CN110625048A - Integrated machine for making and loading anastomotic nails - Google Patents
Integrated machine for making and loading anastomotic nails Download PDFInfo
- Publication number
- CN110625048A CN110625048A CN201910991472.0A CN201910991472A CN110625048A CN 110625048 A CN110625048 A CN 110625048A CN 201910991472 A CN201910991472 A CN 201910991472A CN 110625048 A CN110625048 A CN 110625048A
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- Prior art keywords
- staples
- mounting plate
- transfer
- fixture
- mounting
- Prior art date
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- 230000007246 mechanism Effects 0.000 claims abstract description 90
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims abstract description 78
- 239000010936 titanium Substances 0.000 claims abstract description 63
- 229910052719 titanium Inorganic materials 0.000 claims abstract description 63
- 238000001514 detection method Methods 0.000 claims abstract description 27
- 230000000007 visual effect Effects 0.000 claims abstract description 26
- 238000010008 shearing Methods 0.000 claims abstract description 20
- 238000005491 wire drawing Methods 0.000 claims abstract description 14
- 238000004519 manufacturing process Methods 0.000 claims abstract description 6
- 238000005520 cutting process Methods 0.000 claims description 22
- 238000009434 installation Methods 0.000 claims description 19
- 238000003825 pressing Methods 0.000 claims description 12
- 230000007723 transport mechanism Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 9
- 230000002146 bilateral effect Effects 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 claims 2
- 230000007547 defect Effects 0.000 abstract description 3
- 230000002411 adverse Effects 0.000 abstract description 2
- 238000012797 qualification Methods 0.000 abstract description 2
- 238000007493 shaping process Methods 0.000 description 5
- 230000009467 reduction Effects 0.000 description 4
- 238000011179 visual inspection Methods 0.000 description 4
- 230000000740 bleeding effect Effects 0.000 description 3
- 238000002789 length control Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000003872 anastomosis Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000035876 healing Effects 0.000 description 1
- 238000002513 implantation Methods 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000002980 postoperative effect Effects 0.000 description 1
- 238000001356 surgical procedure Methods 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/005—Nails or pins for special purposes, e.g. curtain pins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/18—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16
- B21G3/20—Making pins, nails, or the like by operations not restricted to one of the groups B21G3/12 - B21G3/16 from wire of indefinite length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21G—MAKING NEEDLES, PINS OR NAILS OF METAL
- B21G3/00—Making pins, nails, or the like
- B21G3/32—Feeding material to be worked to nail or pin making machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Multimedia (AREA)
- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
Abstract
The invention discloses an integrated machine for manufacturing and loading staples from staples, which belongs to the technical field of staple production and comprises a wire drawing length-fixing mechanism, a shearing mechanism, a transfer fixture, a warehousing fixture, a first visual detection system and a second visual detection system, wherein the shearing mechanism is arranged on the right side of the wire drawing length-fixing mechanism, a middle transfer fixture is arranged on the right side of the shearing mechanism, the warehousing fixture is arranged on the front side of the transfer fixture at intervals, the transfer mechanism is arranged between the transfer fixture and the warehousing fixture, a first conveying mechanism is arranged on the right side of the transfer mechanism, a second conveying mechanism is arranged on the front side of the transfer mechanism, and a staple bin is arranged on the first conveying mechanism. The invention greatly reduces human errors, the failure of the existing scheme in the market and the adverse factors existing in the existing scheme, greatly improves the qualification rate of the produced finished titanium nail, effectively avoids the operation failure caused by the defects of the titanium nail and reduces the operation risk.
Description
Technical Field
The invention belongs to the technical field of staple production, and particularly relates to a staple making and loading integrated machine for staples.
Background
Staples are very common implantation instruments in surgical procedures, often used to staple severed and separated tissues, in a manner similar to staples, and can be present in a body cavity of a patient to assist in healing of the wound of the patient. In the prior art, metal titanium wires with stable properties are often used for manufacturing staples, so the staples are also called titanium staples.
The technical scheme of the existing titanium nail production is that titanium nails are made of titanium wires by equipment, then the titanium nails are transported and cleaned by ultrasonic waves, and then the titanium nails are manually twisted by hands and loaded into a nail bin, or the titanium nails are placed into a vibration device of the nail loading equipment to be screened and conveyed to a material waiting position, and then the titanium nails are clamped by a material clamping device and conveyed to the nail bin. Such process easily leads to the shank of titanium nail, head bending deformation, and the sharp part wearing and tearing of nail point head warp and to hinder the shaping of titanium nail when leading to the titanium nail to insert the tissue resistance increase to lead to the operation failure, shaping badly or not shaping when the deformation of titanium nail shank leads to arousing, when the shank of deformation inserts the tissue, lead to the tissue drill way grow, bleeding or hidden danger such as heavy bleeding appear in the postoperative and lead to the operation failure.
In addition, the shape of current titanium nail point all is the single inclined plane, because the nail point portion of nail point often can appear in its technology shaping problem nail point when the titanium nail shaping appears, can not guarantee the sharpness of closed angle like this, resistance increase when inserting the tissue, crooked part often can surpass the body of nail when top warp, the part that surpasss directly leads to the diameter that has increased the titanium nail, inserted wound grow can appear when the titanium nail inserts the tissue like this, the problem of bleeding after the operation has just so appeared to the parcel not live the titanium nail when the tissue is retrieved.
Moreover, the existing nail magazine of the nailing equipment is not aligned by directly inserting the titanium nail through an alignment device, and the leg deformation of the titanium nail influences the forming of the titanium nail when the titanium nail is inserted, so that the titanium nail fails to be formed according to the size stress when the operation is performed with anastomosis (stitching).
Disclosure of Invention
The invention aims to provide an integrated machine for making and loading staples for staples, which aims to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
goodness fit nail making and binding all-in-one machine comprises a wire drawing length fixing mechanism, a shearing mechanism, a transferring clamp, a warehousing clamp, a first visual detection system, a second visual detection system, a first conveying mechanism, a second conveying mechanism, a first stock bin and a second stock bin, wherein the right side of the wire drawing length fixing mechanism is provided with the shearing mechanism, the right side of the shearing mechanism is provided with the transferring clamp, the front side interval of the transferring clamp is provided with the warehousing clamp, the transferring mechanism is arranged between the transferring clamp and the warehousing clamp, the right side of the transferring mechanism is provided with the first conveying mechanism, the front side of the transferring mechanism is provided with the second conveying mechanism, and the first conveying mechanism is provided with a nail bin.
As a further scheme of the invention: a first visual detection system is arranged in the left front of the transfer mechanism, the first visual detection system is obliquely arranged towards the right rear, a second visual detection system is arranged above the first conveying mechanism, the second visual detection system is fixed right above the first conveying mechanism through a support frame, and the second visual detection system is vertically arranged downwards towards the upper surface of the first conveying mechanism; the place ahead of second transport mechanism is equipped with first slide, and the bottom of first slide is equipped with first feed bin, and the place ahead of first transport mechanism is equipped with the second slide, and the bottom of second slide is equipped with the second feed bin.
As a further scheme of the invention: the wire drawing length-fixing mechanism comprises an installation back plate, a wire disc is arranged at the top of the front side surface of the installation back plate, titanium wires are wound on the wire disc, a tension wheel is arranged below the wire disc, a plurality of guide wheels are arranged on the front surface of the installation back plate, a driving wheel and a pressing wheel are arranged on the right side of the installation back plate, and the pressing wheel is arranged above the driving wheel; the right side of action wheel is equipped with leads just cover, leads just the cover and installs on pneumatic slide rail through the mount.
As a further scheme of the invention: the shearing mechanism comprises two first mounting plates and a second mounting plate, the two first mounting plates are arranged in a bilateral symmetry mode, the second mounting plate is mounted at the top end of the first mounting plate, a butt joint plate and a sliding plate are arranged between the two first mounting plates, the butt joint plate is fixed on the first mounting plate on the left side, and the sliding plate is fixed on the first mounting plate on the right side; the top of second mounting panel is equipped with the cutter cover and leads positive board, leads positive board setting at the front end of cutter cover, has seted up the guide way on leading positive board, is equipped with the mounting groove on the cutter cover, is equipped with the bevel connection die block in the mounting groove, and the bottom of cutting the bevel connection die block is connected with the sliding plate.
As a further scheme of the invention: the transfer fixture comprises two third mounting plates and a fourth mounting plate, the fourth mounting plate is arranged between the two third mounting plates, a first air cylinder is arranged in front of the fourth mounting plate, a second air cylinder is arranged above the first air cylinder, and a first moving head is arranged below the second air cylinder; two clamping jaws which are symmetrically arranged left and right are arranged below the first moving head, and a punch is arranged between the two clamping jaws.
As a further scheme of the invention: the warehousing fixture comprises two fifth mounting plates and a sixth mounting plate, the sixth mounting plate is arranged between the two fifth mounting plates, a third cylinder is arranged in front of the sixth mounting plate, a fourth cylinder is arranged above the third cylinder, and a second moving head is arranged below the third cylinder.
As a further scheme of the invention: the transfer mechanism comprises a seventh mounting plate, a turntable is arranged above the seventh mounting plate, a speed reducing mechanism is arranged below the turntable, and the speed reducing mechanism is connected with the servo motor through a belt wheel and a belt.
As a further scheme of the invention: the rotary table is provided with a plurality of uniformly distributed material waiting clamps, each material waiting clamp comprises an installation frame, a bevel notch cutting female die and a bevel notch cutting male die, the upper surface of the installation frame is provided with the bevel notch cutting female die and the bevel notch cutting male die, and the bevel notch cutting female die and the bevel notch cutting male die are symmetrically arranged in front and back; and a spring pressing sheet is arranged at the rear end of the material waiting clamp.
Compared with the prior art, the invention has the beneficial effects that: the titanium nail straightening and stress relieving integrated machine is provided with the titanium wire straightening and stress relieving integrated machine, and then the titanium wire is directly made into the titanium nail, so that the problem that the titanium nail tip is not sharp enough due to the transportation of the titanium nail tip is greatly reduced; the invention adopts the first visual positioning detection system to detect the defects of the titanium nail, detects whether the titanium nail is bent and the nail tip is not sharp enough, sets the second visual detection system to detect the nail bin, and can detect whether the missed insertion nail appears in the nail bin, whether the titanium nail is deformed after being inserted, whether the head of the titanium nail is higher than the surface of the nail bin, whether the leg of the titanium nail is at the designated position of the nail bin, whether the titanium nail is laid down and the like by the second visual system, and can detect the qualified titanium nail by the second visual system, and the qualified titanium nail can be inserted to the next station within the set range (adjustable), and the unqualified titanium nail can be sent to the first bin, thereby avoiding the problems of missing push sheet installation, unqualified titanium nail and the like.
The invention greatly reduces human errors, the failure of the existing scheme in the market and the adverse factors existing in the existing scheme, greatly improves the qualification rate of the produced finished titanium nail, effectively avoids the operation failure caused by the defects of the titanium nail and reduces the operation risk.
Drawings
Fig. 1 is a front view structural schematic diagram of the staple making and binding all-in-one machine.
Fig. 2 is a schematic side view of the staple making and binding machine.
Fig. 3 is a schematic top view of the staple making and nailing all-in-one machine.
Fig. 4 is a front view of a wire drawing and length fixing mechanism in the integrated machine for making and loading staples.
Fig. 5 is a schematic perspective view of a shearing mechanism in the integrated machine for making and loading staples.
Fig. 6 is a partial large view of a position a in the staple making and stapling all-in-one machine.
Fig. 7 is a partial large view of a position B in the staple making and nailing all-in-one machine.
Fig. 8 is a schematic perspective view of a cutter sleeve in the integrated machine for making and loading staples.
Fig. 9 is a schematic structural view of a chamfer bottom die in the staple making and binding all-in-one machine.
Fig. 10 is a schematic perspective view of a transfer clamp in the staple making and nailing all-in-one machine.
Fig. 11 is a schematic perspective view of a jaw in the integrated machine for making and loading staples.
Fig. 12 is a schematic perspective view of a punch in the integrated machine for making and loading staples.
Fig. 13 is a schematic perspective view of a cartridge clamp in the staple making and nailing all-in-one machine.
Fig. 14 is a top view structural view of the transfer mechanism in the integrated staple making and stapling machine.
Fig. 15 is a front view structural view of a transfer mechanism in the staple making and nailing all-in-one machine.
Fig. 16 is a schematic perspective view of a material waiting clamp in the integrated machine for making and loading staples.
In the figure: 1. a wire drawing length control mechanism; 101. mounting a back plate; 102. a wire reel; 103. a tension pulley; 104. a guide wheel; 105. a driving wheel; 106. a pinch roller; 107. a guide sleeve; 108. a fixed mount; 109. a pneumatic slide rail; 2. a shearing mechanism; 201. a first mounting plate; 202. a second mounting plate; 203. a butt plate; 204. a sliding plate; 205. a cutter sleeve; 206. a correcting plate; 207. cutting an oblique opening bottom die; 208. a guide groove; 209. mounting grooves; 3. transferring the clamp; 301. a third mounting plate; 302. a fourth mounting plate; 303. a first cylinder; 304. a second cylinder; 305. a first moving head; 306. a clamping jaw; 307. a punch; 31. warehousing fixtures; 311. a fifth mounting plate; 312. a sixth mounting plate; 313. a third cylinder; 314. a fourth cylinder; 315. a second moving head; 4. a transfer mechanism; 401. a servo motor; 402. a pulley; 403. a speed reduction mechanism; 404. a seventh mounting plate; 41. a turntable; 411. installing a frame; 412. cutting an oblique-mouth female die; 413. cutting an oblique-opening convex die; 414. pressing a spring plate; 5. a first vision detection system; 6. a second vision detection system; 7. a first conveying mechanism; 8. a second transport mechanism; 9. a first slide plate; 10. a first storage bin; 11. a second slide plate; 12. a second silo.
Detailed Description
The technical solution of the present patent will be described in further detail with reference to the following embodiments.
Referring to fig. 1-3, the integrated machine for making and installing staples includes a wire drawing and length fixing mechanism 1, a shearing mechanism 2, a transferring clamp 3, a feeding clamp 31, a first visual inspection system 5, a second visual inspection system 6, a first conveying mechanism 7, a second conveying mechanism 8, a first bin 10 and a second bin 12, the right side of the wire drawing length fixing mechanism 1 is provided with a shearing mechanism 2, the right side of the shearing mechanism 2 is provided with a middle transfer clamp 3, the front side of the transfer clamp 3 is provided with warehousing clamps 31 at intervals, a transfer mechanism 4 is provided between the transfer jig 3 and the warehousing jig 31, a first conveyance mechanism 7 is provided on the right side of the transfer mechanism 4, the first conveyance mechanism 7 conveys in the front-rear direction, a second transport mechanism 8 is provided on the front side of the transfer mechanism 4, the second transport mechanism 8 transports in the left-right direction, and the first transport mechanism 7 is provided with a magazine.
A first visual detection system 5 is arranged in the left front of the transfer mechanism 4, the first visual detection system 5 is obliquely arranged towards the right rear, a second visual detection system 6 is arranged above the first conveying mechanism 7, the second visual detection system 6 is fixed right above the first conveying mechanism 7 through a support frame, and the second visual detection system 6 is vertically arranged downwards towards the upper surface of the first conveying mechanism 7; the place ahead of second transport mechanism 8 is equipped with first slide 9, and the bottom of first slide 9 is equipped with first feed bin 10, and the place ahead of first transport mechanism 7 is equipped with second slide 11, and the bottom of second slide 11 is equipped with second feed bin 12.
As shown in fig. 4, the wire drawing length control mechanism 1 includes an installation back plate 101, a wire disc 102 is arranged at the top of the front side surface of the installation back plate 101, a titanium wire is wound on the wire disc 102, a tension pulley 103 is arranged below the wire disc 102, the tension degree of the titanium wire can be adjusted by adjusting the position of the tension pulley 103, a plurality of guide pulleys 104 are arranged on the front surface of the installation back plate 101, a driving wheel 105 and a pressing wheel 106 are arranged on the right side of the installation back plate 101, the pressing wheel 106 is arranged above the driving wheel 105, the driving wheel 105 is driven by a motor, and the pressing wheel 106 can cooperate with the driving wheel 105 to draw the titanium wire; the right side of the driving wheel 105 is provided with a guide sleeve 107, the guide sleeve 107 is mounted on a pneumatic slide rail 109 through a fixing frame 108, and the fixing frame 108 can drive the guide sleeve 107 to move up and down on the pneumatic slide rail 109, so that the wire outlet position of the titanium wire is changed.
As shown in fig. 5-9, the shearing mechanism 2 includes two good first mounting plates 201 and two good second mounting plates 202, the two good first mounting plates 201 are arranged in bilateral symmetry, the second mounting plate 202 is mounted on the top end of the first mounting plate 201, a butt plate 203 and a sliding plate 204 are arranged between the two good first mounting plates 201, the butt plate 203 is fixed on the left first mounting plate 201, and the sliding plate 204 is fixed on the right first mounting plate 201; the top of second mounting panel 202 is equipped with cutter cover 205 and leads positive board 206, leads positive board 206 and sets up the front end at cutter cover 205, has seted up guide way 208 on leading positive board 206, the titanium silk can pass guide way 208, guide way 208 can adjust the direction that the titanium silk gos forward, be equipped with mounting groove 209 on cutter cover 205, be equipped with the chamfer die block 207 in the mounting groove 209, the bottom and the sliding plate 204 of chamfer die block 207 are connected, the sliding plate 204 can take the chamfer die block 207 to reciprocate under the effect of cylinder.
As shown in fig. 10 to 13, the transfer jig 3 includes two third mounting plates 301 and a fourth mounting plate 302, the fourth mounting plate 302 is disposed between the two third mounting plates 301, the transfer jig 3 can be mounted on the support frame through the two third mounting plates 301, a first air cylinder 303 is disposed in front of the fourth mounting plate 302, a second air cylinder 304 is disposed above the first air cylinder 303, a first moving head 305 is disposed below the second air cylinder 304, the first air cylinder 303 can control the second air cylinder 304 to move left and right, and the second air cylinder 304 can control the first moving head 305 to move up and down; two clamping jaws 306 which are arranged in bilateral symmetry are arranged below the first moving head 305, a punch 307 is arranged between the two clamping jaws 306, the punch 307 can press the titanium wire in the bevel opening cutting bottom die 207, so that the titanium wire forms a U-shaped structure and is cut, a cut bevel opening is formed at the head of the titanium wire, and then the clamping jaws 306 can take out the cut titanium nail and transfer the titanium nail through the first moving head 305.
The warehousing fixture 31 comprises two fifth mounting plates 311 and a sixth mounting plate 312, the sixth mounting plate 312 is arranged between the two fifth mounting plates 311, the warehousing fixture 31 can be mounted on a support frame through the two fifth mounting plates 311, a third air cylinder 313 is arranged in front of the sixth mounting plate 312, a fourth air cylinder 314 is arranged above the third air cylinder 313, a second moving head 315 is arranged below the third air cylinder 313, the third air cylinder 313 can control the fourth air cylinder 314 to move left and right, and the fourth air cylinder 314 can control the second moving head 315 to move up and down.
As shown in fig. 14 to 16, the transfer mechanism 4 includes a seventh mounting plate 404, a turntable 41 is disposed above the seventh mounting plate 404, the turntable 41 can rotate on the seventh mounting plate 404, a speed reduction mechanism 403 is disposed below the turntable 41, the speed reduction mechanism 403 is connected to a servo motor 401 through a pulley 402 and a belt, and the servo motor 401 can drive the turntable 41 to rotate through the pulley 402 and the speed reduction mechanism 403.
A plurality of uniformly distributed fixtures to be processed are arranged on the turntable 41, each fixture to be processed comprises an installation frame 411, a bevel cutting female die 412 and a bevel cutting male die 413, the bevel cutting female die 412 and the bevel cutting male die 413 are arranged on the upper surface of the installation frame 411, the bevel cutting female die 412 and the bevel cutting male die 413 are symmetrically arranged in front and back, the bevel cutting female die 412 and the bevel cutting male die 413 are matched to cut a bevel on the titanium nail again, and then the clamping jaw 306 can take out the titanium nail cut with the bevel again and transfer the titanium nail through the second moving head 315; the rear end of the material waiting clamp is provided with a spring pressing piece 414, and the position of the material waiting clamp on the turntable 41 can be adjusted through the spring pressing piece 414.
In the using process of the invention, the titanium wire is stretched by the wire drawing length fixing mechanism 1, so that the internal stress of the titanium wire is eliminated, then the titanium wire is fed into the shearing mechanism 2, the titanium wire is pressed into a U-shaped structure by matching with the bevel cutting bottom die 207 in the shearing mechanism 2 and the punch 307 in the transfer fixture 3, the titanium wire is sheared to form a titanium nail, a bevel is left at the sheared cut, and the shearing of the titanium wire and the first bevel cutting are completed; transferring 3 of anchor clamps and grasping the titanium nail afterwards, and on placing the titanium nail on the waiting to expect anchor clamps on carousel 41, carousel 41 rotates and makes waiting to expect that anchor clamps reprint the titanium nail and aim at first visual inspection system 5, first visual inspection system 5 can detect the nail point position of titanium nail, detect qualified titanium nail by the centre gripping of going into the storehouse anchor clamps 31 and send to the nail storehouse on first transport mechanism 7, detect unqualified titanium nail by going into the storehouse anchor clamps 31 throw on second transport mechanism 8, and blow unqualified titanium nail by the air current and get into in first feed bin 10.
The second visual detection system 6 can detect titanium nails in the nail bin of the first conveying mechanism 7, detect whether the titanium nails are inserted into holes in the nail bin and whether the inserted titanium nails deform, and classify and place the nail bin into the first bin 10 if the titanium nails are missing or deformed; detecting whether a push piece is arranged in the nail bin or not, starting to detect the position and the distance of hole positions of the nail bin when all push pieces are arranged in the nail bin, automatically compensating the position deviation when a finished titanium nail is inserted, and sending the nail bin into a first bin 10 if no push piece is arranged in the nail bin; and if the detection results are qualified, the nail bin is conveyed into the second bin 12.
In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection, a mechanical connection, or an electrical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
Although the preferred embodiments of the present patent have been described in detail, the present patent is not limited to the above embodiments, and various changes can be made without departing from the spirit of the present patent within the knowledge of those skilled in the art.
Claims (8)
1. An integrated machine for manufacturing and loading anastomotic nails comprises a wire drawing length fixing mechanism (1), a shearing mechanism (2), a transfer fixture (3), a warehouse entering fixture (31), a first visual detection system (5), a second visual detection system (6), a first transmission mechanism (7), a second transmission mechanism (8), a first storage bin (10) and a second storage bin (12), it is characterized in that a shearing mechanism (2) is arranged on the right side of the wire drawing length fixing mechanism (1), a middle transfer clamp (3) is arranged on the right side of the shearing mechanism (2), warehousing clamps (31) are arranged on the front side of the transfer clamp (3) at intervals, a transfer mechanism (4) is arranged between the transfer clamp (3) and the warehousing clamp (31), a first conveying mechanism (7) is arranged on the right side of the transferring mechanism (4), a second conveying mechanism (8) is arranged on the front side of the transferring mechanism (4), and a nail bin is arranged on the first conveying mechanism (7).
2. The integrated machine for making and installing staples according to the staples as claimed in claim 1, wherein a first visual detection system (5) is arranged at the left front of the transfer mechanism (4), the first visual detection system (5) is obliquely arranged towards the right rear, a second visual detection system (6) is arranged above the first conveying mechanism (7), the second visual detection system (6) is fixed right above the first conveying mechanism (7) through a supporting frame, and the second visual detection system (6) is vertically and downwardly arranged towards the upper surface of the first conveying mechanism (7); the place ahead of second transport mechanism (8) is equipped with first slide (9), and the bottom of first slide (9) is equipped with first feed bin (10), and the place ahead of first transport mechanism (7) is equipped with second slide (11), and the bottom of second slide (11) is equipped with second feed bin (12).
3. The integrated machine for making and installing staples and staples according to the staples and the claim 1 is characterized in that the wire drawing and length fixing mechanism (1) comprises an installation back plate (101), a wire disc (102) is arranged on the top of the front side surface of the installation back plate (101), titanium wires are wound on the wire disc (102), a tension wheel (103) is arranged below the wire disc (102), a plurality of guide wheels (104) are arranged on the front surface of the installation back plate (101), a driving wheel (105) and a pressing wheel (106) are arranged on the right side of the installation back plate (101), and the pressing wheel (106) is arranged above the driving wheel (105); the right side of action wheel (105) is equipped with and leads positive cover (107), leads positive cover (107) and installs on pneumatic slide rail (109) through mount (108).
4. The integrated machine for making and installing staples according to the staples as claimed in claim 1, wherein the shearing mechanism (2) comprises two first mounting plates (201) and a second mounting plate (202), the two first mounting plates (201) are arranged symmetrically left and right, the second mounting plate (202) is mounted at the top end of the first mounting plate (201), a butt joint plate (203) and a sliding plate (204) are arranged between the two first mounting plates (201), the butt joint plate (203) is fixed on the first mounting plate (201) at the left side, and the sliding plate (204) is fixed on the first mounting plate (201) at the right side; the top of second mounting panel (202) is equipped with cutter cover (205) and leads positive board (206), leads positive board (206) and sets up the front end at cutter cover (205), has seted up guide way (208) on leading positive board (206), is equipped with mounting groove (209) on cutter cover (205), is equipped with in mounting groove (209) and cuts bevel connection die block (207), and the bottom of cutting bevel connection die block (207) is connected with sliding plate (204).
5. The integrated machine for stapling and installing staples as claimed in claim 1, wherein the transfer fixture (3) comprises two third mounting plates (301) and a fourth mounting plate (302), the fourth mounting plate (302) is arranged between the two third mounting plates (301), a first air cylinder (303) is arranged in front of the fourth mounting plate (302), a second air cylinder (304) is arranged above the first air cylinder (303), and a first moving head (305) is arranged below the second air cylinder (304); two clamping jaws (306) which are arranged in bilateral symmetry are arranged below the first moving head (305), and a punch (307) is arranged between the two clamping jaws (306).
6. The integrated machine for stapling and installing staples as claimed in claim 1, wherein the warehousing fixture (31) comprises two fifth mounting plates (311) and a sixth mounting plate (312), the sixth mounting plate (312) is arranged between the two fifth mounting plates (311), a third cylinder (313) is arranged in front of the sixth mounting plate (312), a fourth cylinder (314) is arranged above the third cylinder (313), and a second moving head (315) is arranged below the third cylinder (313).
7. The integrated machine for making and installing staples and staples according to the staples and 1 is characterized in that the transfer mechanism (4) comprises a seventh mounting plate (404), a turntable (41) is arranged above the seventh mounting plate (404), a speed reducing mechanism (403) is arranged below the turntable (41), and the speed reducing mechanism (403) is connected with a servo motor (401) through a belt wheel (402) and a belt.
8. The integrated machine for making and installing the staples and the nails according to the staples and the claim 7 is characterized in that a plurality of uniformly distributed fixtures to be installed are arranged on the turntable (41), each fixture to be installed comprises an installation frame (411), a bevel cut female die (412) and a bevel cut male die (413), the bevel cut female die (412) and the bevel cut male die (413) are arranged on the upper surface of the installation frame (411), and the bevel cut female die (412) and the bevel cut male die (413) are symmetrically arranged in the front-back direction; and the rear end of the material waiting clamp is provided with a spring pressing sheet (414).
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CN201910991472.0A CN110625048A (en) | 2019-10-18 | 2019-10-18 | Integrated machine for making and loading anastomotic nails |
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CN201910991472.0A CN110625048A (en) | 2019-10-18 | 2019-10-18 | Integrated machine for making and loading anastomotic nails |
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CN201910991472.0A Pending CN110625048A (en) | 2019-10-18 | 2019-10-18 | Integrated machine for making and loading anastomotic nails |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112792268A (en) * | 2020-12-09 | 2021-05-14 | 黄洪昆 | Nail making equipment and method for stapler |
CN113426934A (en) * | 2021-06-25 | 2021-09-24 | 苏州法兰克曼医疗器械有限公司 | Titanium nail bending and extruding mechanism for anastomat |
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CN207061291U (en) * | 2017-08-04 | 2018-03-02 | 广州巨恒智能装备有限公司 | A kind of new Workpiece clamping transfer device |
CN107900260A (en) * | 2017-05-02 | 2018-04-13 | 江苏越众医疗科技有限公司 | Stapler suture titanium nail automated production equipment |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112792268A (en) * | 2020-12-09 | 2021-05-14 | 黄洪昆 | Nail making equipment and method for stapler |
CN113426934A (en) * | 2021-06-25 | 2021-09-24 | 苏州法兰克曼医疗器械有限公司 | Titanium nail bending and extruding mechanism for anastomat |
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