CN110641345A - Automatic discharging equipment of water injection flagpole base - Google Patents
Automatic discharging equipment of water injection flagpole base Download PDFInfo
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- CN110641345A CN110641345A CN201910788408.2A CN201910788408A CN110641345A CN 110641345 A CN110641345 A CN 110641345A CN 201910788408 A CN201910788408 A CN 201910788408A CN 110641345 A CN110641345 A CN 110641345A
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- spiral
- water injection
- feeding
- base
- sine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/40—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using screw conveyors thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/43—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using a loading ramp mounted on the vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/02—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving parts being adjustable, collapsible, attachable, detachable or convertible
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B3/00—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor
- B62B3/04—Hand carts having more than one axis carrying transport wheels; Steering devices therefor; Equipment therefor involving means for grappling or securing in place objects to be carried; Loading or unloading equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B5/00—Accessories or details specially adapted for hand carts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62B—HAND-PROPELLED VEHICLES, e.g. HAND CARTS OR PERAMBULATORS; SLEDGES
- B62B2202/00—Indexing codes relating to type or characteristics of transported articles
Abstract
The invention discloses an automatic discharging device of a water injection flagpole base in the field of automatic discharging devices, which consists of a feeding mechanism, a spiral storage mechanism, a spiral deflector rod mechanism, a sine distribution mechanism, a transmission mechanism and a discharging mechanism, wherein the feeding mechanism is positioned at the right side of a vehicle body, the transmission mechanism is horizontally arranged on the upper surface of the vehicle body, the spiral storage mechanism and the spiral deflector rod mechanism are vertically arranged above the vehicle body, the spiral deflector rod mechanism is sleeved in the spiral storage mechanism, the sine distribution mechanism is connected between the bottom of the spiral storage mechanism and the transmission mechanism, the rear end of the transmission mechanism is connected with the upper end of the discharging mechanism, the lower end of the discharging mechanism can extend to the ground, the spiral storage mechanism is filled with the spiral storage mechanism by the feeding mechanism, the spiral deflector rod mechanism and the sine distribution mechanism separate the continuous water injection flagpole base in the spiral storage mechanism, and the transmission mechanism transmits the water injection flagpole, the water injection flagpole base is loaded and orderly arranged according to a certain time and distance by utilizing mechanical automation.
Description
Technical Field
The invention relates to the field of automatic unloading devices, in particular to a device for automatically discharging a water injection flagpole base.
Background
In order to show the attention degree of activities or festivals, flags with various specifications and colors are produced, and the atmosphere of the activities or the festivals is increased. Among various types of flags, a water injection flagpole base is widely used due to the characteristics of convenient assembly and disassembly and stable placement. The regulated flag discharge becomes a critical issue before the start of a holiday or activity. Some activity places are large, the number of used flags is large, if manual emission consumes more manpower and material resources, the emission of flags in current activities or festivals is mainly completed manually. Aiming at the problems, an automatic discharging device with a base flag needs to be designed, and the labor intensity of people for discharging the base flag is reduced.
In the document of chinese patent application No. 201420356556.X, an automatic unloading device for a freight car is disclosed, which supports goods by providing inclined floors, which can be inclined toward the middle, at both sides of a carriage, and the inclined floors rotate to transfer the goods to a chute, which is provided with a conveyor belt and located below the lowest part of the floors, thereby realizing unloading. The automatic unloading device can realize the automatic unloading function of bulk and box loading at the same time. But because the support plate is mounted on the freight car body, it is very difficult to load goods both inside and outside the freight car body.
Chinese patent application No. CN201910150669.1 discloses an automatic discharging device for goods and a method thereof, wherein a lifting mechanism and a conveyor storage rack are installed in a carriage, and the goods are moved in different directions in the carriage by the relay rotation of different motors, so as to achieve the effect of orderly and stably discharging the goods on the ground. But the device's storage space is less, and the goods quantity of once taking is limited, and the material loading is comparatively loaded down with trivial details, wastes plenty of time, and labour saving and time saving's effect is relatively poor.
Disclosure of Invention
The invention aims to solve the problems and provides an automatic discharging device and a discharging method for a water injection flagpole base.
The invention relates to an automatic discharging device of a water injection flagpole base, which adopts the technical scheme that: the feeding mechanism is positioned on the right side of a vehicle body, the conveying mechanism is horizontally arranged on the upper surface of the vehicle body, the spiral storage mechanism and the spiral deflector rod mechanism are vertically arranged above the vehicle body, the spiral deflector rod mechanism is sleeved inside the spiral storage mechanism, the sine deflector rod mechanism is connected between the bottom of the spiral storage mechanism and the conveying mechanism, the rear end of the conveying mechanism is connected with the upper end of the blanking mechanism, and the lower end of the blanking mechanism can extend to the ground; the feeding mechanism fills the spiral storage mechanism with the water injection flagpole base, the spiral deflector rod mechanism and the sine distributing mechanism separate the continuous water injection flagpole base in the spiral storage mechanism, and the conveying mechanism conveys the water injection flagpole base to the discharging mechanism.
The bottom of the feeding mechanism is provided with wheels, the wheels support a feeding support vertical to the ground, and the left side of the upper end of the feeding support is provided with an alignment baffle capable of being in butt joint with the spiral storage mechanism for positioning; the upper and lower roller supporting shafts connected to the upper and lower ends of the feeding support are horizontal left and right, the left and right ends of each roller supporting shaft are respectively sleeved with a chain wheel coaxially and symmetrically, a chain is meshed between the upper and lower chain wheels, a feeding crawler is fixedly connected between the two chains, a plurality of feeding frame plates which are parallel and are equidistant up and down are fixedly connected to the rear side surface of the feeding crawler, the lower roller supporting shaft is connected with a first stepping motor through a transmission gear, and the rear side of the upper end of the feeding support is provided with a linear push rod which is horizontally arranged left and right and can push a water injection flag rod base on the feeding frame plate; the water injection flagpole base is firstly placed on the feeding frame plate at the lowest end of the feeding mechanism, when the first row of feeding frame plates is full, the first stepping motor works, the feeding crawler drives the feeding frame plates to ascend by two frame plate distances and then stop, and then the water injection flagpole base of the next layer is filled.
The spiral storage mechanism consists of a support column and a spiral chute, the support column is fixedly connected with the spiral chute from top to bottom, and the water injection flagpole base can slide downwards along the spiral chute under the self-weight; the last port of spiral spout is the spout entry, and the spout entry cooperatees with the location dog in the feed mechanism, and the lower port of spiral spout is the spout export, and the spout export highly is greater than the height of a water injection flagpole base apart from the transport mechanism upper surface, and it has two notches to open on the spout lateral wall near the spout export.
The linear push rod is provided with a left and right horizontal screw rod guide rail groove, the screw rod guide rail groove is connected with a left and right horizontal screw rod through a bearing, one end of the screw rod is connected with a second stepping motor through a coupler, a slide block is matched on the screw rod, and a square push rod which is horizontally arranged in the front and at the back is fixedly connected on the slide block; when the feeding frame plate rises to be flush with the inlet of the sliding groove, the second stepping motor is started to drive the square push rod to move leftwards, and the water injection flagpole base on the feeding frame plate is pushed into the spiral storage mechanism.
The spiral deflector rod mechanism is provided with a spiral guide rail support which is vertically placed on the upper surface of the vehicle body, a spiral guide rail from top to bottom is arranged on the side wall of the spiral guide rail support, a large bevel gear meshed with a small bevel gear is sleeved at the bottom end of the spiral guide rail support, the output shaft of a third stepping motor is horizontally connected with the small bevel gear through a key, the bottom of a deflector rod guide rail which is vertically placed is fixedly connected to the side wall of the large bevel gear, a cylinder is coaxially sleeved inside the spiral guide rail support, one end of a cylindrical deflector rod which is horizontally arranged is fixedly connected to the side wall of the cylinder, and the other end of the cylindrical deflector rod penetrates through the spiral guide rail and the deflector rod guide rail and; the third stepping motor rotates positively to drive the deflector rod guide rail to rotate, the cylindrical deflector rod slides down in the spiral guide rail to push the water injection flagpole base to slide downwards in the spiral chute, and the front and the rear water injection flagpole bases are separated.
The sine distribution mechanism is provided with a disc-shaped sine mechanism base, the lower end of a rotating shaft of the sine mechanism is arranged in a middle through hole of the sine mechanism base of the shaft sleeve, a large bevel gear meshed with the large bevel gear is fixedly sleeved at the lower end of the rotating shaft of the sine mechanism, and an output shaft of a fourth stepping motor is connected with a small bevel gear; the left and right sides of the upper surface of the sine mechanism base are respectively provided with a sine baffle guide groove, the lower part of the sine distribution baffle is a cross-shaped frame consisting of a left and right-direction frame and a front and back-direction frame, the left and right-direction frame is slidably placed in the two sine baffle guide grooves, the front and back-direction frame is provided with a front and back-direction through groove, the left and right ends of the left and right-direction frame are respectively connected with a vertically-placed baffle, and the two baffles are respectively matched with the two notches in the spiral storage mechanism; and the fourth stepping motor is started to drive the sine distribution baffle to slide left and right along the guide groove of the sine mechanism.
The invention has the beneficial effects that:
1. the whole process of the discharging device of the invention utilizes mechanical automation to load and discharge the water injection flagpole base, thus saving manpower, loading, discharging and time.
2. The discharge device can realize the ordered discharge of the water injection flagpole base according to certain time and distance.
3. The discharging device adopts the spiral storage device to increase the loading quantity of the water injection flagpole base at each time.
Drawings
FIG. 1 is an isometric view of the overall construction of the present invention;
FIG. 2 is an exploded view of the loading mechanism 3 of FIG. 1;
FIG. 3 is an exploded and enlarged view of the linear plunger 2 of FIG. 2;
FIG. 4 is an axial view of the mounting position of the toggle actuator mechanism 8 on the vehicle body in FIG. 1;
FIG. 5 is an enlarged, exploded view of the toggle actuator mechanism 8 of FIG. 4;
fig. 6 is an enlarged view of the spiral storage mechanism 7 in fig. 1;
FIG. 7 is an enlarged, exploded view of the sinusoidal distribution mechanism 5 of FIG. 1;
FIG. 8 is an assembled view of the sinusoidal distribution mechanism 5 of FIG. 7;
fig. 9 is a state diagram of the sinusoidal distribution baffle 5a of fig. 8 after moving to the right;
FIG. 10 is an enlarged axial view of the structure of the transfer mechanism 4 of FIG. 1;
FIG. 11 is an enlarged view of the structure of the blanking mechanism 6 in FIG. 1;
FIG. 12 is an enlarged axial view of the loading mechanism 3 of FIG. 1;
FIG. 13 is a side view of the loading process of the loading mechanism 3 of FIG. 1;
FIG. 14 is an axial view of the sinusoidal distribution mechanism 5 of FIG. 1 during operation;
FIG. 15 is an isometric view of the FIG. 1 device in a discharge state.
In the figure: 1. the device comprises a vehicle body, 2 linear push rods, 2a slide blocks, 2b square push rods, 2c couplers, 2d stepping motors, 2e lead screw guide rail grooves, 2f lead screws, 3 feeding mechanisms, 3a feeding supports, 3b seated bearings, 3c bearing plates, 3d stepping motors, 3e wheels, 3f chains, 3g roller support shafts, 3h feeding frame plates, 3i feeding tracks, 3j sprockets, 3k alignment stoppers, 4 conveying mechanisms, 4a conveying mechanism frame bodies, 4b conveying belts, 4c transmission shafts, 4d supporting frames, 4h stepping motors, 4g couplers, 5 sinusoidal distributing mechanisms, 5a sinusoidal distributing baffles, 5b through grooves, 5c sinusoidal mechanism rotating shafts, 5d sinusoidal mechanism bases, 5e sinusoidal mechanism guide grooves, 5f stepping motors, 5g sinusoidal correcting bevel gears, 5h bevel gears, 5i large bevel gears, 5k conical through holes and 5c conical through holes, 6. The device comprises a blanking mechanism, a 6a sliding plate groove, a 6b rotating shaft support, a 6c rotating shaft, a 6d connecting block, a 6e motor support, a 6f stepping motor, a 7 spiral storage mechanism, a 7a support column, a 7b sliding chute inlet, a 7c spiral sliding chute, a 7d notch, a 7e notch, a 7f sliding chute outlet, an 8 spiral deflector rod mechanism, a 8a cylindrical deflector rod, a 8b deflector rod guide rail, a 8c large bevel gear, a 8d small bevel gear, a 8e stepping motor, a 8f spiral guide rail support and a 10 water injection flag pole base.
Detailed Description
For easy understanding, the spatial orientation of the automatic discharging device for the water injection flagpole base of the invention is specified: with the vehicle body 1 as a reference, the direction of the feeding mechanism 3 in fig. 1 is defined as 'right', and the direction of the spiral storage mechanism 7 is defined as 'left'; in the advancing direction of the vehicle, the position of the blanking mechanism 6 is 'rear', and the position of the spiral material storage mechanism 7 is 'front'; in the direction perpendicular to the ground, it is specified that the screw driver mechanism 8 is located "up" in fig. 1 and the conveyor belt 4 is located "down".
Referring to fig. 1, the automatic discharging device of the water injection flagpole base of the present invention mainly comprises a feeding mechanism 3, a spiral storage mechanism 7, a spiral deflector rod mechanism 8, a sine distributing mechanism 5, a transmission mechanism 4 and a discharging mechanism 6. Feed mechanism 3 wholly is located its right side for automobile body 1, and 4 levels of transport mechanism set up at 1 upper surface of automobile body, and 7 and 8 vertical installations in 1 top of automobile body of spiral storage mechanism and spiral driving lever mechanism are 8 covers in the spiral and store 7 insides, and sinusoidal minute dial 5 of establishing ties is connected between the bottom that 7 was stored to the spiral and transport mechanism 4, and 6 upper ends of unloading mechanism are connected to 4 rear ends of transport mechanism, and 6 lower extremes of unloading mechanism can extend subaerially.
Referring to fig. 2 and 3, the feeding mechanism 3 mainly comprises a feeding crawler 3i, a feeding frame plate 3h, a chain 3f, a chain wheel 3j, a roller supporting shaft 3g, a stepping motor 3d, wheels 3e, a feeding support 3a, a bearing plate 3c, an alignment stop 3k, a linear push rod 2 and the like. The bottommost of feed mechanism 3 is wheel 3e, and four wheels 3e can walk on ground, have supported material loading support 3a on the wheel 3e, and material loading support 3a comprises on a horizontally base by the stand welding on two perpendicular to ground, has installed four gyro wheels 3e below the base, conveniently removes whole feed mechanism 3 with this. The left and right of the two upright posts are respectively provided with an upper hole 3a1 and a lower hole 3a2, the two upright posts are respectively and symmetrically drilled with an upper hole 3a 3578, a motor bracket 3a3 is welded below the lower hole 3a2, and the motor bracket 3a3 supports a stepping motor 3d. Horizontal bearing plates 3c are welded on the rear sides of the upper ends of the two stand columns respectively, a vertical alignment baffle 3k is welded on the left side of the left stand column, and the alignment baffle 3k can be in butt joint positioning with the spiral storage mechanism 7 located on the left side of the alignment baffle.
Two upper holes 3a1 and two lower holes 3a2 which are bilaterally symmetrical are respectively connected with a roller supporting shaft 3g through corresponding upper bearing blocks 3b1 and lower bearing blocks 3b2, so that the roller supporting shafts 3g can be rotatably connected with the upper end and the lower end of the feeding bracket 3a. The two roller supporting shafts 3g are horizontally arranged left and right, the left end and the right end of each roller supporting shaft 3g are respectively sleeved with a chain wheel 3j in a coaxial and symmetrical mode, a chain 3f is meshed between the upper chain wheel 3j and the lower chain wheel 3j, and the two chains 3f are vertically arranged in a bilaterally symmetrical mode. The water injection flagpole base is characterized in that a feeding track 3i is fixedly connected between two chains 3f through screws, a plurality of feeding frame plates 3h are fixedly connected on the rear side surface of the feeding track 3i, the feeding frame plates 3h are arranged in parallel at equal intervals from top to bottom, each feeding frame plate 3h is an L-shaped plate horizontally placed, and the water injection flagpole base 10 can be arranged on each feeding frame plate 3h. A roller supporting shaft 3g below is connected with a stepping motor 3d through a transmission gear and is driven by the stepping motor 3d to rotate, so that a chain 3f and a feeding crawler 3i are driven to move, and a feeding frame plate 3h is driven to move up and down.
The left and right horizontally placed linear push rods 2 are mounted on the left and right two bearing plates 3c, referring to fig. 3, the linear push rods 2 are integrally located at the rear side of the upper rack plate 3h, and can push the water injection flagpole base 10 on the upper rack plate 3h leftwards. The linear push rod 2 mainly comprises a slide block 2a, a square push rod 2b, a coupler 2c, a stepping motor 2d, a lead screw guide rail groove 2e and a lead screw 2f. The front end and the rear end of the left horizontal lead screw guide rail groove 2e and the rear end of the right horizontal lead screw guide rail groove 2e are respectively provided with counter bores with the same size for mounting a bearing and a coupler 2c, and one end of the left horizontal lead screw 2f and one end of the right horizontal lead screw 2f are connected with a stepping motor 2d through the coupler 2c. The lead screw 2f is matched with a slide block 2a, the slide block 2a is arranged in a lead screw guide rail groove 2e, the slide block 2a is connected with a square push rod 2b horizontally placed in the front and at the back through screws, and the square push rod 2b is driven to move left and right through the meshing of the lead screw 2f and the slide block 2a under the driving of a stepping motor 2d, so that a water injection flag pole base 10 on the feeding frame plate 3h is pushed.
Referring to fig. 4 and 5, several screw driver mechanisms 8 are disposed on the vehicle body 1 in the front-rear direction, and the screw driver mechanisms 8 are disposed in a straight line in the front-rear direction and fixed by screws (only 2 screw driver mechanisms 8 are shown in the figure). Each spiral deflector rod mechanism 8 mainly comprises a cylindrical deflector rod 8a, a deflector rod guide rail 8b, a large bevel gear 8c, a small bevel gear 8d, a stepping motor 8e, a spiral guide rail support 8f and the like. The spiral guide rail support 8f is vertically arranged on the upper surface of the vehicle body 1 and is a hollow stepped cylinder, the side wall of the cylinder is provided with a spiral guide rail 8f3 from top to bottom, the bottom end of the cylinder is provided with a stepped platform 8f2 for supporting a large bevel gear 8c, the large bevel gear 8c is coaxially sleeved outside the bottom end of the cylinder of the spiral guide rail support 8f with a gap, and the bottom surface of the large bevel gear 8c is supported on the stepped platform 8f 2. The large bevel gear 8c is meshed with the small bevel gear 8d, and the central shaft of the small bevel gear 8d is horizontally arranged. The stepping motor 8e is horizontally arranged, an output shaft of the stepping motor is horizontally connected with the small bevel gear 8d through a key in a coaxial manner, and the stepping motor 8e drives the large bevel gear 8c to rotate after working. A motor bracket 8f1 is welded on the bottom of the spiral guide rail bracket 8f for fixedly mounting the stepping motor 8e.
The bottom of a driving lever guide rail 8b which is vertically arranged is fixedly welded on the side wall of the large bevel gear 8c, the driving lever guide rail 8b is arranged outside the spiral guide rail support 8f, the driving lever guide rail 8b is of a closed annular structure, and a closed annular groove is arranged in the middle of the driving lever guide rail 8b.
The cylindrical body 8a1 is coaxially sleeved inside the spiral guide rail support 8f, the outer diameter of the cylindrical body 8a1 is the same as the inner diameter of the spiral guide rail support 8f, one end of the cylindrical driving lever 8a is fixedly connected to the side wall of the cylindrical body 8a1, the cylindrical driving lever 8a is horizontally arranged, the appearance of the cylindrical body is integrally cylindrical, and the other end of the cylindrical driving lever 8a penetrates through the spiral guide rail 8f3 and penetrates through an annular groove of the driving lever guide rail 8b. Thus, when the lever guide 8b rotates around the screw guide holder 8f, the cylindrical lever 8a is driven to slide up and down reciprocally along the screw guide 8f 3.
Referring to fig. 6, the spiral storage mechanism 7 is sleeved outside the spiral deflector rod mechanism 8, and mainly comprises four support columns 7a, 7g, 7h, 7i, a spiral chute 7c and the like. Four support columns 7a, 7g, 7h, 7i are vertically arranged along the circumferential direction, and the bottoms of the support columns are fixed on the vehicle body 1, so that the whole spiral storage mechanism is supported. A spiral chute 7c from top to bottom is fixed among the four supporting columns 7a, 7g, 7h and 7i, and a spiral deflector rod mechanism 8 is sleeved in the middle of the spiral chute 7c. A cylindrical shift lever 8a of the screw shift lever mechanism 8 extends through a shift lever guide 8b up to the position of the screw chute 7c. The slope angle of the chute surface of the spiral chute 7c is a, and the slope angle a is larger than the friction self-locking angle B of the water injection flagpole base 10, so that the water injection flagpole base 10 can slide down along the spiral chute 7c under the self-weight. The upper port of the spiral chute 7c is a chute inlet 7b, and the chute inlet 7b is arranged on the left side of the feeding mechanism 3 and can be matched with the positioning stop block 3k in the feeding mechanism 3, so that the feeding mechanism 3 is connected with the spiral storage mechanism 7, and the relative positions of the feeding mechanism 3 and the spiral storage mechanism are fixed. The lower port of the spiral chute 7c is a chute outlet 7f, and the height of the chute outlet 7f from the upper surface of the transmission mechanism 4 is greater than that of a water injection flagpole base 10. Two grooves, namely a notch 7d and a notch 7e are formed in the side wall of the sliding chute near the sliding chute outlet 7f and used for installing and positioning two baffles in a sine distribution baffle 5a below the sine distribution mechanism 5, so that the sine distribution mechanism 5 is connected with the spiral storage mechanism 7.
Referring to fig. 7, 8 and 9, the sinusoidal distribution mechanism 5 is mainly composed of a sinusoidal distribution baffle 5a, a sinusoidal mechanism rotating shaft 5c, a sinusoidal mechanism base 5d, a stepping motor 5f, a large bevel gear 5i, a small bevel gear 5g, support columns 5h and 5j, and the like.
The sine mechanism base 5d is a disc in the whole shape, a through hole 5k is formed in the center of the disc, and the lower end of a rotating shaft 5c of the sine mechanism is coaxially sleeved in the through hole 5k. The sine mechanism rotating shaft 5c is composed of two vertical cylinders which are respectively welded on the upper surface and the lower surface of two ends of a horizontal rectangular plate. The support columns 5h and the support columns 5j are welded at the bottom of the sine mechanism base 5d in a bilateral symmetry mode, and sine baffle guide grooves 5e in the left-right direction are respectively formed in the upper surface of the sine mechanism base 5d and above the support columns 5h and 5 j.
The lower part of the sinusoidal distribution baffle 5a is a horizontal cross-shaped frame which is composed of a left-right-direction frame and a front-back-direction frame, and the left-right-direction frame can be slidably placed in the two sinusoidal baffle guide grooves 5e. The front and back through grooves 5b are formed in the front and back frames, the left end and the right end of the left and right frames are respectively connected with a baffle, the two baffles are vertically arranged, the left end and the right end of the left and right frames are respectively arranged, and the distance between the two baffles is larger than the width of a water injection flagpole base 10. Two baffles are respectively matched with notches 7d and 7e on two side walls of the sliding chute near the sliding chute outlet 7f in the spiral storage mechanism 7 in fig. 6, and the left baffle and the right baffle can be movably clamped in the notches 7d and 7e respectively.
The lower end of the sine mechanism rotating shaft 5c penetrates through the through hole 5k, and the upper end of the sine mechanism rotating shaft is matched with the through groove 5b in the sine distribution baffle 5a and upwards penetrates through the through groove 5b. A large bevel gear 5i with a vertical central shaft and a small bevel gear 5g with a horizontal central shaft are arranged below the through hole 5k, the large bevel gear 5i is fixedly sleeved at the lower end of a rotating shaft 5c of the sine mechanism, and the small bevel gear 5g is meshed with the large bevel gear 5i. The output shaft of the stepping motor 5f is in key connection with the small bevel gear 5g. The stepping motor 5f is fixedly arranged at the bottom of the disc through a screw. When the sine distributing mechanism 5 works, the stepping motor 5f is started, and drives the sine mechanism rotating shaft 5c to rotate around the central through hole 5k on the sine mechanism base 5d through the transmission of the small bevel gear 5g and the large bevel gear 5i, so that the sine distributing baffle 5a is driven to integrally slide left and right along the sine mechanism guide groove 5e by depending on the matching relation of the sine mechanism rotating shaft 5c and the through groove 5b.
Referring to fig. 10, the conveying mechanism 4 mainly comprises a conveying mechanism frame body 4a, a conveying belt 4b, a transmission shaft 4c, a support frame 4d, a stepping motor 4h and a coupling 4g, and the conveying mechanism 4 is integrally rectangular in shape and arranged in front and back, is positioned below a chute outlet 7f in the spiral storage mechanism 7, and is fixed on the vehicle body 1. The front end and the rear end of the conveying mechanism frame body 4a are respectively connected with a transmission shaft 4c through a bearing, a conveying belt 4b is connected between the two transmission shafts 4c, and the conveying belt 4b is installed on the two conveying shafts 4c. The output shaft of the stepping motor 4h is connected with a transmission shaft 4c through a coupler 4g, so that the transmission of the transmission mechanism 4 is realized, and the water injection flagpole base 10 is transmitted from front to back on the transmission belt 4b. Four corners of the conveying mechanism frame body 4a are respectively welded with a supporting frame 4d, and the conveying mechanism 4 is installed at a fixed position on the vehicle body 1 through screws.
Referring to fig. 11, the blanking mechanism 6 is located at the rear end of the conveying mechanism 4, and is inclined from the front upper side to the rear lower side, and the rear lower end is placed on the ground. The device mainly comprises a slide plate groove 6a, a rotating shaft support 6b, a rotating shaft 6c, a connecting block 6d, a motor support 6e, a stepping motor 6f and the like. The slide plate groove 6a is U-shaped in shape, and the opening width is larger than the rear port width of the transport mechanism 4. A square arm 6a1 is welded to each side at the upper end of the slide plate groove 6a, and the direction is towards the left and the right. The rotating shaft support 6b is matched and connected with the rotating shaft 6c and the connecting block 6d to form a rotating pair, wherein the rotating shaft 6c can rotate in the hole of the rotating shaft support 6b but cannot rotate relative to the connecting block 6d, and the rotating pair is respectively arranged on the left side and the right side of the sliding plate groove 6a. The square arm 6a1 is fitted into the square hole 6d1 of the connecting block 6d. The stepping motor 6f is fixedly arranged on the motor support 6e through a screw, and an output shaft of the stepping motor 6f is horizontal and is connected with the rotating shaft 6c through a key. When the stepping motor 6f is started, the rotating shaft 6c is driven to rotate, so that the connecting block 6d drives the sliding plate groove 6a to rotate around the central line of the rotating shaft 6c.
The following describes a specific implementation process of the automatic flag pole base discharge device in the present invention with reference to fig. 1 to 15, and the working process of the water injection flag pole base discharge device can be divided into: a feeding process, a distribution process, a transmission process and a discharging process. The spiral storage mechanism 7 is filled with the water injection flagpole base 10 by the feeding mechanism 3 at the starting point, after the water injection flagpole base 10 arrives at the destination, the continuous water injection flagpole base 10 in the spiral storage mechanism 7 is distributed and separated by the starting motor through the spiral deflector rod mechanism 8 and the sine distribution mechanism 5, so that a single discharge function is realized, finally, the water injection flagpole base 10 is conveyed to the discharging mechanism 6 by the conveying mechanism 4, and finally, the effect that the water injection flagpole base 10 is orderly and stably discharged to the ground is realized. The cooperative operation of the mechanisms in each process will be described in detail below.
Referring to fig. 2, 12 and 13, the feeding process of the water injection flagpole base discharging device is completed by the feeding mechanism 3 and the spiral storage mechanism 7. At the departure place, the water injection flagpole base 10 is manually put on the lowest end feeding frame plate 3h of the feeding mechanism 3 in advance, when the first row feeding frame plate 3h is full, the stepping motor 3d works to drive the chain wheel 3j to rotate, so that the feeding crawler 3i drives the feeding frame plate 3h to rise for two frame plate distances and then stop, and then the next layer of water injection flagpole base 10 is full. The operation is repeated until the whole feeding mechanism 3 is full. The feeding mechanism 3 can be provided with a plurality of feeding mechanisms at the starting place, and the water injection flagpole base 10 is filled in advance.
When the spiral storage mechanism 7 is fed, the feeding mechanism 3 is pushed to the right side of the vehicle body 1, so that the alignment stop 3k on the feeding mechanism 3 is in matched butt joint with the spiral chute inlet 7b, and the relative position of the feeding mechanism 3 relative to the vehicle body 1 is determined. Before the spiral deflector rod mechanism 8 is fed, the cylindrical deflector rod 8a reversely rotates through the stepping motor 8e and rises to the highest point, so that the interference with the water injection flagpole base 10 in the feeding process is avoided. When the feeding rack plate 3h rises to be level with the chute inlet 7b, the stepping motor 2d in the linear push rod 2 is started to drive the square push rod 2b to move leftwards, and the water injection flag pole base 10 on the feeding rack plate 3h is pushed into the spiral storage mechanism 7. When the first layer of the feeding mechanism 3 is pushed, the stepping motor 3d rotates to lift the second layer to be flush with the chute inlet 7c, and the operations are repeated until all the spiral storage mechanisms 7 are filled, so that the feeding process is completed. Two storage mechanism can the material loading simultaneously, can save the material loading time.
Referring to fig. 14 and 15, the distribution process, the transmission process and the blanking process are completed by the screw rod mechanism 8, the sine distribution mechanism 5, the transmission mechanism 4 and the blanking mechanism 6. After the vehicle conveys the water injection flagpole base 10 to a destination, the stepping motor 6f in the blanking mechanism 6 is started to drive the rotating shaft 6c to rotate, so that the slide plate groove 6a is lowered to an inclined position with an angle of 30 degrees with the ground from a vertical state and stops. The stepping motor 8e in the spiral deflector rod mechanism 8 starts the forward rotation (step by a distance of the width of the water injection flag pole base 10 at a fixed time each time), drives the deflector rod guide rail 8b to rotate, so that the cylindrical deflector rod 8a slides and descends in the spiral guide rail 8f3, and the cylindrical deflector rod 8a pushes the water injection flag pole base 10 to overcome the resistance and slide downwards in the spiral chute 7c in the descending process. The stepping motor 5g of the sine distributing mechanism 5 is started to drive the sine distributing baffle 5a to slide back and forth in the spiral chute 7c at a certain time interval so as to separate the continuous water injection flagpole base 10 at intervals. As shown in fig. 13 and 14, the distributing process of the sinusoidal distributing mechanism 5 is shown, at this time, the left baffle of the sinusoidal distributing baffle 5a is inserted into the notch 7e to prevent the next water injection flag pole base 10 from sliding downwards, while the right baffle exits from the notch 7d, and the water injection flag pole base 10 slides downwards in the spiral chute 7c by its own weight, so as to separate the front and the back water injection flag pole bases 10. After the water injection flagpole base 10 glides for a certain distance, the right baffle of the sine distribution baffle 5a is inserted into the notch 7e, the left baffle exits from the notch 7d, so that the previous water injection flagpole base 10 enters the previous position of the water injection flagpole base 10, and finally the operation is repeated to realize the distribution function. The water injection flagpole base 10 slides out of the chute outlet 7f and falls on the conveying mechanism 4 to enter the next working state. After the conveying mechanism 4 conveys the water injection flagpole base 10 to the blanking mechanism 6, the water injection flagpole base 10 slides to the ground by virtue of self-gravity to finish the discharge of one base, then the process is repeated until the water injection flagpole base 10 on the spiral storage mechanism 7 is discharged, the motors of the spiral storage mechanism 7 are started and are consistent with the process, all the water injection flagpole bases 10 are automatically discharged according to a certain interval, and finally the stepping motor 6f rotates reversely to rotate the sliding plate groove 6a to the position vertical to the ground to stop, so that the whole working process is finished.
Claims (8)
1. The utility model provides an automatic discharging equipment of water injection flagpole base which characterized by: the device is characterized by comprising a feeding mechanism (3), a spiral storage mechanism (7), a spiral deflector rod mechanism (8), a sine distribution mechanism (5), a conveying mechanism (4) and a discharging mechanism (6), wherein the feeding mechanism (3) is positioned on the right side of a vehicle body, the conveying mechanism (4) is horizontally arranged on the upper surface of the vehicle body, the spiral storage mechanism (7) and the spiral deflector rod mechanism (8) are vertically arranged above the vehicle body, the spiral deflector rod mechanism (8) is sleeved inside the spiral storage mechanism (7), the sine distribution mechanism (5) is connected between the bottom of the spiral storage mechanism (7) and the conveying mechanism (4), the rear end of the conveying mechanism (4) is connected with the upper end of the discharging mechanism (6), and the lower end of the discharging mechanism (6) can extend to the ground; the spiral storage mechanism (7) is filled with the water injection flagpole base (10) by the feeding mechanism (3), the continuous water injection flagpole base (10) in the spiral storage mechanism (7) is distributed and separated by the spiral deflector rod mechanism (8) and the sine distribution mechanism (5), and the water injection flagpole base (10) is conveyed to the discharging mechanism (6) by the conveying mechanism (4).
2. The automatic discharging device of the water injection flagpole base as claimed in claim 1, wherein: the bottommost part of the feeding mechanism (3) is provided with a wheel (3e), a feeding support (3a) perpendicular to the ground is supported on the wheel (3e), and the left side of the upper end of the feeding support (3a) is provided with an alignment baffle (3k) which can be in butt joint positioning with the spiral storage mechanism (7); an upper roller supporting shaft (3g) and a lower roller supporting shaft (3g) which are connected to the upper end and the lower end of a feeding support (3a) are horizontal left and right, a chain wheel (3j) is sleeved at the left end and the right end of each roller supporting shaft (3g) coaxially and symmetrically, a chain (3f) is meshed between the upper chain wheel and the lower chain wheel (3j), a feeding crawler (3i) is fixedly connected between the two chains (3f), a plurality of feeding frame plates (3h) which are parallel and are arranged at equal intervals are fixedly connected to the rear side surface of the feeding crawler (3i), the lower roller supporting shaft (3g) is connected with a first stepping motor (3d) through a transmission gear, and a linear push rod (2) which is horizontally arranged left and right and can push a water injection flag rod base (10) on the feeding frame plate (3 h; the water injection flag pole base (10) is firstly placed on a feeding frame plate (3h) at the lowest end of the feeding mechanism (3), when a first row of feeding frame plates (3h) are full, a first stepping motor (3d) works, a feeding crawler belt (3i) drives the feeding frame plates (3h) to rise for a distance of two frame plates and then stop, and then the next layer of water injection flag pole base (10) is filled.
3. The automatic discharging device of the water injection flagpole base as claimed in claim 2, wherein: the spiral storage mechanism (7) consists of a support column and a spiral chute (7c), the spiral chute (7c) from top to bottom is fixedly connected to the support column, and the water injection flagpole base (10) can slide down along the spiral chute (7c) under the self-weight; the last port of spiral spout (7c) is spout entry (7b), spout entry (7b) cooperatees with location dog (3k) in feed mechanism (3), and the lower port of spiral spout (7c) is spout export (7f), and spout export (7f) are greater than the height of a water injection flagpole base (10) apart from the height of transport mechanism (4) upper surface, and it has two notches (7d, 7e) to open on the spout lateral wall near spout export (7 f).
4. The automatic discharging device of the water injection flagpole base as claimed in claim 3, wherein: the linear push rod (2) is provided with a left and right horizontal screw rod guide rail groove (2e), the screw rod guide rail groove (2e) is connected with a left and right horizontal screw rod (2f) through a bearing, one end of the screw rod (2f) is connected with a second stepping motor (2d) through a coupler (2c), a slide block (2a) is matched on the screw rod (2f), and a square push rod (2b) horizontally arranged in the front and at the back is fixedly connected on the slide block (2 a); when the feeding frame plate (3h) rises to be level with the chute inlet (7b), the second stepping motor (2d) is started to drive the square push rod (2b) to move leftwards, and the water injection flagpole base (10) on the feeding frame plate (3h) is pushed into the spiral storage mechanism (7).
5. The automatic discharging device of the water injection flagpole base as claimed in claim 4, wherein: the spiral deflector rod mechanism (8) is provided with a spiral guide rail bracket (8f) vertically placed on the upper surface of the vehicle body, the side wall of the spiral guide rail bracket (8f) is provided with a spiral guide rail (8f3) from top to bottom, the bottom end of the spiral guide rail bracket (8f) is sleeved with a large bevel gear (8c) meshed with a small bevel gear (8d), the output shaft of a third stepping motor (8e) is horizontally connected with the small bevel gear (8d) through a key, the bottom of a driving lever guide rail (8b) which is vertically arranged is fixedly connected to the side wall of the large bevel gear (8c), a cylinder (8a1) is coaxially sleeved inside a spiral guide rail bracket (8f), one end of a cylindrical driving lever (8a) which is horizontally arranged is fixedly connected to the side wall of the cylinder (8a1), and the other end of the cylindrical driving lever (8a) penetrates through the spiral guide rail (8f3) and the driving lever guide rail (8b) to extend to the position of the spiral chute (7 c); the third stepping motor (8e) rotates positively to drive the deflector rod guide rail (8b) to rotate, the cylindrical deflector rod (8a) slides and descends in the spiral guide rail (8f3), and the water injection flag pole base (10) is pushed to slide downwards in the spiral chute (7c), so that the front and the rear water injection flag pole bases (10) are separated.
6. The automatic discharging device of the water injection flagpole base as claimed in claim 5, wherein: the sine distribution mechanism (5) is provided with a disc-shaped sine mechanism base (5d), the lower end of a sine mechanism rotating shaft (5c) is in the middle through hole (5k) of the shaft sleeve sine mechanism base (5d), a large bevel gear (5i) meshed with a small bevel gear (5g) is fixedly sleeved at the lower end of the sine mechanism rotating shaft (5c), and an output shaft of a fourth stepping motor (5f) is connected with the small bevel gear (5 g); the left and right parts of the upper surface of a sine mechanism base (5d) are respectively provided with a sine baffle guide groove (5e), the lower part of a sine distribution baffle (5a) is a cross-shaped frame consisting of a left and right-direction frame and a front and back-direction frame, the left and right-direction frame can be slidably placed in the two sine baffle guide grooves (5e), the front and back-direction frame is provided with a front and back-direction through groove (5b), the left and right ends of the left and right-direction frame are respectively connected with a vertically-placed baffle, and the two baffles are respectively matched with the two notches (7d and 7e) in the spiral storage mechanism (7); and the fourth stepping motor (5f) is started to drive the sine distribution baffle (5a) to slide left and right along the guide groove (5e) of the sine mechanism.
7. The automatic discharging device of the water injection flagpole base as claimed in claim 6, wherein: the conveying mechanism (4) comprises a conveying mechanism frame body (4a), the front end and the rear end of the conveying mechanism frame body (4a) are respectively connected with a transmission shaft (4c) through a bearing, a conveying belt (4b) is connected between the two transmission shafts (4c), and an output shaft of a fifth stepping motor (4h) is connected with the transmission shaft (4c) through a shaft coupling (4 g).
8. The automatic discharging device of the water injection flagpole base as claimed in claim 7, wherein: the blanking mechanism (6) is positioned at the rear end of the conveying mechanism (4) and is provided with a U-shaped sliding plate groove (6a), two sides of the upper end of the sliding plate groove (6a) are respectively fixedly connected with a square arm (6a1), a rotating shaft support (6b), a rotating shaft (6c) and a connecting block (6d) are matched and connected into a rotating pair, the rotating shaft (6c) can rotate in a hole of the rotating shaft support (6b) and can not rotate relative to the connecting block (6d), an output shaft of the stepping motor (6f) is horizontal and is in key connection with the rotating shaft (6c), and the sliding plate groove (6a) rotates around the central line of the rotating shaft (6 c).
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