CN110654659A

CN110654659A - Intelligent packaging line for traction machine

Info

Publication number: CN110654659A
Application number: CN201910997325.4A
Authority: CN
Inventors: 李革; 张安; 丁爱芹
Original assignee: SUZHOU RUNJI DRIVE TECHNOLOGY Co Ltd
Current assignee: Canny Elevator Co Ltd
Priority date: 2019-10-18
Filing date: 2019-10-18
Publication date: 2020-01-07

Abstract

The invention discloses an intelligent packaging line for a traction machine, which comprises an intelligent power roller line, a universal ball platform and a bottom fixing plate, wherein a bottom plate is fixedly arranged at the other end of the top of the bottom fixing plate, a transmission mechanism is arranged in the middle of the top end of the bottom plate, the transmission mechanism comprises two fixing frames, a roller, an electric roller and a conveying belt, the two fixing frames are respectively arranged at two ends of the bottom plate, the roller and the electric roller are respectively arranged on the two fixing frames, and the roller and the electric roller are in transmission connection through the conveying belt. The tractor surface cleaning device can effectively remove impurities such as dust on the tractor surface, ensures that the packaged tractor surface is clean, moves the protective film by the matching of the two electric sliding tables, and further coats and packages the tractor, so that the tractor surface can be ensured to be clean before unpacking, the whole device is controlled by electric power, the steps of manual operation are reduced, and the production efficiency can be effectively improved.

Description

Intelligent packaging line for traction machine

Technical Field

The invention relates to a packaging line, in particular to an intelligent packaging line for a traction machine.

Background

The traction machine is power equipment of an elevator, and is also called an elevator main machine. The function is to transport and transmit power to run the elevator. It is composed of motor, brake, coupling, speed reducer, traction wheel, machine frame, guide wheel and auxiliary handwheel. The guide wheels are typically mounted on the frame or on a load beam below the frame. Some of the barring hand wheels are fixed on the motor shaft, and also hung on a nearby wall at ordinary times, and then sleeved on the motor shaft when in use.

At present, most of the existing traction machines are manually packaged, and the manual packaging speed is slow, so that the production efficiency of the whole production line can be influenced. Therefore, we improve the above and provide an intelligent packaging line for the traction machine.

Disclosure of Invention

In order to solve the technical problems, the invention provides the following technical scheme:

the invention relates to an intelligent packaging line for a traction machine, which comprises an intelligent power roller line, a universal ball platform and a bottom fixing plate, wherein the intelligent power roller line is fixed at one end of the top of the bottom fixing plate, the universal ball platform is fixed in the middle of the bottom fixing plate, a box base moving manipulator is fixedly arranged at the top of one end of the intelligent power roller line, a bin is fixedly arranged on the intelligent power roller line at the bottom end of the box base moving manipulator, a whole machine boxing manipulator is fixedly arranged at the top end of the universal ball platform, a bottom plate is fixedly arranged at the other end of the top of the bottom fixing plate, a conveying mechanism is arranged in the middle of the top end of the bottom plate and comprises two fixing frames, a roller, an electric roller and a conveying belt, the two fixing frames are respectively arranged at two ends of the bottom plate, the roller and the electric, roller and electronic roller pass through the conveyer belt transmission and connect, the top of conveyer belt one end is provided with the U-shaped frame, the bottom of U-shaped frame and the top fixed connection of bottom plate, the fixed air pump that is equipped with in one side of U-shaped frame, the both sides of U-shaped frame inner chamber and the impartial interval in top are fixed and are equipped with a plurality of high pressure nozzle, a plurality of high pressure nozzle's air inlet all communicates through the gas outlet of pipeline with the air pump, the other end of bottom plate is provided with tectorial membrane mechanism, tectorial membrane mechanism includes four support columns, two electronic slip tables, two bearing frames and a rotation axis, four the top of bottom plate is all arranged in to the support column, two the top of four support columns is arranged respectively in to electronic slip table, two the top of two electronic slip tables is.

As a preferred technical scheme of the present invention, the two fixing frames are respectively fixed at two ends of the top of the bottom plate, the fixing frame is composed of two upright posts, the roller is located at the top end of one of the fixing frames at the opposite side of the two upright posts, and the two ends of the roller are respectively rotatably inserted onto the two upright posts, the electric roller is located at the top end of the other fixing frame at the opposite side of the two upright posts, and the two ends of the electric roller are respectively fixedly inserted onto the two upright posts.

As a preferred technical scheme of the invention, a plurality of fixing frames are fixedly arranged at the top end of the bottom plate at equal intervals, rollers are rotatably inserted into the top ends of the opposite sides of the upright columns of the plurality of fixing frames, and the top ends and the bottom ends of the plurality of rollers are respectively tightly attached to the top end and the bottom end of the inner cavity of the conveying belt.

As a preferred technical scheme of the invention, four support columns are respectively fixed on two sides of the middle part of the base plate and two sides of the other end of the base plate, two ends of the bottom of one of the electric sliding tables are respectively fixedly connected with the top ends of two support columns in the middle part of the base plate, two ends of the bottom of the other two electric sliding tables are respectively fixedly connected with the top ends of two support columns at the other end of the base plate, the bottom ends of two bearing seats are respectively fixedly connected with the top ends of two electric sliding table sliding blocks, and two ends of the rotating shaft are respectively rotatably inserted into one opposite side of the two bearing seats.

As a preferred technical scheme of the invention, rolling bearings are fixedly sleeved at two ends of the outer surface of the rotating shaft, and outer rings of the two rolling bearings are respectively clamped and fixed in the two bearing seats.

As a preferred technical scheme of the invention, a protection pad is fixedly arranged at the bottom end of the bottom fixing plate, the protection pad is made of rubber, and the intelligent power roller line, the universal ball platform and the bottom end of the bottom plate are fixedly connected with the top end of the bottom fixing plate through bolts.

As a preferred technical scheme of the invention, a protective layer is fixedly arranged on the outer surface of the conveying belt and is made of silica gel.

As a preferred technical scheme of the invention, a switch panel is embedded in one side of one of the support columns, a conveying switch, a cleaning switch and a moving switch are fixedly arranged on the switch panel, the electric roller is electrically connected with an external power supply through the conveying switch, the air pump is electrically connected with the external power supply through the cleaning switch, and the two electric sliding tables are electrically connected with the external power supply through the moving switch.

As a preferred technical scheme, a grabbing manipulator is fixedly arranged on the box base moving manipulator, the grabbing manipulator is a four-claw linkage mechanism, and a two-claw linkage mechanism is fixedly arranged on the complete machine boxing manipulator

The invention has the beneficial effects that: this kind of an intelligent baling line for hauler, through being equipped with the U-shaped frame, it can carry out effectual getting rid of to impurity such as dust on hauler surface to set up high pressure nozzle on the U-shaped frame, it is clean to guarantee the hauler surface after the packing, utilize the cooperation of two electronic slip tables to remove the protection film afterwards, and then carry out the tectorial membrane packing to the hauler, the surface that can guarantee the hauler before unpacking like this is clean, whole device adopts electric power to control, reduce manual operation's step, can effectual improvement production efficiency.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:

fig. 1 is a schematic structural view of an intelligent packing line for a traction machine according to the present invention;

fig. 2 is a top structure view of a bedplate for an intelligent packing line of a traction machine according to the present invention.

Fig. 3 is a schematic front view of a two-jaw linkage mechanism of an intelligent packaging line for a traction machine according to the present invention.

Fig. 4 is a schematic top view of a two-jaw linkage mechanism of an intelligent packaging line for a traction machine according to the present invention.

Fig. 5 is a front view structure diagram of a four-jaw linkage mechanism of an intelligent packaging line for a traction machine according to the present invention.

Fig. 6 is a schematic top view of a four-jaw linkage mechanism of an intelligent packaging line for a traction machine according to the present invention.

In the figure: 1. an intelligent power roller line; 2. a universal ball platform; 3. a box base moving manipulator; 4. a storage bin; 5. the whole machine is a boxing manipulator; 6. a bottom fixing plate; 7. a base plate; 8. a fixed mount; 9. a roller; 10. an electric roller; 11. a conveyor belt; 12. a U-shaped frame; 13. an air pump; 14. a high pressure spray head; 15. a support pillar; 16. an electric sliding table; 17. a bearing seat; 18. a rotating shaft.

Detailed Description

The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.

Example (b): as shown in fig. 1, 2, 3, 4, 5 and 6, the intelligent packaging line for a traction machine of the present invention comprises an intelligent power roller line 1, a universal ball platform 2 and a bottom fixing plate 6, wherein the intelligent power roller line 1 is fixed at one end of the top of the bottom fixing plate 6, the universal ball platform 2 is fixed at the middle of the bottom fixing plate 6, a box base moving manipulator 3 is fixed at the top of one end of the intelligent power roller line 1, a bin 4 is fixed on the intelligent power roller line 1 at the bottom end of the box base moving manipulator 3, a whole machine boxing manipulator 5 is fixed at the top of the universal ball platform 2, a bottom plate 7 is fixed at the other end of the top of the bottom fixing plate 6, a transmission mechanism is arranged at the middle of the top end of the bottom plate 7, the transmission mechanism comprises two fixing frames 8, a roller 9, an electric roller 10 and a conveyer belt 11, the two fixing frames 8 are respectively arranged at two ends of, the roller 9 and the electric roller 10 are respectively arranged on two fixed frames 8, the roller 9 and the electric roller 10 are in transmission connection through a conveyer belt 11, the top of one end of the conveyer belt 11 is provided with a U-shaped frame 12, the bottom end of the U-shaped frame 12 is fixedly connected with the top end of a bottom plate 7, one side of the U-shaped frame 12 is fixedly provided with an air pump 13, two sides and the top end of the inner cavity of the U-shaped frame 12 are fixedly provided with a plurality of high-pressure spray heads 14 at equal intervals, air inlets of the plurality of high-pressure spray heads 14 are all communicated with an air outlet of the air pump 13 through pipelines, the other end of the bottom plate 7 is provided with, two bearing blocks 17 and a rotation axis 18, the top of bottom plate 7 is all arranged in to four support columns 15, the top of four support columns 15 is arranged respectively in to two electronic slip tables 16, the top of two electronic slip tables 16 is arranged respectively in to two bearing blocks 17, and rotation axis 18 is arranged in between two bearing blocks 17.

Wherein, two mounts 8 are fixed respectively at the both ends at bottom plate 7 top, mount 8 comprises two stands, roller 9 is located the top of two stand relative one sides of one of them mount 8, and the both ends of roller 9 are rotatory respectively and are pegged graft on two stands, electronic roller 10 is located the top of two stand relative one sides of another mount 8, and the both ends of electronic roller 10 are fixed respectively and are pegged graft on two stands, utilize electronic roller 10 to drive conveyer belt 11, can guarantee the steady motion of conveyer belt 11, the noise is less simultaneously.

Wherein, the top of bottom plate 7 is equidistant fixed a plurality of mount 8 that is equipped with still, and the equal rotatory grafting in top of the relative one side of 8 stands of a plurality of mount has roller 9, and the top and the bottom of a plurality of roller 9 closely laminate with the top and the bottom of 11 inner chambers of conveyer belt respectively, and equidistant a plurality of roller 9 that sets up in the inside of conveyer belt 11 can play fine supporting role to the middle part of conveyer belt 11, can the effectual degree of sinking that reduces 11 middle parts of conveyer belt.

Wherein, the both sides at the middle part of bottom plate 7 and the both sides of the bottom plate 7 other end are fixed respectively to four support columns 15, the both ends of one of them electronic slip table 16 bottom respectively with the top fixed connection of two support columns 15 at the middle part of bottom plate 7, the both ends of two other electronic slip table 16 bottoms respectively with the top fixed connection of two support columns 15 of the bottom plate 7 other end, the bottom of two bearing frames 17 respectively with the top fixed connection of two electronic slip table 16 sliders, the both ends of rotation axis 18 are pegged graft with the relative one side rotation of two bearing frames 17 respectively, can guarantee like this that rotation axis 18 can be at the top back and forth movement of conveyer belt 11, can not cause the harm to the hauler placed at conveyer belt.

Wherein, the both ends of rotation axis 18 surface are all fixed to overlap and are equipped with antifriction bearing, and the inside at two bearing frame 17 is fixed in the block respectively to the outer lane of two antifriction bearings, sets up antifriction bearing can effectual reduction bearing frame 17 and the coefficient of friction between the rotation axis 18, and then can effectually reduce the volume frictional force between bearing frame 17 and the rotation axis 18, guarantees that rotation axis 18 can light rotate.

Wherein, the bottom mounting of bottom fixed plate 6 is equipped with the protection pad, the protection pad adopts rubber to make, intelligence power roller line 1, the bottom of universal ball platform 2 and bottom plate 7 all is through the top fixed connection of bolt and bottom fixed plate 6, the protection pad that rubber was made both can increase the frictional force between bottom fixed plate 6 and the ground, again can the effectual vibrations that reduce bottom fixed plate 6, utilize the bolt to fix intelligent power roller line 1 in addition, universal ball platform 2 and bottom plate 7 are fixed on bottom fixed plate 6, be convenient for to intelligence power roller line 1, universal ball platform 2 and bottom plate 7 install and dismantle.

Wherein, the fixed protective layer that is equipped with of surface of conveyer belt 11, protective layer adopt silica gel to make, and the protective layer that silica gel was made is softer, can effectually reduce the collision between hauler and the conveyer belt 11, can carry out effectual protection to the surface of hauler and conveyer belt 11.

Wherein, one side of one of them support column 15 is inlayed and is equipped with flush mounting plate of switch, and flush mounting plate of switch is last to be fixed to be equipped with transport switch, clean switch and removal switch, and electronic roller 10 is through transport switch and external power supply electric connection, and air pump 13 is through clean switch and external power supply electric connection, and two electronic slip tables 16 are all through removal switch and external power supply electric connection.

Wherein, a grabbing manipulator is fixedly arranged on the box base moving manipulator 3, the grabbing manipulator is a four-claw linkage mechanism, and a two-claw linkage mechanism is fixedly arranged on the whole boxing manipulator 5

When the device works, firstly, the whole device is placed at a proper working position, the protective film is wound on the rotating shaft 18, the external power supply is switched on, then the tractor is placed at the top of the conveying belt 11, then the conveying switch and the cleaning switch are switched on, the electric roller 10 and the air pump 13 start to work in an electrified mode, the electric roller 10 is preferably a GTD60-3PH type roller, the air pump 13 is preferably a VLK5504 type air pump, the air pump 13 sends compressed air to the high-pressure spray heads 14 through pipelines, then a plurality of high-pressure spray heads 14 touch high-pressure air flow to wash and clean the surface of the tractor, then the tractor moves to four supporting columns 15 along with the conveying belt 11, the conveying switch is switched off, the moving switch is switched on simultaneously, the two electric sliding tables 16 work in an electrified mode, the electric sliding tables 16 are preferably KNK4566 type sliding tables to drive the rotating shaft 18 to move, at this time, the worker presses the end of the protective film roll on the bottom of one side of the tractor, controls the electric sliding table 16 to drive the rotating shaft 18 to move towards the other side of the tractor, then cuts off the protective film on the protective film roll, presses the other end of the cut protective film on the bottom of the other side of the tractor, then starts the conveying switch again to convey the tractor to the next station, and then places the other tractor on the conveying belt 11 to repeat the operation and package.

In the description of the present invention, it should be noted that the terms "vertical", "upper", "lower", "horizontal", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of describing the present invention and simplifying the description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.

In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The intelligent packaging line for the tractor comprises an intelligent power roller line (1), a universal ball platform (2) and a bottom fixing plate (6), and is characterized in that the intelligent power roller line (1) is fixed at one end of the top of the bottom fixing plate (6), the universal ball platform (2) is fixed in the middle of the bottom fixing plate (6), a box base moving manipulator (3) is fixedly arranged at the top of one end of the intelligent power roller line (1), a bin (4) is fixedly arranged on the intelligent power roller line (1) at the bottom end of the box base moving manipulator (3), a whole machine boxing manipulator (5) is fixedly arranged at the top end of the universal ball platform (2), a bottom plate (7) is fixedly arranged at the other end of the top of the bottom fixing plate (6), a conveying mechanism is arranged in the middle of the top end of the bottom plate (7), and comprises two fixing frames (8), The device comprises a roller (9), an electric roller (10) and a conveying belt (11), wherein two fixing frames (8) are respectively arranged at two ends of a bottom plate (7), the roller (9) and the electric roller (10) are respectively arranged on the two fixing frames (8), the roller (9) and the electric roller (10) are in transmission connection through the conveying belt (11), a U-shaped frame (12) is arranged at the top of one end of the conveying belt (11), the bottom end of the U-shaped frame (12) is fixedly connected with the top end of the bottom plate (7), an air pump (13) is fixedly arranged on one side of the U-shaped frame (12), a plurality of high-pressure spray nozzles (14) are fixedly arranged on two sides and the top end of an inner cavity of the U-shaped frame (12) at equal intervals, air inlets of the plurality of high-pressure spray nozzles (14) are communicated with an air outlet of the air pump (13) through pipelines, and a, tectorial membrane mechanism includes four support columns (15), two electronic slip tables (16), two bearing frames (17) and a rotation axis (18), four the top of bottom plate (7) is all arranged in support column (15), two the top of four support columns (15) is arranged respectively in electronic slip table (16), two the top of two electronic slip tables (16) is arranged respectively in bearing frame (17), between two bearing frames (17) are arranged in rotation axis (18).

2. The intelligent packaging line for the traction machine is characterized in that two fixing frames (8) are respectively fixed at two ends of the top of the bottom plate (7), the fixing frame (8) is composed of two upright posts, the roller (9) is positioned at the top end of one fixing frame (8) at the opposite side of the two upright posts, two ends of the roller (9) are respectively rotatably inserted on the two upright posts, the electric roller (10) is positioned at the top end of the other fixing frame (8) at the opposite side of the two upright posts, and two ends of the electric roller (10) are respectively fixedly inserted on the two upright posts.

3. The intelligent packaging line for the traction machine as claimed in claim 1, wherein the top end of the bottom plate (7) is further fixedly provided with a plurality of fixing frames (8) at equal intervals, the top ends of the opposite sides of the upright columns of the plurality of fixing frames (8) are rotatably inserted with rollers (9), and the top ends and the bottom ends of the plurality of rollers (9) are respectively and tightly attached to the top end and the bottom end of the inner cavity of the conveying belt (11).

4. The intelligent packaging line for the traction machine is characterized in that four supporting columns (15) are respectively fixed on two sides of the middle part of the bottom plate (7) and two sides of the other end of the bottom plate (7), two ends of the bottom of one electric sliding table (16) are respectively fixedly connected with the top ends of the two supporting columns (15) of the middle part of the bottom plate (7), the other two ends of the bottom of the electric sliding table (16) are respectively fixedly connected with the top ends of the two supporting columns (15) of the other end of the bottom plate (7), the bottom ends of the two bearing seats (17) are respectively fixedly connected with the top ends of the two sliding blocks of the electric sliding table (16), and two ends of the rotating shaft (18) are respectively in rotary insertion connection with the opposite side of the two bearing seats (17).

5. The intelligent packaging line for the traction machine is characterized in that rolling bearings are fixedly sleeved at two ends of the outer surface of the rotating shaft (18), and outer rings of the two rolling bearings are respectively clamped and fixed inside the two bearing seats (17).

6. The intelligent packaging line for the traction machine as claimed in claim 1, wherein a protective pad is fixed at the bottom end of the bottom fixing plate (6), the protective pad is made of rubber, and the bottom ends of the intelligent power roller line (1), the universal ball platform (2) and the bottom plate (7) are fixedly connected with the top end of the bottom fixing plate (6) through bolts.

7. The intelligent packaging line for the traction machine as claimed in claim 1, wherein the outer surface of the conveyor belt (11) is fixedly provided with a protective layer made of silica gel.

8. The intelligent packaging line for the traction machine is characterized in that a switch panel is embedded in one side of one of the support columns (15), a conveying switch, a cleaning switch and a moving switch are fixedly arranged on the switch panel, the electric roller (10) is electrically connected with an external power supply through the conveying switch, the air pump (13) is electrically connected with the external power supply through the cleaning switch, and the two electric sliding tables (16) are electrically connected with the external power supply through the moving switch.

9. The intelligent packaging line for the traction machine according to claim 1, wherein a grabbing manipulator is fixedly arranged on the box base moving manipulator (3), the grabbing manipulator is a four-claw linkage mechanism, and a two-claw linkage mechanism is fixedly arranged on the whole boxing manipulator (5).