CN110641128A - 纤维与反光膜针扎复合布生产工艺 - Google Patents

纤维与反光膜针扎复合布生产工艺 Download PDF

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CN110641128A
CN110641128A CN201910914238.8A CN201910914238A CN110641128A CN 110641128 A CN110641128 A CN 110641128A CN 201910914238 A CN201910914238 A CN 201910914238A CN 110641128 A CN110641128 A CN 110641128A
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fiber
needle
reflective membrane
needle punched
composite cloth
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谢铁冬
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DONGGUAN CITY XINYUAN NONWOVEN Co Ltd
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DONGGUAN CITY XINYUAN NONWOVEN Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • A—HUMAN NECESSITIES
    • A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G13/00—Protecting plants
    • A01G13/02—Protective coverings for plants; Coverings for the ground; Devices for laying-out or removing coverings
    • A01G13/0256—Ground coverings
    • A01G13/0268—Mats or sheets, e.g. nets or fabrics
    • A01G13/0275—Films
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/04—Punching, slitting or perforating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
    • D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/008—Sewing, stitching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/04—Punching, slitting or perforating
    • B32B2038/047—Perforating

Abstract

本发明涉及一种生产工艺，具体涉及一种纤维与反光膜针扎复合布生产工艺，其包括步骤一：纤维经开松、梳理、铺成纤维网，然后通过针刺工艺加固成针刺无纺布；步骤二：然后铺上反光膜，再经过针扎机钩带纤维穿刺反光膜，固结成纤维与反光膜针扎复合布，并且在纤维与反光膜针扎复合布上形成透水孔。本发明的有益效果在于：采用该纤维与反光膜针扎复合布生产工艺生产出的纤维与反光膜针扎复合布，其用于柑桔、橙桔类果园时，能同时实现反光、透气、透水、抗紫外线、吸水、阻光、除草、通风、防水肥流失、地面保湿、加强叶面光合作用，抑制果树病菌滋生，果品着色均匀的功能。

Description

纤维与反光膜针扎复合布生产工艺
技术领域
本发明涉及一种生产工艺，具体涉及一种纤维与反光膜针扎复合布生产工艺。
背景技术
目前，市面上用于柑桔、橙桔类果园果品成长以及果品着色的布/膜，包括两种，分别为无纺布以及反光膜。无纺布：具有隔离光合作用，达到除草功能的效果。反光膜：能够反光加强叶面光合作用，抑制果树病菌滋生，使果品着色均匀。
然而，市场上目前并没有一种复合布，可以同时实现反光、透气、透水、抗紫外线、吸水、阻光、除草、通风、防水肥流失、地面保湿、加强叶面光合作用，抑制果树病菌滋生，果品着色均匀。
发明内容
本发明的目的在于克服现有技术的不足，提供一种纤维与反光膜针扎复合布生产工艺。
本发明的技术方案如下：
一种纤维与反光膜针扎复合布生产工艺，包括以下步骤：
步骤一：纤维经开松、梳理、铺成纤维网，然后通过针刺工艺加固成针刺无纺布；
步骤二：然后铺上反光膜，再经过针扎机钩带纤维穿刺反光膜，固结成纤维与反光膜针扎复合布，并且在纤维与反光膜针扎复合布上形成若干个透水孔。
作为本发明的进一步选择：所述针刺工艺采用刺针，刺针有钩刺，将纤维网反复穿刺，钩带纤维加固，形成针刺无纺布。
作为本发明的进一步选择：所述反光膜为镀铝反光膜。
作为本发明的进一步选择：所述纤维为黑色PET纤维。
作为本发明的进一步选择：所述针扎机为若干台。
相对于现有技术，本发明的有益效果在于：采用该纤维与反光膜针扎复合布生产工艺生产出的纤维与反光膜针扎复合布，其用于柑桔、橙桔类果园时，能同时实现反光、透气、透水、抗紫外线、吸水、阻光、除草、通风、防水肥流失、地面保湿、加强叶面光合作用，抑制果树病菌滋生，果品着色均匀的功能。其反光、抗紫外线、、加强叶面光合作用，抑制果树病菌滋生，果品着色均匀通过反光膜实现，其透气、透水、吸水、通风通过透水孔实现；阻光、除草、防水肥流失、地面保湿是由于复合布可以多年使用，使用时不像传统的布/膜，需要每年或者经常翻开、覆上，从而实现。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合实施例对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
为了说明本发明所述的技术方案，下面通过具体实施例来进行说明。
实施例
本发明一种纤维与反光膜针扎复合布生产工艺：纤维经开松、梳理、铺成纤维网，然后通过针刺工艺加固成布，针刺工艺采用刺针，刺针有钩刺，将纤维网反复穿刺，钩带纤维加固，形成针刺无纺布，然后铺上镀铝反光膜，再经过针扎机钩带纤维穿刺反光膜(无纺布与反光膜复合)，固结成纤维与反光膜针扎复合布，并且在纤维与反光膜针扎复合布形成若干个透水孔。针扎机为若干台。
透水孔的大小以及数量可以根据实际需要选择。
纤维网由黑色PET纤维制作而成，形成无纺布(无纺布具有隔离光合作用，达到除草功能)。
纤维与反光膜针扎复合布具有反光、透气、透水、抗紫外线、吸水、阻光功能，可应用于柑桔、橙桔类果园管理，有除草、通风、防水肥流失、地面保湿、加强叶面光合作用，抑制果树病菌滋生，橙桔果品着色均匀等作用。
该纤维与反光膜针扎复合布，具有合适的透气率，吸水渗透量，反光率，纤维与反光膜固结复合固结度，保证纤维与反光膜针扎复合布的功能可靠，使用安全。
针扎孔径：0.1微米-1毫米，每平方米孔数：100-100000000个。
本发明的优点在于：采用该纤维与反光膜针扎复合布生产工艺生产出的纤维与反光膜针扎复合布，其用于柑桔、橙桔类果园时，能同时实现反光、透气、透水、抗紫外线、吸水、阻光、除草、通风、防水肥流失、地面保湿、加强叶面光合作用，抑制果树病菌滋生，果品着色均匀的功能。其反光、抗紫外线、、加强叶面光合作用，抑制果树病菌滋生，果品着色均匀通过反光膜实现，其透气、透水、吸水、通风通过透水孔实现；阻光、除草、防水肥流失、地面保湿是由于复合布可以多年使用，使用时不像传统的布/膜，需要每年或者经常翻开、覆上，才能实现，且节省人力。
另外，该纤维与反光膜针扎复合布可以多年使用，施肥时可以直接施在该复合布上，肥料可以经过透水孔进入土壤，透水孔孔径可以稍大，便于肥料流入透水孔；用户工作时，比如采摘果实，可以直接踩在该纤维与反光膜针扎复合布上，对于其反光膜的反光效果没有大的影响。
以上仅为本发明的较佳实施例而已，并不用于限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。

Claims (5)

1.一种纤维与反光膜针扎复合布生产工艺，其特征在于：包括以下步骤：
步骤一：纤维经开松、梳理、铺成纤维网，然后通过针刺工艺加固成针刺无纺布；
步骤二：然后铺上反光膜，再经过针扎机钩带纤维穿刺反光膜，固结成纤维与反光膜针扎复合布，并且在纤维与反光膜针扎复合布上形成若干个透水孔。
2.根据权利要求1所述的纤维与反光膜针扎复合布生产工艺，其特征在于：所述针刺工艺采用刺针，刺针有钩刺，将纤维网反复穿刺，钩带纤维加固，形成针刺无纺布。
3.根据权利要求1所述的纤维与反光膜针扎复合布生产工艺，其特征在于：所述反光膜为镀铝反光膜。
4.根据权利要求1所述的纤维与反光膜针扎复合布生产工艺，其特征在于：所述纤维为黑色PET纤维。
5.根据权利要求1所述的纤维与反光膜针扎复合布生产工艺，其特征在于：所述针扎机为若干台。
CN201910914238.8A 2019-09-26 2019-09-26 纤维与反光膜针扎复合布生产工艺 Pending CN110641128A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116353154A (zh) * 2023-04-26 2023-06-30 浙江中超新材料股份有限公司 一种基于铝膜覆盖无纺布的生产工艺

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205005613U (zh) * 2015-05-21 2016-02-03 东莞市威骏不织布有限公司 抗uv、抗老化的农用除草保湿地膜

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205005613U (zh) * 2015-05-21 2016-02-03 东莞市威骏不织布有限公司 抗uv、抗老化的农用除草保湿地膜

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116353154A (zh) * 2023-04-26 2023-06-30 浙江中超新材料股份有限公司 一种基于铝膜覆盖无纺布的生产工艺
CN116353154B (zh) * 2023-04-26 2023-12-01 浙江中超新材料股份有限公司 一种基于铝膜覆盖无纺布的生产工艺

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Application publication date: 20200103