CN110679932A - Preparation process of meal replacement powder - Google Patents

Preparation process of meal replacement powder Download PDF

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Publication number
CN110679932A
CN110679932A CN201910920547.6A CN201910920547A CN110679932A CN 110679932 A CN110679932 A CN 110679932A CN 201910920547 A CN201910920547 A CN 201910920547A CN 110679932 A CN110679932 A CN 110679932A
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China
Prior art keywords
piston
raw material
feeding pipe
crushed
screen
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Withdrawn
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CN201910920547.6A
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Chinese (zh)
Inventor
梁慧
陆挚译
王青
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Individual
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Individual
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Priority to CN201910920547.6A priority Critical patent/CN110679932A/en
Publication of CN110679932A publication Critical patent/CN110679932A/en
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P10/00—Shaping or working of foodstuffs characterised by the products
    • A23P10/40—Shaping or working of foodstuffs characterised by the products free-flowing powder or instant powder, i.e. powder which is reconstituted rapidly when liquid is added
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00—Crushing or disintegrating by disc mills
    • B02C7/02—Crushing or disintegrating by disc mills with coaxial discs
    • B02C7/06—Crushing or disintegrating by disc mills with coaxial discs with horizontal axis
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00—Crushing or disintegrating by disc mills
    • B02C7/11—Details
    • B02C7/12—Shape or construction of discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C7/00—Crushing or disintegrating by disc mills
    • B02C7/11—Details
    • B02C7/16—Driving mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165—Screen denying egress of oversize material

Abstract

The invention belongs to the technical field of food, in particular to a preparation process of meal replacement powder, wherein final mixing equipment used in the preparation process comprises a shell and a feeding pipe; the bottom of the outer wall of the shell is provided with a controller; the upper end of the feeding pipe is funnel-shaped, and a positive and negative rotation motor is arranged on the outer ring of the feeding pipe; a cam is arranged on a positive and negative rotation motor output shaft between the positive and negative rotation motor and the feeding pipe, a first air bag is arranged between the cam and the outer ring of the feeding pipe, and a plurality of fan blades are arranged at the position of the positive and negative rotation motor output shaft in the feeding pipe; a first piston and a second piston are symmetrically arranged at the lower end of the feeding pipe; the first piston is communicated with the first air bag through a first pipeline; the lower end faces of the first piston and the second piston are provided with 50 meshes of screen meshes; an elastic auger is arranged below the screen mesh, and the elastic auger is connected with the lower end surface of the shell through a belt and an output shaft of a forward and reverse rotating motor and is provided with a discharge port; the pasty raw materials put into the shell are mixed through a positive and negative rotation motor, fan blades, a first air bag, a first piston, a second piston and a screen mesh.

Description

Preparation process of meal replacement powder
Technical Field
The invention belongs to the technical field of food, and particularly relates to a preparation process of meal replacement powder.
Background
The meal replacement powder is a single or comprehensive mixing powder product which is prepared by taking cereals, beans, potato food materials and the like as main materials and taking edible parts such as roots, stems, fruits and the like of other plants as auxiliary materials, integrates the advantages of balanced nutrition, obvious effect, convenience in eating and the like, achieves the purpose of losing weight and slimming by reducing energy intake while ensuring basic nutritional requirements, and is particularly popular with various people who lose weight and lose weight since whole grain powder and organic germ powder are available.
When the traditional meal replacement powder is prepared, in the mixing process of various raw materials, the weight ratio and the mixing uniformity of the raw materials are difficult to control, so that when the meal replacement powder is canned, the weight ratio of the various raw materials of the meal replacement powder in the can is different from the standard requirement, and a user cannot experience the pleasure of eating the meal replacement powder.
Disclosure of Invention
In order to make up for the defects of the prior art and solve the problems that the raw materials are not uniformly mixed and the taste is affected by the granular shape of the raw materials in the traditional preparation of the meal replacement powder, the invention provides a preparation process of the meal replacement powder.
The technical scheme adopted by the invention for solving the technical problems is as follows: the preparation process of the meal replacement powder comprises the following steps:
s1: selecting raw materials, namely selecting soybeans, millet, buckwheat, oats, semen coicis, brown rice, fresh Chinese dates, fresh Chinese yams, fresh medlar, fresh lily, fresh lotus seeds, gordon euryale seeds, rhizoma polygonati, radix puerariae, semen cassiae and spina date seeds, respectively carrying out crushing treatment, and carrying out sealed preservation;
s2: preliminarily mixing the crushed soybeans, the millet, the buckwheat, the oats and the brown rice in the step S1 into a raw material I, preliminarily mixing the crushed fresh Chinese dates, the crushed fresh Chinese yams, the crushed fresh Chinese wolfberries, the crushed fresh lily and the crushed fresh lotus seeds into a raw material II, and preliminarily mixing the crushed gordon euryale seeds, the crushed sealwort, the crushed kudzu roots, the crushed cassia seeds and the crushed wild jujubes into a raw material III;
s3: putting the raw material I, the raw material II and the raw material III in the step S2 into a premixing device for premixing to obtain pasty raw materials, filtering particles which are not crushed in the raw material I, the raw material II and the raw material III by a 50-mesh sieve before putting into the premixing device, and finally putting into a final mixing device for final mixing;
the final mixing device described in the above preparation process S3 includes a housing and a feed pipe; the controller is arranged at the bottom of the outer wall of the shell; the controller is used for controlling the mixing equipment; the upper end of the feeding pipe is funnel-shaped, and a forward and reverse rotating motor is arranged on the outer ring of the feeding pipe; the positive and negative rotation motor is fixedly connected with the outer ring of the feeding pipe through an arched support, the output shaft of the positive and negative rotation motor penetrates through the feeding pipe and is connected to the feeding pipe through a bearing, a cam is arranged on the output shaft of the positive and negative rotation motor between the positive and negative rotation motor and the feeding pipe, a first air bag is arranged between the cam and the outer ring of the feeding pipe and clings to the surface of the outer ring of the feeding pipe, and a plurality of fan blades are arranged at the position, located in the feeding pipe; a first piston and a second piston are symmetrically arranged at the lower end of the feeding pipe; the first piston is communicated with the first air bag through a first pipeline; the end part of the second piston is connected to the inner wall of the shell through a first spring; the lower end faces of the first piston and the second piston are provided with 50 meshes of screen meshes, and the outer rings of the screen meshes are fixedly connected on the inner wall of the shell; an elastic auger is arranged below the screen mesh and is connected with an output shaft of a forward and reverse rotating motor through a belt; a discharge hole is formed in the lower end face of the shell; the pasty raw materials put into the shell are finally mixed through a positive and negative rotation motor, fan blades, a first air bag, a first piston, a second piston and a screen mesh; when in use, firstly, the controller drives the forward and reverse rotating motor to rotate, then the pasty raw material is put into the shell from the upper end of the feed pipe, the forward and reverse rotating motor rotates to drive the fan blades to rotate when the pasty raw material flows through the feed pipe, when the pasty raw material falls onto the fan blades, the fan blades smash the pasty raw material, the pasty raw material continuously falls along the inner wall of the feed pipe, when the pasty raw material falls between the first piston and the second piston, the forward and reverse rotating motor rotates to drive the cam to rotate, the cam rotates to indirectly extrude the first air bag, then the gas in the first air bag acts on the first piston, the piston rod of the first piston extrudes the piston rod of the second piston, at the moment, the particles in the pasty raw material falling between the first piston and the second piston are extruded and crushed, then the pasty raw material falls onto the screen mesh to be screened, and, the pasty raw materials falling into the shell are flatly spread by the elastic auger, so that the phenomenon that the sieve is blocked by the accumulation in the shell is avoided, and finally the pasty raw materials are taken out from the discharge port.
Preferably, a convex part is arranged at the right end part of the piston rod of the first piston; the left end part of the piston rod of the second piston is provided with a concave part; through the matching between the convex part and the concave part, the pasty raw material is extruded and crushed; when the paste raw material is used, when the paste raw material falls between the first piston and the second piston, the convex part at the end part of the first piston is embedded into the concave part at the end part of the second piston, the paste raw material is extruded to the concave part along with the convex part, water in the paste raw material is extruded when the paste raw material is extruded, then the paste raw material is extruded and falls onto a screen, the particle diameter of the paste raw material is ground to be 50-mesh-diameter, the arrangement of the convex part and the concave part not only can effectively extrude the particle raw material, but also can increase the contact area with the raw material, and more paste raw material can be contacted and extruded.
Preferably, the piston rod of the second piston is connected with the side wall of the cavity of the second piston through a ball screw; when the piston is used, when the first piston extrudes the second piston, the piston rod of the second piston is connected with the side wall of the second piston through the ball screw, when the piston rod of the first piston pushes the piston rod of the second piston to move rightwards, the piston rod of the second piston moves and rotates, and meanwhile, the concave part also rotates along with the piston rod of the second piston, particles in pasty raw materials between the convex part and the concave part are extruded and ground and crushed at the same time, so that the particle diameter is ground and crushed into a 50-mesh-sieve aperture, the particle diameter achieves the expected effect, and the pasty raw materials are finer.
Preferably, the outer ring of the convex part is provided with a bulge; a bulge is arranged on the outer ring of the concave part; the upper surface of the screen mesh is provided with wave lines; when the novel screen is used, when the convex part and the concave part move, the protrusions on the outer rings of the convex part and the concave part move on the surface of the screen together with the convex part and the concave part, meanwhile, the wave lines on the upper surface of the screen collide with the protrusions, so that the screen continuously shakes, pasty raw materials on the upper surface of the screen are quickly shaken off inside the shell, the screening efficiency of the screen is accelerated, and when the protrusions move on the wave lines, the protrusions squeeze the pasty raw materials, and meanwhile, the screen shakes to form strips which are shaken into particles, moisture in the pasty raw materials is squeezed out, then the moisture falls onto the screen, the screen is wetted by the moisture, and the phenomenon that too much moisture in the pasty raw materials is adhered to the screen is avoided.
Preferably, the lower end of the screen mesh is connected with a spiral blade of the elastic auger through a plurality of first rope balls; during the use, the screen cloth is when the shake, the spiral leaf is dragged through a rope to the screen cloth, make the spiral leaf shrink and open, the even branch of granule raw and other materials that the spiral leaf will fall into the casing simultaneously is opened, avoid granule raw and other materials to fall into the problem of piling up in the casing, when granule raw and other materials are on falling the spiral leaf, the rotation of spiral leaf and the horizontal hunting of spiral leaf, and granule raw and other materials compare strip raw and other materials quality little, make the gravity when granule raw and other materials fall on the spiral leaf reduce, thereby avoid granule raw and other materials adhesion on the spiral leaf.
Preferably, the spiral blades are uniformly provided with a first magnet; during the use, the spiral leaf is dragged to a rope, then is close to each other between the adjacent spiral leaf, and the repulsion between a magnet this moment separates adjacent spiral leaf, and the spiral leaf opens the scope increase simultaneously for the granule raw and other materials that fall into in the casing can be more extensive spread, thereby lets the casing hold more raw and other materials.
The invention has the following beneficial effects:
1. according to the preparation process of meal replacement powder, the convex parts and the concave parts extrude pasty raw materials, and the piston rod of the piston II rotates to better extrude and grind the pasty raw materials between the convex parts and the concave parts, when moisture of the pasty raw materials is extruded out, the moisture can dilute the raw materials which are difficult to pass through the screen, so that the pasty raw materials which are difficult to pass through the screen can smoothly fall into the bottom of the shell through the screen, and excessive moisture in the pasty raw materials is prevented from being adhered to the screen.
2. According to the preparation process of meal replacement powder, the screen is enabled to shake continuously by collision of the protrusions arranged on the outer ring of the convex part and the concave part and the wavy lines on the screen, pasty raw materials are shaken to the bottom of the shell in a granular form, the granular raw materials are lower in mass compared with strip or block raw materials, the block or strip raw materials are larger in volume and are more easily adhered to the spiral blades, impact force generated when the granular raw materials fall on the spiral blades is decomposed by matching with rotation of the spiral blades and left-right swinging of the spiral blades, and the granular raw materials are more easily thrown out by combining with rotation of the spiral blades, so that the granular raw materials are prevented from being adhered to the spiral blades.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a flow chart of a manufacturing process in the present invention;
FIG. 2 is a schematic perspective view of a mixing apparatus used in the present invention;
FIG. 3 is a cross-sectional view of a mixing apparatus used in the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a partial enlarged view at B in FIG. 3;
in the figure: the device comprises a shell 1, a controller 11, a discharge hole 12, a feeding pipe 2, a forward and reverse rotation motor 21, a cam 211, a first air bag 212, a fan blade 213, a first piston 22, a convex part 221, a protrusion 223, a second piston 23, a concave part 231, a screen 24, a wave pattern 241, a spiral blade 25, a first rope 26, a first magnet 251, an elastic packing auger 3 and a belt 31.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 5, the preparation process of meal replacement powder of the present invention comprises the following steps:
s1: selecting raw materials, namely selecting soybeans, millet, buckwheat, oats, semen coicis, brown rice, fresh Chinese dates, fresh Chinese yams, fresh medlar, fresh lily, fresh lotus seeds, gordon euryale seeds, rhizoma polygonati, radix puerariae, semen cassiae and spina date seeds, respectively carrying out crushing treatment, and carrying out sealed preservation;
s2: preliminarily mixing the crushed soybeans, the millet, the buckwheat, the oats and the brown rice in the step S1 into a raw material I, preliminarily mixing the crushed fresh Chinese dates, the crushed fresh Chinese yams, the crushed fresh Chinese wolfberries, the crushed fresh lily and the crushed fresh lotus seeds into a raw material II, and preliminarily mixing the crushed gordon euryale seeds, the crushed sealwort, the crushed kudzu roots, the crushed cassia seeds and the crushed wild jujubes into a raw material III;
s3: putting the raw material I, the raw material II and the raw material III in the step S2 into a premixing device for premixing to obtain pasty raw materials, filtering particles which are not crushed in the raw material I, the raw material II and the raw material III by a 50-mesh sieve before putting into the premixing device, and finally putting into a final mixing device for final mixing;
the final mixing apparatus described in the above preparation process S3 includes a housing 1 and a feed pipe 2; the controller 11 is arranged at the bottom of the outer wall of the shell 1; the controller 11 is used for controlling the mixing device; the upper end of the feeding pipe 2 is funnel-shaped, and a forward and reverse rotating motor 21 is arranged on the outer ring of the feeding pipe 2; the positive and negative rotation motor 21 is fixedly connected with the outer ring of the feeding pipe 2 through an arched support, the output shaft of the positive and negative rotation motor 21 penetrates through the feeding pipe 2 and is connected to the feeding pipe 2 through a bearing, a cam 211 is arranged on the output shaft of the positive and negative rotation motor 21 between the positive and negative rotation motor 21 and the feeding pipe 2, a first air bag 212 is arranged between the cam 211 and the outer ring of the feeding pipe 2, the first air bag 212 is tightly attached to the surface of the outer ring of the feeding pipe 2, and a plurality of fan blades 213 are arranged at the position, located in the; a first piston 22 and a second piston 23 are symmetrically arranged at the lower end of the feeding pipe 2; the first piston 22 is communicated with the first air bag 212 through a first pipeline; the end part of the second piston 23 is connected to the inner wall of the shell 1 through a first spring; the lower end faces of the first piston 22 and the second piston 23 are provided with a 50-mesh screen 24, and the outer ring of the screen 24 is fixedly connected to the inner wall of the shell 1; an elastic packing auger 3 is arranged below the screen 24, and the elastic packing auger 3 is connected with an output shaft of the forward and reverse rotating motor 21 through a belt 31; a discharge hole 12 is formed in the lower end face of the shell 1; the pasty raw materials thrown into the shell 1 are finally mixed through a forward and reverse rotation motor 21, fan blades 213, a first air bag 212, a first piston 22, a second piston 23 and a screen 24; when the paste-like raw material crushing device is used, firstly, the controller 11 drives the forward and reverse rotating motor 21 to rotate, then, paste-like raw materials are put into the shell 1 from the upper end of the feed pipe 2, when the paste-like raw materials flow through the feed pipe 2, the forward and reverse rotating motor 21 rotates to drive the fan blades 213 to rotate, when the paste-like raw materials fall onto the fan blades, the fan blades 213 crush the paste-like raw materials, the paste-like raw materials continuously fall along the inner wall of the feed pipe 2, when the paste-like raw materials fall between the first piston 22 and the second piston 23, the forward and reverse rotating motor 21 simultaneously rotates to drive the cam 211 to rotate, the cam 211 rotates to indirectly extrude the first air bag 212, then, gas in the first air bag 212 acts on the first piston 22, the piston rod of the first piston 22 extrudes the piston rod of the second piston 23, and at the moment, granules in the paste, then the pasty raw material falls into the screen 24 for screening, then falls into the bottom of the shell 1, the elastic packing auger 3 evenly spreads the pasty raw material falling into the shell 1 to avoid the accumulation in the shell 1 to block the screen 24, and finally the pasty raw material is taken out from the discharge port 12.
In one embodiment of the present invention, the piston rod right end of the first piston 22 is provided with a convex part 221; a concave part 231 is arranged at the left end part of the piston rod of the second piston 23; by the cooperation between the convex portion 221 and the concave portion 231, the extrusion of the paste-like raw material is achieved; in use, when the pasty raw material falls between the first piston 22 and the second piston 23, the convex part 221 at the end of the first piston 22 is embedded into the concave part 231 at the end of the second piston 23, the pasty raw material is extruded to the concave part 231 along with the convex part 221, the water in the pasty raw material is extruded when the pasty raw material is extruded and falls onto the screen 24, the particle diameter of the pasty raw material is crushed to 50-mesh aperture, the arrangement of the convex part 221 and the concave part 231 not only can effectively extrude the granular raw material, but also can increase the contact area with the raw material, and can contact and extrude more pasty raw material.
As a specific embodiment of the present invention, the piston rod of the second piston 23 is connected to the side wall of the cavity of the second piston 23 through a ball screw; when the paste raw material grinding machine is used, when the first piston 22 extrudes the second piston 23, the piston rod of the second piston 23 is connected with the side wall of the second piston 23 through the ball screw, when the piston rod of the first piston 22 pushes the piston rod of the second piston 23 to move rightwards, the piston rod of the second piston 23 moves and rotates, meanwhile, the concave part 231 also rotates along with the piston rod of the second piston 23, and at the moment, particles in the paste raw material between the convex part 221 and the concave part 231 are extruded and ground and crushed at the same time, so that the particle diameter is ground and crushed into a 50-mesh-sieve aperture, the particle diameter achieves the expected effect, and the paste raw material is more delicate.
In one embodiment of the present invention, the outer ring of the convex part 221 is provided with a protrusion 223; a bulge 223 is arranged on the outer ring of the concave part 231; the upper surface of the screen 24 is provided with wave lines 241; when the convex part 221 and the concave part 231 move, the bulge 223 on the outer ring of the convex part 221 and the concave part 231 also move on the surface of the screen 24 along with the convex part 221 and the concave part 231, meanwhile, the wave texture 241 on the upper surface of the screen 24 indirectly collides with the bulge 223, so that the screen 24 does not shake continuously, the pasty raw material on the upper surface of the screen 24 is quickly shaken down inside the shell 1, the screening efficiency of the screen 24 is accelerated, and when the bulge 223 moves on the wave texture 241, the bulge 223 extrudes the pasty raw material, and at the same time of extrusion, the screen 24 shakes to enable strips to be shaken into particles, moisture in the pasty raw material is pressed out, then the moisture falls onto the screen 24, the screen 24 is wetted by the moisture, and excessive moisture in the pasty raw material is prevented from being adhered to the screen 24.
As a specific embodiment of the invention, the lower end of the screen 24 is ball-jointed with the spiral blade 25 of the elastic auger 3 through a plurality of first ropes 26; during the use, screen cloth 24 is when the shake, screen cloth 24 pulls spiral leaf 25 through rope 26 for spiral leaf 25 contracts and opens, spiral leaf 25 will fall into the even branch of granule raw and other materials in casing 1 and open simultaneously, avoid the piling up problem that granule raw and other materials fell into casing 1, when graininess raw and other materials are on falling spiral leaf 25, spiral leaf 25's rotation and spiral leaf 25's horizontal hunting, and the strip raw and other materials quality reduction is compared to graininess raw and other materials, make the gravity when graininess raw and other materials fall on spiral leaf 25 reduce, thereby avoid the adhesion of granule raw and other materials on spiral leaf 25.
As a specific embodiment of the present invention, the spiral blade 25 is uniformly provided with a first magnet 251; when the shell is used, the first rope 26 pulls the spiral leaves 25, then the adjacent spiral leaves 25 are close to each other, at the moment, the repulsive force between the first magnets 251 separates the adjacent spiral leaves 25, and meanwhile, the opening range of the spiral leaves 25 is enlarged, so that the raw materials of the particles falling into the shell 1 can be spread out in a larger range, and the shell 1 can contain more raw materials.
When the paste raw material screening machine is used, firstly, the controller 11 drives the forward and reverse rotating motor 21 to rotate, then, paste raw materials are put into the shell 1 from the upper end of the feed pipe 2, when the paste raw materials flow through the feed pipe 2, the forward and reverse rotating motor 21 rotates to drive the fan blades 213 to rotate, when the paste raw materials fall onto the fan blades, the fan blades 213 smash the paste raw materials, the paste raw materials continuously fall along the inner wall of the feed pipe 2, when the paste raw materials fall between the first piston 22 and the second piston 23, the forward and reverse rotating motor 21 simultaneously rotates to drive the cam 211 to rotate, the cam 211 rotates to indirectly extrude the first air bag 212, then, gas in the first air bag 212 acts on the first piston 22, the piston rod of the first piston 22 extrudes the piston rod of the second piston 23, at the moment, the granular materials falling between the first piston 22 and the second piston 23 are extruded and crushed, and then the paste raw materials fall, then the pasty raw material falls into the bottom of the shell 1, the elastic packing auger 3 flatly spreads the pasty raw material falling into the shell 1, the phenomenon that the screen mesh 24 is blocked by the accumulation in the shell 1 is avoided, and finally the pasty raw material is taken out from the discharge port 12; when the pasty raw material falls between the first piston 22 and the second piston 23, the convex part 221 at the end part of the first piston 22 is embedded into the concave part 231 at the end part of the second piston 23, the pasty raw material is extruded to the concave part 231 along with the convex part 221, when the pasty raw material is extruded, moisture in the pasty raw material is extruded, the particle diameter in the pasty raw material is ground to be 50-mesh aperture, the arrangement of the convex part 221 and the concave part 231 not only can effectively extrude the granular raw material, but also can increase the contact area with the raw material, and can contact and extrude more pasty raw material; when the first piston 22 extrudes the second piston 23, because the piston rod of the second piston 23 is connected with the side wall of the second piston 23 through the ball screw, when the piston rod of the first piston 22 pushes the piston rod of the second piston 23 to move rightwards, the piston rod of the second piston 23 moves and rotates, and meanwhile, the concave part 231 also rotates along with the piston rod of the second piston 23, at the moment, particles in the pasty raw material between the convex part 221 and the concave part 231 are extruded and ground and crushed at the same time, so that the particle diameter is ground and crushed into a 50-mesh aperture, the particle diameter achieves the expected effect, and the pasty raw material is more delicate; when the convex part 221 and the concave part 231 move, the protrusion 223 on the outer ring of the convex part 221 and the concave part 231 also move on the surface of the screen 24 along with the convex part 221 and the concave part 231, and the wave texture 241 on the upper surface of the screen 24 indirectly collides with the protrusion 223, so that the screen 24 continuously shakes, and the pasty raw material on the upper surface of the screen 24 is quickly shaken down inside the shell 1, thereby accelerating the screening efficiency of the screen 24, and when the protrusion 223 moves on the wave texture 241, the protrusion 223 extrudes the pasty raw material, and at the same time of extrusion, the screen 24 shakes, so that strips are shaken into particles, moisture in the pasty raw material is squeezed out, then the moisture falls onto the screen 24, and the screen 24 is wetted by the moisture, thereby preventing excessive moisture in the pasty raw material from adhering to the screen 24; when the screen 24 shakes, the screen 24 pulls the spiral blade 25 through the first rope 26, so that the spiral blade 25 contracts and expands, meanwhile, the spiral blade 25 uniformly spreads the granular raw materials falling into the shell 1, the problem of accumulation of the granular raw materials falling into the shell 1 is avoided, when the granular raw materials fall onto the spiral blade 25, the spiral blade 25 rotates, the spiral blade 25 swings left and right, the quality of the granular raw materials is reduced compared with that of strip raw materials, the gravity of the granular raw materials falling onto the spiral blade 25 is reduced, and the granular raw materials are prevented from being adhered onto the spiral blade 25; the first rope 26 pulls the spiral leaves 25, and then the adjacent spiral leaves 25 approach each other, at this time, the repulsive force between the first magnets 251 separates the adjacent spiral leaves 25, and the opening range of the spiral leaves 25 is increased, so that the granular raw material falling into the housing 1 can be spread out in a larger range, thereby allowing the housing 1 to contain more raw material.
The front, the back, the left, the right, the upper and the lower are all based on figure 3 in the attached drawings of the specification, according to the standard of the observation angle of a person, the side of the device facing an observer is defined as the front, the left side of the observer is defined as the left, and the like.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience in describing the present invention and for simplifying the description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the scope of the present invention.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims (6)

1. A preparation process of meal replacement powder is characterized by comprising the following steps: the preparation process comprises the following steps:
s1: selecting raw materials, namely selecting soybeans, millet, buckwheat, oats, semen coicis, brown rice, fresh Chinese dates, fresh Chinese yams, fresh medlar, fresh lily, fresh lotus seeds, gordon euryale seeds, rhizoma polygonati, radix puerariae, semen cassiae and spina date seeds, respectively carrying out crushing treatment, and carrying out sealed preservation;
s2: preliminarily mixing the crushed soybeans, the millet, the buckwheat, the oats and the brown rice in the step S1 into a raw material I, preliminarily mixing the crushed fresh Chinese dates, the crushed fresh Chinese yams, the crushed fresh Chinese wolfberries, the crushed fresh lily and the crushed fresh lotus seeds into a raw material II, and preliminarily mixing the crushed gordon euryale seeds, the crushed sealwort, the crushed kudzu roots, the crushed cassia seeds and the crushed wild jujubes into a raw material III;
s3: putting the raw material I, the raw material II and the raw material III in the step S2 into a premixing device for premixing to obtain pasty raw materials, filtering particles which are not crushed in the raw material I, the raw material II and the raw material III by a 50-mesh sieve before putting into the premixing device, and finally putting into a final mixing device for final mixing;
the final mixing device described in the above preparation process S3 includes a housing (1) and a feed pipe (2); the bottom of the outer wall of the shell (1) is provided with a controller (11); the controller (11) is used for controlling the mixing device; the upper end of the feeding pipe (2) is funnel-shaped, and a forward and reverse rotating motor (21) is arranged on the outer ring of the feeding pipe (2); the positive and negative rotation motor (21) is fixedly connected to the outer ring of the feeding pipe (2) through an arched support, the output shaft of the positive and negative rotation motor (21) penetrates through the feeding pipe (2) and is connected to the feeding pipe (2) through a bearing, a cam (211) is arranged on the output shaft of the positive and negative rotation motor (21) between the positive and negative rotation motor (21) and the feeding pipe (2), a first air bag (212) is arranged between the cam (211) and the outer ring of the feeding pipe (2), the first air bag (212) is tightly attached to the surface of the outer ring of the feeding pipe (2), and a plurality of fan blades (213) are arranged at the position, located in the feeding pipe (2); a first piston (22) and a second piston (23) are symmetrically arranged at the lower end of the connecting part of the feeding pipe (2) and the shell (1); the first piston (22) is communicated with the first air bag (212) through a first pipeline; the end part of the second piston (23) is connected to the inner wall of the shell (1) through a first spring; the lower end surfaces of the first piston (22) and the second piston (23) are provided with a 50-mesh screen (24), and the outer ring of the screen (24) is fixedly connected to the inner wall of the shell (1); an elastic packing auger (3) is arranged below the screen (24), and the elastic packing auger (3) is connected with an output shaft of a forward and reverse rotating motor (21) through a belt (31); a discharge hole (12) is formed in the lower end face of the shell (1); the pasty raw materials thrown into the shell (1) are mixed through a forward and reverse rotation motor (21), fan blades (213), a first air bag (212), a first piston (22), a second piston (23) and a screen (24).
2. The process for preparing meal replacement powder according to claim 1, wherein the process comprises the following steps: a convex part (221) is arranged at the right end part of the piston rod of the first piston (22); a concave part (231) is arranged at the left end part of the piston rod of the second piston (23); the convex part (221) and the concave part (231) are matched with each other, so that the particles in the pasty raw material are extruded.
3. The process for preparing meal replacement powder according to claim 2, wherein: and a piston rod of the second piston (23) is connected with the side wall of the cavity of the second piston (23) through a ball screw.
4. The process for preparing meal replacement powder according to claim 2, wherein: a bulge (223) is arranged on the outer ring of the convex part (221); a bulge (223) is arranged on the outer ring of the concave part (231); the upper surface of the screen (24) is provided with wave lines (241).
5. The process for preparing meal replacement powder according to claim 1, wherein the process comprises the following steps: the lower end of the screen (24) is connected with the spiral blade (25) of the elastic packing auger (3) through a plurality of first ropes (26) in a ball joint mode.
6. The process for preparing meal replacement powder according to claim 5, wherein the process comprises the following steps: and a first magnet (251) is uniformly arranged on each circle of blade of the spiral blade (25).
CN201910920547.6A 2019-09-27 2019-09-27 Preparation process of meal replacement powder Withdrawn CN110679932A (en)

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Application Number Priority Date Filing Date Title
CN201910920547.6A CN110679932A (en) 2019-09-27 2019-09-27 Preparation process of meal replacement powder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910920547.6A CN110679932A (en) 2019-09-27 2019-09-27 Preparation process of meal replacement powder

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CN110679932A true CN110679932A (en) 2020-01-14

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Application Number Title Priority Date Filing Date
CN201910920547.6A Withdrawn CN110679932A (en) 2019-09-27 2019-09-27 Preparation process of meal replacement powder

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112471470A (en) * 2020-11-18 2021-03-12 伊春市忠芝大山王酒业有限公司 Digestion-aiding blueberry jam

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112471470A (en) * 2020-11-18 2021-03-12 伊春市忠芝大山王酒业有限公司 Digestion-aiding blueberry jam

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Application publication date: 20200114