CN110607425A - Heat treatment multipurpose tool - Google Patents

Heat treatment multipurpose tool Download PDF

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Publication number
CN110607425A
CN110607425A CN201911035066.3A CN201911035066A CN110607425A CN 110607425 A CN110607425 A CN 110607425A CN 201911035066 A CN201911035066 A CN 201911035066A CN 110607425 A CN110607425 A CN 110607425A
Authority
CN
China
Prior art keywords
tray
tooling
trays
layer
sleeved
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201911035066.3A
Other languages
Chinese (zh)
Inventor
邬晓颖
李永梅
王亮
陈利华
赵慧
闫晓红
齐然
翟新晁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Beijing North Vehicle Group Corp
Original Assignee
Beijing North Vehicle Group Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beijing North Vehicle Group Corp filed Critical Beijing North Vehicle Group Corp
Priority to CN201911035066.3A priority Critical patent/CN110607425A/en
Publication of CN110607425A publication Critical patent/CN110607425A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0006Details, accessories not peculiar to any of the following furnaces
    • C21D9/0025Supports; Baskets; Containers; Covers
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone

Abstract

The invention provides a tool which comprises a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray. The tool can be combined by adopting the same set of device for workpieces with different shapes and sizes, so that the use frequency of the tool is improved, and the quality reliability of products can be ensured.

Description

Heat treatment multipurpose tool
Technical Field
The invention belongs to the technical field of heat treatment, and particularly relates to a heat treatment multipurpose tool.
Background
The conventional square basket loading of carbon steel materials is commonly used for workpiece heat treatment at present, the production operation mode is extensive, workpieces are stacked in a mess, and the mode of overlaying stacking is not favorable for uniform heat transmission. In addition, because the heat treatment furnace hearth is large, the charging quantity is inevitably reduced in order to ensure the quality of heat treatment products, thereby causing energy waste. Because a simple and crude tool cannot realize a reasonable workpiece charging mode, the quenching heating and cooling of parts are not uniform, the heat treatment deformation of the workpieces is large, and the quality stability of products is seriously influenced.
Disclosure of Invention
Technical problem to be solved
The invention provides a heat treatment multipurpose tool, which aims to solve the technical problems of avoiding stacking of parts, improving the number of charging furnaces, reducing the leveling and straightening workload of workpieces due to deformation, improving the production efficiency and ensuring the quality stability of products.
(II) technical scheme
In order to solve the technical problem, the invention provides a heat treatment multipurpose tool, which comprises a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray.
Furthermore, the upright posts are rotatably inserted into the four corners of the bottom material plate and the middle clamping grooves through the clamping jaws.
Furthermore, the middle tray is sleeved into the plurality of stand columns layer by layer through the through holes arranged at the four corners and the middle of the middle tray.
Furthermore, a certain gap is reserved between the clamping jaw of the upright column and the clamping groove of the bottom material plate in a matched mode.
Further, the gap is 0.5mm to 1 mm.
Furthermore, the cross section of the bottom material disc is concave.
Further, the section of the intermediate tray is I-shaped.
Furthermore, the net material tray is woven by steel wires, and the edges are sealed by iron rods in a welding mode.
Further, the tool is made of heat-resistant steel.
(III) advantageous effects
The invention provides a tool which comprises a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray. The tool can be combined and used by adopting the same set of device aiming at workpieces with different shapes and sizes, so that the use frequency of the tool is improved, the quality reliability of products can be ensured, for example, small parts can be stacked in layers, each layer of the small parts is heated and cooled uniformly, the charging amount is obviously increased while the quality is ensured, and the metallographic structure after heating is obviously superior to that of the original charging mode; the rod parts can be inserted into the tray grids to be vertically placed, so that the charging quantity is increased, each rod part can be guaranteed, the stress is uniform, the straightness deformation is reduced, the straightening process is reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a schematic view of an assembly of a heat treatment charging apparatus according to an embodiment of the present invention;
FIG. 2 is a front view and a top view of a primer tray according to an embodiment of the present invention;
FIG. 3 is a front and top view of an intermediate tray in an embodiment of the present invention;
fig. 4 is a front view and a partial sectional view of a column according to an embodiment of the present invention.
Detailed Description
In order to make the objects, contents and advantages of the present invention clearer, the following detailed description of the embodiments of the present invention will be made in conjunction with the accompanying drawings and examples.
The embodiment provides a heat treatment multipurpose tool, which is made of heat-resistant steel and mainly comprises a bottom material disc 1, a net material disc 2, a spacer bush 3, an intermediate material disc 4 and a stand column 5, wherein the structure of the tool is shown in fig. 1. Wherein, a plurality of stands 5 pass through the jack catch rotation and insert the four corners of bed charge dish 1 and the draw-in groove in the middle of, fasten stand 5 on bed charge dish 1. A plurality of intermediate charging trays 4 are sleeved into a plurality of upright posts 5 layer by layer through holes arranged at four corners and the middle of the charging trays. The distance between the two material trays is adjusted by using the spacer bushes 3 with different specifications according to the sizes of parts by sleeving the spacer bushes 3 between the intermediate material tray 4 and the bed charge tray 1 and the upright posts 5 between the two intermediate material trays 4. The mesh tray 2 is placed in the clamping groove of the bottom material tray 1 or the middle material tray 4.
The structure of the bottom tray 1 and the middle tray 4 are respectively shown in fig. 2 and 3. The size of the material tray is determined according to the specification of the equipment, the section of the bottom material tray 1 is concave, the contact with the bottom plate of the furnace is a plane, the whole structure is more stable, the section of the middle material tray 4 is I-shaped, and because the contact surfaces are only four corners and the middle area, the structure can be repeatedly used on two sides, and the service life of the material tray is prolonged. The structure of the bottom tray 1 and the middle tray 4 can not only clamp the mesh tray 2, but also reduce the weight by one third.
The structure of the pillar 5 in this embodiment is shown in fig. 4. The jack catch of stand 5 and the draw-in groove cooperation of bed charge dish 1 need remain certain clearance, and its effect is that bed charge dish 1 reserves the fine setting allowance with the cooperation of 5 loading and unloading of stand to guarantee that the stand can not drop. In order to ensure that the upright post 5 does not tilt too much or the fine adjustment margin is too small after installation, the gap is optimal between 0.5mm and 1 mm.
In the embodiment, the mesh tray 2 is formed by weaving steel wires with the diameter of 1-2mm, the grid of the steel wire mesh is specified to be 8mm multiplied by 8mm, the edges of the steel wire mesh are welded and sealed by thick iron rods with the diameter of 6-8mm, the mesh tray has the function of preventing small parts and rods from falling out of the mesh tray, the height of the mesh tray 2 is determined by the maximum height dimension of the small parts, and the parts are prevented from sliding off in the conveying process. The mesh tray 2 is matched with the backing material tray 1 and the middle tray 4 for use according to requirements.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (9)

1. A heat treatment multipurpose tool is characterized by comprising a bottom material disc, a net material disc, a spacer bush, an intermediate material disc and a stand column; wherein, a plurality of upright posts are fastened on the bottom tray; the plurality of intermediate trays are sleeved into the plurality of upright posts layer by layer through the through holes; the vertical columns between the intermediate material tray and the bottom material tray and between the two intermediate material trays are sleeved with spacer sleeves, and the distance between the two material trays is adjusted through the spacer sleeves; the net material tray is placed in the clamping groove of the bottom material tray or the middle material tray.
2. The tooling of claim 1, wherein the columns are rotatably inserted into the four corners and the middle slots of the bottom tray by the jaws.
3. The tooling of claim 2, wherein the intermediate tray is sleeved into the plurality of columns layer by layer through holes arranged at the four corners and the middle.
4. The tooling of claim 2, wherein the jaws of the upright posts cooperate with the slots of the bottom tray to maintain a certain clearance.
5. The tooling of claim 4, wherein the gap is 0.5mm to 1 mm.
6. The tooling of claim 1, wherein the cross section of the bottom tray has a concave shape.
7. The tooling of claim 1, wherein the cross section of the intermediate tray has an i-shape.
8. The tooling of claim 1, wherein the mesh trays are woven from steel wire and the edges are sealed by iron rods.
9. The tooling of any one of claims 1 to 8, wherein the tooling is made of heat resistant steel.
CN201911035066.3A 2019-10-29 2019-10-29 Heat treatment multipurpose tool Pending CN110607425A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201911035066.3A CN110607425A (en) 2019-10-29 2019-10-29 Heat treatment multipurpose tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201911035066.3A CN110607425A (en) 2019-10-29 2019-10-29 Heat treatment multipurpose tool

Publications (1)

Publication Number Publication Date
CN110607425A true CN110607425A (en) 2019-12-24

Family

ID=68895428

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201911035066.3A Pending CN110607425A (en) 2019-10-29 2019-10-29 Heat treatment multipurpose tool

Country Status (1)

Country Link
CN (1) CN110607425A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115449617A (en) * 2022-09-30 2022-12-09 上海交运汽车精密冲压件有限公司 Piston heat treatment process
CN115584466A (en) * 2022-09-20 2023-01-10 江苏太平洋精锻科技股份有限公司 Heat treatment carburization furnace charging tool

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5752821A (en) * 1996-07-02 1998-05-19 Kia Motors Corporation Tray for heat treatment furnace
CN204138698U (en) * 2014-09-24 2015-02-04 深圳市先力得热处理有限公司 Material frame
CN206736314U (en) * 2017-05-11 2017-12-12 重庆晶焱鑫聚奎科技有限公司 Cylinder axis carburizing and quenching frock
CN206986241U (en) * 2017-02-22 2018-02-09 合肥美桥汽车传动及底盘系统有限公司 A kind of gear heat treatment frock bin for improving gear NVH mass
CN208794998U (en) * 2018-11-25 2019-04-26 兴化市剑达铸造有限公司 A kind of heat treatment combination material frame
CN208829732U (en) * 2018-08-22 2019-05-07 张家口永恒热处理有限公司 Heat treatment material tool
CN208857339U (en) * 2018-08-22 2019-05-14 张家口永恒热处理有限公司 Heat treatment tray
CN211311525U (en) * 2019-10-29 2020-08-21 北京北方车辆集团有限公司 Heat treatment multipurpose tool

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5752821A (en) * 1996-07-02 1998-05-19 Kia Motors Corporation Tray for heat treatment furnace
CN204138698U (en) * 2014-09-24 2015-02-04 深圳市先力得热处理有限公司 Material frame
CN206986241U (en) * 2017-02-22 2018-02-09 合肥美桥汽车传动及底盘系统有限公司 A kind of gear heat treatment frock bin for improving gear NVH mass
CN206736314U (en) * 2017-05-11 2017-12-12 重庆晶焱鑫聚奎科技有限公司 Cylinder axis carburizing and quenching frock
CN208829732U (en) * 2018-08-22 2019-05-07 张家口永恒热处理有限公司 Heat treatment material tool
CN208857339U (en) * 2018-08-22 2019-05-14 张家口永恒热处理有限公司 Heat treatment tray
CN208794998U (en) * 2018-11-25 2019-04-26 兴化市剑达铸造有限公司 A kind of heat treatment combination material frame
CN211311525U (en) * 2019-10-29 2020-08-21 北京北方车辆集团有限公司 Heat treatment multipurpose tool

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115584466A (en) * 2022-09-20 2023-01-10 江苏太平洋精锻科技股份有限公司 Heat treatment carburization furnace charging tool
CN115584466B (en) * 2022-09-20 2023-11-14 江苏太平洋精锻科技股份有限公司 Heat treatment carburizing and charging tool
CN115449617A (en) * 2022-09-30 2022-12-09 上海交运汽车精密冲压件有限公司 Piston heat treatment process
CN115449617B (en) * 2022-09-30 2024-04-23 上海交运汽车精密冲压件有限公司 Piston heat treatment process

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