CN110606724A - Purple sand floor tile and processing technology - Google Patents
Purple sand floor tile and processing technology Download PDFInfo
- Publication number
- CN110606724A CN110606724A CN201911062675.8A CN201911062675A CN110606724A CN 110606724 A CN110606724 A CN 110606724A CN 201911062675 A CN201911062675 A CN 201911062675A CN 110606724 A CN110606724 A CN 110606724A
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- CN
- China
- Prior art keywords
- purple sand
- sand
- floor tile
- purple
- processing technology
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
- C04B33/132—Waste materials; Refuse; Residues
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Dispersion Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a purple sand floor tile and a processing technology thereof, wherein the purple sand floor tile is composed of the following raw materials in percentage by weight: 50-80% of purple sand shale, 10-15% of purple sand soil and 10-20% of waste sand; the purple sand floor tile provided by the invention adopts fewer raw materials, can adopt local raw materials or waste materials, is more environment-friendly, has relatively low firing temperature and relatively low energy consumption, and is beneficial to energy conservation.
Description
Technical Field
The invention relates to the field of floor tiles, in particular to a purple sand floor tile and a processing technology thereof.
Background
With the development of society, the requirements of people on the living environment are higher and higher, so the decoration of buildings is changed continuously, and especially the use of floor tiles has higher and higher requirements; however, the existing floor tiles need more raw materials in the production process, so that the manufacturing cost is high, and the raw materials need higher temperature in the firing process, so that better floor tiles can be fired, so that the energy consumption is high, and the environment-friendly concept pushed by the society at present is not met.
Disclosure of Invention
The invention aims to provide a purple sand floor tile which is low in firing temperature and beneficial to energy conservation and a processing technology thereof, so as to solve the problems in the background technology.
The technical scheme of the invention is realized as follows: a purple sand floor tile is composed of the following raw materials by weight percent: 50-80% of purple sand shale, 10-15% of purple sand soil and 10-20% of waste sand.
The processing technology of the purple sand floor tile comprises the following steps:
(1) selecting materials, namely separating the purple sand shale, the purple sand soil and the waste sand for later use;
(2) weighing purple sand shale, purple sandy soil and waste sand according to the proportion percentage;
(3) crushing 50-80% of purple sand shale, 10-15% of purple sand and 10-20% of waste sand by a crusher to form mixed crushed materials, and ball-milling the mixed crushed materials by a ball mill to obtain mixed powder materials;
(4) sieving the mixed powder material, then ageing, and then carrying out spray drying to obtain production powder material;
(5) pressing and molding the production powder through a mold to obtain a floor tile green body, drying the floor tile green body, and then glazing and ink-jet printing to form a semi-finished floor tile blank;
(6) firing the semi-finished floor tile blank to obtain the purple sand floor tile;
(7) finally, the purple sand floor tiles are classified and put in storage.
In the processing technology of the purple sand floor tile, the particle size of the mixed crushed aggregates formed by crushing in the step (3) is less than or equal to 20 cm.
In the processing technology of the purple sand floor tile, the particle size of the mixed powder material obtained by ball milling in the step (3) is 230-sand 250-mesh sieve.
In the processing technology of the purple sand floor tile, the sieved mixed powder material in the step (4) is aged for 24 hours in a slurry storage tank, and the ageing temperature is 10-40 ℃ under the normal pressure state.
In the processing technology of the purple sand floor tile, the sintering temperature in the step (6) is 1180-1190 ℃, and the sintering time is 50-60 minutes.
The invention has the beneficial effects that: the purple sand floor tile provided by the invention adopts fewer raw materials, can adopt local raw materials or waste materials, is more environment-friendly, has relatively low firing temperature and relatively low energy consumption, and is beneficial to energy conservation.
Detailed Description
The claimed solution will now be described in further detail with reference to specific embodiments.
Example 1
The invention relates to a purple sand floor tile which is prepared from the following raw materials in percentage by weight: 65% of purple sand shale, 15% of purple sand soil and 20% of waste sand.
The invention relates to a processing technology of purple sand floor tiles, which comprises the following steps:
(1) selecting materials, namely separating the purple sand shale, the purple sand soil and the waste sand for later use;
(2) weighing purple sand shale, purple sandy soil and waste sand according to the proportion percentage;
(3) crushing 65% of purple sand shale, 15% of purple sand and 20% of waste sand by a crusher to form mixed crushed materials, controlling the particle size of the crushed mixed crushed materials to be less than or equal to 20cm, ball-milling the mixed crushed materials by a ball mill to obtain mixed powder materials, wherein the particle size of the mixed powder materials obtained by ball milling is controlled to be 230-mesh and 250-mesh;
(4) sieving the mixed powder material, and then aging the mixed powder material in a slurry storage tank for 24h at the temperature of 10-40 ℃ under normal pressure, and then performing spray drying to obtain production powder material; wherein, after the mixed powder material is sieved, 32 to 35 percent of water and 0.5 to 07 percent of water reducing agent are added to be stirred into slurry, and then the slurry is aged through a slurry storage tank;
(5) pressing and molding the production powder through a mold to obtain a floor tile green body, drying the floor tile green body, glazing, and performing ink-jet printing to form a semi-finished floor tile blank, wherein the moisture of the floor tile green body accounts for 6-7%;
(6) firing the semi-finished floor tile blank to obtain the purple sand floor tile, wherein the firing temperature is 1180 ℃, and the firing time is 50 minutes;
(7) finally, the purple sand floor tiles are classified and put in storage.
Example 2
The invention relates to a purple sand floor tile which is prepared from the following raw materials in percentage by weight: 80% of purple sand shale, 10% of purple sand soil and 10% of waste sand.
The invention relates to a processing technology of purple sand floor tiles, which comprises the following steps:
(1) selecting materials, namely separating the purple sand shale, the purple sand soil and the waste sand for later use;
(2) weighing purple sand shale, purple sandy soil and waste sand according to the proportion percentage;
(3) crushing 65% of purple sand shale, 15% of purple sand and 20% of waste sand by a crusher to form mixed crushed materials, controlling the particle size of the crushed mixed crushed materials to be less than or equal to 20cm, ball-milling the mixed crushed materials by a ball mill to obtain mixed powder materials, wherein the particle size of the mixed powder materials obtained by ball milling is controlled to be 230-mesh and 250-mesh;
(4) sieving the mixed powder material, and then aging the mixed powder material in a slurry storage tank for 24h at the temperature of 10-40 ℃ under normal pressure, and then performing spray drying to obtain production powder material; wherein, after the mixed powder material is sieved, 32 to 35 percent of water and 0.5 to 07 percent of water reducing agent are added to be stirred into slurry, and then the slurry is aged through a slurry storage tank;
(5) pressing and molding the production powder through a mold to obtain a floor tile green body, drying the floor tile green body, glazing, and performing ink-jet printing to form a semi-finished floor tile blank, wherein the moisture of the floor tile green body accounts for 6-7%;
(6) firing the semi-finished floor tile blank to obtain the purple sand floor tile, wherein the firing temperature is 1190 ℃, and the firing time is 60 minutes;
(7) finally, the purple sand floor tiles are classified and put in storage.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. The purple sand floor tile is characterized by comprising the following raw materials in percentage by weight: 50-80% of purple sand shale, 10-15% of purple sand soil and 10-20% of waste sand.
2. The processing technology of purple sand floor tiles as set forth in claim 1, which comprises the following steps:
(1) selecting materials, namely separating the purple sand shale, the purple sand soil and the waste sand for later use;
(2) weighing purple sand shale, purple sandy soil and waste sand according to the proportion percentage;
(3) crushing 50-80% of purple sand shale, 10-15% of purple sand and 10-20% of waste sand by a crusher to form mixed crushed materials, and ball-milling the mixed crushed materials by a ball mill to obtain mixed powder materials;
(4) sieving the mixed powder material, then ageing, and then carrying out spray drying to obtain production powder material;
(5) pressing and molding the production powder through a mold to obtain a floor tile green body, drying the floor tile green body, and then glazing and ink-jet printing to form a semi-finished floor tile blank;
(6) firing the semi-finished floor tile blank to obtain the purple sand floor tile;
(7) finally, the purple sand floor tiles are classified and put in storage.
3. The processing technology of purple sand floor tiles as claimed in claim 2, wherein the particle size of the mixed crushed aggregates formed by crushing in the step (3) is less than or equal to 20 cm.
4. The processing technology of purple sand floor tile as claimed in claim 2, wherein the particle size of the mixed powder material obtained by ball milling in step (3) is 230-250 mesh sieve.
5. The processing technology of purple sand floor tiles as claimed in claim 2, wherein the sieved mixed powder material in the step (4) is aged in a slurry storage tank for 24 hours at a temperature of 10-40 ℃ under normal pressure.
6. The process for processing purple sand floor tiles as claimed in claim 2, wherein the firing temperature in the step (6) is 1180-1190 ℃, and the firing time is 50-60 minutes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911062675.8A CN110606724A (en) | 2019-11-03 | 2019-11-03 | Purple sand floor tile and processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911062675.8A CN110606724A (en) | 2019-11-03 | 2019-11-03 | Purple sand floor tile and processing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110606724A true CN110606724A (en) | 2019-12-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911062675.8A Pending CN110606724A (en) | 2019-11-03 | 2019-11-03 | Purple sand floor tile and processing technology |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102491755A (en) * | 2011-11-16 | 2012-06-13 | 宝丰县人和新型建材有限公司 | Floor tile by-fire process |
| CN102503360A (en) * | 2011-10-20 | 2012-06-20 | 严斌 | Multicolor rustic brick and preparation method thereof |
| CN104276809A (en) * | 2014-09-28 | 2015-01-14 | 定远县绿苑新型建材有限公司 | Abrasion-proof hollow brick containing purple sand shale |
| CN104310949A (en) * | 2014-09-28 | 2015-01-28 | 定远县绿苑新型建材有限公司 | Purple sand shale hollow brick |
| CN105254277A (en) * | 2014-12-04 | 2016-01-20 | 四川白塔新联兴陶瓷集团有限责任公司 | Purple sand ceramic tile prepared from vanadium-titanium industrial waste residue and preparation method thereof |
| CN109824344A (en) * | 2019-03-14 | 2019-05-31 | 西安煤科动力科技有限公司 | A kind of clay brick and preparation method thereof |
-
2019
- 2019-11-03 CN CN201911062675.8A patent/CN110606724A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102503360A (en) * | 2011-10-20 | 2012-06-20 | 严斌 | Multicolor rustic brick and preparation method thereof |
| CN102491755A (en) * | 2011-11-16 | 2012-06-13 | 宝丰县人和新型建材有限公司 | Floor tile by-fire process |
| CN104276809A (en) * | 2014-09-28 | 2015-01-14 | 定远县绿苑新型建材有限公司 | Abrasion-proof hollow brick containing purple sand shale |
| CN104310949A (en) * | 2014-09-28 | 2015-01-28 | 定远县绿苑新型建材有限公司 | Purple sand shale hollow brick |
| CN105254277A (en) * | 2014-12-04 | 2016-01-20 | 四川白塔新联兴陶瓷集团有限责任公司 | Purple sand ceramic tile prepared from vanadium-titanium industrial waste residue and preparation method thereof |
| CN109824344A (en) * | 2019-03-14 | 2019-05-31 | 西安煤科动力科技有限公司 | A kind of clay brick and preparation method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 黄贝: ""利用喀左低品质紫砂页岩及废矿渣研制劈开砖"", 《中国优秀硕士学位论文全文数据库 工程科技II辑》 * |
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Application publication date: 20191224 |
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