CN110607425A - Heat treatment multipurpose tool - Google Patents
Heat treatment multipurpose tool Download PDFInfo
- Publication number
- CN110607425A CN110607425A CN201911035066.3A CN201911035066A CN110607425A CN 110607425 A CN110607425 A CN 110607425A CN 201911035066 A CN201911035066 A CN 201911035066A CN 110607425 A CN110607425 A CN 110607425A
- Authority
- CN
- China
- Prior art keywords
- tray
- tooling
- trays
- layer
- sleeved
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims description 15
- 239000000463 material Substances 0.000 claims abstract description 58
- 125000006850 spacer group Chemical group 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 8
- 239000010959 steel Substances 0.000 claims description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0006—Details, accessories not peculiar to any of the following furnaces
- C21D9/0025—Supports; Baskets; Containers; Covers
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
Abstract
The invention provides a tool which comprises a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray. The tool can be combined by adopting the same set of device for workpieces with different shapes and sizes, so that the use frequency of the tool is improved, and the quality reliability of products can be ensured.
Description
Technical Field
The invention belongs to the technical field of heat treatment, and particularly relates to a heat treatment multipurpose tool.
Background
The conventional square basket loading of carbon steel materials is commonly used for workpiece heat treatment at present, the production operation mode is extensive, workpieces are stacked in a mess, and the mode of overlaying stacking is not favorable for uniform heat transmission. In addition, because the heat treatment furnace hearth is large, the charging quantity is inevitably reduced in order to ensure the quality of heat treatment products, thereby causing energy waste. Because a simple and crude tool cannot realize a reasonable workpiece charging mode, the quenching heating and cooling of parts are not uniform, the heat treatment deformation of the workpieces is large, and the quality stability of products is seriously influenced.
Disclosure of Invention
Technical problem to be solved
The invention provides a heat treatment multipurpose tool, which aims to solve the technical problems of avoiding stacking of parts, improving the number of charging furnaces, reducing the leveling and straightening workload of workpieces due to deformation, improving the production efficiency and ensuring the quality stability of products.
(II) technical scheme
In order to solve the technical problem, the invention provides a heat treatment multipurpose tool, which comprises a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray.
Furthermore, the upright posts are rotatably inserted into the four corners of the bottom material plate and the middle clamping grooves through the clamping jaws.
Furthermore, the middle tray is sleeved into the plurality of stand columns layer by layer through the through holes arranged at the four corners and the middle of the middle tray.
Furthermore, a certain gap is reserved between the clamping jaw of the upright column and the clamping groove of the bottom material plate in a matched mode.
Further, the gap is 0.5mm to 1 mm.
Furthermore, the cross section of the bottom material disc is concave.
Further, the section of the intermediate tray is I-shaped.
Furthermore, the net material tray is woven by steel wires, and the edges are sealed by iron rods in a welding mode.
Further, the tool is made of heat-resistant steel.
(III) advantageous effects
The invention provides a tool which comprises a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray. The tool can be combined and used by adopting the same set of device aiming at workpieces with different shapes and sizes, so that the use frequency of the tool is improved, the quality reliability of products can be ensured, for example, small parts can be stacked in layers, each layer of the small parts is heated and cooled uniformly, the charging amount is obviously increased while the quality is ensured, and the metallographic structure after heating is obviously superior to that of the original charging mode; the rod parts can be inserted into the tray grids to be vertically placed, so that the charging quantity is increased, each rod part can be guaranteed, the stress is uniform, the straightness deformation is reduced, the straightening process is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic view of an assembly of a heat treatment charging apparatus according to an embodiment of the present invention;
FIG. 2 is a front view and a top view of a primer tray according to an embodiment of the present invention;
FIG. 3 is a front and top view of an intermediate tray in an embodiment of the present invention;
fig. 4 is a front view and a partial sectional view of a column according to an embodiment of the present invention.
Detailed Description
In order to make the objects, contents and advantages of the present invention clearer, the following detailed description of the embodiments of the present invention will be made in conjunction with the accompanying drawings and examples.
The embodiment provides a heat treatment multipurpose tool, which is made of heat-resistant steel and mainly comprises a bottom material disc 1, a net material disc 2, a spacer bush 3, an intermediate material disc 4 and a stand column 5, wherein the structure of the tool is shown in fig. 1. Wherein, a plurality of stands 5 pass through the jack catch rotation and insert the four corners of bed charge dish 1 and the draw-in groove in the middle of, fasten stand 5 on bed charge dish 1. A plurality of intermediate charging trays 4 are sleeved into a plurality of upright posts 5 layer by layer through holes arranged at four corners and the middle of the charging trays. The distance between the two material trays is adjusted by using the spacer bushes 3 with different specifications according to the sizes of parts by sleeving the spacer bushes 3 between the intermediate material tray 4 and the bed charge tray 1 and the upright posts 5 between the two intermediate material trays 4. The mesh tray 2 is placed in the clamping groove of the bottom material tray 1 or the middle material tray 4.
The structure of the bottom tray 1 and the middle tray 4 are respectively shown in fig. 2 and 3. The size of the material tray is determined according to the specification of the equipment, the section of the bottom material tray 1 is concave, the contact with the bottom plate of the furnace is a plane, the whole structure is more stable, the section of the middle material tray 4 is I-shaped, and because the contact surfaces are only four corners and the middle area, the structure can be repeatedly used on two sides, and the service life of the material tray is prolonged. The structure of the bottom tray 1 and the middle tray 4 can not only clamp the mesh tray 2, but also reduce the weight by one third.
The structure of the pillar 5 in this embodiment is shown in fig. 4. The jack catch of stand 5 and the draw-in groove cooperation of bed charge dish 1 need remain certain clearance, and its effect is that bed charge dish 1 reserves the fine setting allowance with the cooperation of 5 loading and unloading of stand to guarantee that the stand can not drop. In order to ensure that the upright post 5 does not tilt too much or the fine adjustment margin is too small after installation, the gap is optimal between 0.5mm and 1 mm.
In the embodiment, the mesh tray 2 is formed by weaving steel wires with the diameter of 1-2mm, the grid of the steel wire mesh is specified to be 8mm multiplied by 8mm, the edges of the steel wire mesh are welded and sealed by thick iron rods with the diameter of 6-8mm, the mesh tray has the function of preventing small parts and rods from falling out of the mesh tray, the height of the mesh tray 2 is determined by the maximum height dimension of the small parts, and the parts are prevented from sliding off in the conveying process. The mesh tray 2 is matched with the backing material tray 1 and the middle tray 4 for use according to requirements.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.
Claims (9)
1. A heat treatment multipurpose tool is characterized by comprising a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray.
2. The tooling of claim 1, wherein the columns are rotatably inserted into the four corners and the middle slots of the bottom tray by the jaws.
3. The tooling of claim 2, wherein the intermediate tray is sleeved into the plurality of columns layer by layer through holes arranged at the four corners and the middle.
4. The tooling of claim 2, wherein the jaws of the upright posts cooperate with the slots of the bottom tray to maintain a certain clearance.
5. The tooling of claim 4, wherein the gap is 0.5mm to 1 mm.
6. The tooling of claim 1, wherein the cross section of the bottom tray has a concave shape.
7. The tooling of claim 1, wherein the cross section of the intermediate tray has an i-shape.
8. The tooling of claim 1, wherein the mesh trays are woven from steel wire and the edges are sealed by iron rods.
9. The tooling of any one of claims 1 to 8, wherein the tooling is made of heat resistant steel.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911035066.3A CN110607425A (en) | 2019-10-29 | 2019-10-29 | Heat treatment multipurpose tool |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201911035066.3A CN110607425A (en) | 2019-10-29 | 2019-10-29 | Heat treatment multipurpose tool |
Publications (1)
Publication Number | Publication Date |
---|---|
CN110607425A true CN110607425A (en) | 2019-12-24 |
Family
ID=68895428
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201911035066.3A Pending CN110607425A (en) | 2019-10-29 | 2019-10-29 | Heat treatment multipurpose tool |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN110607425A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115449617A (en) * | 2022-09-30 | 2022-12-09 | 上海交运汽车精密冲压件有限公司 | Piston heat treatment process |
CN115584466A (en) * | 2022-09-20 | 2023-01-10 | 江苏太平洋精锻科技股份有限公司 | Heat treatment carburization furnace charging tool |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5752821A (en) * | 1996-07-02 | 1998-05-19 | Kia Motors Corporation | Tray for heat treatment furnace |
CN204138698U (en) * | 2014-09-24 | 2015-02-04 | 深圳市先力得热处理有限公司 | Material frame |
CN206736314U (en) * | 2017-05-11 | 2017-12-12 | 重庆晶焱鑫聚奎科技有限公司 | Cylinder axis carburizing and quenching frock |
CN206986241U (en) * | 2017-02-22 | 2018-02-09 | 合肥美桥汽车传动及底盘系统有限公司 | A kind of gear heat treatment frock bin for improving gear NVH mass |
CN208794998U (en) * | 2018-11-25 | 2019-04-26 | 兴化市剑达铸造有限公司 | A kind of heat treatment combination material frame |
CN208829732U (en) * | 2018-08-22 | 2019-05-07 | 张家口永恒热处理有限公司 | Heat treatment material tool |
CN208857339U (en) * | 2018-08-22 | 2019-05-14 | 张家口永恒热处理有限公司 | Heat treatment tray |
CN211311525U (en) * | 2019-10-29 | 2020-08-21 | 北京北方车辆集团有限公司 | Heat treatment multipurpose tool |
-
2019
- 2019-10-29 CN CN201911035066.3A patent/CN110607425A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5752821A (en) * | 1996-07-02 | 1998-05-19 | Kia Motors Corporation | Tray for heat treatment furnace |
CN204138698U (en) * | 2014-09-24 | 2015-02-04 | 深圳市先力得热处理有限公司 | Material frame |
CN206986241U (en) * | 2017-02-22 | 2018-02-09 | 合肥美桥汽车传动及底盘系统有限公司 | A kind of gear heat treatment frock bin for improving gear NVH mass |
CN206736314U (en) * | 2017-05-11 | 2017-12-12 | 重庆晶焱鑫聚奎科技有限公司 | Cylinder axis carburizing and quenching frock |
CN208829732U (en) * | 2018-08-22 | 2019-05-07 | 张家口永恒热处理有限公司 | Heat treatment material tool |
CN208857339U (en) * | 2018-08-22 | 2019-05-14 | 张家口永恒热处理有限公司 | Heat treatment tray |
CN208794998U (en) * | 2018-11-25 | 2019-04-26 | 兴化市剑达铸造有限公司 | A kind of heat treatment combination material frame |
CN211311525U (en) * | 2019-10-29 | 2020-08-21 | 北京北方车辆集团有限公司 | Heat treatment multipurpose tool |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115584466A (en) * | 2022-09-20 | 2023-01-10 | 江苏太平洋精锻科技股份有限公司 | Heat treatment carburization furnace charging tool |
CN115584466B (en) * | 2022-09-20 | 2023-11-14 | 江苏太平洋精锻科技股份有限公司 | Heat treatment carburizing and charging tool |
CN115449617A (en) * | 2022-09-30 | 2022-12-09 | 上海交运汽车精密冲压件有限公司 | Piston heat treatment process |
CN115449617B (en) * | 2022-09-30 | 2024-04-23 | 上海交运汽车精密冲压件有限公司 | Piston heat treatment process |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN211311525U (en) | Heat treatment multipurpose tool | |
CN110607425A (en) | Heat treatment multipurpose tool | |
CN218561578U (en) | Large-scale dish part heat treatment charging device | |
CN212247127U (en) | General type frock suitable for hot isostatic pressing and heat treatment furnace | |
CN214496403U (en) | Step shaft part heat treatment combined material rack suitable for box-type furnace and trolley furnace | |
CN209890679U (en) | Heat treatment quenching basket for vacuum furnace | |
CN214004714U (en) | Clamp for metal heat treatment | |
CN100484704C (en) | Method for manufacturing steel floor used in dustless room | |
CN210125827U (en) | Novel welding of album crystal shell device | |
CN209260165U (en) | A kind of bracket for roll heat treatment | |
CN216445435U (en) | Material rack for heat treatment furnace | |
CN213811754U (en) | Heat treatment furnace | |
CN215560500U (en) | Multilayer structure heat treatment tool | |
CN101134992A (en) | Fine details slide track type quenching device | |
CN213037812U (en) | Dual-purpose tool for tempering of die pit furnace | |
CN213915956U (en) | Double-layer charging rack for heating die forging of aircraft landing gear | |
CN217973315U (en) | Bearing separation blade layered charging tray suitable for roller hearth furnace production line | |
CN209778944U (en) | Workpiece rack for batch heat treatment | |
CN214655124U (en) | Dual-purpose material roll placing frame for annealing furnace | |
CN219526743U (en) | Annealing holds in palm work or material rest for coiled material | |
CN217628531U (en) | Heat exchange material rack for heat treatment furnace | |
CN218232514U (en) | A accurate row material conveyor for stainless steel welding wire annealing stove | |
CN210886139U (en) | Tool for reducing heat treatment deformation of control piston | |
CN214422683U (en) | Heat treatment tool | |
CN107841612B (en) | Heat treatment tool for hollow shaft of motor train unit |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |