CN110670201A - Production method of super-soft jean fabric - Google Patents

Production method of super-soft jean fabric Download PDF

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Publication number
CN110670201A
CN110670201A CN201911037225.3A CN201911037225A CN110670201A CN 110670201 A CN110670201 A CN 110670201A CN 201911037225 A CN201911037225 A CN 201911037225A CN 110670201 A CN110670201 A CN 110670201A
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yarns
yarn
warp
dyeing
warping
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刘中君
胡凇月
杜金丽
李�一
葛晓青
王欣
葛传兵
孙学艳
张萍
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Tianfang Standard Testing And Certification Of Ltd By Share Ltd
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Tianfang Standard Testing And Certification Of Ltd By Share Ltd
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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00Double or multi-ply fabrics not otherwise provided for
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/60Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
    • D03D15/68Scaffolding threads, i.e. threads removed after weaving
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01Natural vegetable fibres
    • D10B2201/02Cotton

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a production method of an ultra-soft jean fabric, which comprises the following steps: raw material-warping-size dyeing-weaving-after finishing-finished product washing; the raw materials comprise soluble core-spun yarn and jean yarn; the warping comprises spherical warping and sheet warping; the dyeing adopts a denim pulp rope dyeing process; the slashing is a conventional slashing process which adopts pure PVA and can recover size; weaving, namely respectively integrating the surface layer warp yarns and the middle layer warp yarns after size dyeing on two warp beams, weaving a three-layer-structure grey fabric by adopting a weaving process of combining plain weaving and twill weaving through double warp beams and double weft yarns, wherein the soluble core cladding yarns are used in the middle layer; the after-finishing adopts an intervening shrinking process; washing a finished product: after at least one of a hand rubbing process, a hand sewing process or a horse rat process is adopted, hot water desizing is carried out to dissolve the core layer of the soluble core package yarn, so that the yarn is expanded, and the fabric is fluffy and soft; and performing enzyme washing process to obtain the ultra-soft jean fabric with blue sky and white clouds.

Description

Production method of super-soft jean fabric
Technical Field
The invention relates to the field of fabrics, in particular to a production method of an ultra-soft jean fabric.
Background
The denim fabric has a history of over 150 years, and under the advocating of comfortable consumption concept, the denim fabric is durable and cannot be decayed, so that the denim fabric becomes a favorite of fashion fabrics in sports. However, the current jean fabric is woven fabric, and lacks softness, so that a wearer is restrained when doing outdoor exercises. Therefore, how to maintain the rough and luxurious styles of the traditional jeans and increase the comfort and other functions is a future requirement of the jeans market.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to solve the technical problem of providing a production method of the super-soft jean fabric.
The technical scheme for solving the technical problems is to provide a production method of the super-soft jean fabric, which is characterized by comprising the following steps:
(1) preparing raw materials: the raw materials comprise soluble core-spun yarns and denim yarns;
(2) warping-size dyeing process;
(3) the weaving process comprises the following steps: respectively integrating the surface layer warp yarns and the middle layer warp yarns after sizing on two warp beams, wherein the upper surface layer warp yarns, the middle layer warp yarns, the lower surface layer warp yarns, the upper surface layer weft yarns and the lower surface layer weft yarns are all denim yarns, the middle layer weft yarns adopt soluble core wrap yarns, and a weaving process combining plain weaving and twill weaving adopts double-warp-beam let-off and double-weft yarns to weave grey cloth with a three-layer structure;
(4) after finishing;
(5) and (5) washing the finished product to obtain the super-soft jean fabric.
Compared with the prior art, the invention has the beneficial effects that:
(1) the jean fabric produced by the method has the performability of the jean fabric washing process, keeps the styles of rough and luxurious, has the characteristic of super fluffy and soft, solves the problem that the rough and soft can not coexist, greatly improves the wearing comfort level of jean clothes, increases the diversity of jean products, meets the demands of people on jeans with different styles, and solves the problems that the knitted jean fabric is soft, cannot resist washing and loses the rough and mad style, and the woven jean fabric is rough and hard and lacks softness.
(2) The method combines the basic structure for weaving with the water washing process of the jean fabric. When weaving, the yarns for the upper surface layer and the yarns for the lower surface layer adopt pure cotton plain yarns, so that the using strength and the stone-wear resistance of the denim fabric are ensured, and the performability of the water washing process of the denim fabric and the overall dimensional stability after water washing are maintained. The weft yarn of the middle layer adopts the self-developed soluble core wrap yarn, and the core yarn of the soluble core wrap yarn swells firstly in the washing procedure to push the warp yarn of the surface layer to expand outwards; after dissolution, the soluble core-spun yarn is hollow, so that the whole fabric becomes fluffy and soft. The problem that the strength of the denim fabric is seriously reduced after a washing procedure is solved while the softness of the denim fabric is ensured.
(3) The method integrates the characteristics of each link of the production chain for design and development, and each step is mutually linked and fastened: through special yarn design and use, dyeing and fabric tissue change are designed; designing an after-finishing washing process according to the use style of the subsequent fabric and the performance of the fabric; the weaving process integrates three-layer fabric jacquard process, yarn-dyed warp-discharge process and other small jacquard processes. The method combining the fore-and-aft technology and innovation provides a new way for the development of the future jean fabric.
Drawings
FIG. 1 is a schematic view of a weaving process in example 1 of the present invention;
Detailed Description
Specific examples of the present invention are given below. The specific examples are only intended to illustrate the invention in further detail and do not limit the scope of protection of the claims of the present application.
The invention provides a production method (method for short) of super-soft jean fabric, which is characterized by comprising the following steps:
(1) preparing raw materials: the raw materials comprise soluble core-spun yarns and denim yarns;
the soluble core spun yarn is obtained by taking long-staple cotton and soluble core components as raw materials and adopting a combing ring spinning compact spinning process; the sheath layer of the soluble core covering yarn is long stapled cotton fiber with the length of 33 mm-36 mm, and the core layer is a soluble core component; the soluble core component adopts 20D low-temperature soluble vinylon filaments;
the denim yarn is pure cotton plain yarn which is obtained by taking common cotton as a raw material and adopting a traditional siro compact spinning process; the pure cotton plain yarn can be cotton 21S, cotton 16S, cotton 14S, cotton 10S, cotton 9S, cotton 7S, cotton 6S and the like (S refers to English count), and the length of cotton fiber in the pure cotton plain yarn is 23-33 mm;
(2) warping-size dyeing process; the warping process comprises ball warping and sheet warping, wherein the dynamic tension of single yarns is 22-30 CN/yarn, and the warping speed is 200-350 m/min; the sizing and dyeing process comprises dyeing and sizing; the dyeing adopts a denim pulp rope dyeing process; the slashing is a conventional slashing process which adopts pure PVA and can recover size;
the step 2) is specifically as follows: the surface layer warp needs sizing dyeing, so after adopting spherical warping, jean sizing dyeing rope-shaped dyeing is carried out, and finally warp sizing is divided; the middle layer warp is the natural white yarn, so the direct slashing is carried out after the sheet warping;
(3) the weaving process comprises the following steps: respectively integrating the surface layer warp yarns and the middle layer warp yarns after the sizing dyeing on two warp beams; the upper surface layer warp yarns, the middle layer warp yarns, the lower surface layer warp yarns, the upper surface layer weft yarns and the lower surface layer weft yarns are all the jean yarns, so that the use strength and the stone abrasion resistance of the jean fabric are ensured, and the performability of the jean fabric washing process is kept; the weft yarns in the middle layer adopt soluble core wrap yarns, the core wrap yarns are dissolved in water washing processing, the yarns become fluffy under swelling force, and meanwhile, hollow yarns are formed, so that the high fluffiness of the fabric is achieved, the fabric has super softness, and meanwhile, due to the existence of the upper surface layer and the lower surface layer, the fabric also has the service performances such as size integral stability, strong workability and the like; a double-warp-beam loom is utilized to weave a three-layer structure grey cloth by adopting a weaving process of combining plain weave and twill weave, double warp beam let-off and double weft yarns are adopted, and soluble core wrap yarns are positioned in the middle layer of the grey cloth; the upper and lower surface layer structure is 3/1Z, the middle layer structure is 1/1; the double-warp-beam loom adopts 16-page heald frames, the speed of the loom is 450-480 r/min, the upper tension is 3800-4300N, and the height of a back beam is 11-12 cm;
(4) after finishing; the after-finishing adopts an intervening shrinkage process which is a non-singeing intervening shrinkage method, namely the grey cloth is inspected after being taken off the machine, does not pass through a singeing process, is not humidified, and is directly preshrinked and shaped; the pre-shrinking tension is 35-38N, the ratio coefficient of the blanket to the rubber blanket is 0.89-1, the vehicle speed is 60m/min, the temperature of the rubber blanket is 135 +/-2 ℃, and the temperature of the blanket is 130 +/-2 ℃;
(5) washing a finished product with water; according to the style requirement of the jean fabric, the finished product is washed by adopting at least one of a hand rubbing process, a hand sewing process or a horse monkey process, then hot water desizing is carried out in a horizontal drum washing machine at the temperature of 90-100 ℃, the core layer of the core yarn of the soluble core is dissolved, the yarn is expanded, and the fabric is fluffy and soft; and performing enzyme washing process to obtain the ultra-soft jean fabric with blue sky and white clouds.
Example 1
(1) A raw material preparation process; the raw materials comprise soluble core-spun yarn and jean yarn; the yarn specification of the soluble core-spun yarn is JC10s/20D, the skin layer is long stapled cotton fiber with the length of 33 mm-36 mm and the fineness of more than 7000 counts, and the soluble core component of the core layer is 20D low-temperature soluble vinylon filament; the yarn specification of the jean yarn is C10S, and the jean yarn is cotton fiber with the length of 23 mm-33 mm and the fineness of 6000 counts;
(2) warping-size dyeing process; the surface warp C10S is ball-warped with 12 beams to be size-dyed, each head is 200, then jean size-dyed rope-shaped dyeing is carried out, and finally, 12 beams to be size-dyed are sized and combined to obtain the beam for the surface warp; the middle layer warp C10S is firstly warped into 6 warp beams to be size-dyed, each head is 200, and then the 6 warp beams to be size-dyed are sized and combined to obtain the warp beam for the middle layer warp;
in the rope dyeing process, a base solution: 1.1g/L of indigo, 1.8g/L of sodium hydrosulfite (sodium hydrosulfite) and 1.2g/L of caustic soda (NaOH). Dyeing process parameters are as follows: tension 8kg, roller pressure 6kg, vehicle speed 24 m/min. The process comprises the following steps: at room temperature, after the warp yarns are subjected to 10 dyeing processes and 10 air oxidations which are alternately performed at intervals by a dyeing process and an air oxidation, 3 times of water washing is performed, and then drying is performed at 105 ℃; and (3) supplementing the replenishing liquid into the car in real time while the dyeing process is carried out so as to keep the concentration of the base liquid and the liquid level in the car unchanged. The replenishing method comprises the steps of adding 340g/L of indigo at the flow rate of 120-.
In the sizing process, the size formula is as follows: pure PVA 300 g/L. The technological parameters are as follows: the temperature is 105 ℃, the roll binding pressure is 3kg, the tension is 6kg, and the vehicle speed is 60 m/min.
(3) Weaving process; respectively integrating the surface layer warp yarns and the middle layer warp yarns after the size dyeing on two warp beams, wherein the upper surface layer warp yarns, the middle layer warp yarns, the lower surface layer warp yarns, the upper surface layer weft yarns and the lower surface layer weft yarns are all C10S, and the middle layer weft yarns adopt JC10 s/20D; during weaving, the upper layer warp yarns, the lower layer warp yarns and the weft yarns are interwoven to form an upper layer interwoven surface and a lower layer interwoven surface of the fabric respectively, and the middle layer warp yarns and the weft yarns are interwoven to form a middle layer interwoven surface of the fabric; then, the upper layer warp and the lower layer warp are exchanged to form an interwoven surface, the middle layer warp is wrapped together to form a three-layer interwoven structure grey fabric (shown in figure 1), so that the inner layer and the outer layer of the fabric have a layered structure and are organically combined together;
the warp density is 72 per inch for each layer of the upper and lower surface layers, 72 per inch for each layer of the middle layer, and the weft density is 48 per inch; the upper and lower surface layer structure is 3/1Z, the middle layer structure is 1/1; the double-warp-beam loom adopts 16-page heald frames, the speed of the loom is 480 r/min, the upper tension is 4200N, and the height of the back beam is 12 cm.
(4) After finishing; adopting an interference shrinking process: the pre-shrinking tension is 35N, the ratio coefficient of the blanket to the rubber blanket is 0.89, the vehicle speed is 60m/min, the temperature of the rubber blanket is 135 +/-2 ℃, and the temperature of the blanket is 130 +/-2 ℃.
(5) And (3) washing a finished product: according to the requirement of the jean style, after the hand wiping and hand sewing processes are carried out, continuously washing for 3 times; the water washing process comprises the following steps: in a horizontal drum industrial washing machine, the bath ratio is 1:10 under the condition of 100 ℃, and water is discharged after 15 mm of washing. Then 60g/L of cellulose fiber is added and washed for 20min at the temperature of 40 ℃, and the bath ratio is 1: 10. Dewatering in a dewatering machine at 3000 rpm for 2min, and oven drying at 105 deg.C.
The obtained finished product has soft hand feeling.
Example 2
(1) A raw material preparation process; the raw materials comprise soluble core-spun yarn and jean yarn; the yarn specification of the soluble core-spun yarn is JC12s/20D, the skin layer is long stapled cotton fiber with the length of 33 mm-36 mm and the fineness of more than 7000 counts, and the soluble core component of the core layer is 20D low-temperature soluble vinylon filament; the yarn specification of the jean yarn is C12S, and the jean yarn is cotton fiber with the length of 23 mm-33 mm and the fineness of 6000 counts;
(2) warping-size dyeing process; the surface warp C12S is ball-warped with 12 beams to be size-dyed, each head is 210, then jean size-dyed rope-shaped dyeing is carried out, and finally, the 12 beams to be size-dyed are sized and combined to obtain the beam for the surface warp; the middle layer warp C12S is firstly warped into 6 warp beams to be size-dyed in a sheet shape, each head is 210, and then the 6 warp beams to be size-dyed are sized and combined to obtain the warp beam for the middle layer warp;
in the rope dyeing process, a base solution: 1.3g/L of indigo, 2.1g/L of sodium hydrosulfite (sodium hydrosulfite) and 1.8g/L of caustic soda (NaOH). Dyeing process parameters are as follows: tension 8kg, roller pressure 6kg, vehicle speed 24 m/min. The process comprises the following steps: at room temperature, after the warp yarns are subjected to 10 dyeing processes and 10 air oxidations which are alternately performed at intervals by a dyeing process and an air oxidation, 3 times of water washing is performed, and then drying is performed at 105 ℃; and (3) supplementing the replenishing liquid into the car in real time while the dyeing process is carried out so as to keep the concentration of the base liquid and the liquid level in the car unchanged. The replenishing method comprises the steps of adding 360g/L of indigo at the flow rate of 140-.
In the sizing process, the size formula is as follows: pure PVA 310 g/L. The technological parameters are as follows: the temperature is 105 ℃, the roll binding pressure is 3kg, the tension is 6kg, and the vehicle speed is 60 m/min.
(3) Weaving process; respectively integrating the surface layer warp yarns and the middle layer warp yarns after the size dyeing on two warp beams, wherein the upper surface layer warp yarns, the middle layer warp yarns, the lower surface layer warp yarns, the upper surface layer weft yarns and the lower surface layer weft yarns are all C12S, and the middle layer weft yarns adopt JC12 s/20D; the warp density is 76 per layer/inch for the upper and lower surface layers, 76 per layer/inch for the middle layer, and the weft density is 52 per inch; the upper and lower surface layer structure is 3/1Z, the middle layer structure is 1/1; the double-warp-beam loom adopts 16-page heald frames, the speed of the loom is 450 r/min, the machine tension is 4300N, and the height of the back beam is 11.5 cm.
(4) After finishing; adopting an interference shrinking process: the pre-shrinking tension is 35N, the ratio coefficient of the blanket to the rubber blanket is 0.91, the vehicle speed is 60m/min, the temperature of the rubber blanket is 135 +/-2 ℃, and the temperature of the blanket is 130 +/-2 ℃.
(5) And (3) washing a finished product: according to the requirement of the jean style, after the hand wiping and hand sewing processes are carried out, continuously washing for 3 times; the water washing process comprises the following steps: in a horizontal drum industrial washing machine, the bath ratio is 1:10 under the condition of 100 ℃, and water is discharged after 15 mm of washing. Then 60g/L of cellulose fiber is added and washed for 15min at the temperature of 40 ℃, and the bath ratio is 1: 10. Dewatering in a dewatering machine at 3000 rpm for 2min, and oven drying at 105 deg.C.
The obtained finished product has soft hand feeling.
Nothing in this specification is said to apply to the prior art.

Claims (10)

1. The production method of the super-soft jean fabric is characterized by comprising the following steps:
(1) preparing raw materials: the raw materials comprise soluble core-spun yarns and denim yarns;
(2) warping-size dyeing process;
(3) the weaving process comprises the following steps: respectively integrating the surface layer warp yarns and the middle layer warp yarns after sizing on two warp beams, wherein the upper surface layer warp yarns, the middle layer warp yarns, the lower surface layer warp yarns, the upper surface layer weft yarns and the lower surface layer weft yarns are all denim yarns, the middle layer weft yarns adopt soluble core wrap yarns, and a weaving process combining plain weaving and twill weaving adopts double-warp-beam let-off and double-weft yarns to weave grey cloth with a three-layer structure;
(4) after finishing;
(5) and (5) washing the finished product to obtain the super-soft jean fabric.
2. The production method of the ultra-soft jean fabric according to claim 1, wherein in the step 1), the soluble core yarn is obtained by taking long-staple cotton and soluble core components as raw materials and adopting a combing ring siro compact spinning process; the denim yarn is pure cotton plain yarn which is obtained by taking common cotton as a raw material and adopting a traditional siro compact spinning process.
3. The method for producing the super-soft jean fabric according to claim 2, wherein the sheath layer of the soluble core yarn is long stapled cotton fiber with the length of 33mm ~ 36mm, the core layer is the soluble core component, and the length of the cotton fiber in the pure cotton plain yarn is 23mm ~ 33 mm.
4. The method for producing super soft jean fabric according to claim 1, wherein the soluble core component is 20D low temperature soluble vinylon filament.
5. The method for producing the super-soft jean fabric according to claim 1, wherein in the step 2), the warping process comprises ball warping and sheet warping, the dynamic tension of a single yarn is 22 ~ 30 CN/root, the warping speed is 200 ~ 350 m/min, the size dyeing process comprises dyeing and sizing, the dyeing adopts a jean sizing rope dyeing process, and the sizing is a conventional sizing process which adopts pure PVA (polyvinyl alcohol) recyclable size.
6. The production method of the super-soft jean fabric according to claim 1 or 5, characterized in that the step 2) is specifically: after the surface layer warp yarns are subjected to spherical warping, denim sizing dyeing rope-like dyeing is carried out, and finally, warp sizing is carried out; the middle layer warp is the natural white yarn, and is directly sized after sheet warping.
7. The method for producing the ultra-soft jean fabric according to claim 1, wherein in the step 3), the upper surface layer structure and the lower surface layer structure are 3/1Z, the middle layer structure is 1/1, a double-warp-beam loom adopts 16-page heald frames, the speed is 450 ~ 480 rpm, the upper machine tension is 3800 ~ 4300N, and the height of the back beam is 11 ~ 12 cm.
8. The production method of the super-soft jean fabric according to claim 1, wherein in the step 4), the after-finishing adopts a non-singe shrink-in method.
9. The production method of the ultra-soft jean fabric according to claim 8, characterized in that the pre-shrinking and shaping are directly performed after the blank cloth is subjected to off-machine inspection without a singeing process and humidification, the pre-shrinking tension is 35 ~ 38N, the ratio coefficient of blanket to blanket is 0.89 ~ 1, the vehicle speed is 60m/min, the temperature of the rubber blanket is 135 +/-2 ℃, and the temperature of the blanket is 130 +/-2 ℃.
10. The method for producing super-soft jean fabric according to claim 1, wherein in the step 5), the finished product is washed by at least one of a hand rubbing process, a hand sewing process or a horse rat process, and then is subjected to hot water desizing in a horizontal drum washing machine at 90 ~ 100 ℃, and then is subjected to an enzyme washing process, so as to obtain the super-soft jean fabric.
CN201911037225.3A 2019-10-29 2019-10-29 Production method of super-soft jean fabric Pending CN110670201A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113737354A (en) * 2021-09-16 2021-12-03 山东魏桥嘉嘉家纺有限公司 Fluffy and breathable comfortable and elastic silk home textile fabric and preparation method thereof

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CN107201580A (en) * 2017-07-06 2017-09-26 南通大东有限公司 Smelly eliminating hollow yarns and three layers of smelly eliminating gauze kerchief
CN207889272U (en) * 2017-09-28 2018-09-21 深圳全棉时代科技有限公司 Thermal fabric
CN107012564B (en) * 2017-04-13 2019-01-01 枣庄海扬王朝纺织有限公司 A kind of production method for the elastic denim fabric that washing shrinkage is low
CN109518335A (en) * 2018-12-27 2019-03-26 宜兴乐威牛仔布有限公司 Light thermal jean fabric
CN208884077U (en) * 2018-09-26 2019-05-21 广东前进牛仔布有限公司 A kind of one-way wet-guide fabric

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Publication number Priority date Publication date Assignee Title
CN105734786A (en) * 2014-12-08 2016-07-06 天津市天羊纺织有限公司 Soluble fiber jean fabric
CN106192258A (en) * 2016-08-22 2016-12-07 侯现曦 A kind of fabric is frivolous, color fastness is good denim and processing method thereof
CN107012564B (en) * 2017-04-13 2019-01-01 枣庄海扬王朝纺织有限公司 A kind of production method for the elastic denim fabric that washing shrinkage is low
CN107201580A (en) * 2017-07-06 2017-09-26 南通大东有限公司 Smelly eliminating hollow yarns and three layers of smelly eliminating gauze kerchief
CN207889272U (en) * 2017-09-28 2018-09-21 深圳全棉时代科技有限公司 Thermal fabric
CN208884077U (en) * 2018-09-26 2019-05-21 广东前进牛仔布有限公司 A kind of one-way wet-guide fabric
CN109518335A (en) * 2018-12-27 2019-03-26 宜兴乐威牛仔布有限公司 Light thermal jean fabric

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113737354A (en) * 2021-09-16 2021-12-03 山东魏桥嘉嘉家纺有限公司 Fluffy and breathable comfortable and elastic silk home textile fabric and preparation method thereof

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Application publication date: 20200110