CN110623698B - 包括并入柔性电路的应变计的动力手术装置 - Google Patents
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Abstract
一种手术装置包括末端执行器和可操作地联接到所述末端执行器的手柄组件。所述末端执行器包括可枢转地彼此联接的砧座组件和仓组件。所述仓组件包括钉仓、仓托架和应变计。所述仓托架包括被配置成接收所述钉仓的细长支撑通道,所述细长支撑通道由第一内表面和一对第二内表面限定。所述第一内表面包括其中限定的凹槽,并且所述应变计安置在所述凹槽内。所述手柄组件包括被配置成从所述末端执行器的所述应变计接收传感器数据和响应于所述传感器数据控制所述末端执行器的功能的动力单元。
Description
相关申请的交叉引用
本申请要求2018年6月21日提交的美国临时专利申请第62/687,846号的权益和优先权,所述专利的全部公开内容以引用的方式并入本文中。
技术领域
本发明大体上涉及手术装置。更具体地,本公开涉及包括应变计的动力手持型机电仪器。
背景技术
许多手术装置制造商已开发具有用于操作和/或操控手术装置的专用的动力驱动系统的产品线。在许多情况下,手术装置包括动力手柄组件(其可再用)和在使用前选择性地连接到动力手柄组件并且然后在使用后与其断开以便弃置或在一些情况下杀菌以供再用的可处置末端执行器等。
传感器可用于增强在动力手术装置(如手术钉合装置)中的控制功能。举例来说,一些动力手术钉合装置使用用以检测从装置的马达汲取的电流的电流传感器,或沿装置的驱动组件的负载读取传感器,以作为压缩组织、形成钉和/或横切组织所需要的力的指示器。荷载读取传感器可用于检测预设负载并且致使动力手术钉合装置对其反应。举例来说,在夹持厚组织期间,负载将上升到预定极限,其中装置可缓慢夹持以在组织松弛时维持夹持力。这允许在不损害这类组织(例如,浆膜撕裂)的情况下夹持厚组织。从这些传感器收集的数据还可用于控制起动的速度,这已经示出通过减慢钉合器速度和降低起动力改进钉形成。数据还可在钉合方法的其它方面使用,如检测末端挡板和紧急停止以防止损坏末端执行器。
需要通过例如简化所述组装方法和/或最小化组件需要的部件和/或连接的总数降低或最小化将传感器(如应变计)组装成动力手术装置,并且具体来说,组装成可处置动力手术装置或这类装置的可处置部件(例如末端执行器)的成本。
发明内容
根据本公开的方面,手术装置包括末端执行器和可操作地联接到末端执行器的手柄组件。末端执行器包括可枢转地彼此联接的砧座组件和仓组件。仓组件包括钉仓、仓托架和应变计。仓托架包括被配置成接收钉仓的细长支撑通道,细长支撑通道由第一内表面和一对第二内表面限定。第一内表面包括其中限定的凹槽,并且应变计安置在仓托架的凹槽内。手柄组件包括被配置成从末端执行器的应变计接收传感器数据和响应于传感器数据控制末端执行器的功能的动力单元。
仓托架的凹槽可包括沿仓托架的大部分长度纵向延伸的第一部分。应变计可固定到凹槽的第一部分。仓托架的凹槽可包括以相对于其的角取向从第一部分延伸并且向仓托架的一对第二内表面中的一个打开的第二部分。柔性电路可安置在仓托架的第二部分内并且沿仓托架的一对第二内表面中的相应一个向远侧延伸。
应变计可嵌入柔性电路内。柔性电路可包括包括形成应变计的电阻器迹线的第一区域和包括联接到应变计的导电迹线的第二区域。柔性电路可包括第一介电层、安置在第一介电层上的电阻层、安置在电阻层上的导电层。电阻层可在第一电介质层的整个长度上延伸。电阻层可包括在柔性电路的第一区域中图案化的电阻器迹线和在柔性电路的第二区域中的电阻材料的连续平面。导电层可安置在电阻层上,其中电阻器迹线被导电层掩蔽。
末端执行器可进一步包括联接到存储器的微控制器。微控制器可电联接到应变计并且被配置成从应变计接收传感器数据,并且存储器可被配置成存储传感器数据。
根据本公开的方面,末端执行器包括可枢转地彼此联接的砧座组件和仓组件。仓组件包括钉仓、仓托架和应变计。仓托架包括被配置成接收钉仓的细长支撑通道,细长支撑通道由第一内表面和一对第二内表面限定。第一内表面包括其中限定的凹槽,并且应变计安置在仓托架的凹槽内。
仓托架的凹槽可包括沿仓托架的大部分长度纵向延伸的第一部分。应变计可固定到凹槽的第一部分。仓托架的凹槽可包括以相对于其的角取向从第一部分延伸并且向仓托架的一对第二内表面中的一个打开的第二部分。柔性电路可安置在仓托架的第二部分内并且沿仓托架的一对第二内表面中的相应一个向远侧延伸。
应变计可嵌入柔性电路内。柔性电路可包括包括形成应变计的电阻器迹线的第一区域和包括联接到应变计的导电迹线的第二区域。柔性电路可包括第一介电层、安置在第一介电层上的电阻层、安置在电阻层上的导电层。电阻层可在第一电介质层的整个长度上延伸。电阻层可包括在柔性电路的第一区域中图案化的电阻器迹线和在柔性电路的第二区域中的电阻材料的连续平面。导电层可安置在电阻层上,其中电阻器迹线被导电层掩蔽。
末端执行器可进一步包括联接到存储器的微控制器。微控制器可电联接到应变计并且被配置成从应变计接收传感器数据,并且存储器可被配置成存储传感器数据。
附图说明
在本文中参考附图描述本公开的实施例,其中:
图1为根据本公开的实施例的包括手柄壳体、接头组件和末端执行器的手术系统的透视图;
图2A为其中零件分离的图1的手术装置的手柄壳体的透视图;
图2B为其中零件分离的图2A的手柄壳体的马达组件和控制组件的透视图;
图3A为图1的手术装置的接头组件的透视图;
图3B为图3A的接头组件的电组件的透视图;
图3C为图3A的接头组件的远侧部分的剖开视图;
图3D为图3C的接头组件的环形构件和开关的透视图;
图4A为图1的手术装置的末端执行器的透视图;
图4B为图4A的末端执行器的砧座组件和驱动组件的透视图;
图4C为其中零件分离的图4A的手术装置的末端执行器的透视图;
图4D为图4C的末端执行器的仓托架的透视图;
图4E为根据本公开的实施例的包括固定到其上的柔性电路和应变计的图4D的仓托架的俯视图;
图4F为图4A的末端执行器的内壳体的透视图;
图5A为图4E的应变计和柔性电路的透视图;
图5B为图5A的柔性电路的俯视图;
图6A为根据本公开的另一个实施例的柔性电路和应变计的俯视图;和
图6B为根据本公开的实施例的示出柔性电路的层的其中零件分离的图6A的柔性电路的透视图。
具体实施方式
现在参考附图详细描述本公开的实施例,其中在若干视图中的每一个中,类似的参考标号指定相同或对应元件。在整个本说明书中,术语“近侧”是指更靠近用户的装置的一部分或其部件,并且术语“远侧”是指更远离用户的装置的一部分或其部件。
现在转向图1,根据本公开的实施例的手术装置10呈动力手持型机电仪器的形式。手术装置10包括手柄组件100、接头组件200和工具组件或末端执行器300。手柄组件100被配置成用于与接头组件200选择性地连接,并且继而,接头组件200被配置成用于与末端执行器300选择性地连接。
将仅在完全公开本公开的方面所必要的程度来进一步描述手柄组件100、接头组件200和末端执行器300。为了详细描述示例性手柄和接头组件以及末端执行器的结构和功能,可参考共同拥有美国专利申请公开案第2016/0310134号(“'134公开案”),所述专利的全部内容以引用的方式并入本文中。
现在参考图2A,手柄组件100包括外壳体壳112(包括近侧半区段112a和远侧半区段112b),和安置在外壳体壳112内的内手柄外壳114。外壳体壳112包括用于激活手术装置10(图1)的各种功能的多个致动器116(例如手指致动的控制按钮、旋钮、触发器、滑块、接口等),并且内手柄壳体114容纳被配置成为手术装置10的各种操作供电并且控制其的动力单元120。
如图2A和2B所示,动力单元120包括被配置成为手术装置10的任何电部件供电的可再充电电池122、电池电路板124和控制器电路板126。控制器电路板126包括马达控制器电路板126a、主控制器电路板126b和将马达控制器电路板126a和主控制器电路板126b互连的第一带状电缆126c。马达控制器电路板126a与电池电路板124通信地联接使得其间和在电池电路板124和主控制器电路板126b之间能够通信。
主控制器电路板126a包括单线式通信系统,所述单线式通信系统包括三个单线式总线,所述总线使得在动力单元120和电池122、动力单元120和接头组件200(图1),以及动力单元120和外壳壳体112之间能够通信。具体来说,关于在动力单元120和接头组件200之间的通信,单线式总线在主控制器电路板126b的单线式主机芯片和接头组件200的电路板224(图3B)的单线式存储器芯片之间建立通信线。此通信线允许在手柄组件100和接头组件200之间校准和通信数据和控制信号,并且使得信息能够存储在接头组件200的电路板224的单线式存储器芯片中以被动力单元120访问、更新和/或增加。
动力单元120进一步包括各自电连接到控制器电路板126和电池122的马达128(例如第一马达128a、第二马达128b和第三马达128c)。马达128a、128b、128c安置在马达控制器电路板126a和主控制器电路板126b之间。马达128a、128b、128c中的每个包括从其延伸用于传输旋转力或扭矩的相应马达轴129a、129b、129c。
马达128a、128b、128c中的每个通过安置在马达控制器电路板126a上的相应马达控制器(未示出)控制,并且每个马达控制器经由将马达控制器电路板126a与主控制器电路板126b连接的第一带状电缆126c电联接到安置在主控制器电路板126b上的主控制器或主机芯片。主机芯片也联接到存储器,所述存储器也安置在主控制器电路板126b上。
马达128a、128b、128c中的每个支撑在马达支架130上,使得马达轴129a、129b、129c可旋转地安置在马达支架130的相应孔隙内。马达支架130可旋转地支撑键连到马达128a、128b、128c的相应马达轴129a、129b、129c三个可旋转驱动连接器套管132a、132b、132c。当动力单元120安置在外壳壳体112内时,驱动连接器套管132a、132b、132c非可旋转地接收手柄组件100的板组件140的相应联接轴142a、142b、142c的近侧末端。
马达支架130也支撑电接头接口插座134。电接头接口插座134通过第二带状电缆126d与主控制器电路板126b电连接。电接头接口插座134限定用于接收从手柄组件100的板组件140的穿通连接器144延伸的相应电触点或片的多个电狭槽。
通过相应马达128a、128b、128c旋转马达轴129a、129b、129c用以驱动接头组件200的轴和/或齿轮部件,以便执行手术装置10的多种操作。具体来说,动力单元120的马达128a、128b、128c被配置成驱动接头组件200的轴和/或齿轮部件,以便选择性地相对于末端执行器300的近侧主体部分310(图4A)移动末端执行器300的工具组件320(图4A),以绕纵向轴线“X”(图4A)旋转末端执行器300,以相对于末端执行器300的砧座组件330(图4A)移动仓组件340(图4A),和/或从末端执行器300的仓组件340内起动钉。
现在参考图3A,接头组件200包括外旋钮壳体或连接器壳体202和从外旋钮壳体202向远侧延伸并且在远侧盖206处终止的外管或套管204。外旋钮壳体202被配置成用于可操作连接到手柄组件100(图1),并且外管204被配置成用于可操作连接到末端执行器300(图1)。
可旋转连接器套管210a、210b、210c安置在外旋钮壳体202内并且被配置和适配成通过键连和/或基本上不可旋转接口与手柄壳体100的板组件140的相应联接轴142a、142b、142c(图2A)啮合,使得联接轴142a、142b、142c中的每个的旋转引起接头组件200的对应的连接器套筒210a、210b、210c的对应的旋转。手柄组件100的联接轴142a、142b、142c与接头组件200的连接器套管210a、210b、210c的啮合允许旋转力经由三个相应连接器接口中的每个独立地传输。手柄组件100的联接轴142a、142b、142c被配置成通过相应马达128a、128b、128c(图2B)独立地旋转,使得(一个或多个)旋转力选择性地从手柄组件100的(一个或多个)马达128a、128b、128c传递到接头组件200。
接头组件200包括多个力/旋转传输/转换组件(未示出),每个安置在外旋钮壳体202和外管204的内壳体组件(未示出)内。每个力/旋转传输/转换组件被配置和适配成在将这类旋转速度/力传输到末端执行器300之前传输/转换手柄组件100的联接轴142a、142b、142c(图2A)的旋转的速度/力(例如增大或减小)。
具体来说,每个力/旋转传输/转换组件被配置并且适配成将手柄组件100的第一、第二和第三联接轴142a、142b、142c的旋转传输或转换成:接头组件200的铰接条(未示出)的轴向平移以实现末端执行器300(图1)的铰接;接头组件200的环形齿轮(未示出)的旋转以实现接头组件200并且因此末端执行器300的旋转;或接头组件200的远侧驱动构件(未示出)的轴向平移以实现末端执行器300的闭合、打开和起动。
如图3B所示,结合图3A,电组件220支撑在外旋钮壳体202上和外旋钮壳体202中。电组件220包括支撑在电路板224上的多个电接触片222,用于电连接到手柄组件100的板组件140的穿通连接器144(图2A)。电组件220还包括电连接到电路板224用于通过接头组件200显示起动/夹持负载的闭合回路反馈并且通过动力单元120(图2A)调节的应变计226,其在适当马达128a、128b、128c(图2B)上设置速度电流极限。
电路板224包括被配置成存储与接头组件200有关的数据(如唯一ID信息(电子序列号);类型信息;状态信息;末端执行器是否已检测、识别和验证;使用计数数据;和假设高压釜计数数据)的存储器。电组件220用以允许校准信息(例如识别信息、寿命周期信息、系统信息、力信息)并且经由手柄组件100的动力单元120的电接头接口插座134(图2B)将其通信到动力单元120的主控制器电路板126b(图2A)。
现在参考图3C,结合图3A,接头组件200进一步包括开关230、传感器链路或开关致动器240和环形构件250,其中的每个安置在外管204的远侧部分204a内。开关230被配置成响应于末端执行器300(图1)联接到外管204切换。开关230安装在与手柄壳体100的动力单元120的控制器电路板126(图2A)电连接的印刷电路板232上。开关230被配置成联接到末端执行器300的存储器352(图4F)。末端执行器300的存储器352被配置成存储关于末端执行器300的数据并且被配置成响应于末端执行器300联接到外管204将数据提供到手柄组件100的控制器电路板126(图2A)。动力单元120监测在动力单元120和接头组件200之间的通信,并且能够通过识别开关230已切换检测末端执行器300接合到外管204的远侧部分204a或与其脱离。
开关致动器240滑动地安置在外管204的远侧部分204a内。开关致动器240在近侧和远侧部分之间纵向可移动,并且在近侧和远侧位置之间移动期间切换开关230。
如图3C和3D所示,环形构件250可旋转地安置在内壳体208内,继而安置在外管204(图3A)内。环形构件250从近侧端部250a延伸到远侧末端250b,并且限定穿过其被配置成用于安置末端执行器300的外壳体312(图4A)的圆柱形通道251。环形构件250包括将在环形构件250的近侧末端250a处的第一环254和在环形构件250的远侧末端250b处的第二个环256互连的纵向条252。第一个环254包括经由电线234电联接到开关230的一对电触点258,电线234延伸到电组件220(图3B)以将开关230与接头组件200的电路板224电联接。电触点258被配置成接合末端执行器300的对应的电触点356(图4F),使得开关240和环形构件250能够在其间传递关于末端执行器300的数据,最终用于与动力单元120通信,如下文进一步详细描述。
现在参考图4A,末端执行器300呈单用途负载单元的形式。然而,应理解,还可使用其它类型的末端执行器,其中本公开的手术装置10包括例如端对端吻合负载单元、多用途负载单元、横向负载单元和弧形负载单元。如下文所论述,利用手术装置10的特定末端执行器300通过手柄组件100的动力单元120(图2A)识别以使得其能够适当操作。
末端执行器300包括近侧主体部分310和工具组件320。近侧主体部分310可释放地可附接到接头组件200的远侧盖206(图3A),并且工具组件320可枢转地附接到近侧主体部分310。工具组件320包括砧座组件330和仓组件340。砧座和仓组件330、340相对于彼此枢转,使得工具组件320在打开或未夹持位置和闭合或夹持位置之间可移动。
如图4A-4C所示,砧座组件330包括砧座板332和具有在砧座板332上固定的内表面334a的盖板334,使得盖板334限定砧座组件330的外表面334b。砧座板332包括组织接触表面336,其包括多个钉形成凹座336a和其中限定的纵向狭槽336b。
仓组件340包括钉仓342和仓托架344。仓托架344限定细长支撑通道344a,其被配置和大小被设置成其中选择性地接收钉仓342,使得仓托架344限定仓组件340的外表面344b。钉仓342包括组织接触表面346,其限定用于接收多个紧固件或钉(未示出)的形成于其中的钉凹座或保留狭槽346a和在钉仓342的基本长度中形成并且沿其延伸的纵向狭槽346b。
末端执行器300的近侧主体部分310包括用于驱动钉(未示出)从工具组件320的仓组件340弹出的与砧座和仓组件330、340可操作地相关联并且可滑动地安置于其间的驱动组合件315,和用于实现工具组件320的铰接的铰接链路(未示出)。驱动组件315包括细长驱动梁316和具有包括刀317b的中心壁部分317a的I形梁317。刀317b可在钉形成凹座336a和保留狭槽346a之间行进通过在砧座和仓组件330、340的组织接触表面336、346中限定的纵向狭槽336b、346b,以纵向切割在砧座和仓组件330、340的组织接触表面336、346之间抓握的钉合的组织,所述钉形成凹座和保留狭槽也限定在相应组织接触表面336、346中。
如图4C和4D所示,仓托架344的细长支撑通道344a由第一内表面或内底表面348a和第二内表面或内侧表面348b限定。内底表面348a包括其中限定的凹槽349,其具有沿仓托架344的大部分长度纵向延伸的第一部分349a和以相对于第一部分349a一定角度关系(例如基本上与其正交)延伸并且向仓托架344的内侧表面348b中的一个打开的安置在仓托架344的近侧部分344c内的第二部分349b。如图4D和4E所示,凹槽349被配置成其中接收柔性电路或电缆400和应变计450。据设想,凹槽349可具有与其中定位的柔性电缆和/或应变计的大小和形状互补的其它配置。
如图4E所示,应变计450定位在凹槽349的第一部分349a内并且例如用粘合剂固定到其上。柔性电路400电联接到应变计450,并且沿仓托架344的内侧表面348b,并且沿末端执行器300的近侧部分310(图4A)的内壁(未示出)向近侧,向近侧延伸通过凹槽349的第一部分349a的一部分,通过凹槽349第二部分349b。柔性电路400例如用粘合剂固定在凹槽349、仓托架344的内侧表面348b,和/或末端执行器300的近侧部分310的内壁内。柔性电路400为柔性的,使得它可弯折、弯曲,或以其它方式配合在末端执行器300内的轮廓,以帮助信号路由通过在末端执行器300内可用的紧密/有限的空间。
现在参考图4F,结合图4A,末端执行器300进一步包括外壳体312和安置在外壳体312内的内壳体314。外壳体312的近侧末端大小和尺寸设定成插入通过接头组件200的远侧盖206(图3A)以接合接头组件200。
末端执行器300包括微控制器350和存储器352,其中的每个安置在内壳体314内或安置在内壳体314上。微控制器350经由柔性电路400电联接到应变计450。微控制器350被配置成接收和/或测量来自应变计450的传感器数据(例如电信号)并且将它们记录在存储器352中。存储器352包括存储器芯片354和电连接到存储器芯片354的一对电触点356。存储器352被配置成存储从微控制器250接收的传感器数据。传感器数据可包括(例如)沿仓组件340的应力测量值,其继而可经由算法转换成安置在末端执行器300的砧座和仓组件330、340之间的组织的对应的组织应力测量值。
存储器芯片354还被配置成存储与末端执行器300相关的一个或多个参数。参数包括例如负载单元的序列号、负载单元的类型、负载单元的大小、钉大小、识别负载单元是否已起动的信息、负载单元的长度、负载单元的使用的最大数量和其组合。存储器芯片354被配置成一旦如下所述末端执行器300与接头组件200接合,经由电触点356与手柄组件100通信末端执行器300的传感器数据和/或参数(如上所述)。传感器数据和/或参数可在手柄组件100的控制器电路板126中或在一些其它远程处理器等中处理。
电触点356安置在内壳体314的外表面上并且被配置成一旦末端执行器300插入到接头组件200中,接合接头组件200的环形构件250的电触点258(图3D)。在末端执行器300的电触点356和接头组件200的电触点258之间的此连接允许在末端执行器300的存储器芯片354和手柄组件100的动力单元120的控制器电路板126(图2A)之间通信。
现在参考图5A和5B,柔性电路400包括适合于将电子部件支撑和/或电连接到其上的主体或基板410。电子部件可为(例如)表面安装技术和/或穿孔技术,包括例如集成电路(例如微芯片、微控制器、微处理器)、电阻、放大器、电感器、电容器、传感元件(例如光学传感器、压力传感器、电容传感器)、按钮、开关、电路板、电连接器、电缆和/或电线,以及在所属领域的技术人员的了解范围内的其它元件或电路。如上文所论述,柔性电缆400将微控制器350(图4F)和应变计450电互连。
基板410由一层或多层或一片或多片介电材料420(在本文中也被称为(一个或多个)介电层)和在基板410中形成导电迹线432的一层或多层导电材料430(在本文中也被称为(一个或多个)导电层)形成。介电层420可由聚合物(例如聚酰亚胺、丙烯酸树脂或聚酯)以及在所属领域的技术人员了解范围内的其它柔性和耐热或电绝缘材料形成。导电层430可由金属(例如铜、金、镍或铝),以及在所属领域的技术人员了解范围内的其它材料形成,其具有低电阻率并且可在柔性电路400的电子部件之间,如在应变计450和微控制器350(图4F)之间路由信号。通孔(未示出)可用于将导电迹线432互连通过柔性电路400的不同层。
基板410的电介质和导电层420、430可通过例如层合、焊接和/或使用粘合剂,以及在所属领域的技术人员了解范围内的其它方法和材料彼此相连。虽然柔性电路400示出为单侧柔性电路,但是应该理解,基板410可被配置成允许制造单侧或双侧柔性电路、多层柔性电路或刚性柔性电路。
电接触区域434安置在导电迹线432的末端处,导电迹线432在柔性电路400的第一侧400a上通过基板410限定。电接触区域434中的每个包括一个或多个导电接触点(例如焊盘、导电粘合剂等),电部件附接或以其它方式联接到基板410。基板410包括安置在基板410的第一或远侧末端410a处第一电接触区域434a(其与应变计450对齐并且焊接到应变计450),和基板410的第二或近侧末端410b处的第二电接触区域434b(电联接到微控制器350(图4F))。应理解,虽然柔性电路400示出包括两个电接触区域434a、434b,但是柔性电路可根据柔性电路的期望配置和功能性具有任何数目的电接触区域,如在所属领域的技术人员了解范围内。
应变计450包括聚合托架460(例如一层或多层介电材料)和一层或多层电阻材料470(在本文中也被称为(一个或多个)电阻层),其在聚合托架460内图案化以形成电阻器迹线472。电阻层470可由金属合金(例如康铜)以及具有高电阻率、负热阻系数和/或用于测量应变的良好机械特性的在所属领域的技术人员认识范围内的其它材料形成,康铜为铜镍合金,其当暴露于应变时呈现电阻的改变和随温度而变的抗性的相对最小改变。
电阻器迹线472形成或联接到电阻桥,如惠斯通电桥(例如四分之一桥、半桥、全桥),其可读取应变计450附接到的结构的应变响应。再次参考图4E,应变计450定位在仓托架344的凹槽349的第一部分349a内并且被配置成测量由于在负载条件下(例如在夹持在工具组件320内的组织期间和/或在末端执行器300起动期间)施加在仓组件340(图4A)上的力仓托架344的变形。仓托架344经历的应变直接传递到以电阻的变化响应的应变计450、为应变计450提供激励电压和用于传感器数据(例如电压读数)的返回路径的柔性电路400。
现在参考图6A,柔性电路500包括嵌入其中的应变计550。将应变计550集成到柔性电路500中去除对在应变计550和柔性电路500之间的焊接连接或电线键合的需要,由此最小化在仓托架344(图4E)中得到应变计550的信号和功率需要的间隔,降低在柔性电路500和应变计550之间附接的潜在故障,和/或简化组装方法。
柔性电路500包括基板510,其包括一个或多个介电层520、一个或多个导电层530,和一个或多个电阻层540。电阻器迹线542在与仓托架344的凹槽349的第一部分349a(图4D)对应的柔性电路500的第一区域502中形成。柔性电路500的第一区域502形成应变计550,使得仓托架344的压缩和/或延伸改变在柔性电路500上的(一个或多个)电阻层540的长度或变形。如上文所论述,使用电阻桥,如惠斯通电桥,测量电阻的改变。导电迹线532在柔性电路500的第二区域504中形成,以提供到和来自柔性电路500的第一区域502的信号路径,例如到和来自在电接触区域534处联接到柔性电路500的第二区域504的微控制器350(图4F)。
现在参考图6B,柔性电路500通过将电阻层540放置到第一介电层520a上形成。电阻层540可延伸通过柔性电路500的第一和第二区域502、504(例如电阻层可在柔性电路的整个长度上延伸)。在柔性电路500的第一区域502中的电阻层540图案化以形成电阻器迹线542,并且在柔性电路500的第二区域504中的电阻层540为材料的连续平面。然后第一区域502被掩蔽,并且导电层530放置在电阻层540上。导电层530图案化以在柔性电路500中形成导电迹线532。然后将第二电介质层520b放置在导电层530上。因为导电和电阻层530、540彼此邻近并且接触安置,并且电阻层540具有比导电层530更高的电阻,所以电流将仅流动通过导电层530,并且电阻层540在柔性电路500变形时改变电阻。
在手术装置10的操作中,一旦末端执行器300初始插入到接头组件200中,开关致动器240保持与开关230脱离。在开关230处于未被激活状态的情况下,在末端执行器300的存储器352和手柄组件100的控制器电路板126之间没有建立电连接。一旦旋转末端执行器300,末端执行器300接合接头组件200并且向远侧移动开关致动器240,这切换开关230以致动开关230。在开关230处于激活状态的情况下,在末端执行器300的存储器芯片354和手柄组件100的控制器电路板126之间建立电连接,关于末端执行器300的信息通过所述电连接通信到手柄组件100的控制器电路板126。一旦开关230致动并且在末端执行器300的内壳体314的电触点356和接头组件200的环形构件250的电触点258之间建立扫划接触,手柄组件100能够检测末端执行器300与接头组件200接合并且以识别末端执行器300的一个或多个参数和/或处理来自末端执行器300的应变计450、550的传感器数据。因此,动力单元120能够经由接头组件200读取存储在末端执行器300的存储器352中的信息。
在末端执行器300接合到接头组件200的情况下,末端执行器300的应变计450、550在手术程序期间实时检测和/或测量工具组件320的机械行为和/或特性。传感器数据经由柔性电路400、500被传输到微控制器350,用于处理,存储在存储器352中,并且最终经由接头组件200沿单线式总线或其它通信协议传递到手柄组件100的动力单元120。动力单元120实时收集和处理传感器数据,并且将电控制信号传输到手柄组件100的马达128a、128b、128c,以控制手术装置10的功能(例如改变操作参数,如预压缩时间、起动速度等)。然后通过应变计450、550检测/测量的工具组件320的机械行为和/或特性实时或近实时转换成在工具组件320中夹持的目标组织的行为和/或特性和/或与其相关。
举例来说,在使用本公开的手术装置10的方法中,末端执行器300放置在期望手术部位处,并且砧座组件330和仓组件340接近并且夹持以握紧在砧座和仓组件330、340的相应组织接触表面336、346之间的目标组织。应变计450、550测量仓组件340的应力,并且继而测量目标组织的应力。具体来说,应变计450、550的电阻传送到末端执行器300的微控制器350,其继而处理电阻以计算在应变计450、550上的力或压力,其最终经由接头组件200传输到手柄组件100的动力单元120。动力单元120处理传感器数据并且控制在夹持目标组织和从仓组件340起动钉之间的等待时间直到在目标组织上的应力处于在值的可接受范围内的值。因此,微控制器350可持续或间歇地监测应变计450、550用于收集传感器数据。手柄组件100可为用户提供手术装置10准备好起动的视觉或可听指示。等待时间有利于最小化或避免与目标组织的过量应力相关的负面急性事件,如擦伤、撕裂和出血。应变计450、550控制手术装置10的起动以将目标组织应力保持在有利于密封目标组织、允许灌注用于愈合、提供止血和氧肿和/或防止泄漏的理想应力区域内。
应理解,可对本发明公开的手术装置的实施例进行各种修改。举例来说,可修改本公开的末端执行器以另外地或可替代地在砧座组件中包括应变计/柔性电路。作为另一个实例,应理解,可根据本公开的手术装置期望用途修改手柄组件、接头组件,和/或末端执行器。举例来说,本公开手柄组件、末端执行器和/或接头组件可被配置成执行例如内窥镜胃-肠道吻合(EGIA)程序或端对端吻合(EEA)程序。为了详细描述例示性手柄组件、接头组件和末端执行器的结构和功能,可参考共同拥有的美国专利公开案第2016/0296234号(“'234公开案”),所述专利的全部内容以引用的方式并入本文中,和'134公开案,所述专利的全部内容先前以引用的方式并入本文中。因此,上文的描述不应解释为限制性的,而仅仅是作为实施例的例证。所属领域的技术人员将设想在本公开的范围和精神内的其它修改。
Claims (12)
1.一种手术装置,其包含:
包括可枢转地彼此联接的砧座组件和仓组件的末端执行器,所述仓组件包括:
钉仓;
包括被配置成接收所述钉仓的细长支撑通道的仓托架,所述细长支撑通道由第一内表面和一对第二内表面限定,所述第一内表面包括其中限定的凹槽,其中所述仓托架的所述凹槽包括沿所述仓托架的大部分长度纵向延伸的第一部分,应变计固定到所述凹槽的所述第一部分,所述仓托架的所述凹槽包括以相对于其的角取向从所述第一部分延伸并且向所述仓托架的所述一对第二内表面中的一个打开的第二部分,所述末端执行器包括安置在所述仓托架的所述第二部分内并且沿所述仓托架的所述一对第二内表面中的相应一个向远侧延伸的柔性电路,并且所述应变计嵌入所述柔性电路内;和
可操作地联接到所述末端执行器的手柄组件,所述手柄组件包括被配置成从所述末端执行器的所述应变计接收传感器数据并且响应于所述传感器数据控制所述末端执行器的功能的动力单元。
2.根据权利要求1所述的手术装置,其中所述柔性电路包括包括形成所述应变计的电阻器迹线的第一区域,和包括联接到所述应变计的导电迹线的第二区域。
3.根据权利要求1所述的手术装置,其中所述柔性电路包括第一介电层、安置在所述第一介电层上的电阻层、安置在所述电阻层上的导电层。
4.根据权利要求3所述的手术装置,其中所述电阻层在所述第一介电层的整个长度上延伸,所述电阻层包括在所述柔性电路的第一区域中经图案化的电阻器迹线和在所述柔性电路的第二区域中的电阻材料的连续平面。
5.根据权利要求4所述的手术装置,其中所述导电层安置在所述电阻层上,所述电阻器迹线被所述导电层掩蔽。
6.根据权利要求1所述的手术装置,其中所述末端执行器进一步包括联接到存储器的微控制器,所述微控制器电联接到所述应变计并且被配置成从所述应变计接收传感器数据,所述存储器被配置成存储所述传感器数据。
7.一种用于手术装置的末端执行器,所述末端执行器包含:
砧座组件;和
可枢转地联接到所述砧座组件的仓组件,所述仓组件包括:
钉仓;
包括被配置成接收所述钉仓的细长支撑通道的仓托架,所述细长支撑通道由第一内表面和一对第二内表面限定,所述第一内表面包括其中限定的凹槽,其中所述仓托架的所述凹槽包括沿所述仓托架的大部分长度纵向延伸的第一部分,应变计固定到所述凹槽的所述第一部分,所述仓托架的所述凹槽包括以相对于其的角取向从所述第一部分延伸并且向所述仓托架的所述一对第二内表面中的一个打开的第二部分,所述末端执行器包括安置在所述仓托架的所述第二部分内并且沿所述仓托架的所述一对第二内表面中的相应一个向远侧延伸的柔性电路,并且所述应变计嵌入所述柔性电路内。
8.根据权利要求7所述的末端执行器,其中所述柔性电路包括包括形成所述应变计的电阻器迹线的第一区域,和包括联接到所述应变计的导电迹线的第二区域。
9.根据权利要求7所述的末端执行器,其中所述柔性电路包括第一介电层、安置在所述第一介电层上的电阻层、安置在所述电阻层上的导电层。
10.根据权利要求9所述的末端执行器,其中所述电阻层在所述第一介电层的整个长度上延伸,所述电阻层包括在所述柔性电路的第一区域中经图案化的电阻器迹线和在所述柔性电路的第二区域中的电阻材料的平面。
11.根据权利要求10所述的末端执行器,其中所述导电层安置在所述电阻层上,所述电阻器迹线被所述导电层掩蔽。
12.根据权利要求7所述的末端执行器,其进一步包含联接到存储器的微控制器,所述微控制器电联接到所述应变计并且被配置成从所述应变计接收传感器数据,所述存储器被配置成存储所述传感器数据。
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US20230404580A1 (en) | 2023-12-21 |
EP3586767B1 (en) | 2024-01-10 |
US11751874B2 (en) | 2023-09-12 |
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US20190388091A1 (en) | 2019-12-26 |
EP3586767A2 (en) | 2020-01-01 |
CN110623698A (zh) | 2019-12-31 |
JP2019217270A (ja) | 2019-12-26 |
AU2019203602A1 (en) | 2020-01-16 |
US20220257247A1 (en) | 2022-08-18 |
EP3586767A3 (en) | 2020-05-06 |
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