CN110661157B - Terminal wire production system and production process applying same - Google Patents
Terminal wire production system and production process applying same Download PDFInfo
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- CN110661157B CN110661157B CN201910888470.9A CN201910888470A CN110661157B CN 110661157 B CN110661157 B CN 110661157B CN 201910888470 A CN201910888470 A CN 201910888470A CN 110661157 B CN110661157 B CN 110661157B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/05—Crimping apparatus or processes with wire-insulation stripping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/052—Crimping apparatus or processes with wire-feeding mechanism
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Abstract
The invention discloses a terminal wire production system and a production process applying the terminal wire production system, which belong to the technical field of terminal wire production and processing, and comprise a peeler, a plurality of terminal machines and a wire binding machine, wherein the peeler is connected with a plurality of first transmission belts, and the other end of each first transmission belt is arranged close to the corresponding terminal machine; each terminal machine is connected with a second transmission belt, the other ends of the second transmission belts are connected with a batch device together, the batch device comprises a rack, a blanking hopper is fixedly connected to the rack, inclined plates are fixedly connected to the bottoms of the blanking hoppers, channels are formed in the inclined plates, a third transmission belt is fixedly connected to the positions, corresponding to the bottoms of the inclined plates, of the rack, the other end of the third transmission belt is close to a wire binding machine, the inclined plates are arranged towards the third transmission belt, and the peeling machine, the terminal machine and the wire binding machine are connected with a control system together.
Description
Technical Field
The invention relates to the technical field of terminal wire production and processing, in particular to a terminal wire production system and a production process using the terminal wire production system.
Background
At present, the number and the spacing of the conducting wires of the terminal wire, also called as Flexible Flat Cable (FFC), can be selected at will, so that the connection is more convenient, the volume of the electronic product is greatly reduced, the production cost is reduced, the production efficiency is improved, and the terminal wire is most suitable for being used as a data transmission Cable between a mobile component and a main board, between a PCB and in miniaturized electrical equipment. When a terminal wire is produced in a factory, the wire which is used as a raw material is generally required to be peeled through a peeling machine, then the peeled wire is subjected to end processing through the terminal machine, then the processed wire is bundled together with the same group of wires through a wire binding machine, and finally the joint is buckled, so that the production of the terminal wire can be completed.
In the prior art, reference may be made to chinese patent with an authorization publication number of CN106002154B, which discloses a terminal wire assembling method for respectively assembling a first terminal wire and a second terminal wire to a lamp cap end cover, comprising the following steps: the first terminal wire and the second terminal wire are respectively placed on the first material tray and the second material tray; the servo motor drives the first material tray and the second material tray to move; the first terminal line assembling device grabs the first terminal line and shifts to the first lamp holder end cover assembling station; rotating the turntable to rotate the lamp cap end cover to the second terminal wire lamp end cover assembling station; and the second terminal wire assembling device grabs the second terminal wire and shifts the second terminal wire to the second lamp cap end cover assembling station.
The above prior art solutions have the following drawbacks: according to the terminal wire production process, when the terminal wires are produced in batches, due to the fact that gaps are inevitably formed among machines, workers not only waste time and labor, but also have the possibility of danger when transferring materials or semi-finished products from one machine to another machine.
Disclosure of Invention
The invention aims to provide a terminal wire production system which can effectively reduce the labor intensity of workers and improve the production efficiency.
The technical purpose of the invention is realized by the following technical scheme:
a terminal wire production system comprises a peeling machine, a plurality of terminal machines and a wire binding machine, wherein the peeling machine is connected with a plurality of first transmission belts, and the other end of each first transmission belt is arranged close to the corresponding terminal machine;
each terminal machine is connected with a second transmission belt, one end of each second transmission belt, which is far away from the terminal machine, is connected with a batching device, the batching device comprises a rack, a blanking hopper is fixedly connected to the position, which is close to each second transmission belt, of the rack, a feeding hole is formed in the top of the blanking hopper, a discharging hole is formed in the bottom of the blanking hopper, the feeding hole is close to one end, which is far away from the terminal machine, of the transmission belt, and the width of the discharging hole is;
the bottom of the blanking hopper is fixedly connected with inclined plates, channels arranged along the length direction of the inclined plates are formed in the inclined plates, third conveying belts are fixedly connected to the positions, corresponding to the bottoms of the inclined plates, of the racks, one ends, far away from the racks, of the third conveying belts are arranged close to the wire binding machine, the inclined plates are arranged towards the third conveying belts, and one ends, close to the third conveying belts, of the inclined plates are arranged in an array mode along the length direction of the third conveying belts;
the peeling machine, the terminal machine and the wire binding machine are connected with a control system together, and the control system comprises a counting acquisition module and a comparison control module;
the counting and collecting module is connected with the peeling machine, the terminal machine and the wire binding machine, the peeling machine, the terminal machine and the wire binding machine count for one time when finishing one-time processing, and the counting and collecting module transmits the received counting information to the comparison control module;
the comparison control module compares the counting information of the peeling machine, the counting information of the terminal machine and the counting information of the wire binding machine, and when any counting information exceeds any other counting information, the comparison control module controls the peeling machine, the terminal machine and the wire binding machine corresponding to the exceeding counting information to stop working until all counting information is the same.
By adopting the scheme, after the wire is peeled and cut by the peeler, the fallen wire can be automatically transported to the terminal machine by the first transmission belt, the wire is placed into the terminal machine for processing by the operator of the terminal machine, the processed wire can be transported to the batch equipment by the second transmission belt, different wires processed by a plurality of terminal machines are automatically gathered together by the batch equipment through the inclined plate to form a group of wire group, the wire group falls onto the third transmission belt, is moved to the wire binding machine by the third transmission belt and is finally and automatically processed by the operator of the wire binding machine, the middle process does not need to be transported by personnel, different wires can be automatically grouped, the operator of the wire binding machine only needs to directly place the group of wire group onto the wire binding machine for processing, and the labor intensity of the operator is greatly reduced, the production efficiency is effectively improved, the control system can ensure the stable operation of the system, and the defective rate is reduced.
The invention is further configured to: auxiliary blocks are placed on the wire binding machine, through grooves for a plurality of matched electric wires are formed in the auxiliary blocks, and the auxiliary blocks correspond to the baffle plates fixedly connected to one end of each through groove.
Through adopting above-mentioned scheme, the operating personnel of wiring machine department need just can carry out the wiring with the one end alignment of a set of electric wire, and operating personnel can put supplementary piece with the electric wire group on, makes the electric wire embedding logical inslot, then promotes the electric wire, makes the electric wire butt on the baffle, can accomplish the alignment work to the electric wire group fast, has further improved work efficiency.
The invention is further configured to: the auxiliary block is provided with grooves at two sides.
Through adopting above-mentioned scheme, the recess is convenient for operating personnel to grasp my auxiliary block with hand.
The invention is further configured to: every hopper all has seted up the inserting groove near discharge gate position department down, and equal sliding connection has the plugboard in the inserting groove, and the plugboard can cover the discharge gate, and the plugboard is connected with the drive assembly that the drive plugboard slided in the inserting groove.
By adopting the scheme, the driving assembly drives the plug board to move up and down, so that the plug board can intermittently stop the electric wires from moving in the blanking hopper, and the phenomenon that a plurality of electric wires are close to each other so that the plurality of electric wires of the same specification are simultaneously generated in a group when the electric wires are grouped subsequently is avoided.
The invention is further configured to: the drive assembly comprises a mounting shell fixedly connected to the lower hopper and close to the position of the insertion plate, a drive motor is fixedly connected to the interior of the mounting shell, an output shaft of the drive motor is fixedly connected with an eccentric wheel, the mounting shell is close to the position of the eccentric wheel and is connected with a drive rod in a sliding mode, the drive rod slides along the vertical direction, the bottom of the drive rod extends out of the mounting shell, the insertion plate is fixedly connected to the bottom of the drive rod, a drive frame is fixedly connected to the top of the drive rod, and the eccentric wheel is located in the.
By adopting the scheme, the motor continuously drives the eccentric wheel to rotate, so that the plugboard can be controlled to move up and down.
The invention is further configured to: the bottom of the insertion plate is provided with a first round angle.
Through adopting above-mentioned scheme, the plug board damage electric wire can be avoided to first fillet.
The invention is further configured to: the frame corresponds equal fixedly connected with lifting cylinder of swash plate both sides position department, and the common fixedly connected with lifting plate of piston rod of two lifting cylinders, the lifting plate corresponds equal fixedly connected with interception board of every swash plate position department, blocks interception board sliding connection on the swash plate to interception board can cover the cross-section of passageway.
Through adopting above-mentioned scheme, the lifting cylinder can make the electric wire in the same group's passageway finally can drop on the third conveyer belt simultaneously through driving the interception board and reciprocating.
The invention is further configured to: the interception plate stretches into one end of the inclined plate and is provided with a second round angle.
Through adopting above-mentioned scheme, the intercepting board damage electric wire can be avoided to the second fillet.
The invention aims to provide a production process applying a terminal line production system, which can effectively reduce the labor intensity of workers and improve the production efficiency.
The technical purpose of the invention is realized by the following technical scheme:
a production process applying a terminal line production system comprises the following steps: firstly, putting a long wire into a wire stripping machine, stripping and cutting the long wire by the wire stripping machine, and simultaneously counting the wire stripping times of the wire stripping machine by a control system;
secondly, the electric wire processed by the wire stripping machine falls onto the first transmission belt and is transmitted to the vicinity of the terminal machine by the first transmission belt;
thirdly, transferring the electric wire from the first transmission belt to a terminal machine, pressing the five-golden head to the electric wire end by the terminal machine, and meanwhile, counting the pressing times of the terminal machine by a control system;
the terminal machine drops the processed electric wires onto a second conveying belt, the second conveying belt conveys the electric wires to a blanking hopper, and the electric wires processed by the terminal machine respectively pass through different blanking hoppers and drop onto a third conveying belt to form a group of electric wire groups;
fifthly, the third transmission belt transmits the electric wire group to the vicinity of the wire binding machine, the wire binding machine binds the electric wire group into a wire bundle to complete the manufacture of the terminal wire, and the control system simultaneously counts the wire binding times of the wire binding machine;
and sixthly, the control system compares the recorded counting information in real time, and when the counting exceeds any other counting, the corresponding equipment is controlled to stop working until all the counting information is the same.
By adopting the scheme, the system can automatically and stably operate, the labor intensity of workers is effectively reduced, and the production efficiency is improved.
The invention is further configured to: the fifth step is further divided into the following steps:
and fifthly, 1, putting the wire group on the auxiliary block by a worker, embedding each wire into the corresponding through groove, pushing the wires to enable all the wires to be abutted against the baffle, reversely buckling the wire group and the auxiliary block on a wire binding machine, taking away the auxiliary block, and binding the wire group by the wire binding machine.
Through adopting above-mentioned scheme, the staff can accomplish the alignment work to a set of electric wire end fast through supplementary piece, further improves work efficiency.
In conclusion, the invention has the following beneficial effects:
1. the worker puts the electric wire on the peeling machine for processing, after the peeling machine peels and cuts the electric wire, the fallen electric wire can be automatically transported to the terminal machine by the first transmission belt, the electric wire is put into the terminal machine for processing by the operator of the terminal machine, the processed electric wire can be transported to the batch equipment by the second transmission belt, the batch equipment automatically gathers different electric wires processed by a plurality of terminal machines together by the inclined plate to form a group of electric wire groups, the electric wire groups fall onto the third transmission belt and are moved to the wire binding machine by the third transmission belt to be finally and automatically processed by the operator of the wire binding machine, the middle process does not need to be transported by personnel, and different electric wires can be automatically grouped, the operator at the wire binding machine only needs to directly put a group of electric wire groups on the wire binding machine for processing, the labor intensity of the worker is greatly reduced, the production efficiency is effectively improved, the control system can ensure the stable operation of the system, and the defective rate is reduced;
2. the operating personnel of wiring machine department need align the one end of a set of electric wire and just can carry out wiring, and operating personnel can put supplementary piece with the electric wire group, makes the electric wire embedding logical inslot, then promotes the electric wire, makes the electric wire butt on the baffle, can accomplish the alignment work to the electric wire group fast, has further improved work efficiency.
Drawings
FIG. 1 is a schematic diagram of an overall system according to a first embodiment;
FIG. 2 is a schematic view of a second conveyor, a batching device and a third conveyor according to a first embodiment;
FIG. 3 is a cross-sectional view showing the internal structure of the batch apparatus according to the first embodiment;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is a schematic view of a protruding drive assembly according to one embodiment;
FIG. 6 is an enlarged view of portion B of FIG. 3;
FIG. 7 is a diagram illustrating a protruded auxiliary block according to one embodiment;
FIG. 8 is a system block diagram of a highlighted control system in the first embodiment.
In the figure, 1, a peeler; 2. a first conveyor belt; 3. a terminal machine; 4. a second conveyor belt; 5. a batch device; 51. a frame; 52. feeding a hopper; 521. a feed inlet; 522. a discharge port; 523. inserting grooves; 5231. a plugboard; 52311. a first rounded corner; 524. a drive assembly; 5241. mounting a shell; 5242. a drive motor; 5243. an eccentric wheel; 5244. a drive frame; 5245. a drive rod; 53. a sloping plate; 531. a channel; 532. a lifting cylinder; 533. lifting the plate; 534. a interception plate; 5341. a second rounded corner; 6. a third conveyor belt; 7. a wire binding machine; 71. an auxiliary block; 711. a through groove; 712. a baffle plate; 713. a groove; 8. a control system; 81. a counting and collecting module; 82. and a comparison control module.
Detailed Description
The first embodiment is as follows: a terminal wire production system, as shown in fig. 1, comprising: comprises a peeling machine 1, a plurality of terminal machines 3 and a wire binding machine 7. The peeling machine 1 is connected with a plurality of first conveyor belts 2, and the other end of each first conveyor belt 2 is arranged close to the corresponding terminal machine 3. Each terminal machine 3 is connected with a second conveyor belt 4, and the other ends of all the second conveyor belts 4 are connected with a batching device 5. The batching device 5 is connected with a third conveyor belt 6, the other end of the third conveyor belt 6 being arranged close to the wire binding machine 7. The staff puts the electric wire and goes up processing on peeler 1, peeler 1 skins the electric wire and cuts the back, the electric wire that falls can be by 2 automatic transport to terminal machine 3 departments of first transmission band, put into terminal machine 3 with the electric wire by the operating personnel of terminal machine 3 and process, the electric wire that the processing is good can be transported to batch plant department by second transmission band 4, batch plant passes through the automatic swash plate 53 with the different electric wires of a plurality of terminal machine 3 processing and assembles together, form a set of electric wire group, the electric wire group falls on third transmission band 6, it carries out final automated processing to 7 departments of line binding machine 7 by the operating personnel of line binding machine 7 to be removed by third transmission band 6.
As shown in fig. 2 and 3, the batch apparatus 5 includes a frame 51, and a lower hopper 52 is fixedly connected to the frame 51 near each second conveyor belt 4. The bottom of the lower hopper 52 is fixedly connected with a sloping plate 53, and a channel 531 arranged along the length direction of the sloping plate 53 is arranged in the sloping plate 53. The third conveyor 6 is positioned at a bottom position of the frame 51 corresponding to the sloping plate 53. The inclined plates 53 are arranged towards the third conveying belt 6, and one ends of all the inclined plates 53, close to the third conveying belt 6, are arranged in an array mode along the length direction of the third conveying belt 6.
As shown in fig. 3 and 4, the top of the lower hopper 52 is provided with a feed inlet 521, the bottom of the lower hopper 52 is provided with a discharge outlet 522, the feed inlet 521 is close to one end of the transmission belt far away from the terminal machine 3, and the width of the discharge outlet 522 is equal to the diameter of the electric wire. The wires enter the lower hopper 52 through the inlet 521 of the lower hopper 52 and leave the lower hopper 52 through the outlet 522, and the wires are blocked by the outlet 522 to ensure that the wires entering the channel 531 do not overlap.
As shown in fig. 4 and 5, each discharging hopper 52 is provided with an inserting groove 523 near the discharging port 522, and an inserting plate 5231 is slidably connected in each inserting groove 523. The socket plate 5231 can cover the discharge outlet 522. A drive assembly 524 is coupled to the patch panel 5231, the drive assembly 524 including a mounting housing 5241 fixedly coupled to the lower hopper 52 adjacent the patch panel 5231. A driving motor 5242 is fixedly connected in the mounting housing 5241, and an eccentric wheel 5243 is fixedly connected to an output shaft of the driving motor 5242. A driving rod 5245 is slidably connected to the mounting housing 5241 at a position close to the eccentric wheel 5243, the driving rod 5245 slides in the vertical direction, the bottom of the driving rod 5245 extends out of the mounting housing 5241, and the plug board 5231 is fixedly connected to the bottom of the driving rod 5245. The top of the driving rod 5245 is fixedly connected with a driving frame 5244, an eccentric 5243 is positioned in the driving frame 5244, and the eccentric 5243 abuts against the inner side of the driving frame 5244. The motor continuously drives the eccentric wheel 5243 to rotate, so that the plug board 5231 can be controlled to move up and down, and the plug board 5231 can continuously block the electric wires from moving in the blanking hopper 52. The situation that a plurality of electric wires are close to each other so that a plurality of electric wires with the same specification appear in one group at the same time when the electric wires are grouped subsequently is avoided.
As shown in fig. 5, the bottom of the inserting plate 5231 is formed with a first round corner 52311. The first rounded corners 52311 can prevent the patch panel 5231 from damaging the wires.
As shown in fig. 3 and 6, the frame 51 is fixedly connected with lifting cylinders 532 at positions corresponding to both sides of the inclined plate 53, and the piston rods of the two lifting cylinders 532 are fixedly connected with a lifting plate 533. An interception plate 534 is fixedly connected to the lifting plate 533 at a position corresponding to each inclined plate 53, the interception plate 534 is slidably connected to the inclined plate 53, and the interception plate 534 can cover the cross section of the passage 531. The lifting cylinders 532 can move the interception plates 534 up and down to make the wires in the same group of channels 531 finally fall onto the third conveyor belt 6 at the same time.
As shown in fig. 6, one end of the interception plate 534 extending into the sloping plate 53 is formed with a second round angle 5341. The second rounded corner 5341 prevents the interception plate 534 from damaging the electric wires.
As shown in fig. 2 and 7, an auxiliary block 71 is placed on the wire binding machine 7. The auxiliary block 71 is provided with a plurality of through grooves 711 for matching with wires, and a baffle 712 is fixedly connected to one end of the auxiliary block 71 corresponding to the through grooves 711. The auxiliary block 71 has grooves 713 formed at two sides thereof. An operator can put the wire group on the auxiliary block 71, insert the wires into the through groove 711, and then push the wires to abut against the baffle 712, so that the alignment of the wire group can be completed quickly. The groove 713 facilitates the operator grasping the auxiliary block 71 with his or her hand.
As shown in fig. 8, the peeling machine 1, the terminal machine 3, and the wire binding machine 7 are commonly connected to a control system 8. The control system 8 includes a count acquisition module 81 and a comparison control module 82. The counting and collecting module 81 is connected with the peeling machine 1, the terminal machine 3 and the wire binding machine 7, the peeling machine 1, the terminal machine 3 and the wire binding machine 7 count once to the counting and collecting module 81 every time one processing is completed, and the counting and collecting module 81 transmits the received counting information to the comparison control module 82. The comparison control module 82 compares the count information of the peeling machine 1, the count information of the terminal machine 3, and the count information of the wire binding machine 7. When any counting information exceeds any other counting information, the comparison control module 82 controls the peeling machine 1, the terminal machine 3 and the wire binding machine 7 corresponding to the exceeded counting information to stop working until all counting information is the same. The control system 8 can ensure the stable operation of the system and reduce the defective rate.
The use method comprises the following steps: the staff puts the electric wire on peeler 1 and processes, and peeler 1 is after cutting the electric wire of skinning. The dropped electric wire is automatically transported to the terminal machine 3 by the first conveyor belt 2, and the electric wire is put into the terminal machine 3 by an operator of the terminal machine 3 to be processed. The processed electric wires are transported by the second conveyor belt 4 to a batch facility where different electric wires processed by the plurality of terminal machines 3 are automatically gathered together by the inclined plate 53 to form a group of electric wire groups. The group of electric wires is dropped onto the third conveyor belt 6, moved by the third conveyor belt 6 to the wire binding machine 7 and subjected to final automated processing by an operator of the wire binding machine 7. The middle process need not personnel's transportation to can divide into different electric wires into groups automatically, the operating personnel of wire binding machine 7 department only need with a set of electric wire group directly put wire binding machine 7 on process can.
Example two: a production process applying a terminal line production system comprises the following specific steps:
firstly, putting a long wire into a wire stripping machine, stripping and cutting the long wire by the wire stripping machine, and simultaneously counting the wire stripping times of the wire stripping machine by a control system 8.
And secondly, the electric wire processed by the wire stripping machine falls onto the first transmission belt 2 and is transmitted to the vicinity of the terminal machine 3 by the first transmission belt 2.
And thirdly, transferring the electric wire from the first transmission belt 2 to the terminal machine 3, pressing the metal button to the end of the electric wire by the terminal machine 3, and simultaneously counting the pressing times of the terminal machine 3 by the control system 8.
Fourthly, the terminal machine 3 drops the processed electric wires onto the second conveying belt 4, the second conveying belt 4 conveys the electric wires to the discharging hopper 52, and the electric wires processed by the terminal machine 3 respectively pass through different discharging hoppers 52 and fall onto the third conveying belt 6 to form a group of electric wire groups.
Fifth, the third transfer belt 6 transfers the wire group to the vicinity of the wire binding machine 7, and the worker puts the wire group on the auxiliary block 71 and inserts each wire into the corresponding through groove 711. The wires are pushed to make all the wires abut against the baffle 712, then the wire group and the auxiliary block 71 are reversely buckled on the wire binding machine 7, the auxiliary block 71 is taken away, and the wire binding machine 7 binds the wire group. And finishing the manufacture of the terminal wire. The control system 8 simultaneously counts the number of times of wire binding of the wire binding machine 7.
And sixthly, the control system 8 compares the recorded counting information in real time, and when the counting exceeds any other counting, the corresponding equipment is controlled to stop working until all the counting information is the same.
The system can automatically and stably operate, effectively reduces the labor intensity of workers and improves the production efficiency.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (6)
1. A terminal line production system characterized in that: the wire binding machine comprises a peeling machine (1), a plurality of terminal machines (3) and a wire binding machine (7), wherein the peeling machine (1) is connected with a plurality of first transmission belts (2), and one end, far away from the peeling machine (1), of each first transmission belt (2) is arranged close to the corresponding terminal machine (3);
each terminal machine (3) is connected with a second conveying belt (4), one end, far away from the terminal machine (3), of each second conveying belt (4) is connected with a batching device (5) together, each batching device (5) comprises a rack (51), a blanking hopper (52) is fixedly connected to the position, close to each second conveying belt (4), of each rack (51), a feeding hole (521) is formed in the top of each blanking hopper (52), a discharging hole (522) is formed in the bottom of each blanking hopper (52), the feeding hole (521) is close to one end, far away from the terminal machine (3), of each second conveying belt (4), and the width of each discharging hole (522) is equal to the diameter of each wire;
the bottom of the blanking hopper (52) is fixedly connected with an inclined plate (53), a channel (531) arranged along the length direction of the inclined plate (53) is formed in the inclined plate (53), a third conveying belt (6) is fixedly connected to the position, corresponding to the bottom of the inclined plate (53), of the rack (51), one end, away from the rack (51), of the third conveying belt (6) is arranged close to the wire binding machine (7), the inclined plate (53) is arranged towards the third conveying belt (6), and one ends, close to the third conveying belt (6), of all the inclined plates (53) are arranged in an array mode along the length direction of the third conveying belt (6);
the peeling machine (1), the terminal machine (3) and the wire binding machine (7) are connected with a control system (8) together, and the control system (8) comprises a counting acquisition module (81) and a comparison control module (82);
the counting and collecting module (81) is connected with the peeling machine (1), the terminal machine (3) and the wire binding machine (7), the peeling machine (1), the terminal machine (3) and the wire binding machine (7) count once when processing is finished once, and the counting and collecting module (81) transmits received counting information to the comparison control module (82);
the comparison control module (82) compares the counting information of the peeling machine (1), the counting information of the terminal machine (3) and the counting information of the wire binding machine (7), and when any counting information exceeds any other counting information, the comparison control module (82) controls the peeling machine (1), the terminal machine (3) and the wire binding machine (7) corresponding to the exceeded counting information to stop working until all counting information is the same;
each lower hopper (52) is provided with a splicing groove (523) at a position close to the discharge port (522), a splicing plate (5231) is connected in each splicing groove (523) in a sliding manner, each splicing plate (5231) can cover the discharge port (522), and each splicing plate (5231) is connected with a driving component (524) for driving each splicing plate (5231) to slide in each splicing groove (523); the driving assembly (524) comprises a mounting shell (5241) fixedly connected to the position, close to the insertion plate (5231), of the lower hopper (52), a driving motor (5242) is fixedly connected to the inside of the mounting shell (5241), an eccentric wheel (5243) is fixedly connected to an output shaft of the driving motor (5242), a driving rod (5245) is slidably connected to the position, close to the eccentric wheel (5243), of the mounting shell (5241), the driving rod (5245) slides in the vertical direction, the bottom of the driving rod (5245) extends out of the mounting shell (5241), the insertion plate (5231) is fixedly connected to the bottom of the driving rod (5245), a driving frame (5244) is fixedly connected to the top of the driving rod (5245), and the eccentric wheel (5243) is located in the driving frame (5244) and abuts against the inner side of the driving frame (52.
2. The terminal wire production system according to claim 1, characterized in that: auxiliary blocks (71) are placed on the wire binding machine (7), a plurality of through grooves (711) matched with wires are formed in the auxiliary blocks (71), and a baffle (712) is fixedly connected to one end of each through groove (711) corresponding to each auxiliary block (71).
3. The terminal wire production system according to claim 2, wherein: the auxiliary block (71) is provided with grooves (713) at two sides.
4. The terminal wire production system according to claim 1, characterized in that: the bottom of the inserting plate (5231) is provided with a first round angle (52311).
5. The terminal wire production system according to claim 1, characterized in that: the frame (51) corresponds equal fixedly connected with lifting cylinder (532) of swash plate (53) both sides position department, and the common fixedly connected with lifting plate (533) of piston rod of two lifting cylinders (532), and lifting plate (533) correspond equal fixedly connected with interception board (534) of every swash plate (53) position department, and interception board (534) sliding connection is on swash plate (53) to interception board (534) can cover the cross-section of passageway (531).
6. The terminal wire production system according to claim 5, wherein: the end of the interception plate (534) extending into the sloping plate (53) is provided with a second round angle (5341).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910888470.9A CN110661157B (en) | 2019-09-19 | 2019-09-19 | Terminal wire production system and production process applying same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910888470.9A CN110661157B (en) | 2019-09-19 | 2019-09-19 | Terminal wire production system and production process applying same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110661157A CN110661157A (en) | 2020-01-07 |
| CN110661157B true CN110661157B (en) | 2021-02-12 |
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| CN201910888470.9A Active CN110661157B (en) | 2019-09-19 | 2019-09-19 | Terminal wire production system and production process applying same |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205543638U (en) * | 2016-01-14 | 2016-08-31 | 苏州三文电子科技有限公司 | Terminal breaks machine |
| CN108110583A (en) * | 2017-12-18 | 2018-06-01 | 苏州人为峰软件科技有限公司 | A kind of manufacturing method of encoder harness |
| CN208015061U (en) * | 2018-03-14 | 2018-10-26 | 于庆熙 | A kind of electrophysics experiment conducting wire punck-down block |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP5380750B2 (en) * | 2009-12-24 | 2014-01-08 | 日立金属株式会社 | Wire harness and manufacturing method thereof |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN205543638U (en) * | 2016-01-14 | 2016-08-31 | 苏州三文电子科技有限公司 | Terminal breaks machine |
| CN108110583A (en) * | 2017-12-18 | 2018-06-01 | 苏州人为峰软件科技有限公司 | A kind of manufacturing method of encoder harness |
| CN208015061U (en) * | 2018-03-14 | 2018-10-26 | 于庆熙 | A kind of electrophysics experiment conducting wire punck-down block |
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| CN110661157A (en) | 2020-01-07 |
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