CN110608582A - 一种氩尾气回收提纯装置 - Google Patents

一种氩尾气回收提纯装置 Download PDF

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CN110608582A
CN110608582A CN201910850307.3A CN201910850307A CN110608582A CN 110608582 A CN110608582 A CN 110608582A CN 201910850307 A CN201910850307 A CN 201910850307A CN 110608582 A CN110608582 A CN 110608582A
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gas
rectifying tower
argon
circulating
stage
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薛鲁
马昆
贾盛兰
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SUZHOU XINGLU AIR SEPARATION PLANT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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SUZHOU XINGLU AIR SEPARATION PLANT SCIENCE AND TECHNOLOGY DEVELOPMENT Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/42Nitrogen
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    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/02Expansion of a process fluid in a work-extracting turbine (i.e. isentropic expansion), e.g. of the feed stream
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    • F25J2270/00Refrigeration techniques used
    • F25J2270/12External refrigeration with liquid vaporising loop
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    • F25J2270/00Refrigeration techniques used
    • F25J2270/14External refrigeration with work-producing gas expansion loop
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    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2270/00Refrigeration techniques used
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    • F25J2270/00Refrigeration techniques used
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Abstract

本发明涉及一种氩尾气回收提纯装置,与前端净化系统相连接,其包括:用于精馏待精馏原料气而得到产品氩气的精馏系统;用于为精馏系统提供热源和冷源、为前端净化系统提供再生气的气体循环系统。精馏系统包括多级精馏塔,精馏塔的顶部设置有精馏塔冷凝器,精馏塔的底部设置有精馏塔蒸发器;第一级精馏塔的前端气体进口与前端净化系统相连接,第一级精馏塔底部的高纯氩气输出口连接至产品氩输出端,每级精馏塔顶部的粗氩气出口连接至其下一级精馏塔的前端气体进口,除第一级精馏塔以外的各级精馏塔底的粗氩气出口连接至其前一级精馏塔的后端气体进口。本发明能够实现安全、高效的氩尾气回收,从而避免氩组分浪费。

Description

一种氩尾气回收提纯装置
技术领域
本发明属于气体回收技术领域,具体涉及一种用于氩尾气的回收提纯装置。
背景技术
含有氩的工业尾气需要进行回收以避免氩组分直排浪费。现有的氩回收装置难以达到令人满意的回收效果,存在回收率低、安全性差等问题。
发明内容
本发明的目的是提供一种回收率高、系统安全性高的氩尾气回收提纯装置。
为达到上述目的,本发明采用的技术方案是:
一种氩尾气回收提纯装置,用于回收处理氩尾气,所述氩尾气中的杂质为CO、N2、H2中二种或三种,所述氩尾气回收提纯装置与用于净化所述氩尾气并输出待精馏原料气的前端净化系统相连接,所述氩尾气回收提纯装置包括:
用于精馏所述待精馏原料气而得到产品氩气的精馏系统;
用于为所述精馏系统提供热源和冷源、为所述前端净化系统提供再生气的气体循环系统;
所述精馏系统包括多级精馏塔,所述精馏塔的顶部设置有精馏塔冷凝器,所述精馏塔的底部设置有精馏塔蒸发器;第一级所述精馏塔的前端气体进口与前端净化系统相连接,第一级所述精馏塔底部的高纯氩气输出口连接至产品氩输出端,每级所述精馏塔顶部的粗氩气出口连接至其下一级所述精馏塔的前端气体进口,除第一级所述精馏塔以外的各级所述精馏塔底的粗氩气出口连接至其前一级所述精馏塔的后端气体进口。
优选的,每级所述精馏塔顶部的粗氩气出口经过用于脱除浓缩的CO或H2的循环气净化系统后连接至其下一级所述精馏塔的前端气体进口。
优选的,所述精馏塔顶部的粗氩气出口依次经过粗氩气膨胀机的增压端、粗氩气冷却器后连接至所述循环气净化系统。
优选的,所述循环气净化系统为催化净化系统或吸附净化系统。
优选的,第一级所述精馏塔顶部的粗氩气出口还经增压机连接至所述前端净化系统而为所述前端净化系统提供还原气或再生气。
优选的,所述气体循环系统包括循环气体压缩机、循环气体膨胀机、循环气体冷却器,所述循环气体压缩机的出气口连接至所述精馏塔蒸发器的进气口,所述精馏塔蒸发器的出液口连接至所述精馏塔冷凝器的进液口,所述精馏塔冷凝器顶部的循环气体出口分别连接至所述循环气体压缩机的进气口、所述循环气体膨胀机的增压端,所述循环气体膨胀机的增压端依次经过所述循环气体冷却器、所述循环气体膨胀机的膨胀端后连接至所述前端净化系统。
优选的,不同的所述精馏塔冷凝器分别与所述循环气体压缩机的进气口或所述循环气体膨胀机的增压端相连接。
优选的,所述精馏塔冷凝器顶部的循环气体出口与所述循环气体压缩机的进气口之间的连接管路上、所述精馏塔冷凝器顶部的循环气体出口与所述循环气体膨胀机的增压端之间的连接管路上分别设置有用于补充循环介质的补充支路。
优选的,所述气体循环系统中的循环介质为氮气或空气。
优选的,所述氩尾气回收提纯装置还包括若干个换热器。
由于上述技术方案运用,本发明与现有技术相比具有下列优点:本发明能够实现安全、高效的氩尾气回收,从而避免氩组分浪费。
附图说明
附图1为本发明的实施例一的示意图。
附图2为本发明的实施例二的示意图。
以上附图中:1、主换热器;2、第一精馏塔(下塔);3、副换热器;4、循环气体膨胀机;5、粗氩气膨胀机;6、粗氩气冷却器;7、第二精馏塔(上塔);8、第一蒸发器;9、第二蒸发器;10、第一冷凝器;11、第二冷凝器;12、液氮过冷器;13、循环气体冷却器;14、循环气体压缩机;15、增压机。
具体实施方式
下面结合附图所示的实施例对本发明作进一步描述。
实施例一:如附图1所示,一种氩尾气回收提纯装置,包括精馏系统和气体循环系统,它与用于净化氩尾气并输出待精馏原料气的前端净化系统相连接。所处理的氩尾气中的杂质主要为CO、N2、H2中二种或三种。
精馏系统用于精馏待精馏原料气而得到产品氩气,其包括至少一个精馏塔。优选为精馏系统包括多级精馏塔,每个精馏塔的顶部均设置有对应的精馏塔冷凝器,每个精馏塔的底部均设置有对应的精馏塔蒸发器。第一级精馏塔的前端气体进口与前端净化系统相连接,第一级精馏塔底部的高纯氩气输出口连接至产品氩输出端,每级精馏塔顶部的粗氩气出口连接至其下一级精馏塔的前端气体进口,除第一级精馏塔以外的各级精馏塔底的粗氩气出口连接至其前一级精馏塔的后端气体进口。本实施例中,以设置两级精馏塔为例,两级精馏塔分别为第一精馏塔(下塔)2和第二精馏塔(上塔)7,第一精馏塔(下塔)2分别对应第一冷凝器10和第一蒸发器8,第二精馏塔(上塔)7分别对应第二冷凝器11和第二蒸发器9。则第一精馏塔(下塔)2的前端进气口与前端净化系统相连接,第一精馏塔(下塔)2底部的高纯氩气输出口连接至产品氩输出端,第一精馏塔(下塔)2的粗氩气出口连接至第二精馏塔(上塔)7的前端气体进口,第二精馏塔(上塔)7底的粗氩气出口连接至第一精馏塔(下塔)2的后端气体进口。
在相邻两级精馏塔之间,每级精馏塔顶部的粗氩气出口经过用于脱除浓缩的CO或H2的循环气净化系统后连接至其下一级精馏塔的前端气体进口,精馏塔顶部的粗氩气出口依次经过粗氩气膨胀机5的增压端、粗氩气冷却器6后连接至循环气净化系统。则在本实施例中,第一精馏塔(下塔)2顶部的粗氩气出口依次经过粗氩气膨胀机5的增压端、粗氩气冷却器6、循环气净化系统后连接至第二精馏塔(上塔)7的前端气体进口。循环气净化系统为催化净化系统或吸附净化系统。
气体循环系统用于为精馏系统提供热源和冷源、为前端净化系统提供再生气。气体循环系统包括循环气体压缩机14、循环气体膨胀机4、循环气体冷却器13,循环气体压缩机14的出气口连接至各级精馏塔蒸发器的进气口,精馏塔蒸发器的出液口连接至对应的精馏塔冷凝器的进液口,精馏塔冷凝器顶部的循环气体出口分别连接至循环气体压缩机14的进气口、循环气体膨胀机4的增压端,循环气体膨胀机4的增压端再依次经过循环气体冷却器13、循环气体膨胀机4的膨胀端后连接至前端净化系统。可以令不同的精馏塔冷凝器分别与循环气体压缩机14的进气口或循环气体膨胀机4的增压端相连接。则在本实施例中,第一精馏塔(下塔)2顶部的第一冷凝器10的循环气体出口连接至循环气体压缩机14的进气口,而第二精馏塔(上塔)7顶部的第二冷凝器11的循环气体出口则依次经循环气体膨胀机4的增压端、循环气体冷却器13、循环气体膨胀机4的膨胀端后连接至前端净化系统。在循环气体冷却器13之后,可以分为两路支路,其中一路如上述经循环气体膨胀机4的膨胀端后连接至前端净化系统,另一路则可以经过粗氩气膨胀机5的膨胀端后连接至前端净化系统。
上述气体循环系统中的循环介质为氮气或空气,本实施例中选用氮气。
精馏塔冷凝器顶部的循环气体出口与循环气体压缩机14的进气口之间的连接管路上、精馏塔冷凝器顶部的循环气体出口与循环气体膨胀机4的增压端之间的连接管路上分别设置有用于补充循环介质的补充支路。本实施例中具体为第一精馏塔冷凝器顶部的循环气体出口与循环气体压缩机14的进气口之间的连接管路上设置有用于补充氮气的氮气补充支路,精馏塔冷凝器顶部的循环气体出口与循环气体膨胀机4的增压端之间的连接管路上设置有用于补充液氮的液氮补充支路。
上述氩尾气回收提纯装置还包括若干个换热器,换热器设置在所需位置来实现换热功能,可以设置一个,也可以设置多个,本领域的技术人员可以根据需要基于公知常识而合理设置。本实施例中,设置两个换热器(分别为主换热器1和副换热器2)、一个液氮过冷器12。
采用上述氩尾气回收提纯装置来回收处理氩尾气的流程如下:
1、彻底净化后的待精馏原料气经主换热器1冷却后进入第一精馏塔(下塔)2参与精馏,第一精馏塔(下塔)2底部得到产品高纯氩气经主换热器1、副换热器2复热后作为产品送入客户。
2、第一精馏塔(下塔)2顶部输出的粗氩气经主换热器1复热后进入粗氩气膨胀机5的增压端增压,再经粗氩气冷却器6冷却后进入循环气净化系统。净化后的粗氩气进入副换热器2冷却后进第二精馏塔(上塔)7参与精馏,第二精馏塔(上塔)7塔底得到粗氩气送入第一精馏塔(下塔)2中部参与精馏。第二精馏塔(上塔)7塔顶得到废氩气进液氮过冷器12复热后放空。
3、冷箱来的循环氮气与补充氮气经循环气体压缩机14压缩后经副换热器2冷却后分别进入第一精馏塔(下塔)2的第一蒸发器8、第二精馏塔(上塔)7的第二蒸发器9提供热源,氮气液化成液氮经阀门节流后分别进入第一精馏塔(下塔)2的第一冷凝器10、第二精馏塔(上塔)7的第二冷凝器11提供精馏塔所需冷源。
4、第一精馏塔(下塔)2的第一冷凝器10顶部氮气经液氮过冷器12、副换热器2复热后进入循环气体压缩机14。
5、第二精馏塔(上塔)7的第二冷凝器11顶部氮气经液氮过冷器12复热后,与补充液氮汇合进入主换热器1复热后进入循环气体膨胀机4的增压端增压,再经循环气体冷却器13冷却,冷却后的氮气进主换热器1进一步降温后送入循环气体膨胀机4的膨胀端、粗氩气膨胀机5的膨胀端膨胀,膨胀后的氮气汇总经主换热器1复热后进入前端净化系统提供再生氮气。
上述氩尾气回收提纯装置的产品氩气提取率:≥95%。
实施例二:如附图2所示,一种氩尾气回收提纯装置,包括精馏系统和气体循环系统。
精馏系统用于精馏待精馏原料气而得到产品氩气,其包括至少一个精馏塔。优选为精馏系统包括多级精馏塔,每个精馏塔的顶部均设置有对应的精馏塔冷凝器,每个精馏塔的底部均设置有对应的精馏塔蒸发器。第一级精馏塔的前端气体进口与前端净化系统相连接,第一级精馏塔底部的高纯氩气输出口连接至产品氩输出端,每级精馏塔顶部的粗氩气出口连接至其下一级精馏塔的前端气体进口,除第一级精馏塔以外的各级精馏塔底的粗氩气出口连接至其前一级精馏塔的后端气体进口。本实施例中,以设置两级精馏塔为例,两级精馏塔分别为第一精馏塔(下塔)2和第二精馏塔(上塔)7,第一精馏塔(下塔)2分别对应第一冷凝器10和第一蒸发器8,第二精馏塔(上塔)7分别对应第二冷凝器11和第二蒸发器9。则第一精馏塔(下塔)2的前端进气口与前端净化系统相连接,第一精馏塔(下塔)2底部的高纯氩气输出口连接至产品氩输出端,第一精馏塔(下塔)2的粗氩气出口的一个支路直接连接至第二精馏塔(上塔)7的前端气体进口,第二精馏塔(上塔)7底的粗氩气出口连接至第一精馏塔(下塔)2的后端气体进口。
第一级精馏塔顶部的粗氩气出口的另一个支路则经增压机15连接至前端净化系统,提供还原气。
气体循环系统用于为精馏系统提供热源和冷源、为前端净化系统提供再生气。气体循环系统包括循环气体压缩机14、循环气体膨胀机4、循环气体冷却器13,循环气体压缩机14的出气口连接至各级精馏塔蒸发器的进气口,精馏塔蒸发器的出液口连接至对应的精馏塔冷凝器的进液口,精馏塔冷凝器顶部的循环气体出口分别连接至循环气体压缩机14的进气口、循环气体膨胀机4的增压端,循环气体膨胀机4的增压端再依次经过循环气体冷却器13、循环气体膨胀机4的膨胀端后连接至前端净化系统。可以令不同的精馏塔冷凝器分别与循环气体压缩机14的进气口或循环气体膨胀机4的增压端相连接。则在本实施例中,第一精馏塔(下塔)2顶部的第一冷凝器10的循环气体出口连接至循环气体压缩机14的进气口,而第二精馏塔(上塔)7顶部的第二冷凝器11的循环气体出口则依次经循环气体膨胀机4的增压端、循环气体冷却器13、循环气体膨胀机4的膨胀端后连接至前端净化系统。
上述气体循环系统中的循环介质为氮气或空气,本实施例中选用氮气。
精馏塔冷凝器顶部的循环气体出口与循环气体压缩机14的进气口之间的连接管路上、精馏塔冷凝器顶部的循环气体出口与循环气体膨胀机4的增压端之间的连接管路上分别设置有用于补充循环介质的补充支路。本实施例中具体为第一冷凝器10顶部的循环气体出口与循环气体压缩机14的进气口之间的连接管路上设置有用于补充氮气的氮气补充支路,第二冷凝器11顶部的循环气体出口与循环气体膨胀机4的增压端之间的连接管路上设置有用于补充液氮的液氮补充支路。
上述氩尾气回收提纯装置还包括若干个换热器,换热器设置在所需位置来实现换热功能,可以设置一个,也可以设置多个,本领域的技术人员可以根据需要基于公知常识而合理设置。本实施例中,设置两个换热器(分别为主换热器1和副换热器2)、一个液氮过冷器12。
采用上述氩尾气回收提纯装置来回收处理氩尾气的流程如下:
1、彻底净化后的待精馏原料气经主换热器1冷却后进入第一精馏塔(下塔)2参与精馏,第一精馏塔(下塔)2底部得到产品高纯氩气经主换热器1、副换热器2复热后作为产品送入客户。
2、第一精馏塔(下塔)2顶部粗氩气一部分经主换热器1复热后再进入增压机15增压,然后进入前端净化系统,提供还原气;另一部分粗氩气进第二精馏塔(上塔)7参与精馏,第二精馏塔(上塔)7塔底得到粗氩气送入第一精馏塔(下塔)2中部参与精馏。第二精馏塔(上塔)7塔顶得到废氩气进主换热器1复热后放空。
3、冷箱来的循环氮气与补充氮气经循环气体压缩机14压缩后经副换热器2冷却后分别进入第一精馏塔(下塔)2的第一蒸发器8、第二精馏塔(上塔)7的第二蒸发器9提供热源,氮气液化成液氮经阀门节流后分别进入第一精馏塔(下塔)2的第一冷凝器10、第二精馏塔(上塔)7的第二冷凝器11提供精馏塔所需冷源。
4、第一精馏塔(下塔)2第一冷凝器10顶部氮气经液氮过冷器12、副换热器2复热后进入循环气体压缩机14。
5、第二精馏塔(上塔)7的第二冷凝器11顶部氮气经液氮过冷器12复热后与补充液氮汇合进入主换热器1复热,然后进入循环气体膨胀机4的增压端增压后,再经循环气体冷却器13冷却,冷却后的氮气进主换热器1进一步降温后送入循环气体膨胀机4的膨胀端膨胀,膨胀后的氮气经主换热器1复热后进入前端净化系统提供再生氮气。
上述氩尾气回收提纯装置的产品氩气提取率:≥95%。
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。

Claims (10)

1.一种氩尾气回收提纯装置,用于回收处理氩尾气,所述氩尾气中的杂质为CO、N2、H2中二种或三种,其特征在于:所述氩尾气回收提纯装置与用于净化所述氩尾气并输出待精馏原料气的前端净化系统相连接,所述氩尾气回收提纯装置包括:
用于精馏所述待精馏原料气而得到产品氩气的精馏系统;
用于为所述精馏系统提供热源和冷源、为所述前端净化系统提供再生气的气体循环系统;
所述精馏系统包括多级精馏塔,所述精馏塔的顶部设置有精馏塔冷凝器,所述精馏塔的底部设置有精馏塔蒸发器;第一级所述精馏塔的前端气体进口与前端净化系统相连接,第一级所述精馏塔底部的高纯氩气输出口连接至产品氩输出端,每级所述精馏塔顶部的粗氩气出口连接至其下一级所述精馏塔的前端气体进口,除第一级所述精馏塔以外的各级所述精馏塔底的粗氩气出口连接至其前一级所述精馏塔的后端气体进口。
2.根据权利要求1所述的一种氩尾气回收提纯装置,其特征在于:每级所述精馏塔顶部的粗氩气出口经过用于脱除浓缩的CO或H2的循环气净化系统后连接至其下一级所述精馏塔的前端气体进口。
3.根据权利要求2所述的一种氩尾气回收提纯装置,其特征在于:所述精馏塔顶部的粗氩气出口依次经过粗氩气膨胀机的增压端、粗氩气冷却器后连接至所述循环气净化系统。
4.根据权利要求3所述的一种氩尾气回收提纯装置,其特征在于:所述循环气净化系统为催化净化系统或吸附净化系统。
5.根据权利要求1所述的一种氩尾气回收提纯装置,其特征在于:第一级所述精馏塔顶部的粗氩气出口还经增压机连接至所述前端净化系统而为所述前端净化系统提供还原气或再生气。
6.根据权利要求1所述的一种氩尾气回收提纯装置,其特征在于:所述气体循环系统包括循环气体压缩机、循环气体膨胀机、循环气体冷却器,所述循环气体压缩机的出气口连接至所述精馏塔蒸发器的进气口,所述精馏塔蒸发器的出液口连接至所述精馏塔冷凝器的进液口,所述精馏塔冷凝器顶部的循环气体出口分别连接至所述循环气体压缩机的进气口、所述循环气体膨胀机的增压端,所述循环气体膨胀机的增压端依次经过所述循环气体冷却器、所述循环气体膨胀机的膨胀端后连接至所述前端净化系统。
7.根据权利要求6所述的一种氩尾气回收提纯装置,其特征在于:不同的所述精馏塔冷凝器分别与所述循环气体压缩机的进气口或所述循环气体膨胀机的增压端相连接。
8.根据权利要求6所述的一种氩尾气回收提纯装置,其特征在于:所述精馏塔冷凝器顶部的循环气体出口与所述循环气体压缩机的进气口之间的连接管路上、所述精馏塔冷凝器顶部的循环气体出口与所述循环气体膨胀机的增压端之间的连接管路上分别设置有用于补充循环介质的补充支路。
9.根据权利要求1所述的一种氩尾气回收提纯装置,其特征在于:所述气体循环系统中的循环介质为氮气或空气。
10.根据权利要求1所述的一种氩尾气回收提纯装置,其特征在于:所述氩尾气回收提纯装置还包括若干个换热器。
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