CN110629436A - Automatic inorganic fiber material spraying system and method - Google Patents
Automatic inorganic fiber material spraying system and method Download PDFInfo
- Publication number
- CN110629436A CN110629436A CN201910912022.8A CN201910912022A CN110629436A CN 110629436 A CN110629436 A CN 110629436A CN 201910912022 A CN201910912022 A CN 201910912022A CN 110629436 A CN110629436 A CN 110629436A
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- Prior art keywords
- spraying
- conveying
- rack
- teeth
- sprayer
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B1/00—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating
- D06B1/02—Applying liquids, gases or vapours onto textile materials to effect treatment, e.g. washing, dyeing, bleaching, sizing or impregnating by spraying or projecting
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
Abstract
The invention discloses an automatic spraying system and method for inorganic fiber materials, which relate to the technical field of spraying processing and comprise a rack, wherein the rack is of a plate structure standing on the ground, a top supporting plate is arranged at the top end of the rack, the top supporting plate is horizontally arranged at the top end of the rack, a sliding chute standing on the ground is arranged in the middle of the front wall of the rack, bottom supporting seats are arranged at the bottom end of the rack, and the bottom supporting seats are totally provided with two blocks and symmetrically fixed at the left side and the right side of the rack; the top of top backup pad is installed linear push rod motor, a push rod is stretched out downwards to the bottom of linear push rod motor, spray coating device is installed to the bottom of push rod. The movable push teeth and the fixed push teeth are arranged into a sheet-shaped rack structure, and the fiber ropes are pushed to roll in the tooth gaps of the rack through the saw teeth on the rack, so that the turning frequency of the fiber ropes is improved, and the spraying uniformity is improved.
Description
Technical Field
The invention relates to the technical field of spraying processing, in particular to an automatic spraying system and method for inorganic fiber materials.
Background
The inorganic fiber is chemical fiber made of mineral substances. The main varieties are glass fiber, quartz glass fiber, boron fiber, ceramic fiber, metal fiber and the like. Inorganic fibrous materials are well known and widely used in many applications (e.g., thermally or acoustically insulating bulk or felt materials, vacuum formed profiles, vacuum formed boards and papers, and ropes, yarns or fabrics). Inorganic fiber materials used in most of these applications require heat resistance and often resistance to aggressive chemical environments.
The rope fabric (fiber rope) made of inorganic fiber materials mainly comprises glass fiber ropes, quartz glass fiber ropes, metal fiber ropes, fire-resistant fiber ropes used by firemen and the like; the fire-resistant fiber rope is formed by using an aluminum silicate fiber felt (blanket) strip as a core material, twisting external inorganic fibers into stainless steel wires or nickel grid iron and heat-resistant and corrosion-resistant alloy steel wires and weaving the stainless steel wires or the nickel grid iron and the heat-resistant and corrosion-resistant alloy steel wires by using a weaving machine, and the surface of the fiber rope is required to be sprayed for the rope to have attractive appearance and a certain corrosion-resistant function.
In the prior art, patent No. CN201520821329.4 discloses a quantitative inorganic fiber spraying machine, which comprises a storage bin, a spiral conveying device, a distributor and an air pipe; the discharge port of the bin is connected with the feed port of the spiral conveying device, the discharge port of the spiral conveying device is connected with the feed port of the distributor, and the air outlet of the air pipe is connected with the distributor towards the axial direction of the distributor; when inorganic fiber is sprayed, the inorganic fiber enters the spiral conveying device through stirring of the stirring sheet in the storage bin, then enters the distributor through pushing of the inner screw of the spiral conveying device, the stirring sheet in the distributor rotates to send the material into the air outlet of the air pipe, and the material is sprayed out through the nozzle on the distributor under the action of high-pressure air in the air pipe. The inorganic fiber spraying machine has the advantages that the adaptability to the working environment is good, the stability is high, the conveying capacity can be adjusted by adjusting the rotating speed of the spiral conveying device, and the problem that the discharging capacity encountered in construction is unstable is effectively solved.
The inorganic fiber spraying machine disclosed in the patent still has some defects in practical use, and the specific defects are as follows:
firstly, the surface of the fiber material is easily sprayed unevenly in the process of spraying the surface of the fiber material by the nozzle.
Secondly, when the inorganic fiber spraying machine disclosed in the above patent is used for spraying the surface of a fiber rope such as a rope, the inorganic fiber spraying machine cannot uniformly spray the sprayed material on the surface of the fiber rope.
Disclosure of Invention
Aiming at the problems in the prior art, the invention aims to provide an automatic inorganic fiber material spraying system and method, which solve the technical problem that the surface of a fiber material is not uniformly sprayed in the prior art.
The technical problem to be solved by the invention is realized by adopting the following technical scheme: an automatic inorganic fiber material spraying system comprises a rack, wherein the rack is a plate which is vertical to the ground, a top supporting plate is arranged at the top end of the rack, the top supporting plate is horizontally arranged at the top end of the rack, a sliding chute which is vertical to the ground is arranged in the middle of the front wall of the rack, bottom supporting seats are arranged at the bottom end of the rack, and the bottom supporting seats are two in number and symmetrically fixed at the left side and the right side of the rack;
the top end of the top supporting plate is provided with a linear push rod motor, the bottom end of the linear push rod motor extends downwards to form a push rod, the bottom end of the push rod is provided with a spraying device, the spraying device is provided with a sliding seat matched with the sliding groove at the rear end, and the sliding seat is embedded in the sliding groove in a sliding fit mode; a conveying and turning mechanism is arranged below the spraying device, two ends of the conveying and turning mechanism are hinged to the bottom supporting seat, the left side of the conveying and turning mechanism is connected with a first conveying belt, and the right side of the conveying and turning mechanism is connected with a second conveying belt; the conveying and turning mechanism comprises two movable push teeth, two fixed push teeth and two shaft rods, the middle of each shaft rod is provided with a plurality of crank shafts and central shafts which are distributed at equal intervals, the crank shafts and the central shafts are arranged in a staggered mode, the central shafts are coaxial with the shaft rods, the axes of the crank shafts deviate from the axes of the shaft rods, and the axes of the crank shafts are parallel to the axes of the shaft rods; the movable pushing teeth are arranged into a sheet-shaped rack structure, the movable pushing teeth are provided with a plurality of sheets, the fixed pushing teeth are arranged into a sheet-shaped rack structure which is the same as the movable pushing teeth, and the fixed pushing teeth are provided with a plurality of sheets; the movable pushing teeth and the fixed pushing teeth are arranged in a crossed manner to form a conveying surface; two ends of the movable push teeth are hinged on the crank shaft, two ends of the fixed push teeth are fixed on the central shaft, and two ends of the shaft lever are arranged on the bottom support seat through bearings; one end of the shaft rod sequentially penetrates through the bottom support seat and the rack, one end of the shaft rod extends out of the rear wall surface of the rack, the shaft rod extending out of the rear wall surface of the rack is connected with the driving motor, and the driving motor is fixedly installed on the rear wall surface of the rack.
As a preferred technical scheme of the invention, the sprayer comprises a sprayer top cover and a sprayer shell, wherein the sprayer shell is of a cylindrical structure, the top end of the sprayer shell is provided with the sprayer top cover of a horizontal structure, the top end of the sprayer top cover is provided with a liquid injection interface, and the bottom of the sprayer shell is provided with a plurality of liquid injection nozzles which are distributed at equal intervals; the sprayer comprises a sprayer shell, a liquid injection port, a liquid mixing cavity, a bearing, a fixing shaft, a motor and a liquid mixing roller, wherein the sprayer shell is internally provided with the material mixing cavity, the liquid injection port is communicated with the material mixing cavity, the material mixing cavity is arranged to be a cylindrical cavity, the axial center of the material mixing cavity is provided with the cylindrical stirring roller, the outer wall of the stirring roller is equidistantly distributed with stirring rods, two ends of the stirring roller are provided with the fixing shaft, the fixing shaft is fixedly arranged on the inner walls of two ends of the material mixing cavity through the bearing, one end of the fixing shaft of the stirring roller penetrates through the sprayer shell to extend out, the front end of the sprayer shell is provided; the inner wall bottom in mixture chamber is provided with a plurality of runners, and each runner all link up the inside of hydrojet.
As a preferable technical scheme of the invention, a flow choking ring is arranged in a flow channel of the liquid spraying nozzle, the flow choking ring is fixed on the inner wall of the flow channel of the liquid spraying nozzle, a dispersing nozzle is arranged below the flow choking ring and at the end part close to the liquid spraying nozzle, and a flow gathering cavity is arranged between the flow choking ring and the dispersing nozzle.
As a preferable technical solution of the present invention, the sprayer housing is perpendicular to the frame.
As a preferred technical scheme of the invention, the top end of the movable push tooth is provided with saw teeth which are distributed at equal intervals, a tooth socket is reserved between every two adjacent saw teeth, a convex block is arranged in the tooth socket, and arc transition is arranged on two sides of the convex block.
As a preferable technical scheme of the invention, blower bases are symmetrically arranged at the bottom of the conveying and turning mechanism and at two sides of the spraying device, and blowers are arranged at the top of the blower bases.
An automatic spraying method of inorganic fiber materials is used for automatically spraying the surface of a fiber rope made of the inorganic fiber materials, and comprises the following steps:
s1, preparing materials, namely cutting the fiber ropes made of inorganic fiber materials to obtain fiber ropes with equal length;
s2, feeding materials, namely transversely spreading the fiber ropes cut in the step S1 on a conveyor belt, and feeding the fiber ropes below a spraying device through the conveyor belt;
s3, a spraying process, namely conveying the fiber rope in the step S2 to the upper side of a conveying and turning mechanism through a conveying belt, shifting the fiber rope by the conveying and turning mechanism to roll below a spraying device, spraying the sprayed objects downwards by the spraying device, uniformly scattering the sprayed objects on the surface of the fiber rope, and spraying the surface of the fiber rope;
and S4, finishing spraying, namely poking the sprayed fiber ropes to a conveying belt through a conveying and stirring mechanism, and conveying the sprayed fiber ropes through the conveying belt.
Compared with the prior art, the invention at least comprises the following beneficial effects:
according to the invention, the conveying and turning mechanism is arranged below the liquid spraying nozzle, the fiber rope rolls below the liquid spraying nozzle through the conveying and turning mechanism, and the surface of the fiber rope rolling below is sprayed through the liquid spraying nozzle, so that the thickness of a sprayed object received by the surface of the fiber rope is uniform, and the spraying uniformity of the liquid spraying nozzle is improved.
The two ends of the conveying and stirring mechanism are provided with the shaft levers, the plurality of crank shafts and the central shafts which are distributed at equal intervals are arranged in the middle of the shaft levers, the staggered movement between the movable pushing teeth and the fixed pushing teeth is driven through the rotation of the crank shafts and the central shafts, the fiber ropes are pushed to complete the rolling action on the top surface of the conveying and stirring mechanism, and the movement stability of the movable pushing teeth and the fixed pushing teeth is improved.
The movable push teeth and the fixed push teeth are arranged into a sheet-shaped rack structure, and the fiber ropes are pushed to roll in the tooth gaps of the rack through the saw teeth on the rack, so that the turning frequency of the fiber ropes is improved, and the spraying uniformity is improved.
The movable push teeth and the fixed push teeth are arranged into a sheet-shaped rack structure, a conveying surface is formed by cross arrangement, the fiber ropes are lifted by the saw teeth on the rack on the conveying surface to move forwards, and the fiber ropes roll for a certain angle when moving for one tooth gap on the conveying surface, so that the thickness of sprayed materials received on the surface of the fiber ropes is uniform, and the spraying uniformity of the liquid spraying nozzle is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the placement of the fiber rope of the present invention on the automated inorganic fiber material spraying system apparatus;
FIG. 2 is a schematic structural diagram of an automatic spraying system device for inorganic fiber materials according to the present invention;
FIG. 3 is a right side view of the automatic spraying system for inorganic fiber material of the present invention;
FIG. 4 is a schematic view of a partial configuration of the sprayer of the present invention;
FIG. 5 is a schematic view showing the internal structure of the liquid ejecting nozzle according to the present invention;
FIG. 6 is a schematic view of a portion of the cam of the present invention disposed in the tooth slot of the movable pushing tooth;
FIG. 7 is a schematic view of a partial cross-sectional configuration of the sprayer of the present invention mounted in a chute;
FIG. 8 is a flow chart of the present invention for an automated spraying system for inorganic fiber materials;
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings.
It will be understood that when an element is referred to as being "secured to" another element, it can be on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only and do not represent the only embodiments.
Example 1
Referring to fig. 1-3 and 6-7, an automatic inorganic fiber material spraying system includes a frame 1, the frame 1 is a conical block structure, the frame 1 is a plate structure standing on the ground, a top supporting plate 2 is disposed at the top end of the frame 1, the top supporting plate 2 is horizontally disposed at the top end of the frame 1, a chute 6 standing on the ground is disposed at the middle position of the front wall of the frame 1, a bottom supporting seat 3 is disposed at the bottom end of the frame 1, and the bottom supporting seat 3 is provided with two blocks, and symmetrically fixed at the left and right sides of the frame 1;
the top end of the top supporting plate 2 is provided with a linear push rod motor 4, the bottom end of the linear push rod motor 4 extends downwards to form a push rod, the push rod penetrates through the top supporting plate 2 to extend downwards, the bottom end of the push rod is provided with a spraying device 5, the spraying device 5 is provided with a sliding seat 510 matched with the sliding groove 6 at the rear end, and the sliding seat 510 is embedded in the sliding groove 6 in a sliding fit mode;
conveying and turning mechanism 9 is installed to spraying device 5's below, the both ends of carrying turning mechanism 9 articulate in bottom sprag seat 3, the left side of carrying turning mechanism 9 is connected with first conveyer belt 7, first conveyer belt 7 is arranged in carrying the cordage that the spraying was accomplished to next process, the right side of carrying turning mechanism 9 is connected with second conveyer belt 8, second conveyer belt 8 is used for carrying the cordage of treating the spraying that the plainly stand out well to carrying turning mechanism 9 in, the surface spraying of cordage is even through the cooperation of carrying turning mechanism 9 and spraying device 5.
The conveying and stirring mechanism 9 comprises movable push teeth 902, fixed push teeth 903 and shaft rods 906, the number of the shaft rods 906 is two, the middle of each shaft rod 906 is provided with a plurality of crank shafts 901 and central shafts 904 which are distributed at equal intervals, the central shafts 904 and the shaft rods 906 are coaxial, the axes of the crank shafts 901 and the axes of the shaft rods 906 deviate, the axes of the crank shafts 901 and the axes of the shaft rods 906 are parallel, when the shaft rods 906 rotate, the fixed push teeth 903 hinged to the central shafts 904 are fixed and fixed, the movable push teeth 902 hinged to the crank shafts 901 swing in a reciprocating mode, the movable push teeth 902 push the fiber ropes to roll on the conveying surface of the conveying and stirring mechanism 9, and the rolling uniformity of the fiber ropes is improved.
The movable push teeth 902 are arranged in a sheet-shaped rack structure, the movable push teeth 902 are provided with a plurality of sheets, the fixed push teeth 903 are arranged in a sheet-shaped rack structure with the same structure as the movable push teeth 902, and the fixed push teeth 903 are provided with a plurality of sheets;
the movable push teeth 902 and the fixed push teeth 903 are arranged in a crossed manner to form a conveying surface; two ends of the movable push tooth 902 are hinged on the crank shaft 901, two ends of the fixed push tooth 903 are fixed on the central shaft 904, and two ends of the shaft rod 906 are mounted on the bottom support base 3 through bearings; one end of the shaft rod 906 sequentially penetrates through the bottom support seat 3 and the rack 1, one end of the shaft rod 906 extends out of the rear wall surface of the rack 1, the shaft rod 906 extending out of the rear wall surface of the rack 1 is connected with the driving motor 905, and the driving motor 905 is fixedly installed on the rear wall surface of the rack 1.
In the invention, the conveying and turning mechanism 9 is arranged below the liquid spraying nozzle 505, the fiber rope rolls below the liquid spraying nozzle 505 through the conveying and turning mechanism 9, and the surface of the fiber rope rolling below is sprayed through the liquid spraying nozzle 505, so that the thickness of a sprayed object received by the surface of the fiber rope is uniform, and the spraying uniformity of the liquid spraying nozzle 505 is improved.
The two ends of the conveying and stirring mechanism are provided with the shaft rods, the middle of each shaft rod is provided with a plurality of crankshafts 901 and a central shaft 904 which are distributed at equal intervals, the crankshafts 901 and the central shaft 904 rotate to drive the movable push teeth 902 and the fixed push teeth 903 to do staggered movement, the fiber ropes are pushed to finish rolling action on the top surface of the conveying and stirring mechanism 9, and the movement stability of the movable push teeth 902 and the fixed push teeth 903 is improved.
In the invention, the movable push teeth 902 and the fixed push teeth 903 are arranged in a sheet-shaped rack structure, and the fiber ropes are pushed to roll in the tooth gaps of the rack through the saw teeth on the rack, so that the turning frequency of the fiber ropes is improved, and the spraying uniformity is improved.
The movable push teeth 902 and the fixed push teeth 903 are arranged into a sheet-shaped rack structure, a conveying surface is formed by crossed arrangement, the fiber ropes are lifted by the saw teeth on the rack to move forwards on the conveying surface, and the fiber ropes roll for a certain angle when moving for one tooth gap on the conveying surface, so that the thickness of sprayed materials received on the surface of the fiber ropes is uniform, and the spraying uniformity of the liquid spraying nozzle is improved.
In the invention, the top end of the movable push tooth 901 is provided with saw teeth distributed at equal intervals, a tooth socket is reserved between two adjacent saw teeth, a convex block 907 is arranged in the tooth socket, arc transition is arranged on two sides of the convex block 907, the fiber rope on the top surface of the conveying and stirring mechanism 9 is turned by the convex block 907 through reciprocating swing of the movable push tooth 901 which is arranged in a crossed manner, the fiber rope is pushed by the convex block 907 to roll upwards, rolls down from the surface of the convex block 907 and falls into the previous tooth socket of the fixed push tooth 903, and the rolling frequency of the fiber rope is improved;
according to the invention, the blower bases 11 are symmetrically arranged at the bottom of the conveying and turning mechanism 9 and at the two sides of the spraying device 5, the blowers 10 are arranged at the top of the blower bases 11, and the blowers 10 at one side blow upwards to accelerate the air flow above, so that the drying speed of the sprayed objects received on the surface of the fiber rope is accelerated, and the firmness of the sprayed objects attached to the surface of the fiber rope is improved.
According to the invention, the air blower 10 on the other side is used for air-drying the surface of the fiber rope to be sprayed, so that the surface of the fiber rope to be sprayed is dried, the sprayed object is more firmly attached to the surface of the fiber rope, and the spraying firmness is improved.
Example 2
Referring to fig. 1-7, which are schematic views of an overall structure of an automatic spraying system for inorganic fiber materials, the contents of this embodiment are the same as those of embodiment 1, and the differences between the same contents are not described in this embodiment, specifically:
the sprayer 5 comprises a sprayer top cover 502 and a sprayer shell 503, the sprayer shell 503 is of a cylindrical structure, the sprayer shell 503 is perpendicular to the rack 1, the sprayer top cover 502 of a horizontal structure is arranged at the top end of the sprayer shell 503, a liquid injection port 501 is arranged at the top end of the sprayer top cover 502, and a plurality of liquid injection nozzles 505 which are distributed at equal intervals are arranged at the bottom of the sprayer shell 503;
a mixing cavity 506 is arranged in the sprayer housing 503, the liquid injection port 501 is communicated with the mixing cavity 506, the mixing cavity 506 is a cylindrical cavity, a cylindrical stirring roller 508 is arranged at the axis position of the mixing cavity 506, stirring rods 507 are equidistantly distributed on the outer wall of the stirring roller 508, fixing shafts are arranged at two ends of the stirring roller 508 and fixedly arranged on the inner walls at two ends of the mixing cavity 506 through bearings, one fixing shaft of the stirring roller 508 penetrates through the sprayer housing 503 to extend outwards, a motor 504 is arranged at the front end of the sprayer housing 503, and the motor 504 is connected with the fixing shaft extending out of the sprayer housing 503 through a coupler; the bottom of the inner wall of the mixing chamber 506 is provided with a plurality of flow passages 509, and each flow passage 509 penetrates through the inside of the liquid nozzle 505. A choke coil 5051 is arranged in the flow passage 509 of the liquid nozzle 505, a circular hole is formed in the center of the choke coil 5051, the choke coil 5051 is fixed to the inner wall of the flow passage 509 of the liquid nozzle 505, a dispersion nozzle 5053 is mounted below the choke coil 5051 and at the end portion close to the liquid nozzle 505, and a flow concentration cavity 5052 is formed between the choke coil 5051 and the dispersion nozzle 5053.
In the invention, the material mixing cavity 506 is arranged in the sprayer shell 503, the stirring rollers 508 are arranged in the material mixing cavity 506, the stirring rods 507 are equidistantly distributed on the outer wall of the stirring rollers 508, and the stirring rollers 508 are driven to mix and stir the sprayed materials in the sprayer shell 503, so that the flowing uniformity of the sprayed materials is improved, and the sprayed materials are favorably and uniformly sprayed on the surface of the fiber rope. .
In the invention, a flow resisting ring 5051 is arranged in a flow passage 509, a flow gathering cavity 5052 is arranged between the flow resisting ring 5051 and a dispersing nozzle 5053, the dispersing nozzle 5053 is arranged at the end part, close to a liquid spray nozzle 505, below the flow resisting ring 5051, of the dispersing nozzle 5053, the flow pressure of a sprayed substance is increased through the flow resisting ring 5051, the sprayed substance enters the flow gathering cavity 5052 to accumulate in a short time, and the sprayed substance is uniformly sprayed on the surface of a fiber rope through the dispersing nozzle 5053, so that the spraying uniformity of the surface of the fiber rope is improved.
Example 3
Referring to fig. 8, a flow chart of an automatic spraying method for inorganic fiber materials is shown, which is used for automatically spraying the surface of a fiber rope made of inorganic fiber materials, and includes the following steps:
s1, preparing materials, namely cutting the fiber ropes made of inorganic fiber materials to obtain fiber ropes with equal length;
s2, feeding materials, namely transversely and flatly spreading the fiber ropes cut in the step S1 on a conveyor belt, and feeding the fiber ropes below the spraying device 5 through the conveyor belt;
s3, a spraying process, namely, the fiber rope in the step S2 is conveyed to the upper side of the conveying and turning mechanism 9 through the second conveying belt 8, the conveying and turning mechanism 9 drives the fiber rope to roll below the spraying device 5, the spraying device 5 sprays spraying objects downwards, and the spraying objects are uniformly scattered on the surface of the fiber rope to spray the surface of the fiber rope;
and S4, finishing spraying, namely poking the fiber rope sprayed in the step S3 to the first conveyer belt 7 through the conveying and stirring mechanism 9, and conveying the fiber rope sprayed out through the conveyer belt.
The working principle is as follows: when using this automatic spraying system of inorganic fiber material, at first, transversely spread the isometric fibre rope on second conveyer belt 8 evenly, carry the fibre rope to the top of carrying stirring mechanism 9 through second conveyer belt 8, secondly, carry stirring mechanism 9 and stir the fibre rope and roll in spraying device 5 below, spraying device 5 sprays the spraying thing downwards, and the spraying thing evenly spills on the fibre rope surface, sprays on the fibre rope surface, can accomplish automatic spraying.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides an automatic spraying system of inorganic fiber material, includes frame (1), its characterized in that: the frame (1) is a plate vertical to the ground, a top supporting plate (2) is arranged at the top end of the frame (1), the top supporting plate (2) is horizontally arranged at the top end of the frame (1), a sliding chute (6) vertical to the ground is arranged in the middle of the front wall of the frame (1), a bottom supporting seat (3) is arranged at the bottom end of the frame (1), the bottom supporting seats (3) are provided with two blocks, and the two blocks are symmetrically fixed at the left side and the right side of the frame (1);
the top end of the top supporting plate (2) is provided with a linear push rod motor (4), the bottom end of the linear push rod motor (4) extends downwards to form a push rod, the bottom end of the push rod is provided with a spraying device (5), the rear end of the spraying device (5) is provided with a sliding seat (510) matched with the sliding groove (6), and the sliding seat (510) is embedded in the sliding groove (6) in a sliding fit mode;
a conveying and turning mechanism (9) is installed below the spraying device (5), two ends of the conveying and turning mechanism (9) are hinged to the bottom supporting seat (3), the left side of the conveying and turning mechanism (9) is connected with a first conveying belt (7), and the right side of the conveying and turning mechanism (9) is connected with a second conveying belt (8);
the conveying and turning mechanism (9) comprises two movable push teeth (902), two fixed push teeth (903) and two shaft rods (906), the middle of each shaft rod (906) is provided with a plurality of crank shafts (901) and central shafts (904) which are distributed at equal intervals, the crank shafts (901) and the central shafts (904) are arranged in a staggered mode, the central shafts (904) and the shaft rods (906) are coaxial, the axis of each crank shaft (901) deviates from the axis of each shaft rod (906), and the axis of each crank shaft (901) is parallel to the axis of each shaft rod (906);
the movable push teeth (902) are arranged to be of a sheet-shaped rack structure, the movable push teeth (902) are provided with a plurality of sheets, the fixed push teeth (903) are arranged to be of a sheet-shaped rack structure with the same structure as the movable push teeth (902), and the fixed push teeth (903) are provided with a plurality of sheets;
the movable push teeth (902) and the fixed push teeth (903) are arranged in a staggered manner to form a conveying surface; two ends of the movable push tooth (902) are hinged to the crank shaft (901), two ends of the fixed push tooth (903) are fixed to the central shaft (904), and two ends of the shaft lever (906) are mounted on the bottom support base (3) through bearings; one end of the shaft rod (906) sequentially penetrates through the bottom support seat (3) and the rack (1), one end of the shaft rod (906) extends out of the rear wall surface of the rack (1), the shaft rod (906) extending out of the rear wall surface of the rack (1) is connected with the driving motor (905), and the driving motor (905) is fixedly installed on the rear wall surface of the rack (1).
2. The automatic inorganic fiber material spraying system of claim 1, wherein: the sprayer (5) comprises a sprayer top cover (502) and a sprayer shell (503), the sprayer shell (503) is of a cylindrical structure, the sprayer top cover (502) of a horizontal structure is arranged at the top end of the sprayer shell (503), a liquid injection interface (501) is arranged at the top end of the sprayer top cover (502), and a plurality of liquid injection nozzles (505) which are distributed at equal intervals are arranged at the bottom of the sprayer shell (503);
a mixing cavity (506) is arranged inside the sprayer housing (503), the liquid injection port (501) is communicated with the mixing cavity (506), the mixing cavity (506) is set to be a cylindrical cavity, a cylindrical stirring roller (508) is installed at the axis position of the mixing cavity (506), stirring rods (507) are equidistantly distributed on the outer wall of the stirring roller (508), fixed shafts are arranged at two ends of the stirring roller (508), the fixed shafts are fixedly installed on the inner walls at two ends of the mixing cavity (506) through bearings, the fixed shaft at one end of the stirring roller (508) penetrates through the sprayer housing (503) to extend outwards, a motor (504) is arranged at the front end of the sprayer housing (503), and the motor (504) is connected with the fixed shaft extending out of the sprayer housing (503) through a coupler;
the bottom of the inner wall of the mixing cavity (506) is provided with a plurality of flow channels (509), and each flow channel (509) penetrates through the inside of the liquid spraying nozzle (505).
3. The automatic inorganic fiber material spraying system of claim 2, wherein: a flow resisting ring (5051) is arranged in a flow passage (509) of the liquid nozzle (505), the flow resisting ring (5051) is fixed on the inner wall of the flow passage (509) of the liquid nozzle (505), a dispersing spray head (5053) is arranged below the flow resisting ring (5051) and at the end part close to the liquid nozzle (505), and a flow gathering cavity (5052) is arranged between the flow resisting ring (5051) and the dispersing spray head (5053).
4. The automatic inorganic fiber material spraying system of claim 2, wherein: the sprayer housing (503) is perpendicular to the frame (1).
5. The automatic inorganic fiber material spraying system of claim 1, wherein: the top end of the movable push tooth (901) is provided with saw teeth distributed at equal intervals, a tooth socket is reserved between every two adjacent saw teeth, a convex block (907) is arranged in the tooth socket, and arc transition is arranged on two sides of the convex block (907).
6. The automatic inorganic fiber material spraying system of claim 1, wherein: the bottom of the conveying and turning mechanism (9) and the two sides of the spraying device (5) are symmetrically provided with a blower base (11), and the top of the blower base (11) is provided with a blower (10).
7. An automatic spraying method of inorganic fiber materials, which is used for automatically spraying the surface of a fiber rope made of inorganic fiber materials, and is characterized in that the automatic spraying method of inorganic fiber materials is mainly completed by the cooperation of the automatic spraying system of inorganic fiber materials as claimed in any one 1 of claims 1 to 6, and comprises the following steps:
s1), preparing materials, namely cutting the fiber ropes made of inorganic fiber materials to obtain fiber ropes with equal length;
s2), feeding materials, namely transversely spreading the fiber ropes cut in the step (S1) on a conveyor belt, and feeding the fiber ropes below the spraying device (5) through the conveyor belt;
s3), a spraying process, namely, conveying the fiber rope in the step (S2) to the upper part of a conveying and turning mechanism (9) through a conveying belt, stirring the fiber rope by the conveying and turning mechanism (9) to roll below a spraying device (5), spraying the spraying object downwards by the spraying device (5), and uniformly scattering the spraying object on the surface of the fiber rope to spray the surface of the fiber rope;
s4), finishing spraying, namely, poking the fiber rope sprayed in the step (S3) to a conveying belt through a conveying and stirring mechanism (9), and conveying the fiber rope sprayed out through the conveying belt.
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| CN111389617A (en) * | 2020-03-19 | 2020-07-10 | 巢湖学院 | Loading attachment is used in auto parts production |
| CN112176581A (en) * | 2020-10-26 | 2021-01-05 | 张家港市卓群针织服饰有限公司 | Anti-deformation textile fabric washing device and method |
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| CN110629436B (en) | 2022-04-29 |
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Effective date of registration: 20220412 Address after: 313000 Anji Tianzi Lake modern industrial park, Anji County, Huzhou City, Zhejiang Province Applicant after: ZHEJIANG ANJI HUAYI CHEMICAL FIBER CO.,LTD. Address before: Anhui Jianzhu University, 292 Ziyun Road, Shushan District, Hefei City, Anhui Province, 230031 Applicant before: Zhao Yanying |
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Denomination of invention: A kind of automatic spraying system and method of inorganic fiber material Effective date of registration: 20220803 Granted publication date: 20220429 Pledgee: Anji Zhejiang rural commercial bank Limited by Share Ltd. Pledgor: ZHEJIANG ANJI HUAYI CHEMICAL FIBER CO.,LTD. Registration number: Y2022330001617 |