CN110616478A - Novel energy-saving automatic coiling system - Google Patents
Novel energy-saving automatic coiling system Download PDFInfo
- Publication number
- CN110616478A CN110616478A CN201910996197.1A CN201910996197A CN110616478A CN 110616478 A CN110616478 A CN 110616478A CN 201910996197 A CN201910996197 A CN 201910996197A CN 110616478 A CN110616478 A CN 110616478A
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- China
- Prior art keywords
- roller
- cotton
- drafting
- compacting
- module
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920000742 Cotton Polymers 0.000 claims abstract description 204
- 239000000463 material Substances 0.000 claims description 13
- 230000005540 biological transmission Effects 0.000 claims description 9
- 238000003860 storage Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 description 12
- 239000000428 dust Substances 0.000 description 3
- 238000001514 detection method Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000010009 beating Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009960 carding Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a novel energy-saving automatic coiling system, which comprises a cotton supply machine, a guide-in roller, a drafting roller module, a cotton feeding device, a compacting roller module and a coiling device, wherein one side of the drafting roller module is connected with the cotton supply machine through the guide-in roller, and the other side of the drafting roller module is connected with the compacting roller through the cotton feeding device; the compacting roller is connected with the coiling device through a cotton conveying table; the cotton feeder comprises a cotton feeding pipe, an upper cotton collecting box, a first upper cotton feeding roller, a second upper cotton feeding roller, a first detector, a beater roller, a lower cotton collecting box, a lower cotton feeding roller and a cotton conveying guide plate, the cotton feeding device comprises an output roller, a cotton guiding roller and a concave-convex roller, and the output roller is connected with the second detector. The system has the advantages of short flow, simple structure, uniform density of the cotton layer and low cost.
Description
Technical Field
The invention relates to the technical field of textile machinery, in particular to a novel energy-saving automatic winding system.
Background
At present, the coiling process is still frequently applied in the spinning practice of a plurality of varieties and small batches, and the traditional coiling process is that the coiling process consists of a condenser, a cotton storage box, a conveying roller, a needle roller, a cotton stripping beater, a vibration cotton box, a cotton feeding roller and the like, the coiling process enters a balance crank (yangqin), then a cotton clamping roller enters a dust cage through the beater to form a cotton layer, and then the coiling process is carried out through a pressurizing device, so that the process is complicated, the parts are complex, and the failure rate is high. Because the process links are more, the transmission is complex, the motor configuration is more, the power is high, the power consumption is large, and the power distribution of a group of coiling processes reaches 17 KW. The cotton layer formed by flat-bed conveying, needle-bed feeding and vibrating boxes has large cotton blocks, uneven density and difficult weight control. The cotton layer is also required to be loosened by a three-blade beater, and then the other cotton layer is formed by air suction of the dust cage and then compressed into a roll, so that the cotton is repeatedly beaten in a complex process, fibers are easily damaged, more short fibers and neps are generated, and due to the fact that the cotton layer formed by the dust cage is unstable in suction and has a structure problem, corners, blocks, rolls and the like are easily caused, and fatal harm is brought to the quality of raw strips.
Therefore, it is an urgent need to solve the technical problem of the art to provide an automatic roll forming system with short process, simple structure, uniform density of cotton layer, and low cost.
Disclosure of Invention
In view of the above, the invention provides a novel energy-saving automatic coiling system, which removes most devices and parts in the process flow before the traditional coiling, only keeps a cotton layer pressurizing and coiling device, and is directly connected with an automatic cotton supply machine, and the cotton layer made by the cotton supply machine is initially compressed by a leveling framework and then is directly sent to the coiling device for coiling.
A novel energy-conserving automatic lapping system, includes: the cotton supply machine takes the moving direction of the material entering the cotton supply machine as the positive direction, and the material is sequentially conveyed to a coiling device to be coiled through a drafting roller module and a compacting roller module; one side of the drafting roller module is connected with a cotton supply machine through a guide-in roller, and the other side of the drafting roller module is connected with a compacting roller module through a cotton feeding device; the compacting roller module is connected with the coiling device through a cotton conveying table;
the cotton feeding device comprises: the cotton guide roller comprises an output roller, a cotton guide roller and a concave-convex roller; the output roller is connected with a second detector; the drafting roller module conveys the materials to the compacting roller module through the output roller, the cotton guide roller and the concave-convex roller in sequence;
the output roller comprises a lower output roller and a cotton feeding plate; the bottom of the lower output roller is connected with a cotton feeding plate;
the drafting roller module comprises an upper drafting roller, a lower drafting roller I and a lower drafting roller II; the lower drafting roller I and the lower drafting roller II are connected to form an integral lower drafting roller; the upper drafting roller is connected with the integral lower drafting roller through a jaw; a lower drafting roller I of the drafting roller module is connected with the cotton supply machine through a lead-in roller;
the upper drafting roller and the lower output roller are connected through a chain.
Preferably, the compacting roller module comprises four vertically arranged first compacting rollers, second compacting rollers, third compacting rollers and fourth compacting rollers, and the second compacting rollers drive the concave-convex rollers; the first compacting roller and the second compacting roller are connected with the lower drafting roller II sequentially through the output roller, the cotton guide roller and the concave-convex roller.
Preferably, the second detector detects the thickness of the cotton layer through a pressure sensor and transmits a signal to the controller, and the controller adjusts the speed of the lower output roller.
Preferably, the calender module is pressurized by means of high-elasticity pressurization.
Preferably, the cotton feeder comprises: the cotton conveying pipe sequentially passes through the upper cotton collecting box, the first upper cotton feeding roller, the second upper cotton feeding roller, the beater roller, the lower cotton storage box, the lower cotton feeding roller and the cotton conveying guide plate by taking the moving direction of the materials after entering the cotton conveying pipe as the positive direction; the second upper cotton feeding roller is provided with a first detector; and a first lower drafting roller of the drafting roller module is connected with the cotton conveying guide plate through a leading-in roller.
Preferably, the first upper cotton feeding roller is electrically connected with an upper cotton feeding roller motor, the beater roller is electrically connected with a beater motor, and the lower cotton feeding roller is electrically connected with a cotton feeding transmission motor.
Preferably, the first detector detects the thickness of the cotton layer through the pressure sensor, and transmits a signal to the motor of the upper cotton feeding roller, so that the speed of the first upper cotton feeding roller is adjusted.
Preferably, the leading-in roller is electrically connected with a cotton feeding transmission motor.
Preferably, the cotton feeder, the guide-in roller, the drafting roller-mounting module, the cotton feeding device and the compacting roller module are all arranged in a machine shell.
The invention adopts an automatic cotton feeder, a first detector at the upper second cotton feeding roller transmits a cotton layer thickness signal detected by a pressure sensor to an upper cotton feeding roller motor, so as to adjust the speed of the first upper cotton feeding roller and ensure the uniformity of cotton feeding, then the cotton layer thickness signal is processed by a beater roller, a lower cotton feeding roller and the like to reach a lower cotton storage box, and then the cotton feeding speed of the lower cotton feeding roller is adjusted by controlling a cotton feeding transmission motor, so that the cotton feeding is uniform, the quality is stable, the yield is improved, and the effect of realizing frequency conversion automatic control by a program control circuit during working is obtained.
According to the invention, after the cotton layer is drafted, the second detector is arranged at the output roller, the thickness detection is carried out through pressure induction between the cotton feeding plate and the lower output roller, the speed of the drafting roller module is adjusted by changing the speed of the lower output roller to control the drafting of the cotton layer to achieve the required technical effect, the uniform cotton layer can be obtained for compressing, meanwhile, the concave-convex roller is arranged behind the cotton guide roller to prevent cotton rolls from being adhered, and the hierarchy is clear.
Compared with the prior art, the invention has the following beneficial effects:
(1) the device has the advantages of short flow, simple structure, removal of all tools before pressurization and coiling of the cotton layer, integration of cotton supply, cotton layer processing and coiling with a double-layer double-pressure automatic cotton supply machine, intelligence, easiness in operation, low failure rate and high safety.
(2) The occupied space is saved, and the length of each production line only needs one third of the length of the original process.
(3) The labor and the electricity are saved, the flow is shortened, the tools are reduced, the labor is saved, and the original 17KW power distribution per line is reduced to 7 KW.
(4) The yield and the quality are both greatly improved. The original equipment is complex, the operation is restricted by a plurality of factors, especially the cotton block is large, the cotton layer is uneven, the density changes much, etc., the carding sliver quality is directly and seriously influenced, and the cotton feeding, cotton supplying and cotton layer forming of the machine are all air pressure sensing cotton, the yield can be improved to 400kg/h from the original 200-material 250kg/h, the density of the cotton layer is even, the unevenness rate of the sliver can be controlled within 2 percent, and the automation level is higher.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is an overall structure diagram of a novel energy-saving automatic rolling system according to the present invention;
FIG. 2 is an enlarged schematic view of the drafting roller module, the cotton feeding device and the pinch roller module.
In the figure: 1. a cotton feeder; 101. a cotton feeding pipe; 102. a cotton collecting box is arranged; 103. a first upper feed roller; 104. an upper feed roller motor; 105. a second upper feed roller; 106. a first detector; 107. a beater roller; 108. a beater motor; 109. a cotton storage box is arranged; 110. a lower feed roller; 111. a cotton conveying guide plate; 112. a cotton feeding transmission machine; 2. a lead-in roller; 3. a drafting roller module; 301. an upper draft roller; 302. a first lower drafting roller; 303. a second lower drafting roller; 4. a cotton feeding device; 401. a second detector; 402. an output roller; 4021. a cotton feeding plate; 4022. a lower delivery roller; 403. a cotton guide roller; 404. a concave-convex roller; 5. a compacting roller module; 501. a first calender roll; 502. a second calender roll; 503. a third calender roll; 504. a fourth calender roll; 6. a cotton conveying table; 7. a coiling device; 8. a casing.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
Referring to fig. 1 and 2, the present invention discloses a technical solution: a novel energy-conserving automatic lapping system, includes: the cotton supply machine 1 is conveyed to the coiling device 7 to be coiled by the drafting roller module 3 and the compacting roller module 5 in sequence by taking the moving direction of materials entering the cotton supply machine as the positive direction; one side of the drafting roller module 3 is connected with the cotton supply machine 1 through the leading-in roller 2, and the other side is connected with the compacting roller module 5 through the cotton feeding device 4; the compacting roller module 5 is connected with a coiling device 7 through a cotton conveying table 6; the cotton feeder 1 includes: the cotton feeding pipe 101 is sequentially passed through an upper cotton collecting box 102, a first upper cotton feeding roller 103, a second upper cotton feeding roller 105, a beater roller 107, a lower cotton storage box 109, a lower cotton feeding roller 110 and a cotton conveying guide plate 111 by taking the moving direction of materials after entering the cotton feeding pipe as the positive direction, the second upper cotton feeding roller 105 is provided with a first detector 106, and a lower drafting roller I302 of a drafting roller 3 is connected with the cotton conveying guide plate 111 through a guide-in roller 2; the first upper feed roller 103 is electrically connected with an upper feed roller motor 104, and the beater roller 107 is electrically connected with a beater motor 108; the lower cotton feeding roller 110 and the leading-in roller 2 are electrically connected with a cotton feeding transmission motor 112; the first detector 106 detects the thickness of the cotton layer through the pressure sensor and transmits a signal to the upper cotton feeding roller motor 104 to adjust the speed of the first upper cotton feeding roller 103;
the cotton feeding device comprises: an output roller 402, a cotton guide roller 403 and a concave-convex roller 404; the output roller 401 is connected with a second detector 402; the drafting roller module 3 conveys the materials to the compacting roller module 5 through the output roller 402, the cotton guide roller 403 and the concave-convex roller 403 in sequence; the output roller 402 comprises a lower output roller 4022 and a cotton feeding plate 4021; the bottom of the lower output roller 4022 is connected with a cotton feeding plate 4021; the drafting roller module 3 comprises an upper drafting roller 301, a lower drafting roller I302 and a lower drafting roller II 303; the lower drafting roller I302 is connected with the lower drafting roller II 303, and the upper drafting roller 301 is connected with the middle top of the lower drafting roller I302 and the lower drafting roller II 303 through a jaw; a lower drafting roller I302 of the drafting roller module 3 is connected with the cotton feeder 1 through a leading-in roller 2; the lower output roller 4022 is connected with the upper drafting roller 301 through a belt; the compacting roller 5 is formed by combining four vertically arranged first compacting rollers 501, second compacting rollers 502, third compacting rollers 503 and fourth compacting rollers 504, the concave-convex roller 404 is driven by the second compacting roller 502, the first compacting roller 501 and the second compacting roller 502 of the compacting roller module 5 are connected with the lower drafting roller 303 of the drafting roller module 3 through the output roller 402, the cotton guide roller 403 and the concave-convex roller 404 of the cotton feeding device in sequence, the second detector 402 detects the thickness of a cotton layer through a pressure sensor and transmits a signal to the lower output roller 4022 controller to adjust the speed of the lower output roller 4022, so that the speed of the upper drafting roller 301 is controlled; the cotton feeder 1, the guide-in roller 2, the drafting roller 3, the cotton feeding device 4 and the compacting roller 5 are all arranged in a casing 8.
When in use, cotton material enters the upper cotton collecting box 102 through the cotton feeding pipe 101, the upper cotton collecting box 102 removes high-pressure airflow deposited in the box body by the cotton conveying fan, cotton is collected, then a cotton layer is supplied to the first upper cotton feeding roller 103 and the second upper cotton feeding roller 105, thickness detection is carried out through the first detector 106, signals are transmitted to the upper cotton feeding roller motor 104 so as to adjust the speed of the first cotton feeding roller 103, the cotton layer is quantitatively and uniformly supplied to the beater roller 107 for beating and tearing, then the cotton layer enters the lower cotton storing box 109 to store required raw materials for the lower cotton feeding roller 110, meanwhile, the cotton transmission motor 112 controls the speed of the lower cotton feeding roller 110 so as to control the cotton feeding speed, the cotton layer is uniformly conveyed to the leading-in roller 2 through the cotton conveying guide plate 111, conveyed to the drafting roller module 3 through the leading-in roller 2 to thin the length of the cotton layer, then the cotton layer is conveyed to the roller 5 through the cotton feeding device 4, and sequentially passes through the cotton feeding device, The cotton guide roller 403 and the cotton roll anti-sticking concave-convex roller 404 are transmitted to the compacting roller module 5, when the cotton guide roller passes through the output roller 401, the thickness of the cotton guide roller is detected through the second detector 402, signals are transmitted to the lower output roller 4022, the speed of the lower output roller 4022 is adjusted through the controller, then the cotton layer is repeatedly compacted in the compacting roller module 5 in a high-elasticity pressurizing mode, and finally the cotton layer is sent into the rolling device 7 through the cotton conveying table 6 to complete rolling of the cotton layer.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (8)
1. The utility model provides a novel energy-conserving automatic lapping system which characterized in that includes: the cotton supply machine takes the moving direction of the material entering the cotton supply machine as the positive direction, and the material is sequentially conveyed to a coiling device to be coiled through a drafting roller module and a compacting roller module; one side of the drafting roller module is connected with the cotton supply machine through a guide-in roller, and the other side of the drafting roller module is connected with the compacting roller module through a cotton feeding device; the compacting roller module is connected with the coiling device through a cotton conveying table;
the cotton feeding device comprises: the cotton guide roller comprises an output roller, a cotton guide roller and a concave-convex roller; the output roller is connected with a second detector; the drafting roller module conveys the materials to the compacting roller module through the output roller, the cotton guide roller and the concave-convex roller in sequence;
the output roller comprises a lower output roller and a cotton feeding plate; the bottom of the lower output roller is connected with a cotton feeding plate;
the drafting roller module comprises an upper drafting roller, a lower drafting roller I and a lower drafting roller II; the lower drafting roller I and the lower drafting roller II are connected to form an integral lower drafting roller; the upper drafting roller is connected with the integral lower drafting roller through a jaw; the lower drawing roller I is connected with a cotton supply machine through a leading-in roller;
the upper drafting roller and the lower output roller are connected through a chain.
2. The novel energy-saving automatic coiling system as claimed in claim 1, wherein the compacting roller module comprises four vertically arranged first compacting roller, second compacting roller, third compacting roller and fourth compacting roller, and the second compacting roller drives the concave-convex roller; the first compacting roller and the second compacting roller are connected with the lower drafting roller II sequentially through the output roller, the cotton guide roller and the concave-convex roller.
3. The novel energy-saving automatic rolling system according to claim 1, wherein the second detector detects the thickness of the cotton layer through a pressure sensor and transmits a signal to a controller, and the controller adjusts the speed of the lower output roller.
4. The novel energy-saving automatic coiling system as claimed in any one of claims 1-3, characterized in that the cotton feeder comprises: the cotton conveying pipe sequentially passes through the upper cotton collecting box, the first upper cotton feeding roller, the second upper cotton feeding roller, the beater roller, the lower cotton storage box, the lower cotton feeding roller and the cotton conveying guide plate by taking the moving direction of the materials after entering the cotton conveying pipe as the positive direction; the second upper cotton feeding roller is provided with a first detector; the first lower drafting roller is connected with the cotton conveying guide plate through the leading-in roller.
5. The novel energy-saving automatic lap forming system according to claim 4, wherein the first upper feed roller is electrically connected with an upper feed roller motor, the beater roller is electrically connected with a beater motor, and the lower feed roller is electrically connected with a feed transmission motor.
6. The novel energy-saving automatic lap forming system according to claim 4, wherein the first detector detects the thickness of the cotton layer through a pressure sensor and transmits a signal to the upper cotton feeding roller motor so as to adjust the speed of the first upper cotton feeding roller.
7. The novel energy-saving automatic coiling system as claimed in claim 5, characterized in that the cotton feeding transmission motor is electrically connected with the lead-in roller.
8. The novel energy-saving automatic coiling system as claimed in claim 4, characterized in that the cotton feeder, the guide-in roller, the drafting roller module, the cotton feeder and the pinch roller module are all arranged in a casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910996197.1A CN110616478A (en) | 2019-10-18 | 2019-10-18 | Novel energy-saving automatic coiling system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910996197.1A CN110616478A (en) | 2019-10-18 | 2019-10-18 | Novel energy-saving automatic coiling system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110616478A true CN110616478A (en) | 2019-12-27 |
Family
ID=68925992
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910996197.1A Pending CN110616478A (en) | 2019-10-18 | 2019-10-18 | Novel energy-saving automatic coiling system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110616478A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1168425A (en) * | 1996-04-02 | 1997-12-24 | 里特机械公司 | Combing machine with autoleveller drafting arrangement |
| CN1464083A (en) * | 2002-06-06 | 2003-12-31 | 郑州宏大新型纺机有限责任公司 | Cotton basket coiler |
| CN2701878Y (en) * | 2004-03-27 | 2005-05-25 | 郑州宏大新型纺机有限责任公司 | Vibrating hopper feeder |
| WO2009152638A1 (en) * | 2008-06-16 | 2009-12-23 | Luo Angui | Full-automatic cotton feeder |
| CN202214471U (en) * | 2011-08-26 | 2012-05-09 | 盐城纺织职业技术学院 | Fast-rolled opening picking sample weaving machine |
| JP2014152402A (en) * | 2013-02-05 | 2014-08-25 | Japan Vilene Co Ltd | Method for manufacturing nonwoven fabric and web drafter |
| CN104153054A (en) * | 2014-07-22 | 2014-11-19 | 扬中市金德纺织机械设备厂 | Draw frame and lap machine combine |
| CN104372456A (en) * | 2014-10-25 | 2015-02-25 | 浙江卓怡纺织有限公司 | Air pressure cotton box |
| CN106283281A (en) * | 2015-06-01 | 2017-01-04 | 际华三五四二纺织有限公司 | A kind of lapper lap anti-burr device |
| CN210886373U (en) * | 2019-10-18 | 2020-06-30 | 盐城金大纺织机械制造有限公司 | Novel energy-saving automatic coiling system |
-
2019
- 2019-10-18 CN CN201910996197.1A patent/CN110616478A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1168425A (en) * | 1996-04-02 | 1997-12-24 | 里特机械公司 | Combing machine with autoleveller drafting arrangement |
| CN1464083A (en) * | 2002-06-06 | 2003-12-31 | 郑州宏大新型纺机有限责任公司 | Cotton basket coiler |
| CN2701878Y (en) * | 2004-03-27 | 2005-05-25 | 郑州宏大新型纺机有限责任公司 | Vibrating hopper feeder |
| WO2009152638A1 (en) * | 2008-06-16 | 2009-12-23 | Luo Angui | Full-automatic cotton feeder |
| CN202214471U (en) * | 2011-08-26 | 2012-05-09 | 盐城纺织职业技术学院 | Fast-rolled opening picking sample weaving machine |
| JP2014152402A (en) * | 2013-02-05 | 2014-08-25 | Japan Vilene Co Ltd | Method for manufacturing nonwoven fabric and web drafter |
| CN104153054A (en) * | 2014-07-22 | 2014-11-19 | 扬中市金德纺织机械设备厂 | Draw frame and lap machine combine |
| CN104372456A (en) * | 2014-10-25 | 2015-02-25 | 浙江卓怡纺织有限公司 | Air pressure cotton box |
| CN106283281A (en) * | 2015-06-01 | 2017-01-04 | 际华三五四二纺织有限公司 | A kind of lapper lap anti-burr device |
| CN210886373U (en) * | 2019-10-18 | 2020-06-30 | 盐城金大纺织机械制造有限公司 | Novel energy-saving automatic coiling system |
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