CN110649567A - Voltage regulator module for automobile alternator - Google Patents

Voltage regulator module for automobile alternator Download PDF

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Publication number
CN110649567A
CN110649567A CN201910922165.7A CN201910922165A CN110649567A CN 110649567 A CN110649567 A CN 110649567A CN 201910922165 A CN201910922165 A CN 201910922165A CN 110649567 A CN110649567 A CN 110649567A
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CN
China
Prior art keywords
voltage regulator
transistor
bare chip
exciting
chip
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Granted
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CN201910922165.7A
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Chinese (zh)
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CN110649567B (en
Inventor
郭玉洁
张旭
陈弘达
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Zhejiang Haike Electronic Technology Co ltd
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Institute of Semiconductors of CAS
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/08Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors
    • H02H7/0833Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for dynamo-electric motors for electric motors with control arrangements
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02HEMERGENCY PROTECTIVE CIRCUIT ARRANGEMENTS
    • H02H7/00Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions
    • H02H7/10Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers
    • H02H7/12Emergency protective circuit arrangements specially adapted for specific types of electric machines or apparatus or for sectionalised protection of cable or line systems, and effecting automatic switching in the event of an undesired change from normal working conditions for converters; for rectifiers for static converters or rectifiers
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/003Constructional details, e.g. physical layout, assembly, wiring or busbar connections
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B70/00Technologies for an efficient end-user side electric power management and consumption
    • Y02B70/10Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A voltage regulator module of an automobile alternating-current generator comprises a conductive heat-dissipating transition piece, an exciting transistor bare chip, a freewheeling diode bare chip and a voltage regulator control chip. The conductive heat dissipation transition piece is used for conducting and dissipating heat; the exciting transistor bare chip is positioned on the surface of the conductive radiating transition piece and controls the on-off of the exciting current of the generator rotor; the free-wheeling diode bare chip is positioned on the surface of the conductive heat-dissipating transition piece and is not directly contacted with the exciting transistor bare chip, and when the exciting transistor is in an off state, the current in the rotor of the generator is consumed; the control chip of the voltage regulator is attached to the surface of the bare chip of the exciting transistor, the control terminal of the control chip of the voltage regulator and the grid electrode of the bare chip of the exciting transistor are electrically connected in a lead bonding mode, and the exciting transistor is controlled to be turned on and off according to the output voltage of the generator.

Description

Voltage regulator module for automobile alternator
Technical Field
The invention relates to the field of power-level automobile electronic integrated circuit packaging, in particular to an automobile alternating-current generator voltage regulator module.
Background
Automotive alternator voltage regulators are essential core components for vehicle alternators. During the running of the automobile, the rotation speed of the engine changes at any time, and the rotation speed of the alternator also changes, so that the output voltage of the alternator inevitably changes along with the change of the rotation speed. The automobile voltage regulator is assembled in the alternating current generator, the output voltage of the generator is controlled within a certain specified range, when the rotating speed of the generator changes, the output voltage of the generator is automatically regulated and kept constant, the situation that the output voltage is too high to damage electric equipment is avoided, and the storage battery is prevented from being overcharged. In addition, when the automobile runs, the change of the load current of the generator also affects the output voltage of the generator, and the voltage regulator automatically compensates the change of the output voltage by quickly regulating the exciting current, so that the adverse effect on a power supply system and electric equipment caused by overlarge change of the output voltage is prevented.
The voltage regulator module of the alternating current generator comprises an excitation transistor, the excitation transistor is a power device, and thermal failure is the first reason of damage of the power device, so that the temperature of the excitation transistor is accurately detected, a good heat dissipation condition is provided, the excitation transistor is guaranteed to work within a normal temperature range, and the voltage regulator module of the alternating current generator is very important for stable work of the generator. The voltage regulator control chip attached to the surface of the exciting transistor bare chip can effectively and accurately detect the real-time temperature of the exciting transistor, and meanwhile, the conductive radiating transition piece connected with the exciting transistor substrate can effectively radiate heat to prevent the situation of overheating damage.
On the other hand, power devices such as exciting diodes with low cost and control devices such as voltage regulator control chips with high cost in the voltage regulator modules are manufactured by different standard CMOS processes and packaged into one module in a three-dimensional stacked structure packaging mode, so that the integration level of the module is improved, and the cost of the whole module is reduced.
Disclosure of Invention
Technical problem to be solved
The invention mainly aims to provide a voltage regulator module of an automobile alternating-current generator, which is used for improving the accuracy of temperature measurement and control of a power device, improving the integration level of the module and reducing the cost of the module.
(II) technical scheme
Automobile alternator voltage regulator module, including electrically conductive excessive piece 1 of heat dissipation, excitation transistor bare chip 2, freewheel diode bare chip 3 and voltage regulator control chip 4, wherein:
the conductive heat-dissipating transition piece 1 is used for conducting and dissipating heat, the exciting transistor bare chip 2 and the freewheeling diode bare chip 3 are arranged on the surface of the conductive heat-dissipating transition piece 1 and are not in direct contact, the exciting transistor bare chip 2 and the freewheeling diode bare chip 3 form electric connection through the conductive heat-dissipating transition piece 1, and heat generated by the exciting transistor bare chip 2 and the freewheeling diode bare chip 3 is transmitted out in time through the conductive heat-dissipating transition piece 1;
the voltage regulator control chip 4 is attached to the surface of the exciting transistor bare chip 2 and is electrically connected with the exciting transistor bare chip 2, has the functions of sampling, controlling, driving and over-temperature protection, and has the functions of sampling the output voltage of the generator, accurately detecting the real-time temperature of the exciting transistor and controlling the on and off of the exciting transistor according to the output voltage of the generator.
The conductive heat-dissipating transition piece 1, the exciting transistor bare chip 2, the freewheel diode bare chip 3 and the voltage regulator control chip 4 are electrically connected in sequence to form a three-dimensional stacked structure.
Wherein, the conductive heat dissipation transition piece 1 is made of diamond copper, ceramic or copper gold plating materials.
And the exciting transistor bare chip 2 is arranged on the surface of the conductive heat-dissipation transition piece 1, and a grid 5 is arranged on the surface of the exciting transistor bare chip 2 and used for controlling the on-off of exciting current of a generator rotor so as to control the output voltage of the generator.
And the free-wheeling diode bare chip 3 is arranged on the surface of the conductive heat-dissipating transition piece 1, is not in direct contact with the exciting transistor bare chip 2, and generates a leakage channel when the exciting transistor is in an off state to consume the current in the generator rotor.
A free-wheeling diode bare chip 3, the surface of which is used as a sampling terminal for connecting the voltage regulator module of the automobile alternating-current generator with the neutral point output of the nine-tube generator; the conductive heat-dissipating transition piece 1 is electrically connected to a substrate of an exciting transistor bare chip 2 and a substrate of a flywheel diode bare chip 3, and serves as an exciting terminal of the voltage regulator module of the automotive alternator.
The voltage regulator control chip 4 is manufactured by adopting a standard CMOS process and is provided with an excitation transistor grid control terminal and a generator output voltage sampling terminal, and the excitation transistor grid control terminal of the voltage regulator control chip 4 and the grid 5 of the excitation transistor bare chip are electrically connected in a lead bonding mode; in the full temperature range, the voltage regulator control chip 4 has the function of adjusting the target voltage value along with the working temperature, and when the temperature reaches 170 ℃, 180 ℃ or 190 ℃, the voltage regulator control chip 4 turns off the exciting transistor.
The flywheel diode bare chip 3 and the conductive heat-dissipating transition piece 1, the exciting transistor bare chip 2 and the conductive heat-dissipating transition piece 1, and the voltage regulator control chip 4 and the exciting transistor bare chip 2 are electrically connected in a silver paste sintering, soldering or eutectic soldering mode.
(III) advantageous effects
According to the technical scheme, the invention has the following beneficial effects:
1. according to the voltage regulator module of the automobile alternating-current generator adopting the three-dimensional package, the voltage regulation control chip is directly attached to the surface of the freewheeling diode bare chip, the measurement of the working temperature of the excitation transistor is more accurate, and when the working temperature of the excitation transistor is overhigh, the voltage regulator control chip can accurately control the excitation transistor through the control terminal.
2. According to the voltage regulator module of the automobile alternating-current generator adopting the three-dimensional package, the conductive heat dissipation transition sheet is used as the substrate of the whole module, so that the heat dissipation efficiency of the excitation transistor is effectively improved, and the probability of thermal failure caused by overheating of the excitation transistor is greatly reduced.
3. The voltage regulator module of the automobile alternating-current generator adopting the three-dimensional package, provided by the invention, is characterized in that the conductive heat-dissipating transition sheet, the exciting transistor bare chip, the freewheeling diode bare chip and the voltage regulator control chip are electrically connected in sequence to form a three-dimensional stacked structure, so that the integration level is effectively improved, and the cost is reduced.
Drawings
FIG. 1 is a schematic diagram of an automotive alternator voltage regulator provided in accordance with the present invention;
FIG. 2 is a schematic view of a conductive heat sink transition piece according to the present invention;
FIG. 3 is a schematic diagram of a voltage regulator control chip according to the present invention;
FIG. 4 is a schematic diagram of an exciting transistor die provided by the present invention;
fig. 5 is a schematic diagram of a free-wheeling diode die provided by the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments and the accompanying drawings.
An automotive alternator voltage regulator module using three-dimensional packaging, comprising: a conductive heat-dissipating transition piece 1, an exciting transistor bare chip 2, a flywheel diode bare chip 3 and a voltage regulator control chip 4, wherein,
the conductive heat-dissipating transition piece 1 is used for conducting and dissipating heat, the exciting transistor bare chip 2 and the freewheeling diode bare chip 3 are arranged on the surface of the conductive heat-dissipating transition piece 1 and are not in direct contact, the exciting transistor bare chip 2 and the freewheeling diode bare chip 3 form electric connection through the conductive heat-dissipating transition piece 1, and heat generated by the exciting transistor bare chip 2 and the freewheeling diode bare chip 3 is transmitted out in time through the conductive heat-dissipating transition piece 1; the conductive excessive heat dissipation sheet 1 may be made of diamond copper, ceramic or copper-plated gold material.
The exciting transistor bare chip 2 is arranged on the surface of the conductive heat-dissipation transition piece 1, and a grid 5 is arranged on the surface of the exciting transistor bare chip 2 and used for controlling the on-off of exciting current of a generator rotor so as to control the output voltage of the generator;
the free-wheeling diode bare chip 3 is arranged on the surface of the conductive heat-dissipating transition piece 1, is not directly contacted with the exciting transistor bare chip 2, and generates a leakage channel when the exciting transistor is in a closed state to consume the current in the generator rotor;
the surface of the free wheel diode bare chip 3 is used as a sampling terminal of the voltage regulator module of the automobile alternating current generator to be connected with the neutral point output of the nine-tube generator. The conductive heat-dissipating transition piece 1 is electrically connected to a substrate of an exciting transistor bare chip 2 and a substrate of a flywheel diode bare chip 3, and serves as an exciting terminal of the voltage regulator module of the automotive alternator.
The voltage regulator control chip 4 is attached to the surface of the exciting transistor bare chip 2 and is electrically connected with the exciting transistor bare chip 2, has the functions of sampling, controlling, driving and over-temperature protection, has the functions of sampling the output voltage of the generator, accurately detecting the real-time temperature of the exciting transistor and controlling the on and off of the exciting transistor according to the output voltage of the generator, has the function of adjusting the target voltage value along with the working temperature in the full temperature range, and has the function of turning off the exciting transistor when reaching a certain temperature.
The voltage regulator control chip 4 is manufactured and realized by adopting a standard CMOS (complementary metal oxide semiconductor) process and is provided with an excitation transistor grid control terminal and a generator output voltage sampling terminal, the excitation transistor grid control terminal of the voltage regulator control chip 4 and a grid of an excitation transistor bare chip are electrically connected in a lead bonding mode, the voltage regulator control chip 4 controls the excitation transistor to be turned on and turned off according to the output voltage of the generator, and specifically, a PWM (pulse width modulation) signal is adopted to control and drive the excitation transistor to be turned on and turned off. The voltage regulator control chip 4 has the functions of sampling, controlling, driving and over-temperature protecting, samples the output voltage of the generator, controls the excitation transistor to be turned on and off according to the output voltage of the generator, has the function of adjusting the target voltage value along with the working temperature in the full temperature range, and has the function of turning off the excitation transistor when reaching a certain temperature so as to realize the over-temperature protecting function. The temperature of the voltage regulator control chip 4 for closing the exciting transistor can be adjusted, the temperature for closing the exciting transistor can be set to be 170 ℃, 180 ℃ or 190 ℃, namely when the temperature reaches 170 ℃, 180 ℃ or 190 ℃, the voltage regulator control chip (4) closes the exciting transistor.
The exciting transistor bare chip 2 and the voltage regulator control chip 4 are electrically connected with each other as a substrate, and serve as a grounding terminal of the automobile alternator voltage regulator module.
The flywheel diode bare chip 3 and the conductive heat dissipation transition piece 1, the exciting transistor bare chip 2 and the conductive heat dissipation transition piece 1, and the voltage regulator control chip 4 and the exciting transistor bare chip 2 are electrically connected in a silver paste sintering, soldering or eutectic soldering mode.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are only exemplary embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an automobile alternator voltage regulator module which characterized in that, includes electrically conductive excessive heat dissipation piece (1), excitation transistor bare chip (2), freewheel diode bare chip (3) and voltage regulator control chip (4), wherein:
the conductive heat dissipation transition piece (1) is used for conducting and dissipating heat, the exciting transistor bare chip (2) and the freewheeling diode bare chip (3) are arranged on the surface of the conductive heat dissipation transition piece (1) and are not in direct contact, the exciting transistor bare chip (2) and the freewheeling diode bare chip (3) are electrically connected through the conductive heat dissipation transition piece (1), and heat generated by the exciting transistor bare chip (2) and the freewheeling diode bare chip (3) is timely transmitted out through the conductive heat dissipation transition piece (1);
the voltage regulator control chip (4) is attached to the surface of the exciting transistor bare chip (2) and electrically connected with the exciting transistor bare chip (2), has the functions of sampling, controlling, driving and over-temperature protection, and is used for sampling the output voltage of the generator, accurately detecting the real-time temperature of the exciting transistor and controlling the on and off of the exciting transistor according to the output voltage of the generator.
2. The voltage regulator module according to claim 1, characterized in that said conductive heat sink transition piece (1) is made of diamond copper, ceramic or copper gold plating.
3. The voltage regulator module of the automotive alternator according to claim 1, wherein the field transistor bare chip (2) is disposed on the surface of the conductive heat sink (1), and the surface of the field transistor bare chip (2) has a gate (5) for controlling the on/off of the field current of the generator rotor, thereby controlling the output voltage of the generator.
4. The voltage regulator module according to claim 1, wherein the free-wheeling diode die (3) is disposed on the surface of the conductive heat sink (1) and is not in direct contact with the field transistor die (2), and when the field transistor is in the off state, a leakage path is generated to consume the current in the generator rotor.
5. The automotive alternator voltage regulator module according to claim 1 or 4, characterized in that said free-wheeling diode bare die (3), the surface of which acts as a sampling terminal for the automotive alternator voltage regulator module to connect to the nine-tube alternator neutral output; the conductive heat radiation transition sheet (1) is electrically connected with a substrate of an exciting transistor bare chip (2) and a substrate of a flywheel diode bare chip (3) and is used as an exciting terminal of the voltage regulator module of the automobile alternating current generator.
6. The automotive alternator voltage regulator module according to claim 1, characterized in that the voltage regulator control chip (4) is made in a standard CMOS process, having an excitation transistor gate control terminal and a generator output voltage sampling terminal, the excitation transistor gate control terminal of the voltage regulator control chip (4) and the gate (5) of the excitation transistor die being electrically connected by wire bonding.
7. The automotive alternator voltage regulator module according to claim 1, characterized in that said voltage regulator control chip (4) has the function of regulating the target voltage value following the operating temperature over the full temperature range, while the voltage regulator control chip (4) has the function of turning off the excitation transistor when a certain temperature is reached.
8. The automotive alternator voltage regulator module according to claim 7, characterized in that said voltage regulator control chip (4) has the function of turning off the field transistor when a certain temperature is reached, comprising:
the temperature of the exciting transistor is adjusted by the voltage regulator control chip (4) when the exciting transistor is closed, and the exciting transistor is closed by the voltage regulator control chip (4) when the temperature reaches 170 ℃, 180 ℃ or 190 ℃.
9. The automotive alternator voltage regulator module according to claim 1, characterized in that the conductive heat-dissipating transition piece (1), the field transistor die (2), the freewheel diode die (3) and the voltage regulator control chip (4) are electrically connected in sequence, forming a three-dimensional stacked structure.
10. The automotive alternator voltage regulator module according to claim 9, characterized in that said conductive heat-dissipating transition piece (1), said field transistor die (2), said freewheeling diode die (3) and said voltage regulator control chip (4) are electrically connected in sequence, forming a three-dimensional stacked structure comprising:
the flywheel diode bare chip (3) and the conductive heat-dissipating transition piece (1), the exciting transistor bare chip (2) and the conductive heat-dissipating transition piece (1), and the voltage regulator control chip (4) and the exciting transistor bare chip (2) are electrically connected in a silver paste sintering, soldering or eutectic welding mode.
CN201910922165.7A 2019-09-26 2019-09-26 Voltage regulator module for automobile alternator Active CN110649567B (en)

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Application Number Priority Date Filing Date Title
CN201910922165.7A CN110649567B (en) 2019-09-26 2019-09-26 Voltage regulator module for automobile alternator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910922165.7A CN110649567B (en) 2019-09-26 2019-09-26 Voltage regulator module for automobile alternator

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CN110649567A true CN110649567A (en) 2020-01-03
CN110649567B CN110649567B (en) 2021-05-11

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2106444U (en) * 1991-11-06 1992-06-03 钟德林 Multifunctioanl electronic voltage regulator
CN2124520U (en) * 1992-06-23 1992-12-09 蒋国中 Bridge voltage regulator for flywheel type ac magneto
CN1109648A (en) * 1993-12-07 1995-10-04 日本电装株式会社 Vehicle AC generator
CN2779619Y (en) * 2005-03-10 2006-05-10 冶金自动化研究设计院 Tabulate electric power electron semiconductor device module
US7797808B2 (en) * 2005-10-11 2010-09-21 General Electric Company Thermal management system and associated method
CN101997472A (en) * 2009-08-12 2011-03-30 环旭电子股份有限公司 Voltage regulator and voltage regulation system
CN102185411A (en) * 2011-03-30 2011-09-14 上海法雷奥汽车电器系统有限公司 Brush yoke assembly of voltage regulator
CN104300853A (en) * 2014-10-16 2015-01-21 东风电动车辆股份有限公司 Series-excitation motor controller power module set structure with H-bridge reversing function
CN204633659U (en) * 2015-06-08 2015-09-09 锦州万得汽车电器电子科技有限公司 Car generator voltage controller
CN107919825A (en) * 2017-11-28 2018-04-17 江苏奥尼克电气股份有限公司 A kind of car electronic adjuster and its method of work

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2106444U (en) * 1991-11-06 1992-06-03 钟德林 Multifunctioanl electronic voltage regulator
CN2124520U (en) * 1992-06-23 1992-12-09 蒋国中 Bridge voltage regulator for flywheel type ac magneto
CN1109648A (en) * 1993-12-07 1995-10-04 日本电装株式会社 Vehicle AC generator
CN2779619Y (en) * 2005-03-10 2006-05-10 冶金自动化研究设计院 Tabulate electric power electron semiconductor device module
US7797808B2 (en) * 2005-10-11 2010-09-21 General Electric Company Thermal management system and associated method
CN101997472A (en) * 2009-08-12 2011-03-30 环旭电子股份有限公司 Voltage regulator and voltage regulation system
CN102185411A (en) * 2011-03-30 2011-09-14 上海法雷奥汽车电器系统有限公司 Brush yoke assembly of voltage regulator
CN104300853A (en) * 2014-10-16 2015-01-21 东风电动车辆股份有限公司 Series-excitation motor controller power module set structure with H-bridge reversing function
CN204633659U (en) * 2015-06-08 2015-09-09 锦州万得汽车电器电子科技有限公司 Car generator voltage controller
CN107919825A (en) * 2017-11-28 2018-04-17 江苏奥尼克电气股份有限公司 A kind of car electronic adjuster and its method of work

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