CN110648841A - Full-automatic T3 winding equipment and winding method - Google Patents
Full-automatic T3 winding equipment and winding method Download PDFInfo
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- CN110648841A CN110648841A CN201911015866.9A CN201911015866A CN110648841A CN 110648841 A CN110648841 A CN 110648841A CN 201911015866 A CN201911015866 A CN 201911015866A CN 110648841 A CN110648841 A CN 110648841A
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- wire
- magnetic ring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/08—Winding conductors onto closed formers or cores, e.g. threading conductors through toroidal cores
Abstract
The invention aims to provide full-automatic T3 winding equipment and a winding method which are high in working efficiency, low in labor cost and good in quality. The invention comprises a base, wherein a first conveying mechanism, a wire dividing mechanism, a second conveying mechanism and a wire winding mechanism are sequentially connected with one another, the first conveying mechanism clamps and moves a magnetic ring with a wire end to the wire dividing mechanism, the wire dividing mechanism divides a wire needing to be wound into the magnetic ring, the second conveying mechanism tightly conveys the wire to the wire winding mechanism, and the wire winding mechanism winds the wire extending out of an original magnetic ring on a new magnetic ring. The invention is applied to the technical field of winding of the magnetic ring set.
Description
Technical Field
The invention is applied to the technical field of winding of magnetic ring groups, and particularly relates to full-automatic T3 winding equipment and a winding method.
Background
The network transformer is a main electronic element of network equipment, a transformer with a T1 ring connected with a T2 ring is on the market at present, and the wire end of the T1 ring is wound on the T3 ring on the basis of connecting the T2 ring in order to realize more functions.
At present, two methods are used for the winding of the T3 ring, one is that the T1 ring, the T2 ring and the T3 ring are wound completely and sequentially by manpower, the method has low efficiency and high labor cost; secondly, mechanical equipment is used for completing winding and stranding of a T1 ring and a T2 ring, a Chinese patent with the publication number of 104795231B is provided at present, the machine discloses a full-automatic network transformer winding machine capable of completing winding and stranding of a T1 ring and a T2 ring, after the equipment completes winding and stranding of a T1 ring and a T2 ring, the T3 ring is fixed through a clamp, winding of the T3 ring is performed manually, however, the method still needs to manually complete winding of the T3 ring, and the efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the full-automatic T3 winding equipment and the winding method which are high in working efficiency, low in labor cost and good in quality.
The technical scheme adopted by the invention is as follows: the invention comprises a base, wherein a first conveying mechanism, a wire dividing mechanism, a second conveying mechanism and a wire winding mechanism are sequentially connected with one another, the first conveying mechanism clamps and moves a magnetic ring with a wire end to the wire dividing mechanism, the wire dividing mechanism divides a wire needing to be wound into the magnetic ring, the second conveying mechanism tightly conveys the wire to the wire winding mechanism, and the wire winding mechanism winds the wire extending out of an original magnetic ring on a new magnetic ring.
According to the scheme, the external equipment outputs the wound T1 rings and T2 rings to the workpiece taking station of the first conveying mechanism, the first conveying mechanism clamps two wire ends of a product, and the non-wound wire harnesses are separated through the wire dividing mechanism, so that accurate winding is achieved, and the quality of the product is guaranteed. Through wire winding mechanism carries out the wiring harness and encircles at T3 and puts, has removed most cost of labor from, has improved production efficiency simultaneously.
One preferred scheme is, first transport mechanism includes mounting bracket, first linear driving mechanism, second linear driving mechanism, rotating electrical machines and clamping jaw subassembly, the mounting bracket is fixed on the frame, first linear driving mechanism fixes on the mounting bracket, second linear driving mechanism fixes first linear driving mechanism's expansion end, first linear driving mechanism drives second linear driving mechanism follows linear motion is made to the length direction of mounting bracket, second linear driving mechanism sets up along vertical direction, rotating electrical machines fixes on second linear driving mechanism's expansion end, clamping jaw subassembly is fixed on rotating electrical machines's the output shaft.
According to the scheme, the first linear driving mechanism and the second linear driving mechanism are matched to move the clamping jaw assembly in the horizontal direction and the vertical direction, the rotating motor is arranged to adjust the angle of the clamping jaw assembly, the matching of different installation directions is achieved, and meanwhile, products can be accurately placed into the wire dividing mechanism.
A further preferred scheme is, first linear drive mechanism includes first motor, belt and removal frame, the equal normal running fit in both ends of mounting bracket has the synchronizing wheel, the belt coiling is two on the synchronizing wheel, the output shaft of first motor and one of them the synchronizing wheel is connected, first motor passes through the synchronizing wheel drives the belt operation, it fixes to remove the frame on the belt, second linear drive mechanism includes crane and second motor, the second motor is fixed on removing the frame, be equipped with the gear on the output shaft of second motor, crane sliding fit is in remove on the frame, be equipped with on the crane with the rack of gear adaptation.
According to the scheme, the long-distance transportation action is realized through belt transmission, and the moving stability of the second linear driving mechanism is ensured. The movement in the middle vertical direction is realized through gear transmission, and the high movement precision of the clamping jaw assembly is ensured.
A further preferred scheme is that the branching mechanism comprises a base, a limiting clamp, a movable brush head and a movable chuck, the base and the limiting clamp are fixed on the base, a linear slide rail is arranged on the base, the movable brush head and the movable chuck are in sliding fit on the linear slide rail, the movable brush head and the movable chuck are respectively located on two sides of the limiting clamp, a driving motor and a driving cylinder are further arranged on the base, the driving motor and the driving cylinder respectively drive the movable brush head and the movable chuck to do linear motion along the linear slide rail, the movable chuck clamps the wire ends needing to be wound with new magnetic rings, and the movable brush head combs the other wire ends to the other side.
According to the scheme, the T1 ring is limited by the limiting clamp, so that the situation that the wire end is driven to be separated from the limiting position of the movable chuck when the movable brush head acts is avoided. The movable jaw is a common clamping mechanism by which the T1 ring is clamped around the wire end of the T3 ring. The driving motor and the driving cylinder respectively drive the movable brush head and the movable chuck to do linear motion along the linear slide rail, so that the wire end comb wound with the T2 ring is straightened and is convenient for the second transportation mechanism to clamp, and meanwhile, the wire end is prevented from being scattered to influence the wire winding effect.
In a further preferable scheme, the second transportation mechanism comprises a first pneumatic claw and a second pneumatic claw which respectively perform reciprocating linear motion on two sides of the limiting clamp, the first pneumatic claw and the second pneumatic claw are driven by a power assembly to perform reciprocating linear motion between the limiting clamp and the winding mechanism, and the first pneumatic claw and the second pneumatic claw are matched to move the magnetic ring with the carded wire end to the winding mechanism.
According to the scheme, the wire end needing to be wound is clamped through the first pneumatic claw, the product is moved to the clamping position of the second pneumatic claw, the carded wire end connected with the T2 ring is clamped through the second pneumatic claw, the wire end needing to be wound is loosened to perform wire winding operation during wire winding, and meanwhile the product is kept not to fall.
Still further, according to a preferable scheme, the winding mechanism comprises a rotating clamping jaw, a wire hooking component and a winding component, an external feeding mechanism is used for placing a magnetic ring to be wound in the middle of the rotating clamping jaw, the rotating clamping jaw clamps the magnetic ring tightly, the second conveying mechanism moves the wound wire harness to be right above the magnetic ring, the wire hooking component hooks the wire harness into a hole in the middle of the magnetic ring, the winding component turns over the wire harness to be wound above the magnetic ring, and the rotating clamping jaw rotates the magnetic ring gradually in the winding process.
According to the scheme, the winding mechanism is a common magnetic ring winding mechanism.
The winding method comprises the following steps:
A. firstly, the first transportation mechanism clamps two line ends of a T1 magnetic ring connected with a T2 magnetic ring and moves to the upper part of the limit clamp under the driving of the first linear driving mechanism, and then the second linear driving mechanism is started to enable the clamping jaw assembly to descend, so that a wiring harness connected with one end of the T2 magnetic ring is clamped into the limit clamp;
B. at the moment, the wire harness at one end far away from the T2 magnetic ring is clamped by the movable chuck, the movable brush head moves under the driving of the driving cylinder and combs the wire harness at one end connected with the T2 magnetic ring straight, then the movable chuck moves towards the direction far away from the movable brush head under the driving of the driving motor, and further the wire harness at one end connected with the T2 magnetic ring is pulled out of the limit clamp;
C. at the moment, the first air claw is positioned between the limiting clamp and the movable chuck, the first air claw contracts to clamp the wire harness, the movable chuck is loosened, the first air claw is driven by the driving assembly to move towards the wire winding mechanism, when the first air claw moves to the second air claw, the second air claw is opened and clamps the wire harness connected with one end of the T2 magnetic ring, and then the driving assembly drives the first air claw and the second air claw to synchronously operate;
D. the T3 magnetic ring is placed on a station of the rotary clamping jaw by an external feeding mechanism, when the wiring harness moves to the position above the magnetic ring, the first air claw is loosened, the wire hooking component is started to drive the wiring harness to penetrate through a through hole of the T3 magnetic ring, the winding component turns the wiring harness to be wound above the magnetic ring, the rotary clamping jaw rotates the magnetic ring for an angle after completing a winding process, and the wire hooking action and the winding action are repeated to complete the winding of the T3 magnetic ring;
E. and then the magnetic ring group which is connected is taken away by an external blanking mechanism.
According to the scheme, the method realizes quick wire sorting and branching, and finishes winding the wire end on the T1 ring on the T3 ring.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
fig. 3 is a schematic structural view of the first transport mechanism.
Detailed Description
As shown in fig. 1 to 3, in this embodiment, the present invention includes a base 1, where the base 1 is provided with a first transportation mechanism 2, a wire dividing mechanism 3, a second transportation mechanism 4, and a wire winding mechanism 5, which are connected in sequence, the first transportation mechanism 2 clamps and moves a magnetic ring with a wire end to the wire dividing mechanism 3, the wire dividing mechanism 3 divides a wire to be wound into the magnetic ring, the second transportation mechanism 4 tightly transports the wire to the wire winding mechanism 5, and the wire winding mechanism 5 winds the wire extending from an original magnetic ring onto a new magnetic ring.
In this embodiment, first transport mechanism 2 includes mounting bracket 21, first linear driving mechanism 22, second linear driving mechanism 23, rotating electrical machines 24 and clamping jaw subassembly 25, mounting bracket 21 is fixed on frame 1, first linear driving mechanism 22 is fixed on mounting bracket 21, second linear driving mechanism 23 is fixed the expansion end of first linear driving mechanism 22, first linear driving mechanism 22 drives second linear driving mechanism 23 is followed linear motion is made to the length direction of mounting bracket 21, second linear driving mechanism 23 sets up along vertical direction, rotating electrical machines 24 is fixed on the expansion end of second linear driving mechanism 23, clamping jaw subassembly 25 is fixed on rotating electrical machines 24's the output shaft.
In this embodiment, first linear drive mechanism 22 includes first motor, belt and removal frame, the equal normal running fit in both ends of mounting bracket 21 has the synchronizing wheel, the belt coiling is two on the synchronizing wheel, the output shaft of first motor and one of them the synchronizing wheel is connected, first motor passes through the synchronizing wheel drives the belt operation, it fixes to remove the frame on the belt, second linear drive mechanism 23 includes crane and second motor, the second motor is fixed on removing the frame, be equipped with the gear on the output shaft of second motor, crane sliding fit is in remove on the frame, be equipped with on the crane with the rack of gear adaptation.
In this embodiment, the wire separating mechanism 3 includes a base 31, a limiting clamp 32, a movable brush head 33 and a movable chuck, the base 31 and the limiting clamp 32 are fixed on the base 1, a linear slide rail 34 is provided on the base 31, the movable brush head 33 and the movable chuck are in sliding fit on the linear slide rail 34, the movable brush head 33 and the movable chuck are respectively located at two sides of the limiting clamp 32, the base 31 is further provided with a driving motor 35 and a driving cylinder 36, the driving motor 35 and the driving cylinder 36 respectively drive the movable brush head 33 and the movable chuck to make linear motion along the linear slide rail 34, the movable chuck clamps a wire end needing to be wound with a new magnetic ring, and the movable brush head 33 combs other wire ends to the other side.
In this embodiment, the second transportation mechanism 4 includes a first pneumatic claw 41 and a second pneumatic claw 42 that make reciprocating linear motion on two sides of the limiting clamp 32, respectively, the first pneumatic claw 41 and the second pneumatic claw 42 make reciprocating linear motion between the limiting clamp 32 and the winding mechanism 5 under the driving of a power assembly, and the first pneumatic claw 41 and the second pneumatic claw 42 cooperate to move the magnetic ring with the combed wire end to the winding mechanism 5.
In this embodiment, the winding mechanism 5 includes a rotating clamping jaw, a wire hooking component and a winding component, an external feeding mechanism places a magnetic ring to be wound in the middle of the rotating clamping jaw, the rotating clamping jaw clamps the magnetic ring tightly, the second transportation mechanism 4 moves the wound wire harness to a position right above the magnetic ring, the wire hooking component hooks the wire harness into a hole in the middle of the magnetic ring, the winding component turns over the wire harness and winds the wire harness back to the position above the magnetic ring, and the rotating clamping jaw gradually rotates the magnetic ring in the winding process.
The winding method comprises the following steps:
A. firstly, the first transportation mechanism 2 clamps two line ends of a T1 magnetic ring connected with a T2 magnetic ring and moves the two line ends to the upper part of the limit clamp 32 under the driving of the first linear driving mechanism 22, and then the second linear driving mechanism 23 is started to make the clamping jaw assembly 25 descend, so that a wiring harness connected with one end of the T2 magnetic ring is clamped into the limit clamp 32;
B. at this time, the movable chuck clamps the wire harness at one end far away from the T2 magnetic ring, the movable brush head 33 is driven by the driving cylinder 36 to move and comb the wire harness at one end connected with the T2 magnetic ring straight, then the movable chuck is driven by the driving motor 35 to move towards the direction far away from the movable brush head 33, and further the wire harness at one end connected with the T2 magnetic ring is pulled away from the limit clamp 32;
C. at this time, the first gas claw 41 is located between the limiting clamp 32 and the movable chuck, the first gas claw 41 contracts to clamp the wire harness, the movable chuck is loosened, the first gas claw 41 is driven by the driving assembly to move towards the winding mechanism 5, when the first gas claw moves to the second gas claw 42, the second gas claw 42 is opened to clamp the wire harness connected with one end of the T2 magnetic ring, and then the driving assembly drives the first gas claw 41 and the second gas claw 42 to synchronously operate;
D. the T3 magnetic ring is placed on a station of the rotary clamping jaw by an external feeding mechanism, when the wiring harness moves to the position above the magnetic ring, the first air claw 41 is loosened, the wire hooking component is started to drive the wiring harness to penetrate through a through hole of the T3 magnetic ring, the winding component turns the wiring harness to be wound above the magnetic ring, the rotary clamping jaw rotates the magnetic ring for an angle after completing a winding process, and the wire hooking action and the winding action are repeated to complete the winding of the T3 magnetic ring;
E. and then the magnetic ring group which is connected is taken away by an external blanking mechanism.
Claims (7)
1. Full-automatic T3 spooling equipment, it includes frame (1), its characterized in that: the machine base (1) is provided with a first conveying mechanism (2), a wire dividing mechanism (3), a second conveying mechanism (4) and a wire winding mechanism (5) which are sequentially connected, the first conveying mechanism (2) clamps and moves a magnetic ring with a wire end to the wire dividing mechanism (3), the wire which needs to be wound into the magnetic ring is divided out by the wire dividing mechanism (3), the second conveying mechanism (4) tightly conveys the wire to the wire winding mechanism (5), and the wire winding mechanism (5) winds the wire extending out of the original magnetic ring onto a new magnetic ring.
2. The fully automatic T3 spooling equipment of claim 1 wherein: the first transportation mechanism (2) comprises a mounting frame (21), a first linear driving mechanism (22), a second linear driving mechanism (23), a rotating motor (24) and a clamping jaw assembly (25), the mounting rack (21) is fixed on the machine base (1), the first linear driving mechanism (22) is fixed on the mounting rack (21), the second linear driving mechanism (23) is fixed at the movable end of the first linear driving mechanism (22), the first linear driving mechanism (22) drives the second linear driving mechanism (23) to do linear motion along the length direction of the mounting rack (21), the second linear driving mechanism (23) is arranged along the vertical direction, the rotating motor (24) is fixed on the movable end of the second linear driving mechanism (23), the clamping jaw assembly (25) is fixed on an output shaft of the rotating motor (24).
3. The fully automatic T3 spooling equipment of claim 2 wherein: first linear drive mechanism (22) include first motor, belt and removal frame, the equal normal running fit in both ends of mounting bracket (21) has the synchronizing wheel, the belt coiling is two on the synchronizing wheel, the output shaft of first motor and one of them the synchronizing wheel is connected, first motor passes through the synchronizing wheel drives the belt operation, it fixes to remove the frame on the belt, second linear drive mechanism (23) include crane and second motor, the second motor is fixed remove on the frame, be equipped with the gear on the output shaft of second motor, crane sliding fit is in remove on the frame, be equipped with on the crane with the rack of gear adaptation.
4. The fully automatic T3 spooling equipment of claim 2 wherein: the wire dividing mechanism (3) comprises a base (31), a limiting clamp (32), a movable brush head (33) and a movable chuck, the base (31) and the limiting clamp (32) are both fixed on the machine base (1), a linear slide rail (34) is arranged on the base (31), the movable brush head (33) and the movable chuck are both in sliding fit on the linear slide rail (34), the movable brush head (33) and the movable chuck are respectively positioned at two sides of the limit clamp (32), the base (31) is also provided with a driving motor (35) and a driving cylinder (36), the driving motor (35) and the driving cylinder (36) respectively drive the movable brush head (33) and the movable chuck to do linear motion along the linear slide rail (34), the movable chuck clamps the wire ends needing to be wound with new magnetic rings, and the movable brush head (33) combs the other wire ends to the other side.
5. The fully automatic T3 spooling equipment of claim 4 wherein: the second conveying mechanism (4) comprises a first pneumatic claw (41) and a second pneumatic claw (42) which are respectively arranged on two sides of the limiting clamp (32) and do reciprocating linear motion, the first pneumatic claw (41) and the second pneumatic claw (42) do reciprocating linear motion between the limiting clamp (32) and the winding mechanism (5) under the driving of a power assembly, and the first pneumatic claw (41) and the second pneumatic claw (42) are matched to move a magnetic ring with a combed wire end to the winding mechanism (5).
6. The fully automatic T3 spooling equipment of claim 5 wherein: the winding mechanism (5) comprises a rotating clamping jaw, a wire hooking assembly and a winding assembly, a magnetic ring to be wound is placed in the middle of the rotating clamping jaw by an external feeding mechanism, the rotating clamping jaw clamps the magnetic ring tightly, the wound wire harness is moved to the position right above the magnetic ring by the second conveying mechanism (4), the wire hooking assembly hooks the wire harness into a hole in the middle of the magnetic ring, the winding assembly turns over the wire harness to wind the wire harness back to the position above the magnetic ring, and the rotating clamping jaw rotates the magnetic ring gradually in the winding process.
7. The winding method of the full-automatic T3 winding device based on claim 6, characterized in that it comprises the following steps:
A. firstly, the first transportation mechanism (2) clamps two line ends of a T1 magnetic ring connected with a T2 magnetic ring and moves the two line ends to the upper part of the limit clamp (32) under the driving of the first linear driving mechanism (22), and then the second linear driving mechanism (23) is started to enable the clamping jaw assembly (25) to descend, so that a wiring harness connected with one end of the T2 magnetic ring is clamped into the limit clamp (32);
B. at the moment, the wire harness at one end far away from the T2 magnetic ring is clamped by the movable chuck, the movable brush head (33) is driven by the driving cylinder (36) to move and comb the wire harness at one end connected with the T2 magnetic ring straight, then the movable chuck is driven by the driving motor (35) to move towards the direction far away from the movable brush head (33), and the wire harness at one end connected with the T2 magnetic ring is pulled away from the limit clamp (32);
C. at the moment, the first air claw (41) is located on the limiting clamp (32) and the movable chuck, the first air claw (41) contracts to clamp the wiring harness, the movable chuck is loosened, the first air claw (41) moves towards the winding mechanism (5) under the driving of the driving assembly, when the first air claw (41) moves to the second air claw (42), the second air claw (42) opens and clamps the wiring harness connected with one end of the T2 magnetic ring, and then the driving assembly drives the first air claw (41) and the second air claw (42) to synchronously operate;
D. the T3 magnetic ring is placed on a station of the rotary clamping jaw by an external feeding mechanism, when the wiring harness moves to the position above the magnetic ring, the first air claw (41) is loosened, the wire hooking assembly is started to drive the wiring harness to penetrate through a through hole of the T3 magnetic ring, the winding assembly turns over the wiring harness to wind the wiring harness above the magnetic ring, the rotary clamping jaw rotates the magnetic ring for an angle after completing one winding process, and the wire hooking action and the winding action are repeated to complete the winding of the T3 magnetic ring;
E. and then the magnetic ring group which is connected is taken away by an external blanking mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911015866.9A CN110648841A (en) | 2019-10-24 | 2019-10-24 | Full-automatic T3 winding equipment and winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911015866.9A CN110648841A (en) | 2019-10-24 | 2019-10-24 | Full-automatic T3 winding equipment and winding method |
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| Publication Number | Publication Date |
|---|---|
| CN110648841A true CN110648841A (en) | 2020-01-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911015866.9A Pending CN110648841A (en) | 2019-10-24 | 2019-10-24 | Full-automatic T3 winding equipment and winding method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111193162A (en) * | 2020-01-10 | 2020-05-22 | 吉林省百浪汽车装备技术有限公司 | Automatic branching equipment for automobile wire harness |
| CN111477455A (en) * | 2020-04-27 | 2020-07-31 | 深圳市德鑫泰实业有限公司 | Full-automatic winding machine |
-
2019
- 2019-10-24 CN CN201911015866.9A patent/CN110648841A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111193162A (en) * | 2020-01-10 | 2020-05-22 | 吉林省百浪汽车装备技术有限公司 | Automatic branching equipment for automobile wire harness |
| CN111477455A (en) * | 2020-04-27 | 2020-07-31 | 深圳市德鑫泰实业有限公司 | Full-automatic winding machine |
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