CN110676206A - Manufacturing method for preparing super-thick adhesive film based on bonding process - Google Patents

Manufacturing method for preparing super-thick adhesive film based on bonding process Download PDF

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Publication number
CN110676206A
CN110676206A CN201910904884.6A CN201910904884A CN110676206A CN 110676206 A CN110676206 A CN 110676206A CN 201910904884 A CN201910904884 A CN 201910904884A CN 110676206 A CN110676206 A CN 110676206A
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CN
China
Prior art keywords
carrier plate
thick
photoresist
auxiliary
manufacturing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910904884.6A
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Chinese (zh)
Inventor
郁发新
冯光建
高卫斌
马飞
程明芳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Jimeike Microelectronics Co Ltd
Zhejiang Jimaike Microelectronics Co Ltd
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Zhejiang Jimeike Microelectronics Co Ltd
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Publication date
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Priority to CN201910904884.6A priority Critical patent/CN110676206A/en
Publication of CN110676206A publication Critical patent/CN110676206A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/6835Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/568Temporary substrate used as encapsulation process aid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2221/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof covered by H01L21/00
    • H01L2221/67Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
    • H01L2221/683Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L2221/68304Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
    • H01L2221/68381Details of chemical or physical process used for separating the auxiliary support from a device or wafer

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Abstract

The invention discloses a manufacturing method for preparing an ultra-thick adhesive film based on a bonding process, which specifically comprises the following steps: 101) an auxiliary carrier plate manufacturing step, 102) a circuit carrier plate manufacturing step, 103) a bonding step and 104) an auxiliary carrier plate removing step; the invention provides a manufacturing method for preparing an ultra-thick adhesive film based on a bonding process, which has an ultra-thick protective film and high yield.

Description

Manufacturing method for preparing super-thick adhesive film based on bonding process
Technical Field
The invention relates to the technical field of semiconductors, in particular to a manufacturing method for preparing an ultra-thick adhesive film based on a bonding process.
Background
The wafer level packaging technology is the most widely used technology in the field of advanced packaging, and particularly for consumer products, the wafer level packaging technology is widely applied to mobile electronic equipment and micro-functional equipment due to the advantages of small size, light weight, thin thickness and the like.
The wafer level packaging generally involves processes including dielectric layer coating, circuit arrangement, interconnection tin ball implantation and the like, and in the dielectric layer coating link, PI glue is required to be coated on the surface of a wafer, so that the circuit on the surface of the wafer can be completely covered by the dielectric layer, the circuit is protected from being corroded, and the upper layer and the lower layer of metal are insulated.
However, in practical applications, for some special processes, the thickness of the metal line is large, and for coating the PI layer to cover the metal line, the process difficulty is increasing, especially for metal lines with a height of more than 30um, when the PI layer crosses over the surface of the metal line during spin coating, the PI layer often cannot continue to cover the back of the metal line, but directly flies out under the action of centripetal force. This process often requires the application of three layers of PI to just barely cover both sides of the circuit, increasing cost and reducing product reliability.
Disclosure of Invention
The invention overcomes the defects of the prior art and provides the manufacturing method for preparing the super-thick adhesive film based on the bonding process, which has the super-thick protective film and high yield.
The technical scheme of the invention is as follows:
a manufacturing method for preparing an ultra-thick adhesive film based on a bonding process specifically comprises the following steps:
101) an auxiliary carrier plate manufacturing step: manufacturing a separation layer on the surface of the auxiliary carrier plate, wherein the separation layer is manufactured by adopting a spraying method, a spin-coating method or a direct pasting process; coating photoresist on the surface of the separation layer, wherein the coating mode is realized by adopting a spraying method, a spin-coating method or a direct pasting process; wherein, an auxiliary thick photoresist film is obtained by coating photoresist for many times, and the thickness of the auxiliary thick photoresist film is between 10nm and 1000 um;
102) a circuit carrier plate manufacturing step: coating photoresist on the surface of the circuit carrier plate distributed with the circuit metal wires, wherein the coating mode is realized by adopting a spraying method, a spin-coating method or a direct pasting process; wherein, a protective thick glue film is obtained by coating photoresist for many times, and the thickness of the protective thick glue film is between 10nm and 1000 um; leveling the protective thick glue film by soft baking to realize the leveling maximization of the photoresist on the surface of the circuit carrier plate;
103) bonding: carrying out hot-pressing bonding on one side of the circuit carrier plate in the step 101) provided with the protective thick adhesive film and one side of the auxiliary carrier plate in the step 102) provided with the auxiliary thick adhesive film in a vacuum environment, so that the protective thick adhesive film and the auxiliary thick adhesive film are bonded together to form a protective film;
104) removing the auxiliary carrier plate: and separating the auxiliary carrier plate from the circuit carrier plate by heating or light irradiation, and removing the separation layer on the surface of the protective film by a dry etching or wet cleaning process to obtain the circuit carrier plate coated with the protective film.
Further, the photoresist adopts positive photoresist or negative photoresist.
Furthermore, the auxiliary carrier plate is made of one of 4, 6, 8 and 12 inches, the thickness ranges from 200um to 2000um, and one of silicon, glass, quartz, silicon carbide, aluminum oxide, epoxy resin and polyurethane material is adopted.
Further, the height of the circuit metal wire ranges from 10um to 200um, and the width ranges from 1um to 1000 um; the circuit metal wire adopts a one-layer or multi-layer structure, and the material is one or a mixture of more of titanium, copper, aluminum, silver, palladium, gold, thallium, tin and nickel.
Compared with the prior art, the invention has the advantages that: the method comprises the steps of manufacturing corresponding thick glue films on the surfaces of the auxiliary carrier plate and the circuit carrier plate, then laminating the thick glue films on the auxiliary carrier plate and the circuit carrier plate under the condition of approaching vacuum through a heating bonding process to form an ultra-thick protective film on the surface of the circuit carrier plate, and then removing the auxiliary carrier plate, so that the purpose of coating an ultra-thick PI layer (photoresist) on the surface of the circuit carrier plate is achieved.
Drawings
FIG. 1 is a schematic view of an auxiliary thick adhesive film disposed on an auxiliary carrier according to the present invention;
FIG. 2 is a schematic view of a circuit carrier with a protective thick adhesive film thereon according to the present invention;
FIG. 3 is a schematic representation of the invention after thermal bonding of FIGS. 1 and 2;
fig. 4 is a schematic view of the thermal bonding of fig. 3 by pressure on a circuit carrier according to the present invention;
FIG. 5 is a schematic view of the thermal bonding process of FIG. 3 performed by pressing on an auxiliary carrier plate according to the present invention;
FIG. 6 is a schematic view of the carrier plate of FIG. 3 with the auxiliary carrier plate removed according to the present invention;
fig. 7 is a schematic structural diagram of the present invention.
The labels in the figure are: an auxiliary carrier plate 1, a separation layer 2, an auxiliary thick adhesive film 3, a circuit carrier plate 4, a protective thick adhesive film 5, a protective film 6 and a circuit metal wire 7.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, wherein like or similar reference numerals refer to like or similar elements or elements of similar function throughout. The embodiments described below with reference to the drawings are exemplary only, and are not intended as limitations on the present invention.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Reference numerals in the various embodiments are provided for steps of the description only and are not necessarily associated in a substantially sequential manner. Different steps in each embodiment can be combined in different sequences, so that the purpose of the invention is achieved.
The invention is further described with reference to the following figures and detailed description.
Example 1:
as shown in fig. 1 to 7, a method for manufacturing an ultra-thick adhesive film based on a bonding process specifically includes the following steps:
101) the manufacturing steps of the auxiliary carrier plate 1 are as follows: manufacturing a separation layer 2 on the surface of the auxiliary carrier plate 1, wherein the separation layer 2 is manufactured by adopting a spraying method, a spin-coating method or a direct sticking process; the separation layer 2 is between 10nm and 1000um thick. The surface of the separation layer 2 is coated with photoresist which can be positive photoresist or negative photoresist. The coating mode is realized by adopting a spraying method, a spin-coating method or a direct pasting process. The auxiliary thick film 3 is obtained by coating photoresist for multiple times, and the thickness of the auxiliary thick film 3 is between 10nm and 1000 um.
The auxiliary carrier plate 1 in this step includes one of 4, 6, 8, 12 inch wafers, has a thickness ranging from 200um to 2000um, and can be made of other materials, including inorganic materials such as glass, quartz, silicon carbide, alumina, and the like, or organic materials such as epoxy resin, polyurethane, and the like, and the main function of the auxiliary carrier plate is to provide a supporting function.
102) A circuit carrier plate 4 manufacturing step: and coating photoresist on the surface of the circuit carrier plate 4 distributed with the circuit metal wires 7 in a spraying method, a spin-coating method or a direct pasting process. The protective thick glue film 5 is leveled by soft baking, and the leveling maximization of the photoresist on the surface of the circuit carrier plate 4 is realized. The protective thick film 5 is obtained by coating photoresist for multiple times, and the thickness of the protective thick film 5 is between 10nm and 1000 um; the circuit metal lines 7 range in height from 10um to 200um and in width from 1um to 1000 um. The structure of the circuit metal wire 7 may be one layer or multiple layers, and the material may be one or more of titanium, copper, aluminum, silver, palladium, gold, thallium, tin, nickel, and the like.
The circuit carrier 4 of this step includes one of 4, 6, 8, 12 inches wafer, and the thickness range is 200um to 2000um, and can be other materials, including inorganic materials such as glass, quartz, silicon carbide, alumina, and also can be organic materials such as epoxy resin, polyurethane, and its main function is to provide a supporting function.
103) Bonding: and (3) carrying out hot-pressing bonding on one side of the circuit carrier plate 4 provided with the protective thick adhesive film 5 in the step 101) and one side of the auxiliary carrier plate 1 provided with the auxiliary thick adhesive film 3 in the step 102) in a vacuum environment, so that the protective thick adhesive film 5 and the auxiliary thick adhesive film 3 are bonded together to form a protective film 6, wherein the thickness of the protective film 6 is higher than the height of the circuit metal wire 7.
104) Removing the auxiliary carrier plate 1: and separating the auxiliary carrier plate 1 from the circuit carrier plate 4 by heating or light irradiation, and removing the separation layer 2 on the surface of the protective film 6 by a dry etching or wet cleaning process to obtain the circuit carrier plate 4 coated with the protective film 6.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the spirit of the present invention, and these modifications and decorations should also be regarded as being within the scope of the present invention.

Claims (4)

1. A manufacturing method for preparing an ultra-thick adhesive film based on a bonding process is characterized by comprising the following steps: the method specifically comprises the following steps:
101) an auxiliary carrier plate manufacturing step: manufacturing a separation layer on the surface of the auxiliary carrier plate, wherein the separation layer is manufactured by adopting a spraying method, a spin-coating method or a direct pasting process; coating photoresist on the surface of the separation layer, wherein the coating mode is realized by adopting a spraying method, a spin-coating method or a direct pasting process; wherein, an auxiliary thick photoresist film is obtained by coating photoresist for many times, and the thickness of the auxiliary thick photoresist film is between 10nm and 1000 um;
102) a circuit carrier plate manufacturing step: coating photoresist on the surface of the circuit carrier plate distributed with the circuit metal wires, wherein the coating mode is realized by adopting a spraying method, a spin-coating method or a direct pasting process; wherein, a protective thick glue film is obtained by coating photoresist for many times, and the thickness of the protective thick glue film is between 10nm and 1000 um; leveling the protective thick glue film by soft baking to realize the leveling maximization of the photoresist on the surface of the circuit carrier plate;
103) bonding: carrying out hot-pressing bonding on one side of the circuit carrier plate in the step 101) provided with the protective thick adhesive film and one side of the auxiliary carrier plate in the step 102) provided with the auxiliary thick adhesive film in a vacuum environment, so that the protective thick adhesive film and the auxiliary thick adhesive film are bonded together to form a protective film;
104) removing the auxiliary carrier plate: and separating the auxiliary carrier plate from the circuit carrier plate by heating or light irradiation, and removing the separation layer on the surface of the protective film by a dry etching or wet cleaning process to obtain the circuit carrier plate coated with the protective film.
2. The manufacturing method of preparing super-thick glue film based on bonding process as claimed in claim 1, wherein: the photoresist adopts positive photoresist or negative photoresist.
3. The manufacturing method of preparing super-thick glue film based on bonding process as claimed in claim 1, wherein: the auxiliary carrier plate is made of one of 4, 6, 8 and 12 inches in size, the thickness ranges from 200um to 2000um, and one of silicon, glass, quartz, silicon carbide, aluminum oxide, epoxy resin and polyurethane materials is adopted.
4. The manufacturing method of preparing super-thick glue film based on bonding process as claimed in claim 1, wherein: the height range of the circuit metal wire is between 10um and 200um, and the width is between 1um and 1000 um; the circuit metal wire adopts a one-layer or multi-layer structure, and the material is one or a mixture of more of titanium, copper, aluminum, silver, palladium, gold, thallium, tin and nickel.
CN201910904884.6A 2019-09-24 2019-09-24 Manufacturing method for preparing super-thick adhesive film based on bonding process Pending CN110676206A (en)

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Application Number Priority Date Filing Date Title
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CN110676206A true CN110676206A (en) 2020-01-10

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03257830A (en) * 1990-03-07 1991-11-18 Matsushita Electron Corp Semiconductor device
TW483136B (en) * 2001-03-22 2002-04-11 Apack Technologies Inc Bump process
TW201425028A (en) * 2012-11-28 2014-07-01 Samsung Electro Mech Resist and method for manufacturing the same
CN105405780A (en) * 2015-12-16 2016-03-16 华进半导体封装先导技术研发中心有限公司 Wafer ball-mounting process adopting template-free method
CN107316818A (en) * 2017-06-20 2017-11-03 上海图正信息科技股份有限公司 The preparation method and encapsulating structure of chip package module

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03257830A (en) * 1990-03-07 1991-11-18 Matsushita Electron Corp Semiconductor device
TW483136B (en) * 2001-03-22 2002-04-11 Apack Technologies Inc Bump process
TW201425028A (en) * 2012-11-28 2014-07-01 Samsung Electro Mech Resist and method for manufacturing the same
CN105405780A (en) * 2015-12-16 2016-03-16 华进半导体封装先导技术研发中心有限公司 Wafer ball-mounting process adopting template-free method
CN107316818A (en) * 2017-06-20 2017-11-03 上海图正信息科技股份有限公司 The preparation method and encapsulating structure of chip package module

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Application publication date: 20200110

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