CN110665280A - Full-immersion rotary drum micro-filter - Google Patents
Full-immersion rotary drum micro-filter Download PDFInfo
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- CN110665280A CN110665280A CN201911059014.XA CN201911059014A CN110665280A CN 110665280 A CN110665280 A CN 110665280A CN 201911059014 A CN201911059014 A CN 201911059014A CN 110665280 A CN110665280 A CN 110665280A
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- 238000007654 immersion Methods 0.000 title description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 83
- 238000011001 backwashing Methods 0.000 claims abstract description 19
- 239000010865 sewage Substances 0.000 claims abstract description 7
- 238000000746 purification Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims 1
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 238000001471 micro-filtration Methods 0.000 description 12
- 238000009360 aquaculture Methods 0.000 description 6
- 244000144974 aquaculture Species 0.000 description 6
- 238000001914 filtration Methods 0.000 description 6
- 238000009395 breeding Methods 0.000 description 5
- 230000001488 breeding effect Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003134 recirculating effect Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000000844 transformation Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 241000894007 species Species 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/06—Filters with filtering elements which move during the filtering operation with rotary cylindrical filtering surfaces, e.g. hollow drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D33/00—Filters with filtering elements which move during the filtering operation
- B01D33/44—Regenerating the filter material in the filter
- B01D33/48—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps
- B01D33/50—Regenerating the filter material in the filter by flushing, e.g. counter-current air-bumps with backwash arms, shoes or nozzles
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtration Of Liquid (AREA)
Abstract
本发明涉及一种全浸式转鼓微滤机,转鼓滤网内部固定设有一反冲洗排水管;转鼓滤网内部还固定设有一带活塞杆的活塞装置和一反冲洗斗,活塞杆端部与杠杆一端转动连接,杠杆另一端与反冲洗斗转动连接,杠杆中部与设于反冲洗排水管上端的活塞排水塞连接;转鼓滤网上方设置一组反冲洗喷头,反冲洗喷头通过反冲洗进水口延伸至壳体外部;工作时,转鼓滤网浸没在水体之中;反冲洗时:反冲洗进水口与活塞进水管进水,活塞进水管的进水压力带动活塞杆顶起,带动杠杆向上摆动,进而将活塞排水塞打开,反冲洗斗中的污水从反冲洗排水管中排出。本装置具有占地面积小、滤网面积利用率高、能耗低、转鼓不易变形损坏等特点。
The invention relates to a fully immersed rotary drum microfilter. A backwash drain pipe is fixed inside the rotary drum screen; a piston device with a piston rod and a backwash bucket are also fixed inside the rotary drum screen. The end of the lever is rotatably connected to one end of the lever, the other end of the lever is rotatably connected to the backwash bucket, and the middle of the lever is connected to the piston drain plug set at the upper end of the backwash drain pipe; The backwash water inlet extends to the outside of the shell; when working, the drum filter is immersed in the water body; when backwashing: the backwash water inlet and the piston water inlet pipe are filled with water, and the water inlet pressure of the piston water inlet pipe drives the piston rod to lift , drive the lever to swing upward, and then open the piston drain plug, and the sewage in the backwash bucket is discharged from the backwash drain pipe. The device has the characteristics of small footprint, high utilization rate of filter screen area, low energy consumption, and the drum is not easily deformed and damaged.
Description
技术领域technical field
本发明涉及一种转鼓微滤机,尤其涉及一种全浸式转鼓微滤机。The invention relates to a rotary drum microfilter, in particular to a fully immersed rotary drum microfilter.
背景技术Background technique
目前循环水养殖系统中物理过滤主要设备为转鼓微滤机,现有的转鼓微滤机过滤面积较低,一般为转鼓的30%左右,这样造成了转鼓微滤机过滤面积利用率较低,整机体积较大,所占养殖系统中面积较大。而且一般的转鼓微滤机因为转鼓只有部分在水中,会造成转鼓转动时偏心,使得驱动电机功耗较大,且转鼓易变形而损坏。At present, the main physical filtration equipment in the circulating aquaculture system is the drum microfilter. The filtration area of the existing drum microfilter is relatively low, generally about 30% of the drum, which results in the utilization of the filtration area of the drum microfilter. The rate is low, the volume of the whole machine is large, and it occupies a large area in the breeding system. In addition, in a general drum microfiltration machine, because only part of the drum is in the water, it will cause the drum to be eccentric when it rotates, making the drive motor power consumption large, and the drum is easily deformed and damaged.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种全浸式转鼓微滤机,过滤网的过滤面积利用率可以达到100%,在达到设计目标过滤能力的情况下,设备体积可以大幅缩小,占地面积也可减少;转鼓全体浸没在水中,受力均匀,不会造成转动时偏心,驱动电机能耗大幅降低,同时可避免转鼓发生变形损坏的情况。The purpose of the present invention is to provide a fully immersed rotary drum microfiltration machine, the filter area utilization rate of the filter screen can reach 100%, and the equipment volume can be greatly reduced when the design target filtration capacity is achieved, and the floor space can also be reduced. Reduce; the whole drum is immersed in water, the force is uniform, it will not cause eccentricity during rotation, the energy consumption of the driving motor is greatly reduced, and the deformation and damage of the drum can be avoided at the same time.
本发明的有益效果在于:The beneficial effects of the present invention are:
一种全浸式转鼓微滤机,包括壳体,壳体内设有转鼓滤网1,壳体一端位于转鼓滤网1上方的部位设有一出水口9,转鼓滤网1具有一与外部连通的进水口2;转鼓滤网1内部固定设有一反冲洗排水管3,所述反冲洗排水管3上端开口朝上,下端延伸至壳体之外;转鼓滤网1内部还固定设有一带活塞杆7的活塞装置和一反冲洗斗8,活塞装置通过活塞进水管12延伸至壳体外部,活塞杆7端部与杠杆5一端转动连接,杠杆5另一端与反冲洗斗8转动连接,杠杆5中部与设于反冲洗排水管3上端的活塞排水塞4连接;所述转鼓滤网1上方设置一组反冲洗喷头6,所述反冲洗喷头6通过反冲洗进水口6a延伸至壳体外部;工作时,所述转鼓滤网1浸没在水体之中;反冲洗时:反冲洗进水口6a与活塞进水管12进水,所述活塞进水管12的进水压力带动活塞杆7顶起,带动杠杆5向上摆动,进而将活塞排水塞4打开,反冲洗斗8中的污水从反冲洗排水管3中排出。A fully immersed rotary drum microfilter comprises a shell, a
优选的,所述反冲洗排水管3呈L形。Preferably, the
优选的,所述壳体上端设有一检修盖13。Preferably, an
优选的,所述壳体上设有一减速电机罩10,其内的减速电机与主动齿轮15同轴连接,主动齿轮15与主动齿轮14与通过链条传动,主动齿轮14与转鼓滤网1同轴连接。Preferably, a
优选的,反冲洗喷头6与出水口9位于同一高度。Preferably, the
优选的,所述进水口2、反冲洗排水管3、反冲洗进水口6a、活塞进水管12设于壳体同一侧,所述出水口9设于壳体相对的另一侧。Preferably, the water inlet 2, the
优选的,所述活塞装置及活塞杆7竖直设置。Preferably, the piston device and the
优选的,所述全浸式转鼓微滤机用于工厂循环水养殖的净水系统。Preferably, the fully immersed rotary drum microfiltration machine is used in the water purification system of the factory circulating aquaculture.
本发明的有益效果在于:The beneficial effects of the present invention are:
1)本装置转鼓滤网整体浸没在水中,过滤面积利用率高,可以减小整机的体积,使整体占地面积小,节约空间,安装运输较为便捷。1) The drum filter screen of this device is immersed in water as a whole, and the utilization rate of the filtration area is high, which can reduce the volume of the whole machine, make the overall floor space small, save space, and facilitate installation and transportation.
2)本装置转鼓滤网全浸没于水中,使转鼓转动时受到阻力较为均匀,不会产生偏心,从而驱动电机能耗较低,同时不会因为偏心而损坏传动轴。2) The drum filter screen of this device is fully immersed in water, so that the resistance of the drum is relatively uniform when rotating, and no eccentricity is generated, so the energy consumption of the drive motor is low, and the transmission shaft will not be damaged due to eccentricity.
3)制作简单,由于体积可减小,占用空间少,安装拆卸简单方便维护。3) The production is simple, because the volume can be reduced, it takes up less space, and the installation and disassembly are simple and convenient for maintenance.
4)本装置反冲洗装置是通过反冲洗水泵给与压力,不需要额外配备启动装置;具备物理过滤作用,过滤网目精度可以根据应用需要进行更换。4) The backwashing device of this device is supplied with pressure by the backwashing pump, and does not need to be equipped with an additional starting device; it has a physical filtering effect, and the filter mesh accuracy can be replaced according to application needs.
5)由于该装置的去除物理颗粒效果明显,在养殖系统中的占地面积相比传统微滤机小,从而相同面积的养殖场可以增大养殖水体而减少水处理的占地面积。5) Due to the obvious effect of removing physical particles of the device, the floor space in the breeding system is smaller than that of the traditional microfiltration machine, so that the breeding farm with the same area can increase the breeding water body and reduce the floor space of the water treatment.
附图说明Description of drawings
图1是本发明全浸式转鼓微滤机的外形示意图。Fig. 1 is the outline schematic diagram of the full-immersion rotary drum microfiltration machine of the present invention.
图2是本发明全浸式转鼓微滤机的另一视角的外形示意图。FIG. 2 is a schematic diagram of the appearance of the fully immersed rotary drum microfiltration machine from another perspective of the present invention.
图3是本发明全浸式转鼓微滤机的主视图。Fig. 3 is a front view of the fully immersed rotary drum microfiltration machine of the present invention.
图4是图3的俯视图。FIG. 4 is a plan view of FIG. 3 .
图5是本发明全浸式转鼓微滤机的立体透视图。Fig. 5 is a perspective perspective view of the fully immersed rotary drum microfiltration machine of the present invention.
图6是本发明全浸式转鼓微滤机的内部结构示意图。6 is a schematic diagram of the internal structure of the fully immersed rotary drum microfiltration machine of the present invention.
图7是本发明全浸式转鼓微滤机的立体图。Fig. 7 is a perspective view of the fully immersed rotary drum microfiltration machine of the present invention.
图8是本发明全浸式转鼓微滤机的正面透视图。Figure 8 is a front perspective view of the fully immersed rotary drum microfilter of the present invention.
图中,1.转鼓滤网,2.进水口,3.反冲洗排水管,4.活塞排水塞,5.杠杆,6.反冲洗喷头,7.活塞杆,8.反冲洗斗,9.出水口,10.减速电机罩,12.活塞进水管,13.反冲洗排污管,14.从动齿轮,15.主动齿轮,6a.反冲洗进水口。In the figure, 1. Drum screen, 2. Water inlet, 3. Backwash drain pipe, 4. Piston drain plug, 5. Lever, 6. Backwash nozzle, 7. Piston rod, 8. Backwash bucket, 9 . Water outlet, 10. Geared motor cover, 12. Piston water inlet pipe, 13. Backwash sewage pipe, 14. Driven gear, 15. Driving gear, 6a. Backwash water inlet.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
本实施方式涉及一种全浸没是转鼓过滤设备。该装置主要应用于工厂化循环水养殖系统的水处理,也可以用于其他污水处理领域。旨在通过利用全浸式转鼓滤网对养殖污水进行过滤处理,通过提高过转鼓滤网的利用率,来减小微滤机的占地体积。This embodiment relates to a fully immersed rotary drum filter device. The device is mainly used in the water treatment of industrial circulating aquaculture systems, and can also be used in other fields of sewage treatment. The purpose is to use the fully immersed drum filter to filter and treat the aquaculture sewage, and to reduce the footprint of the microfilter by improving the utilization rate of the drum filter.
通过实现将转鼓滤网全浸于水中,使滤网转动时受到的阻力较为均匀,从而解决转鼓转动时转鼓偏心造成的能耗较大和传动系统已损坏的问题。By fully immersing the drum filter screen in water, the resistance of the filter screen during rotation is relatively uniform, thereby solving the problems of large energy consumption and damage to the transmission system caused by the eccentricity of the drum when the drum rotates.
参见图1-图8,一种全浸式转鼓微滤机,包括壳体,壳体内设有转鼓滤网1,壳体一端位于转鼓滤网1上方的部位设有一出水口9,转鼓滤网1具有一与外部连通的进水口2;转鼓滤网1内部固定设有一反冲洗排水管3,所述反冲洗排水管3上端开口朝上,下端延伸至壳体之外;转鼓滤网1内部还固定设有一带活塞杆7的活塞装置和一反冲洗斗8,活塞装置通过活塞进水管12延伸至壳体外部,活塞杆7端部与杠杆5一端转动连接,杠杆5另一端与反冲洗斗8转动连接,杠杆5中部与设于反冲洗排水管3上端的活塞排水塞4连接;所述转鼓滤网1上方设置一组反冲洗喷头6,所述反冲洗喷头6通过反冲洗进水口6a延伸至壳体外部;工作时,所述转鼓滤网1浸没在水体之中;反冲洗时:反冲洗进水口6a与活塞进水管12进水,所述活塞进水管12的进水压力带动活塞杆7顶起,带动杠杆5向上摆动,进而将活塞排水塞4打开,反冲洗斗8中的污水从反冲洗排水管3中排出。Referring to Fig. 1-Fig. 8, a fully immersed rotary drum microfilter includes a casing, a
在此实施例中,参见图6,所述反冲洗排水管3呈L形。In this embodiment, referring to FIG. 6 , the
在此实施例中,参见图6,所述壳体上端设有一检修盖13。In this embodiment, referring to FIG. 6 , an
在此实施例中,参见图6,所述壳体上设有一减速电机罩10,其内的减速电机与主动齿轮15同轴连接,主动齿轮15与主动齿轮14与通过链条传动,主动齿轮14与转鼓滤网1同轴连接。In this embodiment, referring to FIG. 6 , a
在此实施例中,参见图6,反冲洗喷头6与出水口9位于同一高度。In this embodiment, referring to FIG. 6 , the
在此实施例中,参见图6,所述进水口2、反冲洗排水管3、反冲洗进水口6a、活塞进水管12设于壳体同一侧,所述出水口9设于壳体相对的另一侧。In this embodiment, referring to FIG. 6 , the water inlet 2, the
在此实施例中,参见图6,所述活塞装置及活塞杆7竖直设置。In this embodiment, referring to FIG. 6 , the piston device and the
在此实施例中,所述全浸式转鼓微滤机用于工厂循环水养殖的净水系统,附图未对工厂循环水养殖的净水系统详细展示。In this embodiment, the fully immersed rotary drum microfiltration machine is used for the water purification system of the factory recirculating aquaculture, and the attached drawings do not show the water purification system of the factory recirculating aquaculture in detail.
反冲时,通过水压将活塞杆7顶起利用杠杆原理将活塞排水塞4打开,排掉微滤机内部分水体,使转鼓滤网和反冲洗漏斗8漏出水面,同时反冲洗喷头6也向滤网高压喷水,从而达到反冲洗的效果,滤网上的固体废物和反冲洗水一起通过反冲洗排水口排掉。During backflushing, the
反冲洗结束后,水泵停止供水,活塞失去压力,通过重力作用自然下落,带动杠杆将活塞排水口关闭,此时微滤机内的水位上涨至运行水位,微滤机又重新开始过滤工作。After the backwash is over, the water pump stops water supply, the piston loses pressure, and falls naturally through the action of gravity, driving the lever to close the piston water outlet. At this time, the water level in the microfilter rises to the operating water level, and the microfilter starts to filter again.
微滤机的转鼓可以通过变频控制器进行调整,根据不同的系统设计和养殖需求调整转鼓的转速。The drum of the microfiltration machine can be adjusted by the frequency conversion controller, and the rotating speed of the drum can be adjusted according to different system designs and breeding requirements.
微滤机的反冲洗通过两种方式进行控制,一种为时间继电器进行控制,根据养殖品种所产生的污物进行设置反冲洗时间和频率,还有一种是在微滤机进水端设有液位开关,当水位超过正常运行水位时,反冲洗系统启动。The backwash of the microfilter is controlled in two ways, one is the time relay control, and the backwash time and frequency are set according to the dirt generated by the cultured species, and the other is to set the backwash at the inlet end of the microfilter. Liquid level switch, when the water level exceeds the normal operating water level, the backwash system starts.
本装置具有占地面积小、滤网面积利用率高、能耗低、转鼓不易变形损坏等特点。The device has the characteristics of small footprint, high utilization rate of filter screen area, low energy consumption, and the drum is not easily deformed and damaged.
以上是本发明的优选实施例,本领域普通技术人员还可以在此基础上进行各种变换或改进,在不脱离本发明总的构思的前提下,这些变换或改进都应当属于本发明要求保护的范围之内。The above are the preferred embodiments of the present invention, and those of ordinary skill in the art can also carry out various transformations or improvements on this basis. Without departing from the general concept of the present invention, these transformations or improvements should belong to the claimed protection of the present invention. within the range.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114534353A (en) * | 2022-01-27 | 2022-05-27 | 江门市渔盟渔业机械有限公司 | Rotary drum type micro-filter |
CN117482680A (en) * | 2023-12-27 | 2024-02-02 | 太仓点石航空动力有限公司 | Oil-gas separation device for aero-engine |
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CN114534353A (en) * | 2022-01-27 | 2022-05-27 | 江门市渔盟渔业机械有限公司 | Rotary drum type micro-filter |
CN117482680A (en) * | 2023-12-27 | 2024-02-02 | 太仓点石航空动力有限公司 | Oil-gas separation device for aero-engine |
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