CN110625957A - Full-automatic production line of convex surface stoma chassis - Google Patents
Full-automatic production line of convex surface stoma chassis Download PDFInfo
- Publication number
- CN110625957A CN110625957A CN201910872760.4A CN201910872760A CN110625957A CN 110625957 A CN110625957 A CN 110625957A CN 201910872760 A CN201910872760 A CN 201910872760A CN 110625957 A CN110625957 A CN 110625957A
- Authority
- CN
- China
- Prior art keywords
- hydrocolloid
- convex
- production line
- forming
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F5/00—Orthopaedic methods or devices for non-surgical treatment of bones or joints; Nursing devices; Anti-rape devices
- A61F5/44—Devices worn by the patient for reception of urine, faeces, catamenial or other discharge; Portable urination aids; Colostomy devices
- A61F5/443—Devices worn by the patient for reception of urine, faeces, catamenial or other discharge; Portable urination aids; Colostomy devices having adhesive seals for securing to the body, e.g. of hydrocolloid type, e.g. gels, starches, karaya gums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
- B29C65/52—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive
- B29C65/522—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding characterised by the way of applying the adhesive by spraying, e.g. by flame spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Heart & Thoracic Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Orthopedic Medicine & Surgery (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Chemical & Material Sciences (AREA)
- Vascular Medicine (AREA)
- Nursing (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Dispersion Chemistry (AREA)
- Orthopedics, Nursing, And Contraception (AREA)
Abstract
The invention discloses a full-automatic production line of a convex stoma chassis, which comprises: the device comprises a hydrocolloid extrusion molding assembly 6, a first transmission belt 7 for stripping release materials on the upper layer of a hydrocolloid, a slicing assembly 8 for receiving the hydrocolloid of the transmission belt, a second transmission belt 10 for receiving the sliced hydrocolloid, a molding assembly for hot-pressing a convex disc rubber disc, a labeling mechanism 12 and a punching machine 13 through which the molded hydrocolloid passes respectively, a gluing, laminating and heat-sealing integrated machine 14 for receiving the punched convex disc rubber disc, and a third transmission belt 9 for connecting the molding assembly, the labeling mechanism 12, the punching machine 13 and the gluing, laminating and heat-sealing integrated machine 14; the invention is provided with the gluing, pressing and heat-sealing integrated machine 14, on the basis of gluing, a heat-sealing process is added, the connectivity of the plastic piece and the hydrocolloid chassis is enhanced, the manufactured convex stoma chassis can thoroughly isolate the contact between excrement and hot melt adhesive, the hot melt adhesive is protected from being corroded, the use reliability is improved, and the service life is prolonged.
Description
Technical Field
The invention relates to the field of production machinery, in particular to a full-automatic production line of a convex stoma chassis.
Background
The international convex surface common use consensus published in 2017 clearly indicates that the convex chassis ostomy bag can be used for enterostomy patients, the convex chassis can be tightly attached to the skin around the stoma, and the risk of leakage is reduced. The domestic nursing workers find that after the patients with the intestinal leakage and the digestive tract ostomy are treated by the convex base plate, the time for replacing the ostomy bag is obviously prolonged compared with the ostomy bag with the plane base plate, so that the nursing workload and the medical cost are greatly reduced. Meanwhile, the irritation of the stomal discharge to the surrounding skin is reduced, so that the inflammation is reduced, the healing of the damaged skin is accelerated, and the treatment time of the anastomotic stoma is shortened.
The range of applications for convex underpan ostomy appliances in general clinical use is: when the stoma configuration/height is not ideal; the abdominal wall around the stoma is not ideal; when the skin condition around the stoma is not ideal; in fact, there are also some special cases clinically that require the use of a convex surface, including: parastoma fistula, unexplained leakage, severe early postoperative leakage, high-excretion stoma, urinary tract stoma and the like. In ostomy care, the convex chassis ostomy bag has the obvious advantage of being more planar, and the use of convex chassis ostomy bags has become a trend.
This department produces and is provided with the welding circle between a convex surface stoma chassis working of plastics and the concave surface backing, and the design of welding circle increases the connectivity on working of plastics and hydrocolloid chassis, can thoroughly completely cut off the contact of excrement and hot melt adhesive, and the protection hot melt adhesive exempts from to accept the erosion, improves service reliability and life. According to the actual production of the new products, a full-automatic production line of the convex stoma chassis is provided.
Disclosure of Invention
In order to solve the defects of the prior art, the invention aims to provide a full-automatic production line of a convex surface stoma chassis, which is provided with a gluing, pressing and heat-sealing integrated machine, wherein a heat-sealing process is added on the basis of gluing, the connectivity of a plastic piece and a hydrocolloid chassis is enhanced, the manufactured convex surface stoma chassis can thoroughly isolate the contact between excrement and hot melt adhesive, the hot melt adhesive is protected from being corroded, the use reliability is improved, and the service life is prolonged.
In order to achieve the above object, the present invention adopts the following technical solutions:
a full-automatic production line of a convex stoma chassis, comprising: hydrocolloid extrusion moulding subassembly, peel off the first transmission band from type material on hydrocolloid upper strata, set up in the type material hobbing cutter of first transmission band top, receive the section subassembly of the hydrocolloid of first transmission band, receive the second transmission band of the hydrocolloid after the section, with flange rubber disk hot briquetting's flange forming device, labelling mechanism and the piercing press that the hydrocolloid after the shaping passed through respectively, receive the rubber coating pressfitting heat-seal all-in-one of the flange rubber disk after punching a hole, connect the shaping subassembly, labelling mechanism, the piercing press, the third transmission band between the rubber coating pressfitting heat-seal all-in-one.
According to the full-automatic production line of the convex stoma chassis, the hydrocolloid extrusion molding component comprises: the device comprises two temperature control material separating rollers, a baffle plate, a mold temperature controller and a connecting pipe, wherein the baffle plate is arranged between the two temperature control material separating rollers and used for controlling the width of a hydrocolloid, the mold temperature controller is connected with the temperature control material separating rollers, and the connecting pipe is connected between the mold temperature controller and the temperature control material separating rollers.
The full-automatic production line of the convex stoma chassis comprises a temperature control separation material roller: the molding heat transfer roller is formed in a hollow part in the molding heat transfer roller, and is filled in the hollow part and connected with heat transfer liquid of the mold temperature controller.
In the full-automatic production line for the convex stoma chassis, the first transmission belt comprises: the device comprises a release material winding device, a hydrocolloid waste winding device, a tensioning roller, a driven roller and a control device, wherein the release material winding device is arranged at one end, the hydrocolloid waste winding device is arranged at the other end, the tensioning roller is connected with a hydrocolloid, and the driven roller is connected among the tensioning roller, the release material winding device and the hydrocolloid waste winding device; the release material hob is synchronously linked with the driven roller.
The full-automatic production line of aforesaid mouthful chassis is made to convex surface, section subassembly includes: the device comprises a half-cutting hob, a whole-cutting hob and a servo motor connected with the half-cutting hob and the whole-cutting hob.
In the fully automatic production line of the convex stoma chassis, the second conveyor belt is an air-cooled conveyor belt.
The full-automatic production line of preceding a mouthful chassis is made to convex surface, the protruding dish forming device is constituteed and is had: the raw material conveying device comprises a raw material station for receiving raw materials and provided with a heating device at the upper end, a forming assembly capable of moving in the front-back direction, a cooling air pipe arranged on the forming assembly, and a transplanting mechanism for conveying the raw materials to the forming assembly and then conveying a formed rubber disc to a third conveying belt.
The full-automatic production line of preceding a mouthful chassis is made to convex surface, the shaping subassembly is constituteed and is had: the device comprises a forming station capable of moving in the front-back direction, linear guide rails arranged on two sides of the forming station and used for orientation, a linear guide rail air cylinder for driving the linear guide rails, a forming die arranged below the forming station and a pressing plate arranged above the forming die.
According to the full-automatic production line of the convex surface stoma chassis, a transplanting mechanism comprises: and horizontally conveying the raw materials to a first vacuum sucker of a forming station, and horizontally conveying the formed rubber plate to an electric screw rod of the next station.
According to the full-automatic production line of the convex surface stoma chassis, the gluing, pressing and heat sealing integrated machine comprises: the plastic plate mould is connected to a rotating assembly of the plastic plate mould, faces to the plastic gun with the fixed position of the convex plate plastic part, presses the convex plate plastic part and the ventilation cylinder of the convex plate plastic plate, and is a heat sealing mould capable of moving downwards.
The invention has the advantages that:
the temperature control type separating material roller is arranged and matched with the die temperature controller, so that the temperature of liquid entering the die temperature controller can be controlled quantitatively, the temperature of the liquid is utilized to heat the temperature control type separating material roller, and water colloid is heated through the temperature control type separating material roller;
the forming assembly adopts a cavity type heating mode, so that the direct contact between the material and a heat source is avoided, and a product is protected;
the invention is provided with the gluing, pressing and heat-sealing integrated machine, on the basis of gluing, a heat-sealing process is added, the connectivity of the plastic piece and the hydrocolloid chassis is enhanced, the manufactured convex stoma chassis can thoroughly isolate the contact between excrement and hot melt adhesive, the hot melt adhesive is protected from being eroded, the use reliability is improved, and the service life is prolonged.
Drawings
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic diagram of the structure of one embodiment of the product produced by the present invention;
FIG. 3 is a production flow diagram of one embodiment of the present invention;
FIG. 4 is a schematic structural view of an embodiment of a hydrocolloid extrusion assembly of the present invention;
FIG. 5 is a schematic structural view of one embodiment of a first conveyor belt of the invention;
fig. 6 is a schematic structural diagram of an embodiment of the convex disc forming device and the gluing, pressing and heat-sealing integrated machine.
The meaning of the reference symbols in the figures:
1 rubber plate, 2 plastic parts, 3 hot melt adhesive, 4 welding rings, 5 labels, 6 hydrocolloid extrusion molding components, 601 temperature control is from a section material roller, 602 baffles, 7 first transmission belts, 8 slicing components, 9 third transmission belts, 10 second transmission belts, 11 convex disc forming devices, 110 linear guide rail cylinders, 111 heating devices, 112 pressing plates, 113 cooling air pipes, 114 first vacuum suction cups, 115 lead screws moving up and down, 116 left and right lead screws moving, 117 forming cylinders, 12 labeling mechanisms, 13 punching machines, 14 gluing and laminating integrated machines, 141 rubber plate molds, 142 rotary servo motors, 143 rubber guns, 144 rotary motor lifting cylinders, 145 plastic parts bins.
Detailed Description
The invention is described in detail below with reference to the figures and the embodiments.
As shown in fig. 1 and 3, a fully automatic production line of convex stoma chassis comprises: hydrocolloid extrusion moulding subassembly 6 peels off the first transmission band 7 of the type material on hydrocolloid upper strata, set up in the type material hobbing cutter of first transmission band 7 top, receive the section subassembly 8 of the hydrocolloid of first transmission band 7, receive the second transmission band 10 of the hydrocolloid after the section, with flange rubber plate hot briquetting's flange forming device 11, labelling mechanism 12 and the piercing press 13 that the hydrocolloid after the shaping passes through respectively, receive the rubber coating pressfitting heat-seal all-in-one 14 of the flange rubber plate after punching a hole, connect the shaping subassembly, labelling mechanism 12, piercing press 13, the third transmission band 9 between the rubber coating pressfitting heat-seal all-in-one 14.
The convex ostomy base plate produced by the above production line, as shown in fig. 2, comprises: the plastic plate comprises a plastic plate 1, a plastic piece 2 fixed on the plastic plate and a hot melt adhesive 3 connected between the plastic plate and the plastic piece; the front surface of the rubber plate is provided with a release film, the back surface of the rubber plate is provided with a concave backing, and the middle part of the rubber plate is provided with hydrocolloid; a welding ring 4 is arranged between the plastic piece and the concave backing, and a label 5 is arranged outside the rubber disc. The design of welding ring increases the connectivity on working of plastics and hydrocolloid chassis, can thoroughly completely cut off the contact of excrement and hot melt adhesive, and protection hot melt adhesive is exempted from to accept the erosion, improves service reliability and life. For specific structure, reference is made to patents filed earlier by this company and no further details are given here.
The hydrocolloid extrusion molding assembly 6 comprises: the device comprises two temperature control material separating rollers 601, a baffle 602 which is arranged between the temperature control material separating rollers 601 and is used for controlling the width of the hydrocolloid, a mold temperature controller connected with the temperature control material separating rollers, and a connecting pipe connected between the mold temperature controller and the temperature control material separating rollers 601. The temperature control separation material roller comprises: the molding heat transfer roller is formed in a hollow part in the molding heat transfer roller, and the molding heat transfer roller is filled in the hollow part and is connected with heat transfer liquid of the mold temperature controller. The heat transfer liquid is connected with the mold temperature controller through the connecting pipe, the temperature of the liquid entering the mold temperature controller can be controlled quantitatively, the temperature of the liquid is utilized to heat the temperature-controlled release material roller, and the water colloid is heated through the heat transfer layer on the surface of the temperature-controlled release material roller. The heat transfer liquid can be oil or water, and can be recycled. The temperature of the two rollers is controlled through the mold temperature controller, so that the hydrocolloid has a temperature buffering process, and a coiled material is formed better. The mould temperature machine is the mature product in the market, and as an embodiment, the mould temperature machine can select the Europe ability brand, model: EUWM.
The hydrocolloid is reheated to a fluid state by controlling the temperature from the type material roller, the thickness of the web is controlled by entering the gap between the two rollers (the gap between A and B in FIG. 4), and the width is controlled by the distance between the baffle plates 602 (the distance between C and D in FIG. 4); obtaining the hydrocolloid raw material compounded with the release material.
The first conveyor belt 7 is composed of: the device comprises a release material winding device, a hydrocolloid waste winding device, a tensioning roller and a driven roller, wherein the release material winding device is arranged at one end, the hydrocolloid waste winding device is arranged at the other end, the tensioning roller is connected with a hydrocolloid, and the driven roller is connected among the tensioning roller, the release material winding device and the hydrocolloid waste winding device; the release material hob is synchronously linked with the driven roller. As shown in fig. 5, the hydrocolloid raw material is composed of a hydrocolloid layer and a release film, the release material rolling and hydrocolloid waste materials have an active rolling function, the hydrocolloid is pulled to be conveyed forwards integrally through rolling of the two sticks, a rolling cutter is arranged above a driven roller, in the advancing process of incoming materials, the rolling cutter moves synchronously, products obtained through rolling cutting are conveyed forwards along with a second conveying belt, and the release material and the hydrocolloid waste materials are rolled through a rolling roller.
The rolled product is brought by a second conveyor belt to the position of the slicer assembly 8, the slicer assembly 8 comprising: the automatic cutting device comprises a half-cutting hob, a whole-cutting hob and a servo motor connected with the half-cutting hob and the whole-cutting hob. The half-cutting and the integral cutting are finished on the same station and controlled by a servo motor, so that the pace of the half-cutting and the integral cutting is ensured to be consistent; and the yield is greatly improved by adopting a rolling cutting mode.
The second conveyor belt 10 is an air-cooled conveyor belt, and 4 fans are arranged on the conveyor belt in parallel at equal intervals. The design can accelerate the heat energy release of the hydrocolloid, and avoid the deformation of the material caused by excessive heat energy release of the hydrocolloid in the subsequent process to cause bending or uneven surface.
The position of the product after the section is taken to the convex plate forming device 11 by the second conveying belt 10, and the convex plate forming device 11 is composed of: a raw material station for receiving raw materials and provided with a heating device 111 at the upper end, a forming assembly capable of moving in the front-back direction, a cooling air pipe 113 arranged on the forming assembly, and a transplanting mechanism for conveying the raw materials to the forming assembly and then conveying the formed rubber plate to a third conveying belt 9.
The heating device 111 is radiation heating, and generates a high temperature by energizing a heating wire, and softens the raw material by high temperature radiation.
As shown in fig. 6, the molding assembly resembles a drawer; the composition is as follows: the molding machine comprises a molding station capable of moving in the front-back direction, linear guide rails arranged on two sides of the molding station and used for orientation, a linear guide rail air cylinder 110 for driving the linear guide rails, a molding die arranged below the molding station, a pressing plate 112 arranged above the molding die, and a molding air cylinder 117 connected to the pressing plate 112. The linear guide rail cylinder 110 drives the linear guide rail to drive the forming station to move back and forth, and drives the convex disc to reach the position of the forming die.
Transplanting mechanism is located in the middle of two conveyer belts, comprises three stations, and transplanting mechanism constitutes has: horizontally conveying the raw materials to a first vacuum suction cup 114 of a forming station, and horizontally conveying the formed rubber plate to an electric screw rod of the next station; the electric screw rod comprises: an up-and-down moving screw 115 connected to the first vacuum chuck 114, and a left-and-right moving screw 116 disposed perpendicular to the up-and-down moving screw 115. The raw materials are picked up from the second conveying belt and then placed on the forming platform, the forming platform moves to a forming station, a heating device 111 arranged above the raw materials generates high temperature, the raw materials are softened by high-temperature radiation, a forming die is arranged below the forming die, a pressing plate 112 is arranged above the forming die, after the materials are softened, the forming die extrudes the raw materials to form a required convex disc shape, and after forming is completed, the formed convex disc is blown by two air pipes arranged right above the forming die to complete curing. The formed convex disc is transferred to the outside from the forming station, and the finished convex disc is transferred to a third conveying belt from the horizontal transplanting station. The arrangement position of the heating device 111 realizes that the punched rubber disc sheet is placed into the cavity to be heated for a certain time, and then the required shape is extruded by a mould. The cavity type heating avoids the direct contact between the material and a heat source, and protects the product; the special release film has a memory function after molding and cooling, so that the stability of the shape of the convex disc is ensured.
The third conveying belt 9 is used for conveying the product to a labeling mechanism 12, the labeling mechanism 12 adopts automatic label feeding in a coiled material mode, a cutter is adopted by a punching machine 13 to move downwards to obtain a pre-cut hole, and a negative pressure waste suction device is adopted to suck waste materials after the pre-cut hole is cut. The general specification and model on the market can be selected, and the details are not described herein.
The product after pre-drilling is carried to a gluing, pressing and heat-sealing integrated machine 14 by a third conveying belt 9; as shown in fig. 6, the gluing, pressing and heat-sealing integrated machine 14 includes: the plastic plate mould 141 for fixing the convex plate plastic part through the second vacuum chuck is connected to a rotating assembly of the plastic plate mould 141, the plastic gun 143 facing the convex plate plastic part is fixed in position, the vent cylinder for pressing the convex plate plastic part and the convex plate plastic plate is pressed, and the heat sealing mould can move downwards. Working of plastics feed bin 145 sets up by rotating assembly, conveniently takes the raw materials. The rotating component comprises: a rotary servo motor 142 for driving the rotary servo motor to rotate by fixing a rotary shaft of the rubber mold 141 with a screw, and a rotary motor elevating cylinder 144 connected to the rotary servo motor 142.
The plastic plate mould 141 is fixed on the rotating shaft through screws, the surface shape of the plastic plate mould 141 is completely matched with the shape of a plastic part, so that better lamination can be guaranteed, a vacuum sucker is used for grabbing and fixing the convex plate plastic part on the plastic plate mould 141, the rotating shaft is driven to rotate by a servo motor, the convex plate plastic part and the convex plate plastic plate are pressed together through the up-and-down movement of the through cylinder, and the heat sealing mould is guided by the mounting mechanism to realize the downward movement through the linear bearing. The heat sealing die customizes the corresponding die according to different products to be welded, and the die is nonstandard, so the model is not described in detail here.
The glue is applied by the rotation of the mechanism where the protruding disc plastic piece is located, while the glue gun 143 is kept still, but continuously sprays glue, after a week, a circle of glue of 360 degrees can be applied to the upper part of the plastic piece. After the gluing is finished, the mechanism where the convex disc plastic part is located moves upwards to be combined with the convex disc plastic disc, and the pressure setting is generally 0.3 MPa. Inner ring hot stitching: on the basis of gluing, a heat-sealing process is added, the connectivity of the plastic piece and the hydrocolloid chassis is enhanced (the gluing and the heat-sealing connection of the material are realized simultaneously, and double insurance is realized), the contact between excrement and the hot melt adhesive can be thoroughly isolated, the hot melt adhesive is protected from being corroded, the use reliability is improved, and the service life is prolonged. Temperature of heat sealing: 160 ℃, width of heat seal ring: 5mm, pressure: 3 kg.
The invention provides a full-automatic production line of a convex stoma chassis, which is provided with a temperature-control separation material roller 601, is matched with a die temperature controller, can quantitatively control the temperature of liquid entering the body, utilizes the temperature of the liquid to heat the temperature-control separation material roller 601, and heats water colloid through the temperature-control separation material roller 601; the forming assembly adopts a cavity type heating mode, so that the direct contact between the material and a heat source is avoided, and a product is protected; the invention is provided with the gluing, pressing and heat-sealing integrated machine 14, on the basis of gluing, a heat-sealing process is added, the connectivity of the plastic piece and the hydrocolloid chassis is enhanced, the manufactured convex stoma chassis can thoroughly isolate the contact between excrement and hot melt adhesive, the hot melt adhesive is protected from being corroded, the use reliability is improved, and the service life is prolonged.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It should be understood by those skilled in the art that the above embodiments do not limit the present invention in any way, and all technical solutions obtained by using equivalent alternatives or equivalent variations fall within the scope of the present invention.
Claims (10)
1. A full-automatic production line of a convex surface stoma chassis is characterized by comprising: hydrocolloid extrusion moulding subassembly peels off the first transmission band from the type material on hydrocolloid upper strata, set up in the type material hobbing cutter of first transmission band top, receive the section subassembly of the hydrocolloid in first transmission band, receive the second transmission band of the hydrocolloid after the section, with flange rubber disk hot briquetting's flange forming device, labelling mechanism and the piercing press that the hydrocolloid after the shaping passed through respectively, receive the rubber coating pressfitting heat-seal all-in-one of the flange rubber disk after punching a hole, connect the shaping subassembly, labelling mechanism, the piercing press, the third transmission band between the rubber coating pressfitting heat-seal all-in-one.
2. The fully automated manufacturing line for convex ostomy base plates as claimed in claim 1, wherein said hydrocolloid extrusion assembly consists of: the device comprises two temperature control material separating rollers, a baffle plate, a mold temperature controller and a connecting pipe, wherein the baffle plate is arranged between the two temperature control material separating rollers and used for controlling the width of a hydrocolloid, the mold temperature controller is connected with the temperature control material separating rollers, and the connecting pipe is connected between the mold temperature controller and the temperature control material separating rollers.
3. The fully automatic production line for convex ostomy base plates of claim 2, wherein said temperature-controlled off-material roll comprises: the molding heat transfer roller is formed in a hollow part in the molding heat transfer roller, and the molding heat transfer roller is filled in the hollow part and is connected with heat transfer liquid of the mold temperature controller.
4. A fully automated production line for convex ostomy base plates according to claim 1, characterised in that said first conveyor belt consists of: the device comprises a release material winding device, a hydrocolloid waste winding device, a tensioning roller and a driven roller, wherein the release material winding device is arranged at one end, the hydrocolloid waste winding device is arranged at the other end, the tensioning roller is connected with a hydrocolloid, and the driven roller is connected among the tensioning roller, the release material winding device and the hydrocolloid waste winding device; the release material hob is synchronously linked with the driven roller.
5. The fully automated manufacturing line for convex ostomy chassis of claim 1, wherein the slicing assembly comprises: the automatic cutting device comprises a half-cutting hob, a whole-cutting hob and a servo motor connected with the half-cutting hob and the whole-cutting hob.
6. The fully automated production line for convex ostomy base plates as claimed in claim 1, wherein said second conveyor is an air-cooled conveyor.
7. The fully automatic production line for convex ostomy base plates of claim 1, wherein said convex plate forming device comprises: the raw material conveying device comprises a raw material station for receiving raw materials, a raw material station with a heating device arranged at the upper end, a forming assembly capable of moving in the front-back direction, a cooling air pipe arranged on the forming assembly, and a transplanting mechanism for conveying the raw materials to the forming assembly and then conveying a formed rubber disc to a third conveying belt.
8. The fully automated manufacturing line for convex ostomy chassis of claim 7, wherein said forming assembly comprises: the device comprises a forming station capable of moving in the front-back direction, linear guide rails arranged on two sides of the forming station and used for orientation, a linear guide rail air cylinder for driving the linear guide rails, a forming die arranged below the forming station and a pressing plate arranged above the forming die.
9. The fully automatic production line for convex ostomy base plates of claim 7, wherein said transplanting mechanism comprises: and horizontally conveying the raw materials to a first vacuum sucker of a forming station, and horizontally conveying the formed rubber plate to an electric screw rod of the next station.
10. The full-automatic production line of the convex stoma chassis according to claim 1, wherein the gluing, pressing and heat-sealing all-in-one machine comprises: the plastic plate mould is characterized in that the plastic plate mould is fixed through a second vacuum chuck, a rotating assembly connected to the plastic plate mould faces the plastic gun with the fixed position of the plastic plate, a ventilation cylinder for pressing the plastic plate and the plastic plate, and a heat sealing mould capable of moving downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910872760.4A CN110625957A (en) | 2019-09-16 | 2019-09-16 | Full-automatic production line of convex surface stoma chassis |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910872760.4A CN110625957A (en) | 2019-09-16 | 2019-09-16 | Full-automatic production line of convex surface stoma chassis |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110625957A true CN110625957A (en) | 2019-12-31 |
Family
ID=68971347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910872760.4A Pending CN110625957A (en) | 2019-09-16 | 2019-09-16 | Full-automatic production line of convex surface stoma chassis |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110625957A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112721322A (en) * | 2020-12-29 | 2021-04-30 | 苏州华日金菱机械有限公司 | Be used for making pocket film material loading and welded automatics |
| WO2022052376A1 (en) * | 2020-09-14 | 2022-03-17 | 振德医疗用品股份有限公司 | Production process for ostomy bag barrier having thick middle portion and thin peripheral portion, and production line therefor |
| CN114224590A (en) * | 2021-12-20 | 2022-03-25 | 振德医疗用品股份有限公司 | Stoma convex disc and production method thereof |
| CN116080087A (en) * | 2023-02-02 | 2023-05-09 | 威海威高优瑞生物材料有限公司 | Ostomy chassis pattern forming method and system, ostomy chassis and ostomy bag |
-
2019
- 2019-09-16 CN CN201910872760.4A patent/CN110625957A/en active Pending
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022052376A1 (en) * | 2020-09-14 | 2022-03-17 | 振德医疗用品股份有限公司 | Production process for ostomy bag barrier having thick middle portion and thin peripheral portion, and production line therefor |
| CN112721322A (en) * | 2020-12-29 | 2021-04-30 | 苏州华日金菱机械有限公司 | Be used for making pocket film material loading and welded automatics |
| CN114224590A (en) * | 2021-12-20 | 2022-03-25 | 振德医疗用品股份有限公司 | Stoma convex disc and production method thereof |
| CN114224590B (en) * | 2021-12-20 | 2024-02-27 | 振德医疗用品股份有限公司 | Ostomy cam and production method thereof |
| CN116080087A (en) * | 2023-02-02 | 2023-05-09 | 威海威高优瑞生物材料有限公司 | Ostomy chassis pattern forming method and system, ostomy chassis and ostomy bag |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110625957A (en) | Full-automatic production line of convex surface stoma chassis | |
| CN211138188U (en) | Full-automatic production line of convex surface stoma chassis | |
| CN202608036U (en) | Blistering machine | |
| CN111991135A (en) | Production process and production line of medium-thickness edge thin ostomy bag chassis | |
| CN112848201B (en) | Automatic manufacturing system and method for PLA straw | |
| CN114148589A (en) | Novel integrated into one piece liquid filling machine | |
| CN210757723U (en) | Manipulator taking device | |
| CN116945551A (en) | Full-automatic plastic suction forming production line and plastic suction process thereof | |
| CN105411104A (en) | Shoe toe box/heel cap processing machine and processing technology thereof | |
| CN202608035U (en) | Plastic-absorbing machine for thermoplastic boards | |
| CN215707341U (en) | Finished product filtration membrane's membrane sealing machine | |
| CN212288685U (en) | Disposable tableware plastic suction forming device | |
| CN112209133A (en) | Electrocardiogram electrode plate visual identification automatic processing combination equipment | |
| CN219709087U (en) | Modified polymer hot melt pressure sensitive adhesive shaping equipment for packing | |
| CN213618301U (en) | Positive and negative pressure integrated molding plastic sucking machine | |
| CN208730349U (en) | Thermoplastic shaping machine film advance mechanism | |
| CN205233633U (en) | Lining before shoes overlaps processing machine after / | |
| CN202295425U (en) | Cylinder manufacturing system | |
| CN220390469U (en) | Paper bubble fresh bag paper conveying profiling device | |
| CN215151757U (en) | Automatic plastic uptake shaping cutting all-in-one | |
| CN217454976U (en) | Automatic final assembly equipment for electrode plates | |
| CN220808482U (en) | Plastic suction mould for producing plastic suction tray | |
| CN213707158U (en) | Electrocardiogram electrode plate visual identification automatic processing combination equipment | |
| CN205853342U (en) | The seriality processing unit (plant) of blister plastic packaging Product Volume edge forming | |
| CN217050159U (en) | Sugar block preparation shaping conveyor |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |