CN107200951A - A kind of fabric solid-woven tubulose fire retarding conveying band and its manufacture method - Google Patents

A kind of fabric solid-woven tubulose fire retarding conveying band and its manufacture method Download PDF

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Publication number
CN107200951A
CN107200951A CN201710341631.3A CN201710341631A CN107200951A CN 107200951 A CN107200951 A CN 107200951A CN 201710341631 A CN201710341631 A CN 201710341631A CN 107200951 A CN107200951 A CN 107200951A
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China
Prior art keywords
parts
speed
belt carcass
fabric
roots
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Granted
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CN201710341631.3A
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CN107200951B (en
Inventor
宋长江
袁陆海
魏雪梅
宋鑫
吕继明
王从开
周震宇
李朝红
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ANHUI ZHONGYI RUBBER BELTS Co Ltd
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ANHUI ZHONGYI RUBBER BELTS Co Ltd
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Priority to CN201710341631.3A priority Critical patent/CN107200951B/en
Publication of CN107200951A publication Critical patent/CN107200951A/en
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    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08L2205/00Polymer mixtures characterised by other features
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Abstract

The invention discloses a kind of fabric solid-woven tubulose fire retarding conveying band and its manufacture method.The conveyer belt includes coating, fabric whole belt core and belt carcass dipping sizing material:Coating is using the thermoplastic elastomer (TPE) of polyvinyl chloride powder resin/chlorinated polyethylene rubber/thermoplastic polyurethane elastomer blended, and fire resistance is good, and tensile strength is high, coefficient of friction is big, elasticity is excellent, and anti-wear performance is good, and the whole belt core bonding strength after being plastified with impregnation is high;Fabric whole belt core intensity height, thin with body, lightweight, band body is soft after impregnation plasticizing, and lateral stiffness is reasonable, tube-forming energy is good.The present invention is using extruder veneer moulding, Technology of Dynamic Vulcanized production woven tube fire retarding conveying band, and technique is simple, energy resource consumption is low, production efficiency is high.

Description

A kind of fabric solid-woven tubulose fire retarding conveying band and its manufacture method
Technical field
It is a kind of fabric solid-woven tubulose fire retarding conveying band and its system specifically the present invention relates to conveyer belt technical field Make method.
Background technology
In traditional ribbon conveyer, material is to open wide operation, it is easy to material spilling occurs and flies upward, pollutes environment Or material it is contaminated the problems such as.Pipe conveyer closed conveying material, can effectively solve material spilling and fly upward, pollute environment or thing The problems such as material is contaminated, and can realize bending conveying, at a high speed high inclination-angle conveying, conveying and large conveying quantity conveying, thus develop compared with It hurry up.Tubular conveyor belt is the special conveyer belt of pipe conveyer, in addition to requiring it and having good physical and mechanical properties, is also required Lateral stiffness is reasonable, tube-forming energy is good, for conveying coal and the tubular conveyor belt of other flammable materials, it is necessary to resistance Combustion and antistatic property.The tubular conveyor belt of prior art, one is steel cord core tubular conveyor belt(HG/T4224-2011), two It is fabric core tubular conveyor belt(HG/T4225-2011), both tubular conveyor belts are not fire-retardant, it is difficult to for colliery Underground and the conveying of flammable materials.
The content of the invention
The purpose of the present invention is to overcome the deficiencies in the prior art to provide a fabric solid-woven tubulose fire retarding conveying band, meets colliery The need for underground and flammable materials closed conveying.
It is a further object of the present invention to provide the manufacture method of the conveyer belt, technique is simple, it is easy to manufacture, production cost Low, production efficiency is high.
The purpose of the present invention is achieved by following proposal.
Described fabric solid-woven tubulose fire retarding conveying band, caliber 200-600mm(Bandwidth 800-2250mm), longitudinal through thickness Tensile strength 1250-4500N/mm, including coating, fabric whole belt core and belt carcass dipping sizing material;
Described overburden cover 3-5mm, composition by weight is:30-50 parts of polyvinyl chloride powder resin (PVC), chlorination gathers 30-40 parts of ethylene rubber (CM), 20-30 parts of TPUE (TPU), cumyl peroxide (DCP) 1.5- 2.5 parts, triallyl cyanurate(TAC)1-2 parts, 1-2 parts of accelerator, 1-2 parts of age resistor, 10-15 parts of conductive black, nanometer 10-15 parts of white carbon, 8-10 parts of Fanglun slurry cake, 10-20 parts of plasticizer, 10-20 parts of flame-retardant plasticizer, 15-25 parts of fire retardant, firmly 1 part of resin acid lead, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 6-8 parts of antistatic additive;
Described fabric whole belt core is made up of warp and weft, and 3-4 layers of braiding structure, width is the 105%-110% of bandwidth;Through Line is made up of nylon or polyester or aramid fiber with cotton fiber, cotton content 10%-15%, and warp-wise stress line drawing intensity is 1000- The density of 60% width is 160-200 roots/10cm in the middle of 3000N/ roots, belt carcass, and the density ratio intermediate density of remaining width is reduced 10-15 roots/10mm;Parallel is made up of nylon fiber with cotton fiber, cotton content 35%-45%, and broadwise is by the tensile strength of the line of force 300-500N/ roots, density 120-180 roots/10cm;
Described belt carcass impregnates the composition of sizing material by weight:100 parts of PVC paste resin (EPVC), diphenyl methane 10-15 parts of diisocyanate (MDI), 40-60 parts of plasticizer, 20-40 parts of flame-retardant plasticizer, 15-25 parts of fire retardant, epoxy is big 10-20 parts of soya-bean oil, 2-4 parts of liquid barium zinc compound stabilizer.
Described accelerator is 2- benzothiazolyl mercaptans (captax), dibenzothiazyl disulfide (altax), N- Cyclohexyl -2-[4-morpholinodithio sulfenamide (accelerant CZ), tetramethylthiuram disulfide (Vulcanization accelerator TMTD), the sulphur of diethyl two For one kind in carbamic acid cadmium (accelerant C ED) or combination, age resistor is N- phenyl-alpha-naphthylamines (antioxidant A), N- phenyl-β Naphthylamines (antioxidant D), 2,2,4- trimethyl -1,2- dihyaroquinoline condensates (resin-like) (anti-aging agent RD), 2,2 '-thiobis In (4- methyl-6-tert-butylphenols) (antioxidant 2246-S), N- isopropyls-N '-diphenyl-para-phenylene diamine (antioxidant 4010NA) One kind or combination, plasticizer is dioctyl phthalate (DOP), di-n-octyl sebacate (DOS), dioctyl adipate (DOA) one kind or its combination in, flame-retardant plasticizer is triaryl phosphate (TCP), three(β-chloroethyl)Phosphate (TCEP), Three (1,3- bis- chloropropyl) phosphates (TDCPP), one kind in cresyl diphenyl phosphate (CDP) or combination, fire retardant is Aluminium hydroxide, magnesium hydroxide, Firebrake ZB, red phosphorus, antimony oxide, APP, MCA, decabromodiphenyl oxide In one kind or combination, antistatic additive is alkylbenzene phosphate diethanolamine salt(Antistatic additive P), trihydroxyethyl methyl quaternary ammonium first Base sulfate(Antistatic agent TM), octadecyldimethyl ethoxy quaternary ammonium nitrate(Antistatic additive SA)In any one.
The manufacture method of described fabric solid-woven tubulose fire retarding conveying band, comprises the following steps:
(1) braided fabric whole belt core:
Described fabric whole belt core is made up of warp and weft, and 3-4 layers of braiding structure, width is the 105%-110% of bandwidth;Through Line is made up of nylon or polyester or aramid fiber with cotton fiber, cotton content 10%-15%, and warp-wise stress line drawing intensity is 1000- The density of 60% width is 160-200 roots/10cm in the middle of 3000N/ roots, belt carcass, and the density ratio intermediate density of remaining width is reduced 10-15 roots/10mm;Parallel is made up of nylon fiber with cotton fiber, cotton content 35%-45%, and broadwise is by the tensile strength of the line of force 300-500N/ roots, density 120-180 roots/10cm.
(2) covering layer sizing is prepared:
1) composition of covering layer sizing by weight described in is:30-50 parts of polyvinyl chloride powder resin (PVC), haloflex 30-40 parts of rubber (CM), 20-30 parts of TPUE (TPU), cumyl peroxide (DCP) 1.5-2.5 Part, triallyl cyanurate(TAC)1-2 parts, 1-2 parts of accelerator, 1-2 parts of age resistor, 10-15 parts of conductive black, nanometer hard charcoal It is black 10-15 parts, 8-10 parts of Fanglun slurry cake, 10-20 parts of plasticizer, 10-20 parts of flame-retardant plasticizer, 15-25 parts of fire retardant, stearic acid 1 part of lead, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 6-8 parts of antistatic additive;
2) above-mentioned sizing material is mixed, granulated, covering layer sizing particle is made:
I:High-speed kneading:By polyvinyl chloride powder resin, accelerator, age resistor, conductive black, Nano carbon white, Fanglun slurry cake, increasing Modeling agent, flame-retardant plasticizer, fire retardant, lead stearate, two alkali formula lead titanates, epoxy resin, antistatic additive are sequentially added in order High-speed kneading machine, 1250-1350 revs/min of kneader speed, 105 DEG C -115 DEG C of temperature, is made kneading time 8-12 minute PVC compounds;
Ⅱ:Cold mixing:The I PVC compounds walked after high-speed kneading are cooled to after normal temperature and added in low speed mixer, are sequentially added 5- is mixed under chlorinated polyethylene rubber, TPUE, cumyl peroxide, triallyl cyanurate, normal temperature 10 minutes, PVC/CM/TPU compounds were made in 150-250 revs/min of mixer speed;
Ⅲ:Granulation:Particulate material, comminutor screw speed is made by dual-screw pelletizer in the PVC/CM/TPU compounds of II step 450-600 revs/min, 155 DEG C -165 DEG C of temperature.
(3) belt carcass dipping sizing material is prepared:
1) composition of dipping sizing material by weight described in is:100 parts of PVC paste resin (EPVC), diphenyl methane two Isocyanates(MDI)LO-15 parts, 40-60 parts of plasticizer, 20-40 parts of flame-retardant plasticizer, 15-25 parts of fire retardant, epoxidized soybean oil 10-20 parts, 2-4 parts of liquid barium zinc compound stabilizer;
2) by above-mentioned sizing material stirring mixing, grinding, deaeration, dipping adhesive paste material is made:
I:High-speed stirred is mixed:By PVC paste resin, methyl diphenylene diisocyanate, plasticizer, the agent of fire-retardant increasing load, resistance Combustion agent, epoxidized soybean oil, liquid barium zinc compound stabilizer are sequentially added in high speed dispersor, high-speed stirred under normal temperature, agitator 2500-2900 revs/min of speed, mixing time 20-30 minutes, -5500Pa.s of paste viscosity 4000;
II:Grinding:I is walked into the mixed thickener of high-speed stirred to grind three times by three-roll grinder, grinder roll spacing 0.15- 0.25mm, 500-750 revs/min of rotating speed;
III:Deaeration:II is walked into the thickener after grinding by vacuum degasing machine deaeration, in vacuum -0.05MPa to -0.085MPa Under conditions of normal temperature deaeration 20-30 minutes, be then placed in belt carcass impregnating bath.
(4) belt carcass impregnation, plasticizing:
1) belt carcass impregnation:Fabric whole belt core is passed through full of thickener under the drive of hauling machine with 1-2 ms/min of speed Impregnating bath and vacuum tank dipping thickener, 11 meters of vacuum tank height, vacuum -0.05MPa to -0.085MPa;
2) belt carcass is plastified:Belt carcass after impregnation is plastified into plasticizing box, 170 DEG C -190 DEG C of plasticization temperature, 30 meters of plasticizing box length, Speed of the belt carcass in plasticizing box is consistent with impregnation speed.
(5) extrusion coating is molded:By the coating particulate material of (2) step by two extruderses and mould dynamic vulcanization, directly The plasticizing belt carcass connect with (4) step fits together in hot state, coating 3-5mm;
Extruder rotating speed:30-50 revs/min;
Extruder temperature:160℃-175℃;
Mold temperature:160℃-175℃;
Belt carcass surface temperature:145℃-165℃.
Compared with prior art, the invention has the advantages that:
1st, fabric whole belt core intensity of the invention is high, and band body is thin, lightweight, and band body is soft after impregnation plasticizing, and lateral stiffness is closed Reason, tube-forming can be good.
2nd, coating of the invention uses polyvinyl chloride powder resin (PVC)/chlorinated polyethylene rubber (CM)/thermoplastic poly ammonia Ester elastomer (TPU) is blended, and fire resistance is good, and tensile strength is high, and coefficient of friction is big, and elasticity is excellent, and anti-wear performance is good, with impregnation Whole belt core bonding strength after plasticizing is high.
3rd, contain methyl diphenylene diisocyanate (MDI) tackifier in belt carcass of the invention dipping sizing material, make after plasticizing Whole belt core and the bonding strength of coating increase substantially, it is ensured that conveyer belt longtime running not delamination.
4th, the present invention is using extruder veneer moulding, Technology of Dynamic Vulcanized production conveyer belt, with technique is simple, the energy disappears The advantages of consumption is low, production efficiency is high.
Embodiment
Contribute to the understanding of the present invention by following embodiments, but present disclosure can not be limited.
Conveyer belt caliber 200-600mm of the present invention(Bandwidth 800-2250mm), it is desired to longitudinal through thickness stretching is strong Degree is not less than 1250-4500N/mm.
Embodiment l
The present embodiment provides a kind of band of the fire-retardant conveying of fabric solid-woven tubulose, caliber 300mm (bandwidth l1O0mm), longitudinal through thickness Tensile strength >=1800N/mm, including coating, fabric whole belt core and belt carcass dipping sizing material;
Described overburden cover 3mm, composition by weight is:2.5 parts of 30 parts of 40 parts of 30 parts of PVC, CM, TPU, DCP, 2 parts of TAC, 0.5 part of captax, 1 part of altax, 1 part of antioxidant A, 1 part of antioxidant D, 10 parts of conductive black, nanometer 12 parts of white carbon, 10 parts of Fanglun slurry cake, 10 parts of DOP, 20 parts of TCP, 10 parts of aluminium hydroxide, 6 parts of antimony oxide, lead stearate 1 part, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 6 parts of antistatic additive P;
Described fabric whole belt core is made up of warp and weft, 4 layers of braiding structure, width 1188mm;Warp is by polyester fiber Constituted with cotton fiber, cotton content 13%, warp-wise stress line drawing intensity is that the density of 60% width in the middle of 1500N/ roots, belt carcass is 176/lOcm, the density of remaining width is 165/lOcm;Parallel is made up of nylon fiber with cotton fiber, cotton content 38%, latitude It is 360N/ roots, density 165/lOcm to by the tensile strength of the line of force;
Described belt carcass impregnates the composition of sizing material by weight:EPVC100 parts, 10 parts of MDI, 50 parts of DOP, 40 parts of TCP, 8 parts of antimony oxide, 10 parts of Firebrake ZB, 10 parts of epoxidized soybean oil, 2 parts of liquid barium zinc compound stabilizer.
The present embodiment provides a kind of manufacture method of fabric solid-woven tubulose fire retarding conveying band, comprises the following steps:
(1) braided fabric whole belt core:
Described fabric whole belt core is made up of warp and weft, 4 layers of braiding structure, width 1188mm;Warp is by polyester fiber Constituted with cotton fiber, cotton content 13%, warp-wise stress line drawing intensity is that the density of 60% width in the middle of 1500N/ roots, belt carcass is 176/lOcm, the density of remaining width is 165/lOcm;Parallel is made up of nylon fiber with cotton fiber, cotton content 38%, latitude It is 360N/ roots, density 165/lOcm to by the tensile strength of the line of force.
(2) covering layer sizing is prepared:
1) composition of covering layer sizing by weight described in is:2.5 parts of 30 parts of 40 parts of 30 parts of PVC, CM, TPU, DCP, 2 parts of TAC, 0.5 part of captax, 1 part of altax, 1 part of antioxidant A, 1 part of antioxidant D, 10 parts of conductive black, nanometer 12 parts of white carbon, 10 parts of Fanglun slurry cake, 10 parts of DOP, 20 parts of TCP, 10 parts of aluminium hydroxide, 6 parts of antimony oxide, lead stearate 1 part, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 6 parts of antistatic additive P;
2) above-mentioned sizing material is mixed, granulated, covering layer sizing particle is made:
I:High-speed kneading:By PVC, accelerator, age resistor, conductive black, Nano carbon white, Fanglun slurry cake, DOP, TCP, hydrogen-oxygen Change aluminium, antimony oxide, lead stearate, two alkali formula lead titanates, epoxy resin, antistatic additive sequentially add high-speed kneading in order Kneading time 8-12 minute, PVC compounds are made in machine, 1250-1350 revs/min of kneader speed, 105 DEG C -115 DEG C of temperature;
II:Cold mixing:The I PVC compounds walked after high-speed kneading are cooled to after normal temperature and added in low speed mixer, are sequentially added Mixed 5-10 minutes under CM, TPU, DCP, TAC, normal temperature, l50-250 revs/min of mixer speed, PVC/CM/TPU is made and mixes Close material;
III:Granulation:Particulate material is made by dual-screw pelletizer in the PVC/CM/TPU compounds that II is walked, and comminutor screw rod turns Fast 450-600 revs/min, 155 DEG C -165 DEG C of temperature.
(3) belt carcass dipping sizing material is prepared:
1) composition of dipping sizing material by weight described in is:EPVC100 parts, MDI10 parts, 50 parts of DOP, 40 parts of TCP, three oxygen Change 8 parts of two antimony, 10 parts of Firebrake ZB, 10 parts of epoxidized soybean oil, 2 parts of liquid barium zinc compound stabilizer;
2) by above-mentioned sizing material stirring mixing, grinding, deaeration, dipping adhesive paste material is made:
I:High-speed stirred is mixed:EPVC, MDI, DOP, TCP, antimony oxide, Firebrake ZB, epoxidized soybean oil, liquid barium zinc are answered Close stabilizer to sequentially add in high speed dispersor, high-speed stirred under normal temperature, 2500-2900 revs/min of agitator speed, stirring Time 20-30 minute, paste viscosity 4000-5500Pa.s;
II:Grinding:I is walked into the mixed thickener of high-speed stirred to grind three times by three-roll grinder, grinder roll spacing 0.15- 0.25mm, 500-750 revs/min of rotating speed;
III:Deaeration:II is walked into the thickener after grinding by vacuum degasing machine deaeration, in vacuum -0.05MPa to -0.085MPa Bar with lower normal temperature deaeration 20-30 minutes, be then placed in belt carcass impregnating bath.
(4) belt carcass impregnation, plasticizing:
1) belt carcass impregnation:Fabric whole belt core is passed through full of paste under the drive of hauling machine with 1.4-1.6 ms/min of speed Impregnating bath and vacuum tank the dipping thickener of material, 11 meters of vacuum tank height, vacuum -0.05MPa to -0.085MPa;
2) belt carcass is plastified:Belt carcass after impregnation is plastified into plasticizing box, 170 DEG C -190 DEG C of plasticization temperature, 30 meters of plasticizing box length, Speed of the belt carcass in plasticizing box is consistent with impregnation speed.
(5) extrusion coating is molded:By the coating particulate material of (2) step by two extruderses and mould dynamic vulcanization, directly The plasticizing belt carcass connect with (4) step fits together in hot state, coating 3mm;
Extruder rotating speed:30-50 revs/min;
Extruder temperature:160℃-175℃;
Mold temperature:160℃--175℃;
Belt carcass surface temperature:145℃-165℃.
Embodiment 2
The present embodiment provides a kind of fabric solid-woven tubulose fire retarding conveying band, caliber 400mm(Bandwidth 1600mm), longitudinal through thickness drawing Stretch intensity >=2500N/mm, including coating, fabric whole belt core and belt carcass dipping sizing material:
Described overburden cover 4mm, composition by weight is:2 parts of 25 parts of 35 parts of 40 parts of PVC, CM, TPU, DCP, TAC l.5 part, 1 part of accelerant CZ, 0.5 part of Vulcanization accelerator TMTD, 1 part of anti-aging agent RD, 1 part of antioxidant 4010NA, conductive charcoal Black 15 parts, 10 parts of Nano carbon white, 8 parts of Fanglun slurry cake, 15 parts of DOS, 15 parts of TCEP, 10 parts of Firebrake ZB, 8 parts of APP, 1 part of lead stearate, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 7 parts of antistatic agent TM;
Described fabric whole belt core is made up of warp and weft, 4 layers of braiding structure, width 1697mm;Warp is by nylon fiber Constituted with cotton fiber, cotton content 12%, warp-wise stress line drawing intensity is that the density of 60% width in the middle of 1750N/ roots, belt carcass is 198/lOcm, the density of remaining width is 186/lOcm;Parallel is made up of nylon fiber with cotton fiber, cotton content 36%, latitude It is 360N/ roots, density 165/lOcm to by the tensile strength of the line of force;
Described belt carcass impregnates the composition of sizing material by weight:EPVC100 parts, MDI12 parts, 45 parts of DOA, 35 parts of TCEP, 10 parts of red phosphorus, 10 parts of aluminium hydroxide, 15 parts of epoxidized soybean oil, 3 parts of liquid barium zinc compound stabilizer.
The present embodiment provides a kind of manufacture method of fabric solid-woven tubulose fire retarding conveying band, comprises the following steps:
(1) braided fabric whole belt core:
Described fabric whole belt core is made up of warp and weft, 4 layers of braiding structure, width 1697mm;Warp is by nylon fiber Constituted with cotton fiber, cotton content 12%, warp-wise stress line drawing intensity is that the density of 60% width in the middle of 1750N/ roots, belt carcass is 198/lOcm, the density of remaining width is 186/lOcm;Parallel is made up of nylon fiber with cotton fiber, cotton content 36%, latitude It is 360N/ roots, density 165/lOcm to by the tensile strength of the line of force.
(2) covering layer sizing is prepared:
1) composition of covering layer sizing by weight described in is:2 parts of 25 parts of 35 parts of 40 parts of PVC, CM, TPU, DCP, TAC L.5 part, 1 part of accelerant CZ, 0.5 part of Vulcanization accelerator TMTD, 1 part of anti-aging agent RD, 1 part of antioxidant 4010NA, conductive black 15 Part, 10 parts of Nano carbon white, 8 parts of Fanglun slurry cake, 15 parts of DOS, 15 parts of TCEP, 10 parts of Firebrake ZB, 8 parts of APP is stearic 1 part of lead plumbate, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 7 parts of antistatic agent TM;
2) above-mentioned sizing material is mixed, granulated, covering layer sizing particle is made:
I:High-speed kneading:By PVC, accelerator, age resistor, conductive black, Nano carbon white, Fanglun slurry cake, DOS, TCEP, boric acid Zinc, APP, lead stearate, two alkali formula lead titanates, epoxy resin, antistatic additive sequentially add high-speed kneading machine in order, 8-12 minutes kneading times, PVC compounds are made in 1250-1350 revs/min of kneader speed, 105 DEG C-115 DEG C of temperature;
II:Cold mixing:The I PVC compounds walked after high-speed kneading are cooled to after normal temperature and added in low speed mixer, are sequentially added Mixed 5-10 minutes under CM, TPU, DCP, TAC, normal temperature, 150-250 revs/min of mixer speed, PVC/CM/TPU mixing is made Material;
III:Granulation:Particulate material is made by dual-screw pelletizer in the PVC/CM/TPU compounds that II is walked, and comminutor screw rod turns Fast 450-600 revs/min, 155 DEG C -165 DEG C of temperature.
(3) belt carcass dipping sizing material is prepared:
1) composition of dipping sizing material by weight described in is:EPVCIOO parts, 12 parts of MDI, 45 parts of DOA, 35 parts of TCEP, 10 parts of red phosphorus, 10 parts of aluminium hydroxide, 15 parts of epoxidized soybean oil, 3 parts of liquid barium zinc compound stabilizer;
2) by above-mentioned sizing material stirring mixing, grinding, deaeration, dipping adhesive paste material is made:
I:High-speed stirred is mixed:EPVC, MDI, DOP, TCP, antimony oxide, Firebrake ZB, epoxidized soybean oil, liquid barium zinc are combined Stabilizer is sequentially added in high speed dispersor, high-speed stirred under normal temperature, 2500-2900 revs/min of agitator speed, mixing time 20--30 minutes, paste viscosity 4000-5000Pa.s;
II:Grinding:I is walked into the mixed thickener of high-speed stirred to grind three times by three-roll grinder, grinder roll spacing 0.15- 0.25mm, 500-750 revs/min of rotating speed;
III:Deaeration:II is walked into the thickener after grinding by vacuum degasing machine deaeration, in vacuum 0.05-0.085MPa condition Lower normal temperature deaeration 20-30 minutes, is then placed in belt carcass impregnating bath.
(4) belt carcass impregnation, plasticizing:
1) belt carcass impregnation:Fabric whole belt core is passed through full of paste under the drive of hauling machine with 1.2-1.4 ms/min of speed Impregnating bath and vacuum tank the dipping thickener of material, 11 meters of vacuum tank height, vacuum 0.05-0.085MPa;
2) belt carcass is plastified:Belt carcass after impregnation is plastified into plasticizing box, 170 DEG C -190 DEG C of plasticization temperature, 30 meters of plasticizing box length, Speed of the belt carcass in plasticizing box is consistent with impregnation speed.
(5) extrusion coating is molded:By the coating particulate material of (2) step by two extruderses and mould dynamic vulcanization, directly The plasticizing belt carcass connect with (4) step fits together in hot state, coating 4mm;
Extruder rotating speed:30-50 revs/min;
Extruder temperature:160℃-175℃;
Mold temperature:160℃-175℃;
Belt carcass surface temperature:145℃-165℃.
Embodiment 3
The present embodiment provides a kind of fabric solid-woven tubulose fire retarding conveying band, caliber 500mm(Bandwidth 1850mm), through thickness stretching is by force Spend >=3400 N/mm, including coating, fabric whole belt core and belt carcass dipping sizing material:
Described overburden cover 5mm, composition by weight is:20 parts of 30 parts of 50 parts of PVC, CM, TPU, DCP l.5 part, 1 part of 1 part of TAC, accelerant C ED, 0.5 part of Vulcanization accelerator TMTD ,-S1 parts of antioxidant 2246,1 part of antioxidant 4010 Na is conductive 12 parts of carbon black, 10 parts of Nano carbon white, 9 parts of Fanglun slurry cake, 20 parts of DOA, 10 parts of TDCPP, 10 parts of red phosphorus, melamine urea acid 10 parts of salt, l parts of lead stearate, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 8 parts of antistatic additive SA;
Described fabric whole belt core is made up of warp and weft, 3 layers of braiding structure, width 2015mm;Warp is by aramid fiber Constituted with cotton fiber, cotton content 12%, warp-wise stress line drawing intensity is that 60% width density is 188 in the middle of 2500N/ roots, belt carcass Root/10cm, remaining width density is 176/10cm, and parallel is made up of nylon fiber with cotton fiber, cotton content 40%, broadwise by The tensile strength of the line of force is 450N/ roots, 180/10cm of density;
Described belt carcass impregnates the composition of sizing material by weight:EPVC100 parts, MDI15 parts, 60 parts of DOS, 20 parts of TDCPP, 10 parts of APP, 12 parts of magnesium hydroxide, 20 parts of epoxidized soybean oil, 4 parts of liquid barium zinc compound stabilizer.
The present embodiment provides a kind of manufacture method of fabric solid-woven tubulose fire retarding conveying band, comprises the following steps:
(1) braided fabric whole belt core:
Described fabric whole belt core is made up of warp and weft, 3 layers of braiding structure, width 2015mm;Warp is by aramid fiber Constituted with cotton fiber, cotton content 12%, warp-wise stress line drawing intensity is that 60% width density is 188 in the middle of 2500N/ roots, belt carcass Root/10cm, remaining width density is 176/10cm, and parallel is made up of nylon fiber with cotton fiber, cotton content 40%, broadwise by The tensile strength of the line of force is 450N/ roots, 180/10cm of density.
(2) covering layer sizing is prepared:
1) composition of covering layer sizing by weight described in is:20 parts of 30 parts of 50 parts of PVC, CM, TPU, DCP l.5 part, 1 part of 1 part of TAC, accelerant C ED, 0.5 part of Vulcanization accelerator TMTD ,-S1 parts of antioxidant 2246,1 part of antioxidant 4010NA is conductive 12 parts of carbon black, 10 parts of Nano carbon white, 9 parts of Fanglun slurry cake, 20 parts of DOA, 10 parts of TDCPP, 10 parts of red phosphorus, melamine urea acid 10 parts of salt, l parts of lead stearate, two 4 parts of alkali formula lead titanates, 2 parts of epoxy resin, 8 parts of antistatic additive SA;
2) above-mentioned sizing material is mixed, granulated, covering layer sizing particle is made:
I:High-speed kneading:By PVC, accelerator, age resistor, conductive black, Nano carbon white, Fanglun slurry cake, DOA, TDCPP, Red phosphorus, melamine urea hydrochlorate, lead stearate, two alkali formula lead titanates, epoxy resin, antistatic additive are sequentially added at a high speed in order Kneader, 1250-1350 revs/min of kneader speed, 105 DEG C -115 DEG C of temperature, is made PVC and mixed kneading time 8-12 minute Close material;
II:Cold mixing:The I PVC compounds walked after high-speed kneading are cooled to after normal temperature and added in low speed mixer, are sequentially added Mixed 5-10 minutes under CM, TPU. DCP. TAC, normal temperature, 150-250 revs/min of mixer speed, PVC/CM/TPU is made and mixes Close material;
III:Granulation:Particulate material is made by dual-screw pelletizer in the PVC/CM/TPU compounds that II is walked, and comminutor screw rod turns Fast 450-600 revs/min, 155 DEG C -165 DEG C of temperature.
(3) belt carcass dipping sizing material is prepared:
1) the dipping sizing material described in:Composition by weight is:60 parts of 15 parts of 100 parts of EPVC, MDI, DOS, TDCPP 20 Part, 10 parts of APP, l2 parts of oxygen magnesia, 20 parts of epoxidized soybean oil, 4 parts of liquid barium zinc compound stabilizer;
2) above-mentioned sizing material is whisked into mixing, grinding, deaeration, dipping adhesive paste material is made:
I:High-speed stirred is mixed:EPVC, MDI, DOS. TDCPP, APP, magnesium hydroxide, epoxidized soybean oil, liquid barium zinc Compound stabilizer is sequentially added in high speed dispersor, high-speed stirred under normal temperature, 2500-2900 revs/min of agitator speed, stirring Time 20--30 minute, paste viscosity 4000--5500Pa.S;
II:Grinding:I is walked into the mixed thickener of high-speed stirred to grind three times by three-roll grinder, grinder roll spacing 0.15- 0.25mm, 500-750 revs/min of rotating speed;
III:Deaeration:II is walked into the thickener after grinding by vacuum degasing machine deaeration, in vacuum -0.05MPa to -0.085MPa Under conditions of normal temperature deaeration 20-30 minutes, be then placed in belt carcass impregnating bath.
(4) belt carcass impregnation, plasticizing:
1) belt carcass impregnation:Fabric whole belt core is passed through full of paste under the drive of hauling machine with 1.0-1.2 ms/min of speed Impregnating bath and vacuum tank the dipping thickener of material, 11 meters of vacuum tank height, vacuum -0.05MPa to -0.085Mpa;
2) belt carcass is plastified:Belt carcass after impregnation is plastified into plasticizing box, 170 DEG C -190 DEG C of plasticization temperature, plasticizing box length 30 Rice, speed of the belt carcass in plasticizing box is consistent with impregnation speed.
(5) extrusion coating is molded:By the coating particulate material of (2) step by two extruderses and mould dynamic vulcanization, directly The plasticizing belt carcass connect with (4) step fits together in hot state, coating 5mm;
Extruder rotating speed:30-50 revs/min;
Extruder temperature:160℃-175℃;
Mold temperature:160℃-175℃;
145 DEG C -165 DEG C of belt carcass surface temperature.
4th, the performance detection data of embodiment:

Claims (8)

1. a kind of fabric solid-woven tubulose fire retarding conveying band, including coating, fabric whole belt core and belt carcass dipping sizing material, its feature It is:
Described overburden cover 3-5mm, composition by weight is:30-50 parts of polyvinyl chloride powder resin, haloflex rubber 30-40 parts of glue, 20-30 parts of TPUE, 1.5-2.5 parts of cumyl peroxide, triallyl cyanurate 1-2 Part, 1-2 parts of accelerator, 1-2 parts of age resistor, 10-15 parts of conductive black, 10-15 parts of Nano carbon white, 8-10 parts of Fanglun slurry cake, 10-20 parts of plasticizer, 10-20 parts of flame-retardant plasticizer, 15-25 parts of fire retardant, 1 part of lead stearate, two 4 parts of alkali formula lead titanates, ring 2 parts of oxygen tree fat, 6-8 parts of antistatic additive;
Described fabric whole belt core is made up of warp and weft, and 3-4 layers of braiding structure, width is the 105%-110% of bandwidth;Through Line is made up of nylon or polyester or aramid fiber with cotton fiber, cotton content 10%-15%, and warp-wise stress line drawing intensity is 1000- The density of 60% width is 160-200 roots/10cm in the middle of 3000N/ roots, belt carcass, and the density ratio intermediate density of remaining width is reduced 10-15 roots/10mm;Parallel is made up of nylon fiber with cotton fiber, cotton content 35%-45%, and broadwise is by the tensile strength of the line of force 300-500N/ roots, density 120-180 roots/10cm;
Described belt carcass impregnates the composition of sizing material by weight:100 parts of PVC paste resin, diphenylmethane diisocyanate 10-15 parts of ester, 40-60 parts of plasticizer, 20-40 parts of flame-retardant plasticizer, 15-25 parts of fire retardant, 10-20 parts of epoxidized soybean oil, liquid 2-4 parts of body barium zinc compound stabilizer.
2. the fabric solid-woven tubulose fire retarding conveying band according to claim l, it is characterised in that described accelerator is 2- sulphur Alcohol radical benzothiazole, dibenzothiazyl disulfide, N cyclohexyl 2 benzothiazole sulfenamide, tetramethylthiuram disulfide, One kind or combination in cadmium diethyl dithiocarbamate.
3. fabric solid-woven tubulose fire retarding conveying band according to claim 1, it is characterised in that described age resistor is N- benzene Base-αnaphthylamine, N- phenyl-beta-naphthylamines, 2,2,4- trimethyl -1,2- dihyaroquinoline condensates, 2,2 '-thiobis (4- methyl -6- Tert-butyl phenol), one kind in N- isopropyls-N '-diphenyl-para-phenylene diamine or combination.
4. the fabric solid-woven tubulose fire retarding conveying band according to claim l, it is characterised in that described plasticizer is adjacent benzene One kind or its combination in diformazan dioctyl phthalate, di-n-octyl sebacate, dioctyl adipate.
5. the fabric solid-woven tubulose fire retarding conveying band according to claim l, it is characterised in that described flame-retardant plasticizer is Triaryl phosphate (TCP), three(The chloroethyls of β mono-)Phosphate (TCEP), three(1,3- bis- chloropropyl)Phosphate (TDCPP), first One kind or combination in phenyl diphenyl phosphoester (CDP).
6. fabric solid-woven tubulose fire retarding conveying band according to claim 1, it is characterised in that described fire retardant is hydrogen-oxygen Change in aluminium, magnesium hydroxide, Firebrake ZB, red phosphorus, antimony oxide, APP, MCA, decabromodiphenyl oxide A kind of or combination.
7. fabric solid-woven tubulose fire retarding conveying band according to claim 1, it is characterised in that described antistatic additive is alkane Base benzenephosphonic acid ester diethanolamine salt, trihydroxyethyl methyl quaternary ammonium methyl sulfate, octadecyldimethyl ethoxy quaternary ammonium nitric acid Any one in salt.
8. a kind of manufacture method of fabric solid-woven tubulose fire retarding conveying band as described in claim l, it is characterised in that including with Lower step:
(1) braided fabric whole belt core:
Described fabric whole belt core is made up of warp and weft, and 3-4 layers of braiding structure, width is the 105%-110% of bandwidth;Through Line is made up of nylon or polyester or aramid fiber with cotton fiber, cotton content 10%-15%, and warp-wise stress line drawing intensity is 1000- The density of 60% width is 160-200 roots/10cm in the middle of 3000N/ roots, belt carcass, and the density ratio intermediate density of remaining width is reduced 10-15 roots/10mm;Parallel is made up of nylon fiber with cotton fiber, cotton content 35%-45%, and broadwise is by the tensile strength of the line of force 300-500N/ roots, density 120-180 roots/10cm;
(2) covering layer sizing is prepared:
1) composition of covering layer sizing by weight described in is:30-50 parts of polyvinyl chloride powder resin, chlorinated polyethylene rubber 30-40 parts, 20-30 parts of TPUE, 1.5-2.5 parts of cumyl peroxide, triallyl cyanurate 1-2 Part, 1-2 parts of accelerator, 1-2 parts of age resistor, 10-15 parts of conductive black, 10-15 parts of Nano carbon white, 8-10 parts of Fanglun slurry cake, 10-20 parts of plasticizer, 10-20 parts of flame-retardant plasticizer, 15-25 parts of fire retardant, 1 part of lead stearate, two 4 parts of alkali formula lead titanates, ring 2 parts of oxygen tree fat, 6-8 parts of antistatic additive;
2) above-mentioned sizing material is mixed, granulated, covering layer sizing particle is made:
I:High-speed kneading:By polyvinyl chloride powder resin, accelerator, age resistor, conductive black, Nano carbon white, Fanglun slurry cake, increasing Modeling agent, flame-retardant plasticizer, fire retardant, lead stearate, two alkali formula lead titanates, epoxy resin, antistatic additive are sequentially added in order High-speed kneading machine, 1250-1350 revs/min of kneader speed, 105 DEG C -115 DEG C of temperature, is made kneading time 8-12 minute PVC compounds;
II:Cold mixing:The I PVC compounds walked after high-speed kneading are cooled to after normal temperature and added in low speed mixer, are sequentially added 5- is mixed under chlorinated polyethylene rubber, TPUE, cumyl peroxide, triallyl cyanurate, normal temperature 10 minutes, PVC/CM/TPU compounds were made in 150-250 revs/min of mixer speed;
III:Granulation:Particulate material is made by dual-screw pelletizer in the PVC/CM/TPU compounds that II is walked, and comminutor screw rod turns Fast 450-600 revs/min, 155 DEG C -165 DEG C of temperature:
(3) belt carcass dipping sizing material is prepared:
1) composition of dipping sizing material by weight described in is:1OO parts of PVC paste resin, diphenylmethane diisocyanate 10-15 parts of ester, 60 parts of plasticizer 40-, 40 parts of flame-retardant plasticizer 20-, 15-25 parts of fire retardant, 10-20 parts of epoxidized soybean oil, 2-4 parts of liquid barium zinc compound stabilizer;
2) by above-mentioned sizing material stirring mixing, grinding, deaeration, dipping adhesive paste material is made:
I:High-speed stirred is mixed:By PVC paste resin, methyl diphenylene diisocyanate, plasticizer, flame-retardant plasticizer, resistance Combustion agent, epoxidized soybean oil, liquid barium zinc compound stabilizer are sequentially added in high speed dispersor, high-speed stirred under normal temperature, agitator 2500-2900 revs/min of speed, mixing time 20-30 minutes, -5500Pa.s of paste viscosity 4000;
II:Grinding:I is walked into the mixed thickener of high-speed stirred to grind three times by three-roll grinder, grinder roll spacing 0.15- 0.25mm, 500-750 revs/min of rotating speed;
III:Deaeration:II is walked into the thickener after grinding by vacuum degasing machine deaeration, in vacuum 0.05-0.085MPa condition Lower normal temperature deaeration 20-30 minutes, is then placed in belt carcass impregnating bath;
(4) belt carcass impregnation, plasticizing:
1) belt carcass impregnation:Fabric whole belt core is passed through full of thickener under the drive of hauling machine with 1-2 ms/min of speed Impregnating bath and vacuum tank dipping thickener, 11 meters of vacuum tank height, vacuum -0.05MPa to -0.085MPa;
2) belt carcass is plastified:Belt carcass after impregnation is plastified into plasticizing box, 170 DEG C -190 DEG C of plasticization temperature, 30 meters of plasticizing box length, Speed of the belt carcass in plasticizing box is consistent with impregnation speed;
(5) extrusion coating is molded:By the coating particulate material of (2) step by two extruderses and mould dynamic vulcanization, directly with (4) the plasticizing belt carcass of step fits together in hot state, coating 3-5mm;
Extruder rotating speed:30-50 revs/min;
Extruder temperature:160℃-175℃;
Mold temperature:160℃-175℃;
Belt carcass surface temperature:145℃-165℃.
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