewing of the sewing data or the successive sewing data be successively performed according to the order stored in the storage means 103 and controls the operations of the cloth pressing means 40 and the carrying means 20 for each sewing of the sewing data or the successive sewing data.

Description

Apparatus for sewing
Technical field
The present invention relates to a kind of apparatus for sewing made from the unit of the tailoring pattern that is stored.
Background technology
The Sewing machines of sewing machine for binding buttonhole or pattern design Sewing machines etc., the stitch data that stores of tailoring pattern unit in accordance with regulations, and make according to this stitch data (single stitch data).
At this,, sewing machine for binding buttonhole in the past is described as an example.This sewing machine for binding buttonhole in the past has: carry out needle drive, the cloth presser of pushing sewn object that eedle drives up and down, the relevant input mechanism of setting, the storing mechanism that stores the stitch data that determines tailoring pattern and the action controlling organization of the action of needle drive and detent mechanism being controlled according to the stitch data that is stored (with reference to patent documentation 1) made of detent mechanism, input that eedle and cloth presser are relatively moved.
Use this sewing machine for binding buttonhole, according to by specific be the stitch data of the desired a plurality of needle downing positions of bight, each buttonhole is lockstitched a border makes.In addition, as long as in not needing to carry out the scope that cloth changes, can carry out eyelet continuously to a plurality of buttonholes according to a plurality of stitch datas with cloth presser.
[patent documentation 1] spy opens flat 2002-320787 communique (the 1st figure)
But, above-mentioned apparatus for sewing in the past, what is called can be carried out continuously, is do not needing with a plurality of stitch datas in the scope of cloth presser replacing cloth to be limited to.Therefore, when carrying out compress frame scope, when making, need to remove halfway state surpassing, confine the operation that compress is also proofreaied and correct once more in the desirable position of the user who is positioned at apparatus for sewing with what compress was used with this frame compress according to a plurality of stitch datas.
Consequently have because of can not realize making the problem of operation high efficiency, rapidization with the cloth replacing operation of cloth presser.
And, above-mentioned apparatus for sewing in the past, when the cloth of using cloth presser was changed operation, having needed to import new a plurality of stitch datas or specify, and is difficult to realize making the problem of operation high rate effectization, rapidization.
Summary of the invention
The objective of the invention is to realize making operation high efficiency, rapidization.
The present invention's 1 apparatus for sewing, comprise: have and carry out the needle drive that eedle drives up and down, push the cloth presser of sewn object and make the Sewing machines head of eedle with respect to the detent mechanism of sewn object location, platen with the mounting sewn object, with the conveying mechanism of on platen, carrying sewn object, input mechanism with the relevant setting of making of input, with the stitch data that stores by the decision tailoring pattern, cloth presser is pushed down the storing mechanism of the continuous stitch data that cloth and the designated a plurality of stitch datas that should make numbering constitute continuously, with according to be stored in stitch data in the storing mechanism (below, in order to distinguish a plurality of stitch datas that are contained in the continuous stitch data, be called " indivedual stitch data ") or continuously stitch data make the action controlling organization of action control.
And, input mechanism, it has adopted following structure, promptly, accept a plurality of continuous stitch datas or the stitch data and the combination of stitch data (indivedual stitch data) continuously separately, reach the order that these stitch datas are made, and to utilize each stitch data or continuously stitch data make conveying capacity input when dividing a word with a hyphen at the end of a line, and these input contents are stored in the storing mechanism, the action controlling organization, carry out stitch data (indivedual stitch data) or making of stitch data continuously successively according to the order that is stored in storing mechanism, and according to stitch data (indivedual stitch data) or continuously each of stitch data make the action control of carrying out cloth presser and above-mentioned conveying mechanism.
In said structure, also can set the data that input generates stitch data by input mechanism, also can the stitch data of having deposited in advance be input in the storing mechanism by other mechanism of input mechanism.In addition, also be the same for continuous stitch data.
Input mechanism is specified the combination of continuous stitch data or continuous indivedual stitch datas of stitch data with this order of making.At this moment, the so-called appointment also can be the combination of a plurality of continuous stitch datas, also can be the combination of one or more continuous stitch datas and one or more indivedual stitch datas.
The action controlling organization, with reference to storing mechanism and meanwhile with appointed order, begin to make according to continuous stitch data or independent indivedual stitch datas.Utilize detent mechanism relatively to determine the position of eedle and cloth in order, and utilize needle drive to carry out the down maneuver of eedle, so that make be independent indivedual stitch data the time, be each specified needle downing position of these data and, when being continuous stitch data, be the specified needle downing position of its stitch data that comprises.
In addition, make object under the situation of continuous stitch data, cloth presser keeps continuing pressed state, utilizes making of wherein a plurality of stitch datas of being included in according to priority.
And, use said structure, owing to, need to carry sewn object and change sewing position, just produced the needs that rectification utilizes the cloth of cloth presser to push in order respectively to make according to indivedual stitch datas or continuous stitch data.Therefore, with the action controlling organization, carrying out indivedual stitch datas or continuously during the making of stitch data, operation is made in temporary transient interruption, remove the pressed state of cloth presser, and utilize conveying mechanism to carry cloth with the conveying capacity of setting, carry out the next one and make with continuous stitch data or indivedual stitch data.
Therefore, needn't bother user's hand and can be continuously carrying out by the combination of a plurality of continuous stitch datas or a series of the making that constitutes of stitch data and indivedual stitch datas continuously to sewn object.
The present invention's 2, has 1 described same structure with the present invention, and has an indication mechanism, this indication mechanism, whether each continuous stitch data that shows order designated or any one of stitch data be in making, and in the making of continuous stitch data, show that also any one stitch data of being comprised in this continuous stitch data is whether in making.
Use said structure, can play and the present invention's 1 same effect, and when making, can whether be shown on the indication mechanism as the demonstration of the continuous stitch data in making and any one stitch data that is used to specify in this continuous stitch data specifying at the display list of making according to any one continuous stitch data.In addition, when making, will specify display list to be shown on the indication mechanism as the independent stitch data in making according to any one independent stitch data.
(invention effect)
The present invention's 1, owing to stored the input information of the combination of a plurality of continuous stitch datas or the combination of continuous stitch data and independent stitch data etc. in advance, can utilize the cloth presser of each stitch data to correct compress and automatically carry out the conveying of sewn object, so cancellation running fix operation of correcting compress operation and sewn object by the user as in the past, and, when the compress that carries out each cloth presser is corrected, there is no need to set input or next action indication input, can make rapidly and expeditiously.
In addition, can be used as a series of processing and a plurality of continuous stitch datas of usefulness of realizing in the past can not carrying out make processing, can realize making the further high efficiency and rapidization of operation.
In addition, even a cloth is being made operation for a long time according to what continuous stitch data or independent stitch data should carry out, also it can be summarized in as a series of stitch data groups and set input together, set incoming frequency to reduce, realize the serialization of operation, further realize rapidization and the high efficiency of operation.
The present invention's 2 also has indication mechanism, because this indication mechanism specifies and show the continuous stitch data in current the making and be included in wherein stitch data or stitch data separately, so the operator of apparatus for sewing can understand the operation in current the making at once.
Description of drawings
Fig. 1 is the stereoscopic figure of the buttonhole apparatus for sewing of the embodiment of the invention.
Fig. 2 is the stereoscopic figure of Sewing machines head shown in Figure 1.
Fig. 3 is the in-built approximate three-dimensional map of expression Sewing machines head.
Fig. 4 is the exploded perspective view of cutter mechanism.
Fig. 5 is the stereogram of conveying mechanism.
Fig. 6 is the calcspar of expression sewing machine for binding buttonhole control system.
Fig. 7 is that the panel of the initial picture of the continuous stitch data setting of expression picture shows instance graph.
Fig. 8 is that expression shows that the panel of the stitch data candidate selection picture of first candidate that is used for continuous stitch data setting shows instance graph.
Fig. 9 is the panel demonstration instance graph that the continuous stitch data setting picture of a stitch data has been set in expression.
Figure 10 is that the panel of expression cloth conveying capacity numerical value input sprite shows instance graph.
Figure 11 is the panel demonstration instance graph that the continuous stitch data setting picture of cloth conveying capacity has been set in expression.
Figure 12 is that the stitch data candidate that expression expression is used for second candidate that continuous stitch data sets selects the panel of picture to show instance graph.
Figure 13 is the panel demonstration instance graph that the continuous stitch data setting picture of two stitch datas has been set in expression.
Figure 14 is that the panel of the initial picture of expression data splitting setting picture shows instance graph.
Figure 15 is that the independent stitch data candidate in the login of expression data splitting selects the panel of picture to show instance graph.
Figure 16 is that the continuous stitch data candidate in the login of expression data splitting selects the panel of picture to show instance graph.
Figure 17 is the panel demonstration instance graph that the data splitting of data of expression login is set picture.
Figure 18 is that the panel of expression conveying capacity numerical value input sprite shows instance graph.
Figure 19 is that the panel demonstration instance graph that the data splitting of having imported conveying capacity is set picture is set in expression.
Figure 20 is the panel demonstration instance graph that the data splitting setting picture of three stitch datas has been logined in expression.
Figure 21 be the expression sewing machine for binding buttonhole make the action process chart.
Figure 22 is that first panel of making picture when logining initial stitch data in the continuous stitch data and making of expression shows instance graph.
Figure 23 is that first panel of making picture when logining second stitch data in the continuous stitch data and making of expression shows instance graph.
Figure 24 is that the panel of making picture of the initial stitch data of second login of expression in the continuous stitch data when making shows instance graph.
Among the figure: 1-buttonhole apparatus for sewing, 2-sewing machine frame, 2a-head of sewing machine portion, 2b-Sewing machines base plate, 2c-vertical main body section, 3-platen, 4-guidance panel (input mechanism, indication mechanism), 10-Sewing machines head, 20-conveying mechanism, 30-needle drive, 32-motor of sewing machine, 34-shank, 40-cloth presser, 41-cloth holding plate, 42-compress frame, 44-presser feet lifts solenoid, and 44b-presser feet lifts the input pedal, 50-detent mechanism, 53-work feed motor, 70-cutter mechanism, 71-cutting knife, 100-action controlling organization, 101-CPU.
The specific embodiment
(overall structure of the embodiment of the invention)
Below, the buttonhole apparatus for sewing 1 of the embodiment of the invention is described with reference to Fig. 1~Figure 24.Fig. 1 is the stereoscopic figure of the buttonhole apparatus for sewing of the embodiment of the invention.
This buttonhole apparatus for sewing 1 has: to the cloth as sewn object carry out the Sewing machines head 10 that buttonhole makes, the platen 3 of mounting sewn object, the conveying mechanism 20 of on platen 3, carrying sewn object, guiding by conveying mechanism 20 carry clothes guide 90, as the guidance panel 4 of the relevant input mechanism of making setting of input and according to be stored in the storing mechanism described later stitch data or continuously stitch data make the action controlling organization 100 that action is controlled.
Below, describe each one in detail.In addition, in the following description, with parallel above the platen 3 of level and utilize direction that above-mentioned conveying mechanism 20 carries clothes for X-direction, be Z-direction for Y direction, the direction vertical with X-direction and Y direction with the top parallel and vertical direction of the platen 3 of level with X-direction.
(Sewing machines head)
Fig. 2 is the stereoscopic figure of present embodiment Sewing machines head 10, and Fig. 3 is Sewing machines head 10 in-built approximate three-dimensional maps.
As shown in Figure 2, this Sewing machines head 10 has profile and sees the sewing machine frame 2 that slightly is the コ font from the side.This sewing machine frame 2 has the 2a of head of sewing machine portion that becomes Sewing machines head 10 tops and direction extension forwards, backwards, the Sewing machines base plate 2b that becomes the bottom of sewing machine frame 2 and direction extension forwards, backwards and the vertical main body section 2c of binding head of sewing machine 2a of portion and Sewing machines base plate 2b.In addition, on platen 3, the top and platen 3 of Sewing machines base plate 2b top is height much at one, and Sewing machines head 10 is set to its Sewing machines base plate 2b and sinks to above platen 3.In addition, Sewing machines head 10, it is towards being set to, and on platen 3, the length direction of 2a of head of sewing machine portion and Sewing machines base plate 2b is parallel with above-mentioned Y direction.
In addition, conveying mechanism 20, and the setting of Sewing machines head 10 towards, be not limited to this explanation towards, there is no particular limitation.
This Sewing machines head 10, as shown in Figures 2 and 3, have: carry out eedle 11 the needle drive 30 that drives up and down, push cloth presser 40 as the cloth of sewn object, with eedle 11 with respect to the detent mechanism 50 of cloth location, be located at the rotary shuttle mechanism 60 in the Sewing machines base plate 2b and on cloth, form the cutter mechanism 70 of buttonhole.
Needle drive 30 has: with the state along fore-and-aft direction be supported on revolvably head of sewing machine portion 2a inside go up axle 31, the motor of sewing machine 32 that links with an end of last axle 31, the crank mechanism 33 that is located at axle 31 the other end, transmitted at the 2a of head of sewing machine portion leading section and by crank mechanism 33 about the shank 34 of driving force.
Shank 34 keeps eedle 11 in its bottom, and in addition, it can be that the center swingingly is supported on the 2a of head of sewing machine portion inside upper part flexibly with the Y direction that shank 34 is utilized detent mechanism 50.
And needle drive 30 utilizes said structure, carries out the driving that moves up and down of eedle 11 with the frequency identical with motor of sewing machine 32 output revolutions.
Cloth presser 40, as shown in Figure 3, have: can be to the cloth holding plate 41 above Y direction is positioned in Sewing machines base plate 2b movably, from the compress frame 42 of these cloth holding plate 41 top clamping clothes, be arranged on frame supporter 43 above the compress frame 42, lift solenoid 44 (with reference to Fig. 6) by the presser feet that makes 42 liftings of compress frame switch on compress state and disarm state.
Above-mentioned compress frame 42 is OBL frameworks, and the inboard up/down perforation of compress frame 42 also carries out buttonhole in this frame medial region and makes.That is, eedle 11 is configured in the inboard of compress frame 42 and moves up and down.Equally, the aftermentioned cutting knife 71 of cutter mechanism 70 also is configured in the inboard of compress frame 42 and can moves up and down.In addition, can exchange the compress frame 42 of the different sizes of multiple Y direction.That is, use bigger compress frame 42, can not need the position adjustments set with the change cloth, compress is intact to carry out buttonhole on a large scale and makes carrying out.
In addition since with compress frame 42 and 41 clampings of cloth holding plate cloth, be used for the through hole that eedle 11 and cutting knife 71 pass downwards so on cloth holding plate 41, formed.
In addition, compress frame 42 can be supported by the support arm 51 of detent mechanism 50 described later up and down, and presser feet lifts solenoid and gives lifting action to the compress frame 42 under this holding state.Utilize action controlling organization 100, switch this presser feet and lift solenoid 44 to the driving of compress direction and to the driving of removing direction.
Detent mechanism 50 has: the support arm 51 that compress frame 42 is supported in its leading section by frame supporter 43, support the supporter 52 of Y direction one end of Y direction one end of this support arm 51 and cloth holding plate 41, be used for the work feed motor 53 that constitutes by stepper motor as drive source that supporter 52 is moved to Y direction, form and be located at tooth bar that the Xiao Chi Lun Nogami on work feed motor 53 output shafts closes and by the driving power transmission shaft 54 that drives to Y direction, can be that the center swingingly is supported on head of sewing machine portion 2a top and the shank supporter 55 of the ground supporting needle rod 34 that can move up and down with the Y direction, shank supporter 55 is given the wobble drive axle 56 of wobbling action by the arm that is arranged on its leading section, can be with the not shown well-known wobble drive mechanism and the balancing point motor 57 (with reference to Fig. 5) of any this wobble drive axle of pendulum angle wobble drive.
Support arm 51 can be that the supported rotationally flexibly parts 52 in center are supported in its Y direction one end with the X-direction, and therefore, the compress frame 42 that can make the leading section side is with respect to 41 liftings of cloth holding plate, and can switch cloth and keep and remove.
In addition, by above-mentioned support arm 51 and supporter 52, make compress frame 42 and the cloth holding plate 41 can both be with identical amount of movement to Y direction running fix.In addition, the shank supporter 55 of supporting needle rod 34, with the Y direction be the center swing and with the leading section of eedle 11 to X-direction running fix.Therefore, on respect to the cloth plane that is kept by compress frame 42 and cloth holding plate 41, eedle 11 pin that can fall at an arbitrary position.
Rotary shuttle mechanism 60 has: be configured in the vertical main body section 2c and from last axle 31 by bevel gear transmit moment of torsion the longitudinal axis 61, be configured in the Sewing machines base plate 2b and and transmit the lower shaft 62 of moment of torsion and the rotating shuttle 63 that is driven in rotation at lower shaft 62 leading sections by bevel gear from the longitudinal axis 61.This rotating shuttle 63 with the cycle synchronisation and being driven in rotation of moving up and down of eedle 11, utilizes the formation of the co-operating of eedle 11 and rotating shuttle 63 at the enterprising line mark of cloth.In addition, since rotating shuttle 63 with well-known structure was identical in the past, so its structure is not described in detail in detail.
Fig. 4 is the exploded perspective view of cutter mechanism 70.As shown in Figure 4, cutter mechanism 70 has: the cutting knife that on cloth, form the cutting knife 71 of buttonhole, keeps cutting knife 71 and can be supported on the 2a of head of sewing machine portion leading section with moving up and down with its bottom keep body 72, to cutting knife keep body 72 often apply upward pulling force extension spring 73, utilize its driving can overcome the pulling force of extension spring 73 and cutting knife kept the mobile cutter driving solenoid 74 of body 72 downwards.
In this cutter mechanism 70, cutter driving solenoid 74 by the control of action controlling organization 80 described later, drives cutting knife downwards and keeps body 72, and cutting knife 71 is dropped to the medial region of compress frame 42, and cutting knife 71 is pierced through maintained cloth and forms buttonhole.In addition, since can be with detent mechanism 50 with compress frame 42 along Y direction running fix, so can carry out the location of buttonhole formation position according to this Y direction.
(conveying mechanism)
Conveying mechanism 20 is made of second delivery section 22 that is configured in first delivery section 21 of X-direction one side and is configured in opposite side on platen 3, in the mode that Sewing machines head 10 is clipped in the middle.
Fig. 5 is the stereogram of expression first delivery section 21.This first delivery section 21 is fixed on the movable framework 23 that can be supported by platen 3 movably along X-direction, on movable framework 23, tooth bar 24 is located at its underpart.Tooth bar 24, be configured to can with close with pinion 26 Nogami of impulse motor 25 rotation drivings by the conveying that is located in the platen 3.Therefore, when drive carrying with impulse motor 25, movable framework 23 can move along X-direction by pinion 26, tooth bar 24.
And, on movable framework 23, have: its leading section with cloth from above the arm 27 above platen 3, pushed and the compress action that can give this arm 27 and the compress cylinder 28 of removing action.
In addition, second delivery section 22 also has and first delivery section, 21 identical construction, and action controlling organization 100, controls the conveying impulse motor 25 of driving second delivery section 22, to realize using the synchronous of impulse motor 25 with 21 conveyings of first delivery section.Therefore, under the 2a of head of sewing machine portion and the state between the Sewing machines base plate 2b by Sewing machines head 10, be maintained at the cloth between the arm 27 of the arm 27 of first delivery section 21 and second delivery section 22, can be by neatly along X-direction running fix, and can carry out making of many places to cloth on a large scale along X-direction.
(guide)
Guide 90 is located at a side and the opposite side of the X-direction of clamping Sewing machines head 10 respectively.This guide 90 has: with respect to having vertical plane and its length direction above the platen 3 along the track component 91 of X-direction configuration and the support portion 92 of supporting this track component 91 and moving this track component 91 of adjusting along Y direction.Be transferred the cloth that mechanism 40 is kept, carry along the vertical plane of the track component 91 of guide 90.Therefore, can be before carrying, with support portion 92 each track component 91 is adjusted to the appropriate location along Y direction in advance.
(guidance panel)
On the top of platen 3, be provided with the operator make necessary various setting, operation, as the guidance panel 4 of input mechanism.This guidance panel 4 has the overlapping so-called touch panel that is provided with touch sensor on the liquid crystal panel that can show specified image, and except various setting inputs, also has as the indication mechanism function that shows various information.
And, utilize the various buttons that are shown on this guidance panel 4, can carry out various setting input described later.
By main each parameter that guidance panel 4 sets, be the size (compress frame 42 can be replaced by the different size of fore-and-aft direction and be imported the current width that is mounted compress frame 42) of cutting knife width (cutting knife 71 can be replaced and import the current width that is mounted cutting knife 71), compress frame 42, the interval of the various settings of the continuous stitch data that constitutes at a plurality of stitch datas that carry out by the various tailoring patterns of decision and each tailoring pattern when making, Sewing machines speed (revolution of motor of sewing machine 32) etc. according to various stitch datas.
At this moment, so-called tailoring pattern is meant the pattern that is used for a buttonhole is carried out buttonhole.
More particularly, about stitch data, can set buttonhole fore-and-aft direction width as object, reinforce seam fore-and-aft direction length, make spacing, left and right directions the balancing point width, reinforce seam portion spacing, buttonhole respectively with the gap width of the stitching of its left and right sides stitching.The user of buttonhole apparatus for sewing 1 sets these parameters respectively, and can be as by importing indivedual stitch datas that formed tailoring pattern carries out with this settings, logining in RAM103 described later.In addition,, be not limited to RAM103 as stocking mechanism, also can be with other nonvolatile memory or removable nonvolatile memory.In addition, existing indivedual stitch datas that also predefined above-mentioned each parameter can be constituted are logined in RAM103 etc. in advance from the outside.
In addition, so-called stitch data is the data that are used to form independent tailoring pattern, and " indivedual stitch data " is independent stitch data, and be when being combined in data splitting described later, when the making of this stitch data, need to correct the stitch data of compress frame 42 in its front and back of making.That is, the stitch data and the textural of data that are contained in the continuous stitch data do not change, but the definition of establishing for convenience of description.
In addition, various stitch datas are distinguished designated tailoring pattern No. when it is logined, and are stored with this tailoring pattern No..In addition, can utilize this tailoring pattern No. to read.
In addition, continuous stitch data, by constituting of a plurality of stitch datas under the intact state (not changing the compress position) that descends at compress frame 42, when in the scope that can make, use the making of a plurality of tailoring patterns, also comprise relevant data that making in proper order and making interval (cloth feed amount of compress frame 42) with each stitch data.These parameters, by the user of buttonhole apparatus for sewing 1 individually set stitch data or from be stored in stitch data group such as RAM103 in advance, select, combination and login again as a continuous stitch data.In addition, also can be with by the existing continuous stitch data of each parameter that preestablishes continuous stitch data, login in advance RAM103 or nonvolatile memory from the outside.
In addition, various continuous stitch datas are specified continuous tailoring pattern No. respectively when it is logined, and are stored with this tailoring pattern No..In addition, utilize this continuous tailoring pattern No. to read.
And, buttonhole apparatus for sewing 1, it is characterized in that: with the combination of a plurality of continuous stitch datas or with continuous stitch data and indivedual stitch data combinations, correct the compress of cloth presser 40 and the location that control utilizes conveying mechanism 20 by control by each continuous stitch data or indivedual stitch data, and make continuously new cloth.
(control system of buttonhole apparatus for sewing)
Fig. 6 is the control system calcspar of sewing machine for binding buttonhole head 10.As shown in Figure 6, this sewing machine for binding buttonhole head 10 has: motor of sewing machine 32, balancing point motor 57, work feed motor 53, cutter driving solenoid 74, guidance panel 4, each carries with impulse motor 25, the action controlling organization 100 that is connected with motor firing switch 5 etc.Action controlling organization 100, the point and utilize two conveyings with the cloth conveying capacity of impulse motors 25 etc. fall time of the lifting switching of the driving time point of rotary speed, the balancing point motor 57 of control motor of sewing machine 32 and amplitude of fluctuation, the cloth feed amount of utilizing work feed motor 53, compress frame 42, cutting knife 71.This moves controlling organization 100, has: CPU101, ROM102, RAM103, and I/O interface 104.On CPU101, by bus bar, connecting ROM102, RAM103, reaching I/O interface 104.
On I/O interface 104,32a is connecting motor of sewing machine 32 by the motor of sewing machine driver.On this motor of sewing machine driver 32a, connect the encoder 32b that detects motor of sewing machine 32 revolutions, can carry out FEEDBACK CONTROL.
And, on motor of sewing machine driver 32a, connecting and detecting the eedle upper level sensor 32c that eedle 11 rises.With this, the pin number in the time of forming stitching by eedle 11 by 100 pairs of control parts is counted.
In addition, on I/ O interface 104,53a is connecting work feed motor 53 by the work feed motor driver.In addition, on I/ O interface 104,74a is connecting cutter driving solenoid 74 by the cutter driving circuit.
And, on I/O interface 104, lift drive circuit 44a by presser feet and connecting presser feet and lift solenoid 44.
And, on I/O interface 104, connecting conveying impulse motor 25 (illustrating in omitting two) by carrying with motor driver 25a.In addition, on I/O interface 104, connecting the motor firing switch 5 of supporting 32 startings of input motor of sewing machine.
In addition, on I/O interface 104, connecting the compressed air supply of each compress cylinder 28 action of switching conveying mechanism 20 and the electromagnetic valve 28a that removes.
Control part 100, the various programs that are stored in ROM102 are handled with RAM103 and by CPU101, accepted to carry out with this and make control about the setting input of the continuous stitch data of tailoring pattern and independent stitch data (will carry out the stitch data of making individually in order to be different from the stitch data that is included in continuous stitch data and be called independent stitch data) and according to this each setting data.
At this, the setting input method by the continuous stitch data of action controlling organization 100 is described.
In addition, in this explanation, in RAM103 etc., various stitch datas have been logined as existing initial value.
(stitch data makes processing continuously)
The movement controller mechanism 100 of said structure carries out following processing according to various programs.Each processing of explanation in order.
At this moment, be example when setting the continuous stitch data of input tailoring pattern No.1 and No.2 combination.
At first, CPU101 shows continuous stitch data setting picture G1 (Fig. 7) according to the view data that is stored in ROM102 on guidance panel 4.And, on guidance panel 4, shown various pictures, and shown the button can finish various functions etc., but below this picture, be provided with floatless switch no matter each floatless switch shows the sort of switching, can both finish certain function.
Then, this continuous stitch data is set the demonstration M1 among the picture G1, represents continuous tailoring pattern No..Below demonstration M1, show stitch data candidate the Show Button B1.When CPU101 detects the input of this stitch data candidate the Show Button B1, carry out demonstration is switched to the processing that the stitch data candidate is selected picture G2 (Fig. 8).
The stitch data candidate is selected picture G2, shows a plurality of stitch data selector button B2 that are logged as candidate at hypomere.In addition, the picture rolling button B3 that has shown other stitch data selector buttons B2 that can represent not demonstration on its next door.When detecting the input of any one above-mentioned stitch data selector button B2, this button B2 is carried out the black and white flip displays handle.Under this state, selection is also undetermined interim selection mode, is presented at the various setting values and the interim confirming button B4 that selects of the stitch data that hypomere selected temporarily at epimere.
Select on the picture G2 in above-mentioned stitch data candidate, when the input of the stitch data selector button B2 that detects tailoring pattern No.1 and when detecting the input of confirming button B4, CPU101 carries out switching to the processing that continuous stitch data is set picture G1 (Fig. 9) once more with showing.In this stage, set on above-mentioned stitch data candidate the Show Button B1 of picture G1 at continuous stitch data, carry out the demonstration of tailoring pattern No..In addition, on the next door of stitch data candidate the Show Button B1, the simple and easy parameter of carrying out tailoring pattern No.1 shows the demonstration of M2.
Then, stitch data candidate the Show Button B1 and simple and easy parameter show M2 below, be shown to till the next tailoring pattern of being made, set button B5 along the cloth feed amount of fore-and-aft direction.
When CPU101 detects the input of this cloth feed amount setting button B5, carry out the demonstration of numerical value input sprite G3 (Figure 10) and handle.On this numerical value input sprite G3, showing numerical value increase and decrease button B6 that changes cloth feed amount numerical value and the numerical value confirming button B7 that determines the work feed value.
On numerical value input sprite G3, when CPU101 detects the work feed value when being set the input of input and confirming button B7, then cancel the demonstration of numerical value input sprite G3, and show that continuous stitch data sets the processing of picture G1 (Figure 11).In this stage, carry out continuous stitch data and set the demonstration that the above-mentioned cloth feed amount of picture G1 is set the cloth feed amount that button B5 sets.In addition, below cloth feed amount setting button B5, show stitch data candidate the Show Button B1 of second tailoring pattern of making.When detecting the input of this stitch data candidate the Show Button B1, COU101 carries out demonstration is switched to the processing that the stitch data candidate is selected picture G2 (Figure 12) with last the same.
The stitch data candidate is selected picture G2, shows a plurality of stitch data selector button B2 that are logged as candidate at hypomere.And when the stitch data selector button B2 of tailoring pattern No.2 was transfused to and detects the input of confirming button B4, CPU101 then carried out demonstration is switched to the processing that continuous stitch data is set picture G1 (Figure 13) once more.In this stage, set on second stitch data candidate the Show Button B1 of picture G1 at continuous stitch data, carry out the demonstration of tailoring pattern No., and show that on the next door of this stitch data candidate the Show Button B1 the simple and easy parameter of tailoring pattern No.2 shows M2.
CPU101, when having selected new tailoring pattern stitch data, with continuous stitch data more new login in RAM103 etc.
Therefore, according to above-mentioned processing, form the continuous stitch data that constitutes by tailoring pattern No.1 and No.2.This continuous stitch data is logged as continuous tailoring pattern No.1.
In addition, when further adding tailoring pattern, as long as repeat the processing of Figure 10~Figure 13.
(data splitting of stitch data, independent stitch data etc. makes processing continuously)
At this, be example when continuous tailoring pattern No.1 being carried out three data splittings that combine to set input.
Set on the picture G1 (with reference to Fig. 7,9,11,13) at above-mentioned continuous stitch data, when detecting the input of data switching push button B8, CPU101 shows data splitting setting picture G4 (Figure 14) according to the view data that is stored among the ROM102 on guidance panel 4.
Then, at the epimere of this data splitting setting picture G4, show the composite figure switching push button B9 of the current composite figure No. of expression.Utilize the input of this composite figure switching push button B9 can read the data splitting of other the composite figure that has been logged.
In addition, in picture central authorities, shown stitch data candidate the Show Button B10.This stitch data candidate the Show Button B10 only show two when the login beginning, but when signing in to second, it appends and shows the new stitch data candidate the Show Button B10 in back in order.
When CPU101 detects the input of stitch data candidate the Show Button B10, carry out demonstration is switched to the processing that independent stitch data candidate is selected picture G5 (Figure 15).
This independent stitch data candidate is selected picture G5, shows a plurality of stitch data selector button B11 that become candidate and be logged on its hypomere.In addition, can represent the not picture rolling button B12 of other stitch data selector buttons B11 of demonstration in its next door demonstration.When detecting the input of any one above-mentioned stitch data selector button B11, then make this button B11 be in the interim selection mode of black and white flip displays, on epimere, shown the various setting values of this stitch data of temporarily being selected and the confirming button B13 of interim selection.When detecting the input of this confirming button B13, then selecteed independent stitch data is combined in the data splitting.
In addition, the epimere at independent stitch data candidate selection picture G5 is showing stitch data kind switching push button B14.CPU101 carries out demonstration is switched to the processing that continuous stitch data candidate is selected picture G6 (Figure 16) when detecting the input of this button B14.
This continuous stitch data candidate is selected picture G6, shows a plurality of continuous stitch data selector button B15 that is logged as candidate at its hypomere.In addition, the picture rolling button B16 that shows other continuous stitch data selector button B15 that expression does not show on its next door.When detecting the input of any one above-mentioned continuous stitch data selector button B15, then make this button B15 be in the interim selection mode of black and white flip displays, on epimere, shown the various setting values of the continuous stitch data front stitch data that this is selected temporarily and the confirming button B17 of interim selection.When detecting the input of this confirming button B17, then selecteed continuous stitch data is combined in the data splitting.
According to above-mentioned example, when detecting when the stitch data candidate selects the selection of continuous tailoring pattern No.1 on the picture G6 to reach the input of determining continuously, CPU101 carries out once more demonstration being switched to the processing that data splitting is set picture G4 (Figure 17).Set on first stitch data candidate the Show Button B10 of picture G4 the demonstration of the continuous tailoring pattern No.1 of the continuous stitch data that is logged at this data splitting.
In addition, between first stitch data candidate the Show Button B10 and second stitch data candidate the Show Button B10, proceed to the demonstration that conveying capacity till the tailoring pattern made from second login stitch data, that utilize conveying mechanism 20 is set button B18.
CPU101 carries out the demonstration of numerical value input sprite G7 (Figure 18) and handles when detecting the input of this conveying capacity setting button 18.This numerical value input sprite G7 has shown setting conveying capacity numerical value at left end, has shown the numerical value input of conveying capacity or the setting value button B19 of increase and decrease in the central, has shown the numerical value confirming button B20 of definite conveying capacity numerical value at its right-hand member.
On above-mentioned numerical value input sprite G7, when CPU101 was set input and further detects the input of confirming button B20 at conveying capacity numerical value, the demonstration of cancellation numerical value input sprite G7 showed the processing of data splitting setting picture G4 (Figure 19) again.In this stage, set the demonstration of the conveying capacity that is set on the button B18 in conveying capacity.
Subsequently, with above-mentioned the same, utilize the input of second stitch data candidate the Show Button B10 to carry out the continuous stitch data selection of continuous tailoring pattern No.1, the input setting of next conveying capacity, utilize the input of the 3rd stitch data candidate the Show Button B10, carrying out the continuous stitch data of continuous tailoring pattern No.1 selects, set picture G4 (Figure 20) with the data splitting that becomes Figure 20, continuous tailoring pattern No.1 is set be input as three data splittings that constitute.
At this moment, CPU101, when in new combination pattern, selecting continuous stitch data or separately during stitch data, new login data splitting more in RAM103 etc.Therefore, according to above-mentioned processing, tailoring pattern No.1 is formed three data splittings that carry out continuously continuously, and is logged as combination pattern No.1.
In addition, continuing to append independent or during continuous tailoring pattern, the input of next conveying capacity is set, the input of new stitch data as long as repeat.
(action specification of buttonhole apparatus for sewing)
Figure 21 be the buttonhole apparatus for sewing 1 carried out according to the program that is stored in ROM102 of the CPU101 of expression action controlling organization 100 make the action process chart.In addition, Figure 22 be from the data splitting of having selected combination pattern No.1 set picture G4 (with reference to Figure 20), be switched by the input of making beginning switch W2 in the floatless switch of guidance panel 4 make picture G8.
When detecting above-mentioned input of making beginning switch W2, in COU101, be in the input wait state (step S1) of the motor firing switch 5 of supporting motor of sewing machine 32 startings.Before the input of motor firing switch 5, the user of apparatus for sewing 1 is configured in assigned position on the platen 3 with cloth.
Then, COU101 will be used for the count value n that the stitch data number (stitch data number and indivedual stitch data are all by several continuously) that is logged in data splitting is counted is set at 1 (step S2) when detecting the input of motor firing switch 5.
In addition, as mentioned above, COU101 makes the demonstration of picture G8 (Figure 22).Make on the epimere of picture G8 at this, putting in order by it shows the numbering of the continuous tailoring pattern be logged in data splitting and independent tailoring pattern and shows setting conveying capacity between each tailoring pattern.In addition, to the pattern in the making in the numbering of continuous tailoring pattern and independent tailoring pattern, show whether make with this pattern of easy affirmation with different colors.
At the hypomere of making picture G8, when the stitch data in current making is independent stitch data, show the detailed numerical value of respectively setting of this stitch data.In addition, when the stitch data in current making is continuous stitch data, in this continuous stitch data, show the detailed numerical value of respectively setting of the current stitch data of making again.
And, use CPU101, with reference to the data splitting of making, confirm to login in stitch data number wherein.Concrete is that owing to logined the continuous stitch data of three continuous tailoring pattern No.1 in combination pattern No.1, the stitch data number of confirming is 3.Then, relatively judge and confirm stitch data several 3 and said counting value n, processing (the step S3: "Yes") that (n>3) finish to make when surpassing 3.
In step S3, because in present stage, n=1 (step S3: "No"), so keep clothes by the control of electromagnetic valve 28a, two arms 27 of usefulness conveying mechanism 20, and the presser feet of control Sewing machines head 10 lifts solenoid 44, by compress frame 42 cloth is remained on the eedle upper/lower positions.Then, drive motor of sewing machine 32, CPU101 is once more according to current count value n, and with reference to the n stitch data that is logged in data splitting, makes (step S4) according to these data.Concrete is when making according to the continuous stitch data of continuous tailoring pattern No.1, to make according to the stitch data of involved tailoring pattern No.1 wherein.In addition,, drive once~repeatedly cutter driving solenoid 74, on cloth, form buttonhole corresponding to the buttonhole that should form.
In addition, at this moment, on guidance panel 4, show current continuous tailoring pattern No. and expression be included in wherein the current tailoring pattern No. that is made and content make picture G8 (Figure 22).
And, in being included in continuous tailoring pattern No.1, during as the sewing finishing of the tailoring pattern No.1 of first stitch data, stop motor of sewing machine 32, and by driving work feed motor 53 according to mobile (the step S5) that carry out cloth to the setting work feed value of next tailoring pattern No.2, with compress frame 42 along Y direction.
Then, when cloth is transferred, drive motor of sewing machine 32 once more, COU101 is according to making (step S6) as the stitch data of the tailoring pattern No.2 in continuous stitch data current count value 1, that be contained in continuous tailoring pattern No.1.
At this moment, show the continuous tailoring pattern No.1 that expression is current and be contained in wherein, the current tailoring pattern No.2 that is made and content thereof make picture G8 (Figure 23).
When the sewing finishing of tailoring pattern No.2, stop motor of sewing machine 32.Then, drive presser feet and lift solenoid 44, so that compress frame 42 is moved upward (step S7).With this, finish for the first time making of tailoring pattern No.1 continuously.Then, CPU101 adds 1 (step S8) on count value n.
And, carry driving by each of conveying mechanism 20 with impulse motor 25, according to the conveying capacity of setting, carry cloth (step S9) along X-direction.
In addition, as mentioned above, CPU101 makes the demonstration of picture G8 (Figure 22).In the numbering that is logged the continuous tailoring pattern made in the combination pattern shown on the picture G8 epimere and independent tailoring pattern, second pattern is switched to the demonstration of expression in making.
Making picture G8 hypomere, when the stitch data of making is independent stitch data, show this stitch data detailed respectively set numerical value.In addition, when the stitch data in current making is continuous stitch data, also be presented at current in this continuous stitch data be carried out the stitch data made detailed respectively set numerical value.
Then, COU101 returns processing to step S3, carries out the comparison of the stitch data number of count value n and combination pattern No.1.
If count value surpasses at 3 o'clock of regulation,, and repeat once the processing of same step S3~S9 again with the above-mentioned the same processing of carrying out step S4~S9.In addition, when count value n=4, then the processing with step S3 finishes to make.
(effect of embodiment)
Because buttonhole apparatus for sewing 1, in advance, by the input of action control 100 set handle the combination of importing a plurality of continuous stitch datas or continuously stitch data and stitch data separately combination and be stored among the RAM103 etc., utilize the combination of these various stitch datas that are stored to make, so particularly when having comprised the data splitting of continuous stitch data, there is no need to carry out the conveying of pushing remedial action and cloth to each pattern compress, can be to reduce in fact line frequency and realize a series of rapidization, high efficiencies of making operation integral body.
In addition, because operation is regulated in the cloth sewing position change that utilizes conveying mechanism 20 can eliminate indivedual or each continuous stitch data, so this point also can realize a series of rapidization, high efficiencies of making operation integral body.
In addition, owing to can set the data splitting of importing a plurality of continuous stitch datas or the data splitting of individual data being combined in advance, and in order it is carried out continuously, so do not need to carry out the setting input and the Next action indication input of each continuous stitch data or indivedual stitch datas, can carry out making rapidly and efficiently.
And, even should carry out the continuous stitch data of a large amount of bases or when separately stitch data is made operation to piece of cloth material, also can utilize the input undertaken by CPU101 to set to handle and it is once gathered as a series of stitch data group and set input, and can login in RAM103 etc., so can reduce the serialization that it is set incoming frequency, realizes operation, can further realize rapidization and the high efficiency of operation.
And, because CPU101 is along with the processing of program, on guidance panel 4, can specify with discerning and show and be the continuous stitch data in current the making and be included in wherein stitch data or independent which logon data of stitch data, and the various setting values that show relevant each stitch data are so the user of apparatus for sewing can understand pattern and content thereof in current the making at once.
In addition, in the present embodiment, with the buttonhole apparatus for sewing is example, but can carry out making stitch data and the apparatus for sewing of other Sewing machines heads of making by this each stitch data with a tailoring pattern unit for having, and also can be suitable for the present invention.For example, the present invention also is applicable to the apparatus for sewing with Sewing machines head of forming various decorative pattern tailoring patterns and making usefulness with the pattern design that its unit is made etc.
In addition, in the above-described embodiments, illustration only represented situation about only constituting as data splitting by a plurality of continuous stitch datas, but also continuous stitch data and indivedual stitch datas can be made up.

Claims (2)

1. apparatus for sewing has:
Carry out needle drive that eedle drives up and down,
Push sewn object cloth presser,
With the detent mechanism of described eedle and described sewn object relative positioning,
The platen of the described sewn object of mounting,
On described platen, carry described sewn object conveying mechanism,
The input mechanism of the relevant setting of making of input,
Storing mechanism, this storing mechanism, store as indivedual stitch datas of the single stitch data of decision tailoring pattern and designated by cloth presser push down cloth continuously and the continuous stitch data of the combination of a plurality of stitch datas of the numbering that should make and
According to the indivedual stitch datas that are stored in described storing mechanism or continuously stitch data, make the action controlling organization of action control, it is characterized in that:
Described input mechanism, accept a plurality of described continuous stitch datas or described continuous stitch data and described indivedual stitch datas combination, and these indivedual stitch datas order of making and to utilize each described indivedual stitch data or continuously stitch data make the input of the conveying capacity when dividing a word with a hyphen at the end of a line, and these input contents are stored in the described storing mechanism
Described action controlling organization, according to the order that is stored in the described storing mechanism, carry out described indivedual stitch data or continuous making of stitch data successively, and by described indivedual stitch datas or continuously each of stitch data make the action control of carrying out described cloth presser and described conveying mechanism.
2. apparatus for sewing according to claim 1 is characterized in that:
Also has indication mechanism, this indication mechanism, whether each continuous stitch data that shows described order designated or any one of stitch data be in making, and show also whether any one stitch data that is comprised in this continuous stitch data is being made in the making of described continuous stitch data in.
CN 200410090070 2003-10-31 2004-11-01 Sewing machine Pending CN1611651A (en)

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Publication number Priority date Publication date Assignee Title
CN102321955A (en) * 2011-07-21 2012-01-18 陕西新瑞阳科技有限公司 Method for controlling high-speed running of direct drive industrial sewing machine
CN102797118A (en) * 2011-05-23 2012-11-28 日星株式会社 Sewing box replacing device, driving method thereof and sewing machine
CN101333731B (en) * 2007-06-28 2013-04-10 兄弟工业株式会社 Button-hole sewing machine
CN103061047A (en) * 2011-10-24 2013-04-24 Juki株式会社 Sewing machine
CN110680039A (en) * 2019-11-14 2020-01-14 羊双虎 High-quality garment processing technology based on difficult deviation of lock catch position

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Publication number Priority date Publication date Assignee Title
JP4744072B2 (en) * 2003-10-31 2011-08-10 Juki株式会社 sewing machine
CN106757817A (en) * 2016-12-20 2017-05-31 广西风华服饰有限责任公司 A kind of industrial sewing machine and method of sewing

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101333731B (en) * 2007-06-28 2013-04-10 兄弟工业株式会社 Button-hole sewing machine
CN102797118A (en) * 2011-05-23 2012-11-28 日星株式会社 Sewing box replacing device, driving method thereof and sewing machine
CN102321955A (en) * 2011-07-21 2012-01-18 陕西新瑞阳科技有限公司 Method for controlling high-speed running of direct drive industrial sewing machine
CN102321955B (en) * 2011-07-21 2015-04-15 陕西新瑞阳科技有限公司 Method for controlling high-speed running of direct drive industrial sewing machine
CN103061047A (en) * 2011-10-24 2013-04-24 Juki株式会社 Sewing machine
CN103061047B (en) * 2011-10-24 2016-03-02 Juki株式会社 Sewing machines
CN110680039A (en) * 2019-11-14 2020-01-14 羊双虎 High-quality garment processing technology based on difficult deviation of lock catch position

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