CN110616569A - Anti-adhesion polyethylene light conveying belt and preparation method thereof - Google Patents
Anti-adhesion polyethylene light conveying belt and preparation method thereof Download PDFInfo
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- CN110616569A CN110616569A CN201911005662.7A CN201911005662A CN110616569A CN 110616569 A CN110616569 A CN 110616569A CN 201911005662 A CN201911005662 A CN 201911005662A CN 110616569 A CN110616569 A CN 110616569A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
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- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0056—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the compounding ingredients of the macro-molecular coating
- D06N3/0059—Organic ingredients with special effects, e.g. oil- or water-repellent, antimicrobial, flame-resistant, magnetic, bactericidal, odour-influencing agents; perfumes
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/045—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds with polyolefin or polystyrene (co-)polymers
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- D—TEXTILES; PAPER
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- D06N2201/00—Chemical constitution of the fibres, threads or yarns
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- D06N2201/042—Cellulose fibres, e.g. cotton
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- D06N2209/00—Properties of the materials
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- D06N2209/103—Resistant to mechanical forces, e.g. shock, impact, puncture, flexion, shear, compression, tear
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- D06N2209/00—Properties of the materials
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- D06N2211/00—Specially adapted uses
- D06N2211/04—Belts
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Abstract
The invention relates to the technical field of conveying belts, in particular to an anti-adhesion polyethylene light conveying belt and a preparation method thereof, which sequentially comprise a polyolefin colloidal layer, a bottom layer fabric layer and a cotton fiber fabric framework from top to bottom, wherein the polyolefin colloidal layer comprises 100 parts by weight of polyethylene powder, 5 parts by weight of lubricant and 3 parts by weight of anti-adhesion agent, the cotton fiber fabric framework and the bottom layer fabric layer are woven by cotton fibers, the scheme adopts the blending and matching use of the three-well chemical DF810 polyethylene resin and the gloss chemical SILJC-50 anti-adhesion agent, can effectively prevent the adhesion of food and the surface of the conveying belt during the food conveying, meanwhile, compared with the common polyolefin glue layer conveying belt, the belt has lower deformation rate, is more suitable for food conveying, has environment-friendly preparation process, the oil-resistant and anti-adhesion purposes in the food processing process are achieved through the oil-resistant and anti-adhesion characteristics of the polyolefin colloidal layer on the surface of the conveying belt.
Description
Technical Field
The invention relates to the technical field of conveying belts, in particular to an anti-adhesion polyethylene light conveying belt and a preparation method thereof.
Background
The light conveyer belt is a fine product in the conveyer belt, takes fabrics of cotton, Polyamide (PA), terylene and the like as a belt core or a framework material, takes rubber (including rubber and plastic) or plastics as a covering layer (or has no covering layer belt), and has smooth surface and deep and shallow patterns or transverse section bars, baffles and corrugated flanges with various patterns. The light conveyer belt has the characteristics of light and thin belt body, good dimensional stability, high precision, bright color, high tension, safety, no toxicity and the like. Meanwhile, with the development of preparation technology, the product types and performance range which can be selected by users are wider and wider, and the product has various special performances such as static resistance, corrosion resistance, flame retardance, low noise and the like.
According to the national standard GB/T236772009 of lightweight conveyor belts, they can be divided into two main categories according to the type of material of the covering layer of the lightweight conveyor belt: rubber type (including rubber-plastic type) and plastic type (including polyvinyl chloride PVC, thermoplastic polyurethane elastomer TPU, polyethylene PE, etc.). Conventional rubber conveyor belts, invented by dupont in the united states and used for the conveyance of various articles, have been used for over 100 years. Basically, natural rubber, nitrile rubber, chloroprene rubber, styrene-butadiene rubber and the like are used as main components. At present, the use of modified raw materials such as plastic reinforced rubber, rubber toughened plastic and the like prompts the conveying belt taking rubber as a main raw material to turn to a novel rubber-plastic composite conveying belt.
The development of the high polymer material modification technology has a great promoting effect on the development of new materials for the conveyor belt, and the novel conveyor belt material with high strength, high cohesiveness, high friction, flame retardance, antistatic property, environmental friendliness and other additional properties can be obtained by modifying the high polymer material.
The conveyer belt is generally used for transporting bulk materials, and a conveyer belt with special properties is needed to finish conveying on special working conditions, for example, an anti-adhesion conveyer belt is needed to finish conveying biscuits, candies and cakes in food processing.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an anti-adhesion polyethylene light conveyor belt and a preparation method thereof, and aims to solve the technical problem of realizing the purpose of anti-adhesion on the surface of the conveyor belt in the food processing process.
In order to solve the technical problems, the technical scheme provided by the invention is as follows: the anti-adhesion polyethylene light conveyor belt sequentially comprises a polyolefin colloidal layer, a bottom fabric layer and a cotton fiber fabric framework from top to bottom, wherein the polyolefin colloidal layer comprises 100 parts by weight of polyethylene powder, 5 parts by weight of lubricant and 3 parts by weight of anti-adhesion agent, and the cotton fiber fabric framework and the bottom fabric layer are woven by cotton fibers.
Further, the bottom fabric layer comprises warp and weft, the warp comprises first warp and second warp, the first warp is made of single polyester fiber, the second warp is made of multiple cotton fibers, and the first warp and the second warp are arranged at intervals.
Further, the polyolefin is model number mitsui chemical DF 810.
Further, low molecular weight polypropylene with an irregular structure is selected as a lubricant of PE.
Further, the anti-blocking agent is a water gloss chemical SILTON JC-50 anti-blocking agent.
Further, the preparation method of the conveyer belt comprises the following steps:
selecting 100 parts of PE powder, 5 parts of lubricant and 3 parts of anti-blocking agent according to the parts by weight, fully and uniformly mixing the PE powder, the lubricant and the anti-blocking agent, then coating the mixture on a polyester fabric framework, wherein the coating thickness is 0.4-0.5mm, and then plasticizing at the high temperature of 180-200 ℃ for 0.15h to obtain the polyolefin substrate anti-blocking light conveyor belt.
The beneficial effect that this technical scheme brought is:
1. the three-well chemical DF810 polyethylene resin and the water-luster chemical SILJC-50 anti-adhesion agent are used in a blending and matching mode, so that the adhesion of food and the surface of a conveying belt during food conveying can be effectively prevented, and meanwhile, compared with a common polyolefin glue layer conveying belt, the three-well chemical DF810 polyethylene resin has lower deformation rate and is more suitable for food conveying.
2. The low molecular weight polypropylene with an irregular structure is used as a lubricant of PE, the performance is excellent, and the dispersibility of other additives can be improved.
3. The anti-blocking agent is a gloss chemical SILTON JC-50 anti-blocking agent which can form fine concave-convex on the surface of the film, so that the contact area between the films is reduced, Janie is prevented, the anti-blocking performance is improved, and meanwhile, the anti-blocking agent also has high safety performance.
4. The second warp that many fibre constitute can form outstanding strip structure to form the strengthening rib, and then make the tensile strength of whole conveyer belt obtain improving.
5. The tensile strength of the conveyor belt can be improved by adopting the cotton fiber plant skeleton woven by cotton fibers and the bottom fabric layer.
6. The preparation process is environment-friendly, and the oil-resistant and anti-adhesion purposes in the food processing process are achieved through the oil-resistant and anti-adhesion characteristics of the polyolefin colloidal layer on the surface of the conveying belt.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a material parameter diagram of polyolefin of Mitsui chemical DF810 type in the anti-blocking polyethylene light conveyor belt and the preparation method thereof according to the present invention;
FIG. 2 is a graph of mass standards for irregular structure molecular weight polypropylene;
FIG. 3 is a flow chart of a preparation method of the anti-blocking polyethylene light conveyor belt.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, and it should be understood that the preferred embodiments described herein are merely for purposes of illustration and explanation, and are not intended to limit the present invention.
Example 1: the anti-adhesion polyethylene light conveyor belt sequentially comprises a polyolefin colloidal layer, a bottom fabric layer and a cotton fiber fabric framework from top to bottom, wherein the polyolefin colloidal layer comprises 100 parts by weight of polyethylene powder, 5 parts by weight of lubricant and 3 parts by weight of anti-adhesion agent. Cotton fabric skeleton and bottom fabric layer adopt cotton fiber to weave and form, through adopting above-mentioned technical scheme, because cotton fiber has very high compliance and low noise nature, still has higher intensity and elasticity recovery ability simultaneously, therefore cotton fabric skeleton and the bottom fabric layer that polyester fiber weaved the formation can improve the tensile strength of conveyer belt.
The bottom fabric layer comprises warp and weft, the warp comprises first warp and second warp, the first warp adopts single polyester fiber to constitute, the second warp adopts many cotton fibers to constitute, first warp and second warp interval set up, through adopting above-mentioned technical scheme, it can form outstanding strip structure by the second warp that many fibers constitute to form the strengthening rib, and then make the tensile strength of whole conveyer belt improve.
In this embodiment, the model of the polyolefin is mitsui chemical DF810, and the material parameters are as shown in fig. 1, which can effectively prevent the surface adhesion of food and the conveyor belt during food conveying, and at the same time, has a lower deformation rate than the common polyolefin glue layer conveyor belt, and is more suitable for food conveying.
In this example, the irregular molecular weight polypropylene was selected as the lubricant for PE, the quality standard of which is shown in fig. 2, and the performance of which is excellent, and the dispersibility of other additives can be improved. The vegetable oil is prepared from vegetable oil as a raw material, and has excellent anti-yellowing, low odor and non-caking properties.
In this example, the antiblocking agent was a gloss chemical SILTON JC-50 antiblocking agent, which acts as a film antiblocking agent by forming fine irregularities on the film surface so that the contact area between the films was reduced to prevent adhesion. Compared with a silicon dioxide anti-blocking agent, the silicon dioxide anti-blocking agent has better transparent effect and water absorption rate, and also has very high safety performance.
The preparation method of the anti-adhesion polyethylene light conveying belt comprises the following steps: selecting 100 parts of PE powder, 5 parts of lubricant and 3 parts of anti-blocking agent according to parts by weight, fully and uniformly mixing the PE powder, the lubricant and the anti-blocking agent, then coating the mixture on a polyester fabric framework to obtain a coating thickness of 0.4mm, and then plasticizing at a high temperature of 180 ℃ for 0.15h to obtain the polyolefin substrate anti-blocking light conveyor belt.
Example 2: the anti-adhesion polyethylene light conveyor belt sequentially comprises a polyolefin colloidal layer, a bottom fabric layer and a cotton fiber fabric framework from top to bottom, wherein the polyolefin colloidal layer comprises 100 parts by weight of polyethylene powder, 5 parts by weight of lubricant and 3 parts by weight of anti-adhesion agent. The cotton fiber fabric framework and the bottom fabric layer are woven by cotton fibers.
The bottom fabric layer comprises warp and weft, the warp comprises first warp and second warp, the first warp adopts single polyester fiber to constitute, the second warp adopts many cotton fibers to constitute, and the first warp sets up with the second warp interval.
In this example, the polyolefin model was Mitsui chemical DF810, the irregular structural molecular weight polypropylene was selected as the lubricant for the PE, and the antiblocking agent was a wet chemical SILTON JC-50 antiblocking agent.
The preparation method of the anti-adhesion polyethylene light conveying belt comprises the following steps: selecting 100 parts of PE powder, 5 parts of lubricant and 3 parts of anti-blocking agent according to parts by weight, fully and uniformly mixing the PE powder, the lubricant and the anti-blocking agent, then coating the mixture on a polyester fabric framework to a coating thickness of 0.5mm, and then plasticizing at a high temperature of 200 ℃ for 0.15h to obtain the polyolefin substrate anti-blocking light conveyor belt.
Example 3: the anti-adhesion polyethylene light conveyor belt sequentially comprises a polyolefin colloidal layer, a bottom fabric layer and a cotton fiber fabric framework from top to bottom, wherein the polyolefin colloidal layer comprises 100 parts by weight of polyethylene powder, 5 parts by weight of lubricant and 3 parts by weight of anti-adhesion agent. The cotton fiber fabric framework and the bottom fabric layer are woven by cotton fibers.
The bottom fabric layer comprises warp and weft, the warp comprises first warp and second warp, the first warp adopts single polyester fiber to constitute, the second warp adopts many cotton fibers to constitute, and the first warp sets up with the second warp interval.
In this example, the polyolefin model was Mitsui chemical DF810, the irregular structural molecular weight polypropylene was selected as the lubricant for the PE, and the antiblocking agent was a wet chemical SILTON JC-50 antiblocking agent.
The preparation method of the anti-adhesion polyethylene light conveying belt comprises the following steps: selecting 100 parts of PE powder, 5 parts of lubricant and 3 parts of anti-blocking agent according to parts by weight, fully and uniformly mixing the PE powder, the lubricant and the anti-blocking agent, then coating the mixture on a polyester fabric framework to a coating thickness of 0.45mm, and then plasticizing at a high temperature of 190 ℃ for 0.15h to obtain the polyolefin substrate anti-blocking light conveyor belt.
In conclusion, the anti-adhesion polyethylene light conveying belt has the advantages that:
1. the three-well chemical DF810 polyethylene resin and the water-luster chemical SILJC-50 anti-adhesion agent are used in a blending and matching mode, so that the adhesion of food and the surface of a conveying belt during food conveying can be effectively prevented, and meanwhile, compared with a common polyolefin glue layer conveying belt, the three-well chemical DF810 polyethylene resin has lower deformation rate and is more suitable for food conveying.
2. The low molecular weight polypropylene with an irregular structure is used as a lubricant of PE, the performance is excellent, and the dispersibility of other additives can be improved.
3. The anti-blocking agent is a gloss chemical SILTON JC-50 anti-blocking agent which can form fine concave-convex on the surface of the film, so that the contact area between the films is reduced, Janie is prevented, the anti-blocking performance is improved, and meanwhile, the anti-blocking agent also has high safety performance.
4. The second warp that many fibre constitute can form outstanding strip structure to form the strengthening rib, and then make the tensile strength of whole conveyer belt obtain improving.
5. The tensile strength of the conveyor belt can be improved by adopting the cotton fiber plant skeleton woven by cotton fibers and the bottom fabric layer.
6. The preparation process is environment-friendly, and the oil-resistant and anti-adhesion purposes in the food processing process are achieved through the oil-resistant and anti-adhesion characteristics of the polyolefin colloidal layer on the surface of the conveying belt.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. Anti-adhesion polyethylene light conveyor belt is characterized in that: from last polyolefin colloidal layer, bottom fabric layer and the cotton fiber fabric skeleton of including in proper order down, polyolefin colloidal layer includes 100 parts of polyethylene powder, 5 parts of lubricant, 3 parts of anti-adhesion agent according to the part by weight, the cotton fiber fabric skeleton with the bottom fabric layer adopts cotton fiber to weave and forms.
2. The anti-blocking polyethylene light conveyor belt according to claim 1, characterized in that: the bottom fabric layer comprises warp and weft, the warp comprises first warp and second warp, the first warp adopts single polyester fiber to constitute, the second warp adopts many cotton fibers to constitute, first warp with the second warp interval sets up.
3. The anti-blocking polyethylene light conveyor belt according to claim 1, characterized in that: the polyolefin is model number mitsui chemical DF 810.
4. The anti-blocking polyethylene light conveyor belt according to claim 1, characterized in that: irregular structure low molecular weight polypropylene is selected as a lubricant of PE.
5. The anti-blocking polyethylene light conveyor belt according to claim 1, characterized in that: the anti-blocking agent is a water gloss chemical SILTON JC-50 anti-blocking agent.
6. The anti-blocking polyethylene light conveyor belt according to claim 1, characterized in that: the preparation method of the conveyer belt comprises the following steps:
selecting 100 parts of PE powder, 5 parts of lubricant and 3 parts of anti-blocking agent according to the parts by weight, fully and uniformly mixing the PE powder, the lubricant and the anti-blocking agent, then coating the mixture on a polyester fabric framework, wherein the coating thickness is 0.4-0.5mm, and then plasticizing at the high temperature of 180-200 ℃ for 0.15h to obtain the polyolefin substrate anti-blocking light conveyor belt.
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