CN213352791U - Green/yellow surface fluffing device and automatic turnover fluffing unit for flattened bamboo - Google Patents
Green/yellow surface fluffing device and automatic turnover fluffing unit for flattened bamboo Download PDFInfo
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- CN213352791U CN213352791U CN202021951933.6U CN202021951933U CN213352791U CN 213352791 U CN213352791 U CN 213352791U CN 202021951933 U CN202021951933 U CN 202021951933U CN 213352791 U CN213352791 U CN 213352791U
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Abstract
The utility model relates to a flat bamboo timber blue or yellow side fluffer and automatic turn-over fluffer unit of exhibition. The flexible pipe solves the technical problems of poor flexibility, low efficiency and the like in the prior art. This device is dredged to flat bamboo timber cyan/yellow side includes the frame, is equipped with a plurality of initiative of being located on same horizontal plane and dredges the wheel and a plurality of being located initiatively dredges wheel top and with the passive wheel of dredgeing of initiative wheel one-to-one, passive wheel of dredgeing is located same horizontal plane, initiative dredged to form the transfer passage who supplies the flat bamboo timber to pass through between wheel and the passive wheel of dredgeing, transfer passage's one end is the feed end, and the other end is the discharge end. The utility model has the advantages that: the active defibering wheel can force the flattened bamboo to be conveyed, the passive defibering wheel is matched with the active defibering wheel to defiber one surface of the flattened bamboo, and the active and passive cooperative matching can enable the flattened bamboo to have better flexibility, particularly the flexibility in the width direction of the flattened bamboo.
Description
Technical Field
The utility model belongs to the technical field of the bamboo timber processing, especially, relate to a flat bamboo timber blue or yellow side fluffing device and automatic turn-over fluffing unit of exhibition.
Background
The bamboo is a trend of current social development, and the round bamboo is broken to obtain a plurality of flaky bamboo materials.
When the bamboo wood is applied to various building materials, the yellow green surface is required to be treated. The existing method is to roll the bamboo material, and the bamboo material is processed into a net-shaped flattening shape by using a rolling wheel. However, the connecting strips formed between the cracks obtained by rolling the existing green and yellow surfaces are thick, so that the subsequent glue absorption amount of the rolled bamboo material cannot meet the application requirement of the final product.
Secondly, rolling efficiency is low and the labor cost of enterprises is high.
SUMMERY OF THE UTILITY MODEL
The utility model aims at the above-mentioned problem, provide a flattening bamboo timber blue or yellow side of can solving above-mentioned technical problem fluffs device and automatic turn-over fluffing unit.
In order to achieve the above purpose, the utility model adopts the following technical proposal:
this device is dredged to flat bamboo timber cyan/yellow side includes the frame, is equipped with a plurality of initiative of being located on same horizontal plane and dredges the wheel and a plurality of being located initiatively dredges wheel top and with the passive wheel of dredgeing of initiative wheel one-to-one, passive wheel of dredgeing is located same horizontal plane, initiative dredged to form the transfer passage who supplies the flat bamboo timber to pass through between wheel and the passive wheel of dredgeing, transfer passage's one end is the feed end, and the other end is the discharge end.
In the green/yellow surface fluffing device for the flattened bamboo, a passive fluffing wheel is arranged right above each active fluffing wheel.
In the green/yellow surface fluffing device for the flattened bamboo, the number of the active fluffing wheels is 4-8, and the number of the passive fluffing wheels is equal to that of the active fluffing wheels.
In the green/yellow surface defibering device for the flattened bamboo wood, the defibering blades on the two adjacent passive defibering wheels are staggered front and back according to the conveying direction of the conveying channel.
In the green/yellow surface fluffer of the flattened bamboo, the diameter of the active fluffer wheel is larger than that of the passive fluffer wheel.
In the green/yellow surface fluffing device for the flattened bamboo, the active fluffing wheels synchronously rotate.
In the green/yellow surface fluffing device for the flattened bamboo, the surface of the active fluffing wheel is provided with a plurality of diamond fluffing bulges with uniform intervals.
The automatic turn-over fluffing unit comprises a green face fluffing device, a yellow face fluffing device and a turn-over device positioned between the green face fluffing device and the yellow face fluffing device.
In the automatic turn-over fluffing unit, the turn-over device comprises a turn-over fixing frame, one side of the turn-over fixing frame is provided with a fixed bearing platform positioned at the discharge end of the conveying channel of the yellow fluffing device, one side of the swing frame is hinged at the top of the turn-over fixing frame, a swing driver for driving the swing frame to swing up and down relative to the turn-over fixing frame is arranged between the swing frame and the turn-over fixing frame, one side of the top of the turn-over fixing frame, which is close to the swing frame and is hinged with the turn-over fixing frame, is provided with a turn-over rotating shaft and a plurality of turn-over wheels sleeved on the turn-over rotating shaft, each turn-over wheel is respectively provided with a plurality of bearing grooves which are uniformly distributed in circumference, the bearing grooves on two adjacent turn-over wheels are distributed in pairs, and a translation pushing mechanism for pushing flattened fluffing bamboo wood on the fixed bearing platform into, one side of keeping away from fixed accepting the platform at the turn-over mount is equipped with a plurality of horizontal conveyor belts that are interval distribution and horizontal conveyor belt is located same straight line, be equipped with on the swing span a plurality of with turn-over pivot vertically slope conveyer belt and turn-over wheel anticlockwise rotation back fall the exhibition of flat discongest bamboo timber be accepted by slope conveyer belt downside, the slope conveyer belt will be flattened to discongest the bamboo timber and carry to slope conveyer belt upper end and swing driver drive swing span decline forces the exhibition to be flattened to discongest the bamboo timber and contact with horizontal conveyor belt, horizontal conveyor belt will flatten to discongest the bamboo timber and carry to green face in the device.
In the automatic turn-over fluffing unit, two cantilever blocks located above the horizontal conveying belt are arranged on the turn-over fixing frame, and each cantilever block is respectively provided with a sensor.
Compared with the prior art, the flattening bamboo green/yellow surface fluffing device and the automatic turn-over fluffing unit have the advantages that:
the active fluffing wheel can force the flattened bamboo to be conveyed, the passive fluffing wheel is matched with the active fluffing wheel to fluff one surface of the flattened bamboo, the active fluffing wheel and the passive fluffing wheel are matched with each other to enable the flattened bamboo to have better flexibility (due to kneading), particularly the flexible crimpability in the width direction of the flattened bamboo, and the bamboo can be processed into a loose net structure, namely, the bamboo with dense cracks and thin connecting strips among the cracks is obtained.
The turnover device can replace manual turnover, not only improves the production and processing efficiency, but also reduces the labor operation intensity and simultaneously reduces the production and processing cost.
Drawings
Fig. 1 is a schematic structural view of the yellow surface fluffing device provided by the present invention.
Fig. 2 is a schematic structural view of the green noodle fluffing device provided by the present invention.
Fig. 3 is a schematic view of the active fluffing wheel structure provided by the present invention.
Fig. 4 is a schematic view of the blade dislocation distribution structure of the passive defibering wheel provided by the present invention.
Fig. 5 is a schematic view of the undelivered bamboo and post-fluffed crack distribution.
Fig. 6 is a schematic view of the fluffing unit structure provided by the present invention.
Fig. 7 is a schematic structural view of the tilting state of the swing frame provided by the present invention.
Fig. 8 is a schematic view of the state of the swing frame when the horizontal state of the swing frame releases the flattened bamboo material.
Fig. 9 is a schematic view of a turn-over wheel structure provided by the present invention.
Fig. 10 is a schematic structural diagram of the turn-over device provided by the present invention with a sensor.
In the figure, a green fluffing device a, a frame a1, an active fluffing wheel a2, a diamond fluffing protrusion a20, a passive fluffing wheel a3, a yellow fluffing device b, a turnover device c, a turnover fixing frame c1, a fixed receiving platform c2, a swing frame c3, a swing driver c4, a turnover rotating shaft c5, a turnover wheel c6, a receiving groove c60, a translation pushing mechanism c7, a translation pushing block c70, a translation driving cylinder c71, a horizontal conveying belt c8, an inclined conveying belt c9, a cantilever block c10 and a sensor c 11.
Detailed Description
The following are specific embodiments of the present invention and the accompanying drawings are used to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.
Example one
As shown in fig. 1 and fig. 2, the green/yellow fluffing device of the flattened bamboo is a yellow fluffing device or a green fluffing device, and includes a rack a1, and a rack a1 is a cabinet. The cabinet can prevent safety accidents caused by the splash of the untwining crushed aggregates in the untwining process.
The frame a1 is provided with a plurality of active defibering wheels a2 on the same horizontal plane, when the bamboo is processed on the yellow surface, the number of the active defibering wheels a2 of the selected defibering device is 4, and when the bamboo is processed on the green surface, the number of the active defibering wheels a2 of the selected defibering device is 6.
The active fluffing wheels a2 rotate synchronously. The driving fluffing wheel a2 rotates synchronously and is connected with a servo motor through the belt transmission structure or the chain transmission structure.
And a plurality of passive defibering wheels a3 which are positioned above the active defibering wheels a2 and correspond to the active defibering wheels a2 one by one, wherein 4 passive defibering wheels a3 are selected when the yellow surface of the bamboo is processed, 6 passive defibering wheels a3 are selected when the green surface of the bamboo is processed, and the passive defibering wheels a3 are positioned on the same horizontal plane.
Preferably, the diameter of the active fluffing wheel a2 is larger than the diameter of the passive fluffing wheel a 3. So as to further improve the flexible processing of the flattened bamboo.
The active fluffing wheel a2 can force the flattened bamboo to be conveyed, the passive fluffing wheel a3 is matched with the active fluffing wheel a2 to fluff one side of the flattened bamboo, and the active fluffing wheel and the passive fluffing wheel are matched in a cooperative manner, so that the flattened bamboo has better flexibility, particularly the flexibility and the crimpability in the width direction of the flattened bamboo.
A conveying channel for the flattened bamboo wood to pass through is formed between the active defibering wheel a2 and the passive defibering wheel a3, one end of the conveying channel is a feeding end, and the other end of the conveying channel is a discharging end. The flattened bamboo enters from the feeding end of the conveying channel and is conveyed from the discharging end, and in the conveying process, the flattened bamboo is fluffed under the combined action of the active fluffing wheel a2 and the passive fluffing wheel a 3.
Preferably, there is one passive fluffing wheel a3 directly above each active fluffing wheel a 2. To ensure the effectiveness of the defibering and the quality of the defibering.
Preferably, the number of the active untwining wheels a2 is 4-8, and the number of the passive untwining wheels a3 is equal to that of the active untwining wheels a 2.
Preferably, as shown in fig. 4, the untwining blades on two adjacent passive untwining wheels a3 of the flattened bamboo material are staggered back and forth in the conveying direction of the conveying channel.
The bamboo material can be untwined at different positions when the bamboo material is distributed in a staggered manner. The defibering is more uniform and the degree of flexibility can be further improved.
The untwining blades are circular and are sleeved on the wheel bodies of the driving untwining wheels a2 one by one, and the untwining blades and the wheel bodies are fixedly connected in the circumferential direction by flat keys and key grooves.
Preferably, as shown in fig. 3, a plurality of diamond-shaped untwining protrusions a20 are uniformly spaced on the surface of the active untwining wheel a 2. The diamond-shaped untwining protrusions a20 can further improve the flexibility of the flattened bamboo.
As shown in fig. 1-10, the automatic turn-over fluffing unit comprises the yellow fluffing device b, the cyan fluffing device a, and a turn-over device c located between the cyan fluffing device a and the yellow fluffing device b, wherein the yellow fluffing device b is fluffed and then enters the cyan fluffing device a after passing through the turn-over device c.
And the turning device c conveys the flattened bamboo wood processed by the yellow surface fluffing device b to the green surface fluffing device a, and the green surface fluffing device a carries out green surface processing on the flattened bamboo wood.
Specifically, the turn-over device c of this embodiment includes a turn-over fixing frame c1, a fixed receiving platform c2 located at the discharge end of the conveying channel of the yellow fluffer b is disposed on one side of the turn-over fixing frame c1, a blanking detection sensor c20 is disposed at one end of the fixed receiving platform c2 close to the yellow fluffer b, and a swing frame c3 having one side hinged to the top of the turn-over fixing frame c1, two ends of one side of the swing frame c3 hinged to the turn-over fixing frame c1 are respectively connected with a hinge shaft, and the hinge shaft is hinged to a hinge seat at the top of the turn-over fixing frame c 1.
And a swing driver c4 for driving the swing frame c3 to swing up and down relative to the turn-over fixing frame c1 is arranged between the swing frame c3 and the turn-over fixing frame c1, the swing driver c4 is an air cylinder or an oil cylinder, a turn-over rotating shaft c5 is arranged on one side of the top of the turn-over fixing frame c1, which is close to the swing frame c3 and hinged with the turn-over fixing frame c1, the turn-over rotating shaft c5 is connected with a control motor through a belt transmission structure, the control motor is a servo motor or a stepping motor, and a plurality of turn-over wheels c6 sleeved on the turn-over rotating shaft c5, a plurality of bearing grooves c60 uniformly distributed in the circumference are respectively arranged on each turn-over wheel c6, and the bearing grooves c60 on two adjacent turn-over wheels c6 are.
The turnover wheels c6 of the embodiment are three and are evenly distributed at intervals.
Next, the receiving grooves c60 are U-shaped grooves, and when the flattened bamboo wood needs to be received, the notch of one receiving groove c60 is aligned with the fixed receiving platform c 2.
The turnover fixing frame c1 or the fixed receiving platform c2 is provided with a translational pushing mechanism c7 which is used for pushing the flattened defibered bamboo wood on the fixed receiving platform c2 to the receiving groove c60 which is positioned on the same straight line, the translational pushing mechanism c7 pushes the flattened bamboo wood to the receiving groove c60, and the flattened bamboo wood can be pushed to different receiving grooves c60 one by repeating the actions along with the rotation of the turnover wheel c 6.
Specifically, the translational pushing mechanism c7 comprises a translational pushing block c70 parallel to the fixed receiving platform c2, a translational driving cylinder c71 connected to the middle of the translational pushing block c70 is arranged on the fixed receiving platform c2, a translational guide structure is arranged between the translational pushing block c70 and the fixed receiving platform c2, the translational guide structure comprises two guide rods and two guide sleeves, and the guide rods are inserted into the guide sleeves to improve the translational stability and smoothness of the translational pushing block c70 so as to push the flattened bamboo into the receiving groove c 60.
A plurality of horizontal conveying belts c8 which are distributed at intervals are arranged on one side of the turnover fixing frame c1 away from the fixing and receiving platform c2, the horizontal conveying belts c8 are positioned on the same straight line, a plurality of inclined conveying belts c9 which are perpendicular to the turnover rotating shaft c5 are arranged on the swinging frame c3, the turnover wheel c6 rotates anticlockwise, then the fallen flattened defibering bamboo wood is received by the lower side of the inclined conveying belts c9, the flattened defibering bamboo is conveyed to the upper end of the inclined conveying belts c9 by the inclined conveying belts c9, the swinging driver c4 drives the swinging frame c3 to descend to force the flattened defibering bamboo to be in contact with the horizontal conveying belts c8, and the horizontal conveying belts c8 convey the flattened defibering bamboo to the green surface defibering device a.
The number of the horizontal conveyor belts c8 is three, and the horizontal conveyor belts c8 rotate synchronously, for example, the horizontal conveyor belts c8 are driven to rotate synchronously by connecting a servo motor through a chain transmission structure.
The inclined conveyor belt c9 on the swing frame c3 drives the inclined conveyor belt c9 to swing downwards synchronously along with the downward swing of the swing frame c3, and when the flattened bamboo wood is conveyed to the upper end of the inclined conveyor belt c9 by the inclined conveyor belt c9, the swing driver c4 drives the swing frame c3 to descend to force the flattened defibering bamboo wood to be in contact with the horizontal conveyor belt c8, namely, the flattened defibering bamboo wood is received by the horizontal conveyor belt c8 and is output to the output end of the horizontal conveyor belt c 8.
In addition, two cantilever blocks c10 are arranged above the horizontal conveying belt c8 on the turnover fixing frame c1, and a sensor c11 is respectively arranged on each cantilever block c 10. One of the sensors c11 is used to detect whether the flattened bamboo falls onto the horizontal conveyor belt c8, and the other sensor detects whether the flattened bamboo is output from the output end of the horizontal conveyor belt c8, so as to ensure the stable order of production.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications, additions and substitutions for the specific embodiments described herein may be made by those skilled in the art without departing from the spirit of the invention or exceeding the scope of the invention as defined in the accompanying claims.
Claims (10)
1. Flattening bamboo timber cyan/yellow side fluffing device, including frame (a1), its characterized in that is equipped with a plurality of initiative fluffing wheel (a2) that are located same horizontal plane on frame (a1), and a plurality of being located initiative fluffing wheel (a2) top and passive fluffing wheel (a3) with initiative fluffing wheel (a2) one-to-one, passive fluffing wheel (a3) are located same horizontal plane, initiative fluffing wheel (a2) and passive fluffing wheel (a3) between form the transfer passage that supplies the flattening bamboo timber to pass through, transfer passage's one end is the feed end, and the other end is the discharge end.
2. The device of claim 1, wherein a passive fluffing wheel (a3) is located directly above each active fluffing wheel (a 2).
3. The device of claim 1, wherein the number of active fluffing wheels (a2) is 4-8, and the number of passive fluffing wheels (a3) is equal to the number of active fluffing wheels (a 2).
4. The green/yellow defibering device for flattened bamboo as claimed in claim 1, wherein the defibering blades of two adjacent passive defibering wheels (a3) are staggered back and forth according to the conveying direction of the conveying channel.
5. The device of claim 1, wherein the diameter of the active fluffing wheel (a2) is larger than the diameter of the passive fluffing wheel (a 3).
6. The device as claimed in claim 1, characterized in that the active fluffing wheels (a2) rotate synchronously.
7. The device for fluffing green/yellow surfaces of flattened bamboo as claimed in claim 1, wherein the surface of the active fluffing wheel (a2) is provided with a plurality of diamond-shaped fluffing protrusions (a20) with uniform intervals.
8. Automatic turn-over fluffing unit, characterized in that it comprises a yellow fluffing device (b) according to any of claims 1-7 and a cyan fluffing device (a) according to any of claims 1-7, and a turn-over device (c) located between the cyan fluffing device (a) and the yellow fluffing device (b).
9. The automatic turn-over fluffing unit of claim 8, characterized in that the turn-over device (c) comprises a turn-over fixing frame (c1), a fixed bearing platform (c2) at the discharge end of the conveying channel of the yellow fluffing device (b) is arranged at one side of the turn-over fixing frame (c1), a swing frame (c3) with one side hinged at the top of the turn-over fixing frame (c1), a swing driver (c4) for driving the swing frame (c3) to swing up and down relative to the turn-over fixing frame (c1) is arranged between the swing frame (c3) and the turn-over fixing frame (c1), a turn-over rotating shaft (c5) is arranged at the top of the turn-over fixing frame (c1) close to the swing frame (c3) and hinged with the turn-over fixing frame (c1), a plurality of turn-over wheels (c6) sleeved on the turn-over rotating shaft (c5), a plurality of turn-over wheels (c60) are arranged on each turn-over wheel (c6) and two adjacent turn-over bearing grooves (3642) are arranged in pairs The bamboo splitting and pushing device is characterized in that the bamboo splitting and pushing device is arranged on a turning-over fixing frame (c1) or a fixed bearing platform (c2) and used for pushing flattened and defibered bamboo on the fixed bearing platform (c2) to a translational pushing mechanism (c7) in a same straight bearing groove (c60), a plurality of horizontal conveying belts (c8) which are distributed at intervals are arranged on one side of the turning-over fixing frame (c1) far away from the fixed bearing platform (c2), the horizontal conveying belts (c8) are positioned on the same straight line, a plurality of inclined conveying belts (c9) which are perpendicular to a turning-over rotating shaft (c5) are arranged on a swinging frame (c3), the flattened and defibered bamboo after a turning-over wheel (c6) rotates anticlockwise are supported by the lower side of the inclined conveying belt (c9), the inclined conveying belts (c9) convey the flattened and defibered bamboo to the upper end of the inclined conveying belt (c9), and a swinging driver (c4) drives the swinging frame (c3) to descend to be in contact with the horizontal, the horizontal conveyor belt (c8) conveys the flattened fluffed bamboo material to the green fluffing device (a).
10. The automated turn-over fluffing unit of claim 9, characterized in that two cantilever blocks (c10) are provided on the turn-over mount (c1) above the horizontal conveyor belt (c8), and a sensor (c11) is provided on each cantilever block (c 10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021951933.6U CN213352791U (en) | 2020-09-09 | 2020-09-09 | Green/yellow surface fluffing device and automatic turnover fluffing unit for flattened bamboo |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021951933.6U CN213352791U (en) | 2020-09-09 | 2020-09-09 | Green/yellow surface fluffing device and automatic turnover fluffing unit for flattened bamboo |
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| Publication Number | Publication Date |
|---|---|
| CN213352791U true CN213352791U (en) | 2021-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021951933.6U Active CN213352791U (en) | 2020-09-09 | 2020-09-09 | Green/yellow surface fluffing device and automatic turnover fluffing unit for flattened bamboo |
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| CN (1) | CN213352791U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113815059A (en) * | 2021-08-30 | 2021-12-21 | 安吉县孝丰天友竹木机械制造厂 | Production line for fluffing small-diameter logs |
-
2020
- 2020-09-09 CN CN202021951933.6U patent/CN213352791U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113815059A (en) * | 2021-08-30 | 2021-12-21 | 安吉县孝丰天友竹木机械制造厂 | Production line for fluffing small-diameter logs |
| CN113815059B (en) * | 2021-08-30 | 2022-07-05 | 安吉天友机械科技有限公司 | Production line for fluffing small-diameter logs |
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Address after: Dongshan village, Xiaofeng Town, Anji County, Huzhou City, Zhejiang Province Patentee after: Anji Tianyou Machinery Technology Co.,Ltd. Address before: Dongshan village, Xiaofeng Town, Anji County, Huzhou City, Zhejiang Province Patentee before: ANJI XIAOFENG TIANYOU BAMBOO MACHINERY FACTORY |