CN110651920A - Production process of sugarcane water rich in octacosanol - Google Patents
Production process of sugarcane water rich in octacosanol Download PDFInfo
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- CN110651920A CN110651920A CN201911015000.8A CN201911015000A CN110651920A CN 110651920 A CN110651920 A CN 110651920A CN 201911015000 A CN201911015000 A CN 201911015000A CN 110651920 A CN110651920 A CN 110651920A
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- sugarcane
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- octacosanol
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/08—Concentrating or drying of juices
- A23L2/082—Concentrating or drying of juices by membrane processes
Abstract
The invention relates to a production process of sugarcane water rich in octacosanol, which is characterized by comprising the following steps: shredding, performing primary squeezing, mixed squeezing, microfiltration membrane filtering, nanofiltration membrane filtering and compounding; the cane water produced by the production process of the cane water rich in octacosanol is rich in octacosanol, octacosanol in cane wax is effectively obtained, the cane wax is not wasted, other beneficial components are also contained, and the produced cane water is fresh, can be preserved for a long time, and is not easy to produce enzymatic browning and microbial pollution.
Description
Technical Field
The invention relates to the technical field of deep processing of sugarcane, in particular to a production process of sugarcane water rich in octacosanol.
Background
Sugarcane is an annual or perennial tropical and subtropical herbaceous plant, has high nutritive value, contains rich sugar and moisture, and contains sucrose, glucose and fructose with the content of 12%. In addition, through scientific analysis, the sugarcane also contains various amino acids, vitamins, proteins, fat, calcium, phosphorus, iron and other substances which are very beneficial to the metabolism of a human body. Sugarcane is also listed as a tonic by ancient physicians in China. The traditional Chinese medicine considers that the sugarcane enters the lung channel and the stomach channel, has the special effects of clearing heat, promoting fluid production, descending qi, moistening dryness, tonifying lung and benefiting stomach, and can treat body fluid impairment, vexation, thirst, regurgitation, emesis and cough and asthma caused by lung dryness caused by fever. In addition, sugarcane can also relax bowels and relieve stagnation, and alcoholism can be relieved by drinking the sugarcane juice.
Sugarcane juice refers to juice produced after pressing sugarcane. The sugarcane juice is convenient to eat and excellent in taste because of high sugar content, and various nutrient components in the sugarcane which are beneficial to a human body can be effectively reserved, so that the sugarcane juice is a good choice for processing the sugarcane. Sugarcane produced in China is mainly used for making sugar. However, the current sugar industry is inexhaustible, the added value of the sucrose is low, the profit of sugar enterprises producing each ton of sugar is very low, and even the sugar enterprises face the situation of being endangered by loss, and if the sugar cane juice deep processing products are produced, the added value of the products can be greatly improved, and the sugar cane juice deep processing products have obvious economic significance for accelerating enterprise transformation.
Octacosanol (also known as n-octacosanol) is a naturally occurring monohydric higher aliphatic alcohol and is a worldwide recognized anti-fatigue functional substance. Octacosanol has effects of reducing metabolic rate, reducing muscle friction, reducing necessary oxygen demand, improving reaction time, and relieving muscle pain. Although the cane wax contains octacosanol, the fresh cane juice processed by the conventional pressing process has low octacosanol content and cannot be effectively applied.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a production process of sugarcane water rich in octacosanol, which is used for solving the problem that the content of octacosanol in sugarcane juice squeezed by a conventional method is low so as to obtain the hundred-percent sugarcane juice rich in octacosanol.
A production process of sugarcane water rich in octacosanol comprises the following steps:
A. shredding and performing primary pressing: crushing sugarcane, performing primary squeezing, and obtaining bagasse and original sugarcane juice after the primary squeezing;
B. mixing and squeezing: heating part of the obtained original sugarcane juice to 83-120 ℃, mixing the heated original sugarcane juice with bagasse, squeezing the mixture again after mixing for a period of time to obtain sugarcane juice, and mixing the sugarcane juice obtained by squeezing the mixture again with the original sugarcane juice to obtain mixed juice;
C. and (3) filtering with a microfiltration membrane: filtering the mixed juice by a microfiltration membrane to obtain refined sugarcane juice;
D. and (3) nanofiltration membrane filtration: filtering the refined sugarcane juice separated by the microfiltration membrane through a nanofiltration membrane to obtain sugarcane juice concentrated syrup and active water;
D. compounding: the active water obtained by the separation and concentration of the nanofiltration membrane is compounded with the concentrated sugar cane juice syrup or the refined sugar cane juice according to different proportions to obtain the sugar cane water with different sweetness required by different crowds.
Preferably, the conditions for the microfiltration membrane filtration are that the filtration temperature is 83-120 ℃.
Preferably, the micro-filtration membrane is a ceramic membrane with the aperture of 300-1200 nm.
Preferably, the nanofiltration membrane adopts a nanofiltration membrane with the molecular weight cutoff of 100-500 Da.
Preferably, the nanofiltration membrane is used under the filtering conditions that the filtering temperature is 50-80 ℃ and the filtering pressure is 1.0-4.0 MPa.
The invention has the beneficial effects that: the cane water produced by the production process of the cane water rich in octacosanol is rich in octacosanol, octacosanol in cane wax is effectively obtained, the cane wax is not wasted, other beneficial components are also contained, and the produced cane water is fresh, can be preserved for a long time, and is not easy to produce enzymatic browning and microbial pollution. The taste and purity of the sugarcane juice are greatly influenced by adding water in the squeezing process. The technical scheme can not add water in the whole production process, and ensures the purity of the sugarcane water. The technical scheme provides the hundred-percent sugarcane juice which is rich in octacosanol and is free of part of sugar.
Drawings
FIG. 1 is a flow chart of a first process for producing sugar cane water rich in octacosanol according to the present invention
FIG. 2 is a flow chart of a second process for producing sugar cane water rich in octacosanol according to the present invention
FIG. 3 is a flow chart of a third process for producing sugar cane water rich in octacosanol according to the present invention
FIG. 4 is a graph showing the content detection of octacosanol
FIG. 5 is a graph showing the content detection of octacosanol according to the present invention
FIG. 6 is a graph showing the content detection of a third octacosanol in accordance with the present invention
Detailed Description
The following describes an implementation structure of the present invention with reference to the drawings.
In order to more clearly explain the objects, technical solutions and points of the present invention, the present invention is further described in detail with reference to the accompanying drawings. The specific embodiments described herein are merely illustrative of the invention.
Example 1
As shown in fig. 1, the technical solution of the present invention is: a production process of sugarcane water rich in octacosanol comprises the following steps:
A. shredding and performing primary pressing: crushing sugarcane, performing primary squeezing, and obtaining bagasse and original sugarcane juice after the primary squeezing;
B. mixing and squeezing: heating part of the obtained original sugarcane juice to 83 ℃, mixing the heated original sugarcane juice with bagasse, squeezing the mixture again after mixing for a period of time to obtain sugarcane juice, and mixing the sugarcane juice obtained by squeezing the mixture again with the original sugarcane juice to obtain mixed juice; the taste and purity of the sugarcane juice are greatly influenced by adding water in the squeezing process, so that the purity of the sugarcane juice is ensured by mixing the squeezed sugarcane juice with bagasse.
C. And (3) filtering with a microfiltration membrane: and filtering the mixed juice by using a microfiltration membrane to obtain the refined sugarcane juice, wherein the microfiltration membrane adopts a ceramic membrane with the aperture of 300, and the filtering temperature of the microfiltration membrane is 83 ℃.
D. And (3) nanofiltration membrane filtration: filtering the refined sugarcane juice separated by the microfiltration membrane through a nanofiltration membrane to obtain sugarcane juice concentrated syrup and active water; the nanofiltration membrane adopts a nanofiltration membrane with the molecular weight cutoff of 100Da, and the filtration conditions of the nanofiltration membrane are that the filtration temperature is 50 ℃ and the filtration pressure is 1.0 MPa.
D. Compounding: the active water obtained by the separation and concentration of the nanofiltration membrane and the concentrated sugar cane juice syrup are compounded according to different proportions to obtain the sugar cane water with different sweetness required by different crowds.
The method comprises the steps of inspecting sugarcane water compounded by active water and sugarcane juice concentrated syrup according to the mass percentage of 3:1, and detecting the content of octacosanol contained in the sugarcane water as shown in a figure 4, wherein the conventional method comprises the steps of filtering bagasse by the squeezed sugarcane water and inspecting to obtain the content of octacosanol in the sugarcane water produced by the method which is far greater than the content of the sugarcane water produced by the conventional method.
Example 2
As shown in fig. 2, the technical solution of the present invention is: a production process of sugarcane water rich in octacosanol comprises the following steps:
A. shredding and performing primary pressing: crushing sugarcane, performing primary squeezing, and obtaining bagasse and original sugarcane juice after the primary squeezing;
B. mixing and squeezing: heating part of the obtained original sugarcane juice to 96 ℃, mixing the heated original sugarcane juice with bagasse, squeezing the mixture again after mixing for a period of time to obtain sugarcane juice, and mixing the sugarcane juice obtained by squeezing the mixture again with the original sugarcane juice to obtain mixed juice; the taste and purity of the sugarcane juice are greatly influenced by adding water in the squeezing process, so that the purity of the sugarcane juice is ensured by mixing the squeezed sugarcane juice with bagasse.
C. And (3) filtering with a microfiltration membrane: and filtering the mixed juice by using a microfiltration membrane to obtain the refined sugarcane juice, wherein the microfiltration membrane adopts a ceramic membrane with the aperture of 800nm, and the filtering temperature of the microfiltration membrane is 96 ℃.
D. And (3) nanofiltration membrane filtration: filtering the refined sugarcane juice separated by the microfiltration membrane through a nanofiltration membrane to obtain sugarcane juice concentrated syrup and active water; the nanofiltration membrane adopts a nanofiltration membrane with the molecular weight cutoff of 350Da, and the filtration conditions of the nanofiltration membrane are that the filtration temperature is 70 ℃ and the filtration pressure is 2.5 MPa.
D. Compounding: the active water obtained by the separation and concentration of the nanofiltration membrane and the refined sugarcane juice are compounded according to different proportions, so that the sugarcane water with different sweetness required by different crowds is obtained.
The method comprises the steps of inspecting sugarcane water compounded by active water and refined sugarcane juice according to the mass percentage of 4:1, and detecting the content of octacosanol contained in the sugarcane water as shown in figure 5, wherein the conventional method is that the squeezed sugarcane water is inspected after bagasse is filtered, so that the content of octacosanol contained in the sugarcane water produced by the method is far greater than that of the sugarcane water produced by the conventional method.
Example 3
As shown in fig. 3, the technical solution of the present invention is: a production process of sugarcane water rich in octacosanol comprises the following steps:
A. shredding and performing primary pressing: crushing sugarcane, performing primary squeezing, and obtaining bagasse and original sugarcane juice after the primary squeezing;
B. mixing and squeezing: heating part of the obtained original sugarcane juice to 120 ℃, mixing the heated original sugarcane juice with bagasse, squeezing the mixture again after mixing for a period of time to obtain sugarcane juice, and mixing the sugarcane juice obtained by squeezing the mixture again with the original sugarcane juice to obtain mixed juice; the taste and purity of the sugarcane juice are greatly influenced by adding water in the squeezing process, so that the purity of the sugarcane juice is ensured by mixing the squeezed sugarcane juice with bagasse.
C. And (3) filtering with a microfiltration membrane: and filtering the mixed juice by using a microfiltration membrane to obtain the refined sugarcane juice, wherein the microfiltration membrane adopts a ceramic membrane with the aperture of 1200nm, and the filtering temperature of the microfiltration membrane is 120 ℃.
D. And (3) nanofiltration membrane filtration: filtering the refined sugarcane juice separated by the microfiltration membrane through a nanofiltration membrane to obtain sugarcane juice concentrated syrup and active water; the nanofiltration membrane adopts a nanofiltration membrane with the molecular weight cutoff of 500Da, and the filtration conditions of the nanofiltration membrane are that the filtration temperature is 80 ℃ and the filtration pressure is 4.0 MPa.
D. Compounding: the active water obtained by the separation and concentration of the nanofiltration membrane is compounded with the concentrated sugar cane juice syrup and the refined sugar cane juice according to different proportions to obtain the sugar cane water with different sweetness required by different crowds.
The sugarcane water compounded by active water, the concentrated sugarcane juice syrup and the refined sugarcane juice according to the mass percentage of 10:1:1 is inspected, and the content of octacosanol contained in the sugarcane water is detected as shown in figure 6, wherein the content of the octacosanol contained in the sugarcane water produced by the method is far greater than that of the sugarcane water produced by the conventional method after the squeezed sugarcane water is filtered by bagasse in the conventional method.
The foregoing is only illustrative of the present invention. The scope of the present invention is not limited thereto, and any changes or simple substitutions which are not thought of through creative efforts should be covered within the scope of the present invention.
Claims (5)
1. A production process of sugarcane water rich in octacosanol is characterized by comprising the following steps:
A. shredding and performing primary pressing: crushing sugarcane, performing primary squeezing, and obtaining bagasse and original sugarcane juice after the primary squeezing;
B. mixing and squeezing: heating part of the obtained original sugarcane juice to 83-120 ℃, mixing the heated original sugarcane juice with bagasse, squeezing the mixture again after mixing for a period of time to obtain sugarcane juice, and mixing the sugarcane juice obtained by squeezing the mixture again with the original sugarcane juice to obtain mixed juice;
C. and (3) filtering with a microfiltration membrane: filtering the mixed juice by a microfiltration membrane to obtain refined sugarcane juice;
D. and (3) nanofiltration membrane filtration: filtering the refined sugarcane juice separated by the microfiltration membrane through a nanofiltration membrane to obtain sugarcane juice concentrated syrup and active water;
D. compounding: the active water obtained by the separation and concentration of the nanofiltration membrane is compounded with the concentrated sugar cane juice syrup or the refined sugar cane juice according to different proportions to obtain the sugar cane water with different sweetness required by different crowds.
2. The process for producing the sugar cane water rich in octacosanol according to claim 1, wherein the process comprises the following steps: the condition of the microfiltration membrane is that the filtration temperature is 83-120 ℃.
3. The process for producing the sugar cane water rich in octacosanol according to claim 1, wherein the process comprises the following steps: the micro-filtration membrane is a ceramic membrane with the aperture of 300-1200 nm.
4. The process for producing policosanol-rich sugarcane water according to claim 1, 2 or 3, wherein: the nanofiltration membrane is a nanofiltration membrane with the molecular weight cutoff of 100-500 Da.
5. The process for producing policosanol-rich sugarcane water according to claim 1, 2 or 3, wherein: the filtering condition of the nanofiltration membrane is that the filtering temperature is 50-80 ℃, and the filtering pressure is 1.0-4.0 MPa.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911015000.8A CN110651920A (en) | 2019-10-24 | 2019-10-24 | Production process of sugarcane water rich in octacosanol |
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| CN201911015000.8A CN110651920A (en) | 2019-10-24 | 2019-10-24 | Production process of sugarcane water rich in octacosanol |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114702173A (en) * | 2022-05-05 | 2022-07-05 | 广西大学 | Deep purification method for treating sugarcane plant water through ozone pre-oxidation |
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| CN104273618A (en) * | 2014-10-16 | 2015-01-14 | 广西大学 | Processing method of concentrated sugarcane juice |
| CN104585817A (en) * | 2015-01-30 | 2015-05-06 | 广西大学 | Processing technology of raw sugarcane juice |
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| CN104824760A (en) * | 2015-05-25 | 2015-08-12 | 广西叶茂机电自动化有限责任公司 | Production process of sugarcane active drinking water and pure sugarcane original juice beverage |
| CN107736462A (en) * | 2017-11-08 | 2018-02-27 | 广西壮族自治区农业科学院甘蔗研究所 | A kind of preparation method of sugarcane chrysanthemum tea |
| CN109200213A (en) * | 2018-09-30 | 2019-01-15 | 广西叶茂食品有限责任公司 | A kind of application of the water drinks of cell containing sugar cane in treatment diabetes |
-
2019
- 2019-10-24 CN CN201911015000.8A patent/CN110651920A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104273618A (en) * | 2014-10-16 | 2015-01-14 | 广西大学 | Processing method of concentrated sugarcane juice |
| CN104585817A (en) * | 2015-01-30 | 2015-05-06 | 广西大学 | Processing technology of raw sugarcane juice |
| CN104643221A (en) * | 2015-03-11 | 2015-05-27 | 广西叶茂机电自动化有限责任公司 | Sugarcane potable water and production technology for compound sugarcane juice beverage |
| CN104824760A (en) * | 2015-05-25 | 2015-08-12 | 广西叶茂机电自动化有限责任公司 | Production process of sugarcane active drinking water and pure sugarcane original juice beverage |
| CN107736462A (en) * | 2017-11-08 | 2018-02-27 | 广西壮族自治区农业科学院甘蔗研究所 | A kind of preparation method of sugarcane chrysanthemum tea |
| CN109200213A (en) * | 2018-09-30 | 2019-01-15 | 广西叶茂食品有限责任公司 | A kind of application of the water drinks of cell containing sugar cane in treatment diabetes |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114702173A (en) * | 2022-05-05 | 2022-07-05 | 广西大学 | Deep purification method for treating sugarcane plant water through ozone pre-oxidation |
| CN114702173B (en) * | 2022-05-05 | 2023-11-03 | 广西大学 | Deep purification method for treating sugarcane plant water by ozone pre-oxidation |
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