CN110642654A - Urban kitchen waste anaerobic fermentation biogas residue aerobic composting stirring system - Google Patents
Urban kitchen waste anaerobic fermentation biogas residue aerobic composting stirring system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及城市餐厨垃圾厌氧发酵沼渣好氧堆肥加工设备技术领域,特别是一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统。The invention relates to the technical field of aerobic composting equipment for urban kitchen waste anaerobic fermentation biogas residue, in particular to an aerobic composting and stirring system for urban kitchen waste anaerobic fermentation biogas residue.
背景技术Background technique
众所周知,堆肥是一种有机肥料,所含营养物质比较丰富,且肥效长而稳定,同时有利于促进土壤固粒结构的形成,能增加土壤保水、保温、透气、保肥的能力,而且与化肥混合使用又可弥补化肥所含养分单一的缺点,长期单一使用化肥使土壤板结,保水、保肥性能减退的缺陷。As we all know, compost is an organic fertilizer, which is rich in nutrients and has a long and stable fertilizer effect. At the same time, it is conducive to promoting the formation of soil solid particle structure, which can increase the soil water retention, heat preservation, ventilation, and fertilizer retention capabilities, and it is compatible with chemical fertilizers. Mixed use can also make up for the shortcomings of single nutrients contained in chemical fertilizers, and long-term single use of chemical fertilizers can cause soil compaction, and the defects of water and fertilizer retention performance decrease.
在利用城市餐厨垃圾作为堆肥原料时可以进行好氧和厌氧两种方式处理进行腐解堆肥处理来获取有机肥料,近年来,也通过对城市餐厨垃圾厌氧发酵的沼渣进行好氧处理来获取有机肥料,加工的过程中需要进行一些催化剂、杀菌剂催化剂等物质的添加,使堆肥肥效更好,目前的设备只能进行单一的搅拌,搅拌效果并不好,工作效率较低,现有设备不能合理的进行氧气的供应,容易导致厌氧菌滋生,影响好氧处理工作的进行,并且,现有设备工作时需要人工将城市餐厨垃圾厌氧发酵沼渣转移运送以及添加到装置内,浪费工作人员的精力,影响工作效率,鉴于此,针对上述问题深入研究,遂有本案产生。When using urban kitchen waste as composting raw materials, it can be treated in two ways, aerobic and anaerobic, for decomposing and composting to obtain organic fertilizer. To obtain organic fertilizers through processing, some catalysts, fungicides catalysts and other substances need to be added during the processing to make the composting effect better. The current equipment can only perform a single stirring, the stirring effect is not good, and the work efficiency is low. The existing equipment cannot supply oxygen reasonably, which will easily lead to the growth of anaerobic bacteria and affect the aerobic treatment work. Moreover, when the existing equipment is working, it is necessary to manually transfer, transport and add the anaerobic fermentation residue of urban kitchen waste. In the device, the energy of the staff is wasted and the work efficiency is affected. In view of this, in-depth research on the above problems has led to the emergence of this case.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决上述问题,设计了一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统,解决了现有设备只能进行单一的搅拌,搅拌效果并不好,工作效率较低,现有设备不能合理的进行氧气的供应,容易导致厌氧菌滋生,影响好氧处理工作的进行,并且,现有设备工作时需要人工将城市餐厨垃圾厌氧发酵沼渣转移运送以及添加到装置内,浪费工作人员的精力,影响工作效率的技术问题。The purpose of the present invention is to solve the above problems, design an aerobic composting system for urban kitchen waste anaerobic fermentation biogas residue, which solves the problem that the existing equipment can only perform single stirring, the stirring effect is not good, and the work efficiency is relatively high. Low, the existing equipment cannot supply oxygen reasonably, which easily leads to the growth of anaerobic bacteria, which affects the progress of aerobic treatment work, and the existing equipment needs to manually transfer and transport the anaerobic fermentation residue of urban kitchen waste when working. Added to the device, it is a technical problem that wastes the energy of the staff and affects work efficiency.
实现上述目的本发明的技术方案为:一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统,包括支撑板以及支腿组件,所述支腿组件安装于支撑板下方,所述支撑板上安装有输料加料结构,所述输料加料结构上安装有精细搅拌结构以及通氧及控制结构;The technical solution of the present invention to achieve the above object is as follows: an aerobic composting system for urban kitchen waste anaerobic fermentation biogas residue, comprising a support plate and a support leg assembly, wherein the support leg assembly is installed under the support plate, and the support plate A feeding and feeding structure is installed on the feeding structure, and a fine stirring structure and an oxygen supply and control structure are installed on the feeding and feeding structure;
所述输料加料结构,包括:厌氧发酵组件、好氧处理箱、橡胶圈以及输料加料部;The feeding and feeding structure includes: an anaerobic fermentation assembly, an aerobic treatment box, a rubber ring and a feeding and feeding part;
所述厌氧发酵组件安装于支撑板上方,所述好氧处理箱嵌装于支撑板上,且位于厌氧发酵箱右侧,所述橡胶圈套装于好氧处理箱上,且连接于支撑板上,所述输料加料部安装于好氧处理箱上;The anaerobic fermentation assembly is installed above the support plate, the aerobic treatment box is embedded on the support plate, and is located on the right side of the anaerobic fermentation box, and the rubber ring is sleeved on the aerobic treatment box and connected to the support On the board, the feeding part is installed on the aerobic treatment box;
所述输料加料部,包括:连接管、输送泵以及输料加料组件;所述连接管一端安装于厌氧发酵组件上,另一端插装于好氧处理箱上壁面上,所述输送泵安装于好氧处理箱上壁面上,且安装于连接管上,所述输料加料组件安装于好氧处理箱上;The conveying and feeding part includes: a connecting pipe, a conveying pump and a conveying and feeding assembly; one end of the connecting pipe is installed on the anaerobic fermentation assembly, and the other end is inserted into the upper wall of the aerobic treatment box, and the conveying pump It is installed on the upper wall of the aerobic treatment box, and is installed on the connecting pipe, and the feeding and feeding assembly is installed on the aerobic treatment box;
所述精细搅拌结构,包括伸缩杆保护箱、电动伸缩杆、移动箱、旋转杆以及精细搅拌部;所述伸缩杆保护箱安装于好氧处理箱上壁面上,所述电动伸缩杆安装于伸缩杆保护箱内,且伸缩端穿过伸缩杆保护箱上壁面延伸向外,所述移动箱安装于电动伸缩杆伸缩端上,所述旋转杆活动连接于移动箱上,且活动连接于好氧处理箱上,所述精细搅拌部安装于好氧处理箱上;The fine stirring structure includes a telescopic rod protection box, an electric telescopic rod, a moving box, a rotating rod and a fine stirring part; the telescopic rod protection box is installed on the upper wall of the aerobic treatment box, and the electric telescopic rod is installed on the telescopic rod. inside the rod protection box, and the telescopic end extends outward through the upper wall of the telescopic rod protection box, the moving box is installed on the telescopic end of the electric telescopic rod, the rotating rod is movably connected to the moving box, and is movably connected to the aerobic On the treatment box, the fine stirring part is installed on the aerobic treatment box;
所述通氧及控制结构,包括:控制面板、一对结构相同的固定带以及通氧及控制部;所述控制面板安装于好氧处理箱体侧壁面上,一对所述固定带安装于好氧箱侧壁面上,且位于控制面板右侧,所述通氧控制部安装于好氧处理箱上。The oxygen supply and control structure includes: a control panel, a pair of fixing belts with the same structure, and an oxygen supply and control part; the control panel is installed on the side wall surface of the aerobic treatment box, and a pair of the fixing belts is installed on the side wall of the aerobic treatment box. On the side wall of the aerobic box and on the right side of the control panel, the oxygen supply control part is installed on the aerobic treatment box.
优选的,所述加料输料组件,包括加料箱、一对结构相同的卡板以及挡板;所述加料箱安装于好氧处理箱右侧壁面上,一对所述卡板均安装于加料箱内壁面上,且相互对应,所述挡板插装于一对所述卡板上。Preferably, the feeding and conveying assembly includes a feeding box, a pair of card boards with the same structure and a baffle plate; the feeding box is installed on the right side wall of the aerobic treatment box, and a pair of the card plates are installed on the feeding box The inner wall surfaces of the box correspond to each other, and the baffles are inserted into a pair of the card boards.
优选的,所述精细搅拌部,包括若干结构相同的第一搅拌杆、若干结构相同的第二搅拌杆以及精细搅拌组件;若干所述第一搅拌杆等距安装于旋转杆上,若干所述第二搅拌杆等距安装于旋转杆上,且位于若干第一搅拌杆下侧,所述精细搅拌组件安装于若干所述第一搅拌齿上。Preferably, the fine stirring part includes several first stirring rods with the same structure, several second stirring rods with the same structure, and fine stirring components; several of the first stirring rods are installed on the rotating rod at equal distances, and several of the first stirring rods are installed on the rotating rod at equal distances. The second stirring rods are equidistantly installed on the rotating rod and located on the lower side of the first stirring rods, and the fine stirring components are mounted on the first stirring teeth.
优选的,所述精细搅拌组件,包括:若干结构相同的第一搅拌齿、若干结构相同的第二搅拌齿、伺服电机、第一齿轮以及第二齿轮;若干所述第一搅拌齿分别等距安装于若干所述第一搅拌杆上,若干所述第二搅拌齿分别等距安装于若干所述第二搅拌杆上,所述伺服电机安装于移动箱上壁面上,所述第一齿轮活动安装于移动箱内,所述第二齿轮活动安装于移动箱内,且位于第一齿轮左侧,并与第一齿轮啮合。Preferably, the fine stirring assembly includes: a plurality of first stirring teeth with the same structure, a plurality of second stirring teeth with the same structure, a servo motor, a first gear and a second gear; a plurality of the first stirring teeth are equidistant respectively Installed on a plurality of the first stirring rods, a plurality of the second stirring teeth are respectively installed on a plurality of the second stirring rods at an equal distance, the servo motor is installed on the upper wall of the moving box, and the first gear moves Installed in the moving box, the second gear is movably installed in the moving box, is located on the left side of the first gear, and meshes with the first gear.
优选的,所述通氧及控制组件,包括:氧气管、出料管以及控制阀;所述氧气管一端安装于氧气瓶上,另一端插装于好氧处理箱上,所述出料管安装于好氧处理箱下端,所述控制阀嵌装于出料管上。Preferably, the oxygen supply and control assembly includes: an oxygen pipe, a discharge pipe and a control valve; one end of the oxygen pipe is installed on the oxygen cylinder, and the other end is inserted into the aerobic treatment box, and the discharge pipe It is installed at the lower end of the aerobic treatment box, and the control valve is embedded in the discharge pipe.
优选的,所述支腿组件上安装有橡胶套,所述伺服电机上安装有电机保护套。Preferably, a rubber sleeve is installed on the outrigger assembly, and a motor protective sleeve is installed on the servo motor.
利用本发明的技术方案制作的一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统,本装置在结构和理念上进行研究改进,通过增加输料加料结构,使装置能直接将城市餐厨垃圾厌氧发酵沼渣输送至好氧处理设备处,减少了人工转运程序,通过增加精细搅拌结构使装置具有进行搅拌齿的高度调节的能力,使搅拌充分更充分,本装置还配备有氧气瓶,使装置具有充足氧气供应的能力,促进好氧菌繁殖,整体提高堆肥工作效率,提高转化率,促进城市餐厨垃圾厌氧发酵沼渣好氧堆肥加工工作更好的进行。An aerobic composting system for urban food waste anaerobic fermentation biogas residue is produced by using the technical scheme of the present invention. The device is researched and improved in terms of structure and concept. By increasing the conveying and feeding structure, the device can directly mix urban food The anaerobic fermentation biogas residue of kitchen waste is transported to the aerobic treatment equipment, which reduces the manual transfer process. By adding a fine stirring structure, the device has the ability to adjust the height of the stirring teeth, so that the stirring is more sufficient. The device is also equipped with oxygen The bottle can make the device have the ability of sufficient oxygen supply, promote the reproduction of aerobic bacteria, improve the overall efficiency of composting, improve the conversion rate, and promote better aerobic composting of urban kitchen waste anaerobic fermentation biogas residues.
附图说明Description of drawings
图1为本发明所述一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统的主视结构示意图。Fig. 1 is a schematic front view of the structure of an aerobic composting system for urban kitchen waste anaerobic fermentation biogas residue according to the present invention.
图2为本发明所述一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统的主视外观结构示意图。Fig. 2 is a schematic diagram of the front view of the structure of the aerobic composting and stirring system of an anaerobic fermentation biogas residue for urban kitchen waste according to the present invention.
图3为本发明所述一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统的侧视结构示意图。Fig. 3 is a schematic side view of the structure of an aerobic composting system for anaerobic fermentation of urban kitchen waste anaerobic fermentation biogas residue according to the present invention.
图4为本发明所述一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统的俯视结构示意图。FIG. 4 is a schematic top-view structural diagram of an aerobic composting system for urban kitchen waste anaerobic fermentation biogas residue according to the present invention.
图5为本发明图1所述一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统的a处局部放大结构示意图。Fig. 5 is a partial enlarged structural schematic diagram of part a of the aerobic composting and stirring system for urban kitchen waste anaerobic fermentation biogas residue described in Fig. 1 of the present invention.
图6为本发明图4所述一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统的b处局部放大结构示意图。Fig. 6 is a partial enlarged structural schematic diagram of part b of the aerobic composting system for urban kitchen waste anaerobic fermentation biogas residue described in Fig. 4 of the present invention.
图7为本发明图2所述一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统的c处局部放大结构示意图。Fig. 7 is a partial enlarged structural schematic diagram of part c of the aerobic composting system for urban kitchen waste anaerobic fermentation biogas residue described in Fig. 2 of the present invention.
图中:1-支撑板;2-支腿组件;3-厌氧发酵组件;4-好氧处理箱;5-橡胶圈;6-连接管;7-输送泵;8-加料箱;9-卡板;10-挡板;11-伸缩杆保护箱;12-电动伸缩杆;13-移动箱;14-旋转杆;15-第一搅拌杆;16-第二搅拌杆;17-第一搅拌齿;18-第二搅拌齿;19-伺服电机;20-第一齿轮;21-第二齿轮;22-控制面板;23-固定带;24-氧气瓶;25-压力表;26-氧气管;27-出料管;28-控制阀;29-橡胶套;30-电机保护套。In the figure: 1-support plate; 2-leg assembly; 3-anaerobic fermentation assembly; 4-aerobic treatment box; 5-rubber ring; 6-connecting pipe; 7-transport pump; 8-feeding box; 9- 10-baffle plate; 11- telescopic rod protection box; 12- electric telescopic rod; 13- mobile box; 14- rotating rod; 15- first stirring rod; 16- second stirring rod; 17- first stirring rod Teeth; 18-Second Stirring Teeth; 19-Servo Motor; 20-First Gear; 21-Second Gear; 22-Control Panel; 23-Fixing Belt; 24-Oxygen Cylinder; 25-Pressure Gauge; 26-Oxygen Pipe ; 27- discharge pipe; 28- control valve; 29- rubber sleeve; 30- motor protective sleeve.
具体实施方式Detailed ways
下面结合附图对本发明进行具体描述,如图1-7所示,一种城市餐厨垃圾厌氧发酵沼渣好氧堆肥搅拌系统,包括支撑板1以及支腿组件2,支撑板1和支腿组件2相互配合,进行整体的支撑,保持装置稳定,支腿组件2安装于支撑板1下壁面上,支撑板1上安装有输料加料结构,输料加料结构上安装有精细搅拌结构以及通氧及控制结构;The present invention will be specifically described below with reference to the accompanying drawings. As shown in Figures 1-7, an aerobic composting system for urban kitchen waste anaerobic fermentation biogas residue includes a support plate 1 and a
在具体实施过程中,值得重点进行说明的是,本案中的输料加料结构,包括:厌氧发酵组件3、好氧处理箱4、橡胶圈5以及输料加料部,其连接关系及位置关系如下:In the specific implementation process, it is worth highlighting that the feeding and feeding structure in this case includes: the
厌氧发酵组件3安装于支撑板1上壁面上,好氧处理箱4嵌装于支撑板1上,且位于厌氧发酵箱右侧,橡胶圈5套装于好氧处理箱4上,且连接于支撑板1上,输料加料部安装于好氧处理箱4上;The
通过上述内容可知,厌氧发酵组件3用于对城市餐厨垃圾进行厌氧发酵处理,通过这一过程将城市餐厨垃圾转化为好氧堆肥处理需要的厌氧发酵沼渣材料,本装置着重对城市餐厨垃圾厌氧发酵沼渣好氧堆肥进行研究改进,厌氧发酵组件3为现有技术引用,此处不做赘述,好氧处理箱4用于好氧加工工作时使用,为堆肥提供空间;It can be seen from the above content that the
上述的输料加料部,包括:连接管6、输送泵7以及输料加料组件,其连接关系及位置关系如下:The above-mentioned feeding and feeding part includes: a connecting pipe 6, a
连接管6一端安装于厌氧发酵组件3上,另一端插装于好氧处理箱4上壁面上,输送泵7安装于好氧处理箱4上壁面上,且安装于连接管6上,输料加料组件安装于好氧处理箱4上,One end of the connecting pipe 6 is installed on the
通过上述内容可知,工作中产生的厌氧发酵组件3产生的沼渣利用连接管6输送至好氧处理箱4中,输送泵7为输送工作提供动力,直接将沼渣材料输送至好氧堆肥处理的容器中,减少人工的运输工作,减少人力支出的同时,提高了堆肥工作的效率;It can be seen from the above content that the biogas residue produced by the
上述的加料输料组件,包括:加料箱8、一对结构相同的卡板9以及挡板10,其连接关系及位置关系如下:The above-mentioned feeding and conveying assembly includes: a
加料箱8安装于好氧处理箱4右侧壁面上,一对卡板9均安装于加料箱8内壁面上,且相互对应,挡板10插装于一对卡板9上;The
上述的精细搅拌结构,包括:伸缩杆保护箱11、电动伸缩杆12、移动箱13、旋转杆14以及精细搅拌部,其连接关系及位置关系如下:The above-mentioned fine stirring structure includes: the telescopic
伸缩杆保护箱11安装于好氧处理箱4上壁面上,电动伸缩杆12安装于伸缩杆保护箱11内,且伸缩端穿过伸缩杆保护箱11上壁面延伸向外,移动箱13安装于电动伸缩杆12伸缩端上,旋转杆14活动连接于移动箱13上,且活动连接于好氧处理箱4上,精细搅拌部安装于好氧处理箱4上;The telescopic
作为优选方案,更进一步的,上述的精细搅拌部,包括:若干结构相同的第一搅拌杆15、若干结构相同的第二搅拌杆16以及精细搅拌组件,其连接关系及位置关系如下:As a preferred solution, further, the above-mentioned fine stirring part includes: several
若干第一搅拌杆15等距安装于旋转杆14上,若干第二搅拌杆16等距安装于旋转杆14上,且位于若干第一搅拌杆15下侧,精细搅拌组件安装于若干第一搅拌齿17上;Several first stirring
作为优选方案,更进一步的,上述的精细搅拌组件,包括:若干结构相同的第一搅拌齿17、若干结构相同的第二搅拌齿18以及伺服电机19,其连接关系及位置关系如下:As a preferred solution, further, the above-mentioned fine stirring assembly includes: a number of first
若干第一搅拌齿17分别等距安装于若干第一搅拌杆15上,若干第二搅拌齿18分别等距安装于若干第二搅拌杆16上,伺服电机19安装于移动箱13上壁面上,第一齿轮20活动安装于移动箱13内,第二齿轮21活动安装于移动箱13内,且位于第一齿轮20左侧,并与第一齿轮20啮合。Several first stirring
上述的通氧及控制结构,包括:控制面板22、一对结构相同的固定带23以及通氧及控制部,其连接关系及位置关系如下:The above-mentioned oxygen supply and control structure includes: a
控制面板22安装于好氧处理箱4体侧壁面上,一对固定带23安装于好氧箱侧壁面上,且位于控制面板22右侧,通氧控制部安装于好氧处理箱4上;The
作为优选方案,更进一步的,上述的通氧及控制部,包括:氧气瓶24、压力表25以及通氧及控制组件,其连接关系及位置关系如下:As a preferred solution, further, the above-mentioned oxygen supply and control unit includes: an
氧气瓶24通过一对固定带23安装于好氧处理箱4上,压力表25安装于氧气瓶24上,通氧及控制组件安装于好氧处理箱4上;The
作为优选方案,更进一步的,上述的通氧及控制组件,包括:氧气管26、出料管27以及控制阀28,其连接关系及位置关系如下:As a preferred solution, further, the above-mentioned oxygen supply and control components include: an
氧气管26一端安装于氧气瓶24上,另一端插装于好氧处理箱4上,出料管27安装于好氧处理箱4下端,控制阀28嵌装于出料管27上;One end of the
通过上述整体叙述可知,使用本装置进行城市餐厨垃圾厌氧发酵沼渣好氧堆肥工作时需要工作人员手动接通电源,开启开关,装置进入工作状态,输送泵7工作,将厌氧发酵组件3处理生产出的沼渣通过输送管输送至好氧处理箱4内进行堆肥,添加添加剂和催化剂等材料时需要工作人员手动拉动档板,使挡板10沿着卡板9滑动,将要添加的材料放置进加料箱8,材料会经过挡板10处的开口进入好氧处理箱4中,然后按下挡板10关闭开口,此时通过控制面板22控制伺服电机19运行工作,伺服电机19带动通过第一齿轮20和第二齿轮21传动,带动旋转杆14转动,搅拌杆跟随旋转杆14转动,对好氧处理箱4内部的沼渣材料进行搅拌,使其拌匀,工作中还可以通过搅拌进行堆肥的翻动,防止结块和堆肥材料与氧气的接触,工作人员定时对装置进行通氧,以增加好氧菌的活性,减少厌氧菌的滋生影响,通氧使工作人员通过控制面板22进行调节,使氧气从氧气瓶24经过氧气管26加入到好氧处理箱4中,配合搅拌工作使氧气的到充分的利用,氧气表用于指示氧气储量,提示更换,使用本装置能促进城市餐厨垃圾厌氧发酵沼渣的好氧堆肥工作更好的进行;It can be seen from the above overall description that when using this device for aerobic composting of urban food waste anaerobic fermentation biogas residues, it is necessary for the staff to manually turn on the power supply, turn on the switch, the device enters the working state, the
作为优选方案,更进一步的,上述的支腿组件2上安装有橡胶套29,防止装置滑动,伺服电机19上安装有电机保护套30,对伺服电机19进行保护,促进堆肥工作更好的进行。As a preferred solution, further, a rubber sleeve 29 is installed on the above-mentioned
上述技术方案仅体现了本发明技术方案的优选技术方案,本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理,属于本发明的保护范围之内。The above technical solutions only represent the preferred technical solutions of the technical solutions of the present invention, and some changes that those skilled in the art may make to some parts of them all reflect the principles of the present invention and fall within the protection scope of the present invention.
Claims (7)
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