CN110606349A - An automatic sorting and feeding device for injection molded product inserts - Google Patents

An automatic sorting and feeding device for injection molded product inserts Download PDF

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Publication number
CN110606349A
CN110606349A CN201910979579.3A CN201910979579A CN110606349A CN 110606349 A CN110606349 A CN 110606349A CN 201910979579 A CN201910979579 A CN 201910979579A CN 110606349 A CN110606349 A CN 110606349A
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CN
China
Prior art keywords
feeding
group
jacking
cylinder
output shaft
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Pending
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CN201910979579.3A
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Chinese (zh)
Inventor
李郎明
叶茂
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Changshu Xingke Transmission Technology Co Ltd
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Changshu Xingke Transmission Technology Co Ltd
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Priority to CN201910979579.3A priority Critical patent/CN110606349A/en
Publication of CN110606349A publication Critical patent/CN110606349A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00—Jigging conveyors
    • B65G27/04—Load carriers other than helical or spiral channels or conduits
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02—Devices for feeding articles or materials to conveyors
    • B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
    • B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
    • B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
    • B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
    • B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
    • B65G47/1421—Vibratory movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88—Separating or stopping elements, e.g. fingers
    • B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
    • B65G47/883—Fixed stop

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

本发明公开了一种注塑产品嵌入件的自动排序上料装置，包括机架、放料箱及复数组送料滑道，所述放料箱的顶部设有一放料空腔，每组所述送料滑道的右侧设置于所述放料空腔内，每组所述送料滑道的左侧下方设有一直线振动器与送料滑道连接，所述直线振动器设置于所述放料箱的左侧外部，其特征在于：还设有一上料机构，所述上料机构包括顶升板、顶升气缸及设置于顶升板顶部的复数组上料滑道，所述顶升板设置于所述放料箱的底部下方，复数组所述上料滑道由前至后垂直安装于所述顶升板的顶面上，所述顶升气缸的底部安装于所述机架上，所述顶升气缸的输出轴与所述顶升板的底面中部相连。本发明提高了产品的上料效率，降低了成本。

The invention discloses an automatic sorting and feeding device for injection molded product inserts, which includes a frame, a material discharging box and multiple groups of feeding slideways, a material discharging cavity is arranged on the top of the material discharging box, and each group of the material feeding The right side of the slideway is set in the discharge cavity, and a linear vibrator is arranged on the left side of each group of the feed slideway to connect with the feed slideway, and the linear vibrator is arranged on the side of the discharge box. The left exterior is characterized in that it is also provided with a feeding mechanism, which includes a jacking plate, a jacking cylinder, and a plurality of groups of feeding slideways arranged on the top of the jacking plate, and the jacking plate is arranged on Below the bottom of the discharge box, multiple groups of the feeding slideways are vertically installed on the top surface of the lifting plate from front to back, and the bottom of the lifting cylinder is installed on the frame. The output shaft of the jacking cylinder is connected with the middle part of the bottom surface of the jacking plate. The invention improves the feeding efficiency of products and reduces the cost.

Description

一种注塑产品嵌入件的自动排序上料装置An automatic sorting and feeding device for injection molded product inserts

技术领域technical field

本发明涉及一种注塑用辅助装置，尤其涉及一种注塑产品嵌入件的自动排序上料装置。The invention relates to an auxiliary device for injection molding, in particular to an automatic sorting and feeding device for inserts of injection molding products.

背景技术Background technique

注塑件是指由注塑机生产的各种注塑产品统称注塑件，包括各种包装，零件等。Injection molded parts refer to various injection molded products produced by injection molding machines, collectively referred to as injection molded parts, including various packaging, parts, etc.

其中，有些产品需要在注塑件中嵌入零部件，例如嵌入螺丝、柳钉等，使这些零部件直接与注塑件融在一起，省掉后续的装配时间及工序，同时提高零部件与注塑件的组装质量。Among them, some products need to embed parts in injection molded parts, such as embedded screws, rivets, etc., so that these parts can be directly integrated with injection molded parts, saving subsequent assembly time and processes, and at the same time improving the compatibility between parts and injection molded parts. Assembly quality.

在现有技术中，一般对于零部件的上料，都是由人工或者振动上料盘进行排序上料，人工上料效率低，而振动上料盘的送料效率也比较低。In the prior art, the parts are generally loaded by manual or vibrating feeding trays for sorting and feeding. The efficiency of manual feeding is low, and the feeding efficiency of vibrating feeding trays is also relatively low.

发明内容Contents of the invention

本发明目的是提供一种注塑产品嵌入件的自动排序上料装置，通过使用该结构，提高了上料效率及质量。The purpose of the present invention is to provide an automatic sorting and feeding device for inserts of injection molding products. By using this structure, the feeding efficiency and quality are improved.

为达到上述目的，本发明采用的技术方案是：一种注塑产品嵌入件的自动排序上料装置，包括机架、设置于机架上的放料箱及复数组送料滑道，所述放料箱的顶部设有一放料空腔，所述放料箱的左侧面上设有复数组通槽，复数组所述通槽由前至后间隔设置于所述放料箱的左侧面上，每组所述通槽与右侧与所述放料空腔相连通，每组所述送料滑道的右侧穿过一组所述通槽设置于所述放料空腔内，每组所述送料滑道的左侧下方设有一直线振动器，所述直线振动器的顶部与所述送料滑道的底面相连，所述直线振动器设置于所述放料箱的左侧外部，In order to achieve the above object, the technical solution adopted by the present invention is: an automatic sorting and feeding device for injection molding product inserts, including a frame, a discharge box arranged on the frame and a plurality of sets of feeding slides, the discharge The top of the box is provided with a discharge cavity, and the left side of the discharge box is provided with multiple sets of through grooves, and the multiple sets of through grooves are arranged on the left side of the discharge box at intervals from front to back. , the right side of each group of through grooves communicates with the discharge cavity, and the right side of each group of feeding slides is arranged in the discharge cavity through a group of through grooves, and each group A linear vibrator is provided under the left side of the feeding chute, the top of the linear vibrator is connected to the bottom surface of the feeding chute, and the linear vibrator is arranged on the left side of the discharge box.

还设有一上料机构，所述上料机构包括顶升板、顶升气缸及设置于顶升板顶部的复数组上料滑道，所述顶升板设置于所述放料箱的底部下方，复数组所述上料滑道由前至后垂直安装于所述顶升板的顶面上，所述顶升气缸的底部安装于所述机架上，所述顶升气缸的输出轴与所述顶升板的底面中部相连；A feeding mechanism is also provided, and the feeding mechanism includes a jacking plate, a jacking cylinder and a plurality of groups of feeding slideways arranged on the top of the jacking plate, and the jacking plate is arranged under the bottom of the discharge box , the multiple groups of the feeding slideways are vertically installed on the top surface of the lifting plate from front to back, the bottom of the lifting cylinder is installed on the frame, and the output shaft of the lifting cylinder is connected to the The middle part of the bottom surface of the lifting plate is connected;

所述放料箱的底面上设有复数条顶升通槽，所述顶升通槽与所述放料空腔相连通，每组所述上料滑道的顶部穿过所述顶升通槽设置于所述放料空腔内，所述上料滑道的顶部由左向右倾斜向上设置，每组所述上料滑道正对一组所述送料滑道设置，且每组所述上料滑道的左侧面靠近对应所述送料滑道的右侧面设置；所述顶升气缸输出轴伸出状态下，所述上料滑道的左侧顶面与所述送料滑道的右侧顶面齐平设置，所述顶升气缸输出轴回缩状态下，所述上料滑道的右侧顶面设置于所述送料滑道右侧顶面的右侧下方。The bottom surface of the discharge box is provided with a plurality of jacking through grooves, and the jacking through grooves are connected with the discharge cavity, and the top of each group of the feeding chute passes through the jacking through grooves. The groove is set in the discharge cavity, and the top of the feeding chute is arranged upwardly from left to right, and each group of the feeding chute is set opposite to a group of the feeding chute, and each group of The left side of the feeding chute is set close to the right side of the corresponding feeding chute; when the output shaft of the jacking cylinder is stretched out, the left top surface of the feeding chute is in contact with the feeding chute The top surface on the right side of the channel is set flush, and the top surface on the right side of the feeding chute is set under the right side of the top surface on the right side of the feeding chute when the output shaft of the jacking cylinder is retracted.

上述技术方案中，所述送料滑道由右向左倾斜向下设置，所述送料滑道与水平面之间呈2°～5°的夹角，所述上料滑道的顶面与水平面之间呈15°～30°的夹角。In the above technical solution, the feeding chute is arranged downwards from right to left, the angle between the feeding chute and the horizontal plane is 2°-5°, and the distance between the top surface of the feeding chute and the horizontal plane is The angle between them is 15°～30°.

上述技术方案中，所述送料滑道的顶面设有一送料槽，所述送料槽的左侧及右侧与所述送料滑道的左侧面及右侧面相连通；所述上料滑道的顶面设有一上料槽，所述上料槽的左侧及右侧与所述上料滑道的左侧面及右侧面相连通，所述送料槽与所述上料槽的宽度相等，所述送料槽正对所述上料槽设置。In the above technical solution, a feeding chute is provided on the top surface of the feeding chute, and the left side and the right side of the feeding chute communicate with the left side and the right side of the feeding chute; the feeding chute The top surface of the upper surface is provided with a feeding chute, the left side and the right side of the feeding chute communicate with the left side and the right side of the feeding chute, and the width of the feeding chute is equal to that of the feeding chute , the feeding chute is set facing the feeding chute.

上述技术方案中，所述放料空腔的右侧内壁为由左向右倾斜向上的斜面。In the above technical solution, the right side inner wall of the discharge cavity is an upward slope from left to right.

上述技术方案中，还设有一刮料机构，所述刮料机构包括连接板、刮料气缸及复数组刮料板，所述刮料气缸安装于所述放料箱左侧外壁上，所述连接板设置于所述安装空腔内，且所述连接板设置于复数组所述送料滑道的正上方，所述刮料气缸的输出轴穿过所述放料箱的左侧壁与所述连接板的左侧面相连；复数组所述刮料板由前至后安装于所述连接板的底面上，每组所述刮料板正对一组所述送料滑道设置，每组所述刮料板的底部设有一U型槽，每组所述送料滑道的顶部设置于一组所述U型槽内，且所述送料滑道的顶部与所述U型槽的顶部设有刮料间距。In the above technical solution, a scraping mechanism is also provided, and the scraping mechanism includes a connecting plate, a scraping cylinder and multiple sets of scraping plates, and the scraping cylinder is installed on the left outer wall of the discharge box. The connecting plate is arranged in the installation cavity, and the connecting plate is arranged directly above the multiple groups of the feeding slides, and the output shaft of the scraping cylinder passes through the left side wall of the discharging box and the The left side of the connecting plate is connected; multiple groups of scrapers are installed on the bottom surface of the connecting plate from front to back, and each group of scrapers is set directly against a group of feeding slides, and each group The bottom of the scraper is provided with a U-shaped groove, and the top of each group of the feeding chute is arranged in a group of the U-shaped groove, and the top of the feeding chute and the top of the U-shaped groove are arranged There is a scraping distance.

上述技术方案中，所述连接板的左侧设有两组横向导杆，所述横向导杆与所述刮料气缸的输出轴平行设置，所述放料箱的左侧壁上设有两个导向孔，所述每组所述横向导杆的左侧移动穿过所述导向孔设置于所述放料箱的左侧外部，所述刮料气缸输出轴回缩状态下，所述连接板及所述刮料板靠近所述放料空腔的左侧内壁设置，所述刮料气缸输出轴伸出状态下，所述刮料板的左侧面与所述送料滑道的右侧面齐平设置。In the above technical solution, two sets of transverse guide rods are arranged on the left side of the connecting plate, the transverse guide rods are arranged parallel to the output shaft of the scraping cylinder, and two sets of transverse guide rods are arranged on the left side wall of the discharge box. a guide hole, the left side of each group of the transverse guide rods moves through the guide hole and is arranged outside the left side of the discharge box, and when the output shaft of the scraping cylinder is retracted, the connection The scraper plate and the scraper plate are set close to the left inner wall of the discharge cavity. When the output shaft of the scraper cylinder is extended, the left side of the scraper plate and the right side of the feeding chute Face flush setting.

上述技术方案中，所述顶升板的底面上设有两组竖向导杆，所述竖向导杆与所述顶升气缸的输出轴平行设置，所述竖向导杆的中部移动插设于所述机架上。In the above technical solution, two sets of vertical guide rods are arranged on the bottom surface of the lifting plate, the vertical guide rods are arranged parallel to the output shaft of the jacking cylinder, and the middle part of the vertical guide rods moves and is inserted into the on the rack.

上述技术方案中，所述机架的左侧还设有一挡块，所述挡块设置于复数组所述送料滑道的左侧，每组所述送料滑道的左侧面与所述挡块的右侧面相接触；所述挡块的右侧面上设有复数组缺口，每组所述缺口正对一组所述送料滑道的送料槽设置，且所述缺口与所述送料槽相连通。In the above technical solution, a stopper is provided on the left side of the frame, and the stopper is arranged on the left side of the multiple groups of the feeding chute, and the left side of each group of the feeding chute is in contact with the stopper. The right side of the block is in contact with each other; the right side of the block is provided with a plurality of groups of notches, and each group of notches is set against a group of feeding troughs of the feeding chute, and the notches are in contact with the feeding troughs. connected.

上述技术方案中，所述挡块底部机架上设有一辅助接料装置，所述辅助接料装置包括竖向气缸、安装板及复数组推杆，所述安装板设置于所述挡块的正下方，所述竖向气缸顶部的输出轴与所述安装板的底面中部相连，复数组所述推杆由前至后垂直安装于所述安装板的顶面上，每组所述推杆的顶部插设于一组所述缺口内；所述竖向气缸输出轴回缩状态下，所述推杆的底部设置于所述送料槽的左侧底部下方或与所述安装槽的左侧底部齐平设置；所述竖向气缸输出轴伸出状态下，所述推杆的顶部设置于所述送料槽的左侧底部上方。In the above technical solution, an auxiliary material receiving device is provided on the frame at the bottom of the block, and the auxiliary material receiving device includes a vertical cylinder, a mounting plate and a plurality of sets of push rods, and the mounting plate is arranged at the bottom of the block Directly below, the output shaft at the top of the vertical cylinder is connected to the middle of the bottom surface of the mounting plate, and multiple sets of push rods are vertically installed on the top surface of the mounting plate from front to back, and each set of push rods The top of the push rod is inserted into a group of the gaps; when the output shaft of the vertical cylinder is retracted, the bottom of the push rod is set under the left bottom of the feeding trough or on the left side of the installation trough The bottom is set flush; when the output shaft of the vertical cylinder is stretched out, the top of the push rod is set above the left bottom of the feeding chute.

由于上述技术方案运用，本发明与现有技术相比具有下列优点：Due to the use of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art:

1.本发明中通过上料机构中上料滑道的上升及下降，带动产品先进入到上料滑道之后，再滑动掉落到送料滑道内，利用直线振动器带动产品自动排序通过送料滑道送出放料箱，实现自动排序上料，便于后续的抓料，有效提高上料效率及质量，降低操作人员的劳动强度，与传统的振动上料盘相比，空间占用小，能够同时上料的数量为振动上料盘的3-5倍，效率高，成本更加低廉。1. In the present invention, through the rise and fall of the feeding chute in the feeding mechanism, the products are driven to enter the feeding chute first, and then slide and fall into the feeding chute, and the linear vibrator is used to drive the products to automatically sort through the feeding chute The material is automatically sorted and loaded, which is convenient for subsequent material grabbing, effectively improves the efficiency and quality of material feeding, and reduces the labor intensity of the operator. Compared with the traditional vibrating feeding tray, it takes up less space and can be loaded at the same time. The amount of material is 3-5 times that of the vibrating feeding tray, with high efficiency and lower cost.

附图说明Description of drawings

图1是本发明实施例一中的结构示意图；Fig. 1 is a structural schematic diagram in Embodiment 1 of the present invention;

图2是本发明实施例一中送料滑道与刮料板连接处的结构示意图。Fig. 2 is a schematic structural view of the connection between the feeding slideway and the scraper in the first embodiment of the present invention.

其中：1、机架；2、放料箱；3、送料滑道；4、放料空腔；5、通槽；6、直线振动器；7、顶升板；8、顶升气缸；9、上料滑道；10、顶升通槽；11、送料槽；12、上料槽；13、连接板；14、刮料气缸；15、刮料板；16、U型槽；17、横向导杆；18、竖向导杆；19、挡块；20、缺口；21、竖向气缸；22、安装板；23、推杆。Among them: 1. Rack; 2. Discharging box; 3. Feeding chute; 4. Discharging cavity; 5. Through groove; 6. Linear vibrator; 7. Lifting plate; 8. Jacking cylinder; 9 , feeding chute; 10, jacking through chute; 11, feeding chute; 12, feeding chute; 13, connecting plate; 14, scraping cylinder; 15, scraping plate; 16, U-shaped trough; 17, horizontal Guide rod; 18, vertical guide rod; 19, block; 20, gap; 21, vertical cylinder; 22, mounting plate; 23, push rod.

具体实施方式Detailed ways

下面结合附图及实施例对本发明作进一步描述：The present invention will be further described below in conjunction with accompanying drawing and embodiment:

实施例一：参见图1、2所示，一种注塑产品嵌入件的自动排序上料装置，包括机架1、设置于机架1上的放料箱2及复数组送料滑道3，所述放料箱2的顶部设有一放料空腔4，所述放料箱的左侧面上设有复数组通槽5，复数组所述通槽由前至后间隔设置于所述放料箱的左侧面上，每组所述通槽与右侧与所述放料空腔相连通，每组所述送料滑道的右侧穿过一组所述通槽设置于所述放料空腔内，每组所述送料滑道3的左侧下方设有一直线振动器6，所述直线振动器的顶部与所述送料滑道的底面相连，所述直线振动器设置于所述放料箱的左侧外部，Embodiment 1: Referring to Figures 1 and 2, an automatic sorting and feeding device for injection molded product inserts includes a frame 1, a discharge box 2 arranged on the frame 1, and a plurality of groups of feeding slides 3. The top of the discharge box 2 is provided with a discharge cavity 4, and the left side of the discharge box is provided with multiple groups of through grooves 5, and the multiple groups of the through grooves are arranged at intervals from front to back in the discharge chamber. On the left side of the box, each group of through grooves communicates with the right side of the discharge cavity, and the right side of each group of feeding slides passes through a group of through grooves and is arranged on the discharge cavity. In the cavity, a linear vibrator 6 is provided under the left side of each group of the feeding chute 3, the top of the linear vibrator is connected to the bottom surface of the feeding chute, and the linear vibrator is arranged on the placing the left outside of the bin,

还设有一上料机构，所述上料机构包括顶升板7、顶升气缸8及设置于顶升板顶部的复数组上料滑道9，所述顶升板设置于所述放料箱的底部下方，复数组所述上料滑道由前至后垂直安装于所述顶升板的顶面上，所述顶升气缸的底部安装于所述机架上，所述顶升气缸的输出轴与所述顶升板的底面中部相连；A feeding mechanism is also provided, and the feeding mechanism includes a jacking plate 7, a jacking cylinder 8 and a plurality of sets of feeding slides 9 arranged on the top of the jacking plate, and the jacking plate is arranged on the discharge box Below the bottom of the bottom, multiple sets of the feeding chute are vertically installed on the top surface of the lifting plate from front to back, the bottom of the lifting cylinder is installed on the frame, and the lifting cylinder The output shaft is connected to the middle part of the bottom surface of the lifting plate;

所述放料箱2的底面上设有复数条顶升通槽10，所述顶升通槽与所述放料空腔相连通，每组所述上料滑道的顶部穿过所述顶升通槽设置于所述放料空腔内，所述上料滑道的顶部由左向右倾斜向上设置，每组所述上料滑道正对一组所述送料滑道设置，且每组所述上料滑道的左侧面靠近对应所述送料滑道的右侧面设置；所述顶升气缸输出轴伸出状态下，所述上料滑道的左侧顶面与所述送料滑道的右侧顶面齐平设置，所述顶升气缸输出轴回缩状态下，所述上料滑道的右侧顶面设置于所述送料滑道右侧顶面的右侧下方。The bottom surface of the discharge box 2 is provided with a plurality of jacking through grooves 10, and the jacking through grooves communicate with the discharging cavity, and the tops of each group of the feeding chute pass through the tops. The lifting groove is arranged in the discharge cavity, and the top of the feeding chute is arranged upwardly from left to right, and each group of the feeding chute is set opposite to a group of the feeding chute, and each The left side of the feeding chute is arranged close to the right side of the corresponding feeding chute; when the output shaft of the jacking cylinder is stretched out, the left top surface of the feeding chute is in contact with the The right top surface of the feeding chute is arranged flush, and when the output shaft of the jacking cylinder is retracted, the right top surface of the feeding chute is arranged below the right side of the right top surface of the feeding chute .

所述送料滑道3的顶面设有一送料槽11，所述送料槽11的左侧及右侧与所述送料滑道的左侧面及右侧面相连通；所述上料滑道9的顶面设有一上料槽12，所述上料槽的左侧及右侧与所述上料滑道的左侧面及右侧面相连通，所述送料槽与所述上料槽的宽度相等，所述送料槽正对所述上料槽设置。The top surface of described feeding chute 3 is provided with a feeding chute 11, and the left side and the right side of described feeding chute 11 are connected with the left side and the right side of described feeding chute; The top surface is provided with a feeding trough 12, the left side and the right side of the described feeding chute communicate with the left side and the right side of the described feeding chute, and the width of the described feeding chute is equal to that of the described feeding chute , the feeding chute is set facing the feeding chute.

在本实施例中，主要用于螺钉等上料，其中，送料槽及上料槽的宽度会略大于螺钉的直径，但是会小于螺头的直径，在实际使用时，将产品倒入到放料空腔内，其中，直线振动器的振动，会带动送料滑道振动，在这个过程中，需要上料的时候，顶升气缸的输出轴伸出及回缩，会带动上料滑道上升及下降，在下降过程中，上料滑道的上料槽会处于产品的下方，当上料滑道上升的时候，在这个过程中，会有部分产品掉落在上料槽内，当上料滑道完全上升之后，由于上料滑道的顶面倾斜设置，这样产品会向左下方滑动到送料滑道的送料槽内，通过送料滑道的振动将自动排序好的产品向着放料箱的外部输送，保证送料质量，这样同时设置几组送料滑道及上料滑道，就能够同时输送几组产品，效率高，成本更加低廉。其中，产品会掉落在上料槽及送料槽内，螺头会抵在送料滑道及上料滑道的顶面上，这样就能够在直线振动器振动的时候，保证产品顺利的向左振动输送。In this embodiment, it is mainly used for feeding materials such as screws, wherein the width of the feeding chute and the feeding chute will be slightly larger than the diameter of the screw, but will be smaller than the diameter of the screw head. In the material cavity, the vibration of the linear vibrator will drive the feeding chute to vibrate. In this process, when the material needs to be loaded, the output shaft of the jacking cylinder will extend and retract, which will drive the feeding chute to rise. During the descent, the feeding chute of the feeding chute will be below the product. When the feeding chute is rising, some products will fall into the feeding chute during this process. After the material chute is fully raised, because the top surface of the feeding chute is inclined, the products will slide to the lower left and enter the feeding trough of the feeding chute, and the automatically sorted products will be directed towards the discharge box through the vibration of the feeding chute The external conveying ensures the quality of feeding. In this way, several sets of feeding chute and loading chute can be set up at the same time, so that several sets of products can be transported at the same time, with high efficiency and lower cost. Among them, the product will fall into the feeding chute and the feeding chute, and the screw head will touch the top surface of the feeding chute and the feeding chute, so that the product can be smoothly moved to the left when the linear vibrator vibrates. Vibration conveying.

参见图1所示，所述送料滑道由右向左倾斜向下设置，所述送料滑道与水平面之间呈2°～5°的夹角，所述上料滑道的顶面与水平面之间呈15°～30°的夹角。送料滑道倾斜设置，这样能够保证在振动送料的时候，产品能够向左移动脱离放料箱。Referring to Fig. 1, the feeding chute is arranged downwards from right to left, the angle between the feeding chute and the horizontal plane is 2°～5°, the top surface of the feeding chute and the horizontal plane The angle between them is 15°～30°. The feeding chute is set obliquely, which can ensure that the product can move to the left and leave the discharge box when vibrating feeding.

其中，所述放料空腔的右侧内壁为由左向右倾斜向上的斜面。采用斜面的设置，由于上料滑道上下移动的时候，放料空腔内的产品会出现移动，为了保证移动之后，产品还能够聚集在上料滑道处，采用斜面的设置，能够保证产品都能够聚集在上料滑道处，保证上料质量。Wherein, the inner wall on the right side of the discharge cavity is an upward slope from left to right. The setting of the inclined plane is adopted. When the feeding chute moves up and down, the products in the discharge cavity will move. In order to ensure that the products can still gather at the feeding chute after the movement, the setting of the inclined plane can ensure that the products All can be gathered at the feeding chute to ensure the quality of feeding.

参见图1、2所示，还设有一刮料机构，所述刮料机构包括连接板13、刮料气缸14及复数组刮料板15，所述刮料气缸安装于所述放料箱左侧外壁上，所述连接板设置于所述安装空腔内，且所述连接板设置于复数组所述送料滑道的正上方，所述刮料气缸的输出轴穿过所述放料箱的左侧壁与所述连接板的左侧面相连；复数组所述刮料板由前至后安装于所述连接板的底面上，每组所述刮料板正对一组所述送料滑道设置，每组所述刮料板15的底部设有一U型槽16，每组所述送料滑道的顶部设置于一组所述U型槽内，且所述送料滑道的顶部与所述U型槽的顶部设有刮料间距。Referring to Figures 1 and 2, there is also a scraping mechanism, which includes a connecting plate 13, a scraping cylinder 14 and multiple sets of scraping plates 15, and the scraping cylinder is installed on the left side of the discharge box. On the side outer wall, the connecting plate is arranged in the installation cavity, and the connecting plate is arranged directly above the multiple groups of the feeding slides, and the output shaft of the scraping cylinder passes through the discharging box The left side wall of the connecting plate is connected to the left side of the connecting plate; multiple sets of scraping plates are installed on the bottom surface of the connecting plate from front to back, and each set of scraping plates is facing a set of feeding The slideway is provided with a U-shaped groove 16 at the bottom of each group of said scraper plates 15, and the top of each group of said feeding chute is arranged in a group of said U-shaped grooves, and the top of said feeding chute is connected to the The top of the U-shaped groove is provided with a scraping distance.

所述连接板13的左侧设有两组横向导杆17，所述横向导杆与所述刮料气缸的输出轴平行设置，所述放料箱的左侧壁上设有两个导向孔，所述每组所述横向导杆的左侧移动穿过所述导向孔设置于所述放料箱的左侧外部，所述刮料气缸输出轴回缩状态下，所述连接板及所述刮料板靠近所述放料空腔的左侧内壁设置，所述刮料气缸输出轴伸出状态下，所述刮料板的左侧面与所述送料滑道的右侧面齐平设置。Two sets of transverse guide rods 17 are arranged on the left side of the connecting plate 13, and the transverse guide rods are arranged parallel to the output shaft of the scraping cylinder, and two guide holes are arranged on the left side wall of the discharge box , the left side of each group of the transverse guide rods moves through the guide hole and is arranged outside the left side of the discharge box. When the output shaft of the scraping cylinder is retracted, the connecting plate and the The scraper is set close to the left inner wall of the discharge cavity, and when the output shaft of the scraper cylinder is extended, the left side of the scraper is flush with the right side of the feeding chute set up.

在本实施例中，由于产品本身处于放料空腔内，在上料滑道上升的时候，有顺利掉入到上料槽内，再滑动到送料槽内的产品，也有产品横向杂乱的会处在送料滑道的上方，为了防止有产品横向的卡在通槽与送料滑道之间，将送料槽内的产品阻挡无法向左移动脱离放料箱，通过刮料机构的设置，利用刮料板的U型槽的设置，也就是刮料板套在送料滑道的上方，U型槽与送料滑道之间的高度差略大于螺头的高度，这样能够将多余的产品从送料滑道处刮除，防止影响产品的振动送料脱离放料空腔。In this embodiment, since the product itself is in the discharge cavity, when the feeding chute rises, there are products that smoothly fall into the feeding chute, and then slide into the feeding chute, and some products may be messy in the horizontal direction. Located above the feeding chute, in order to prevent products from being stuck between the through chute and the feeding chute horizontally, the products in the feeding chute are prevented from moving to the left and leaving the discharge box. The U-shaped groove of the material plate is set, that is, the scraper is set above the feeding chute, and the height difference between the U-shaped groove and the feeding chute is slightly greater than the height of the screw head, so that excess products can be removed from the feeding chute. Scraping at the channel to prevent the vibration feeding that affects the product from leaving the discharge cavity.

参见图1所示，所述顶升板7的底面上设有两组竖向导杆18，所述竖向导杆与所述顶升气缸的输出轴平行设置，所述竖向导杆的中部移动插设于所述机架上。Referring to Fig. 1, two groups of vertical guide rods 18 are arranged on the bottom surface of the lifting plate 7, the vertical guide rods are arranged parallel to the output shaft of the jacking cylinder, and the middle part of the vertical guide rods moves to insert set on the rack.

参见图1所示，所述机架的左侧还设有一挡块19，所述挡块设置于复数组所述送料滑道的左侧，每组所述送料滑道的左侧面与所述挡块的右侧面相接触；所述挡块的右侧面上设有复数组缺口20，每组所述缺口正对一组所述送料滑道的送料槽设置，且所述缺口与所述送料槽相连通。Referring to Fig. 1, the left side of the frame is also provided with a stopper 19, and the stopper is arranged on the left side of the plurality of groups of the feeding chute, and the left side of each group of the feeding chute is connected to the left side of the feeding chute. The right side of the stopper is in contact with the right side; the right side of the stopper is provided with a plurality of groups of gaps 20, and each group of the gaps is set against a group of feeding troughs of the feeding slideway, and the gaps are in contact with the feeding chute. The feeding chute is connected.

所述挡块底部机架上设有一辅助接料装置，所述辅助接料装置包括竖向气缸21、安装板22及复数组推杆23，所述安装板设置于所述挡块的正下方，所述竖向气缸顶部的输出轴与所述安装板的底面中部相连，复数组所述推杆由前至后垂直安装于所述安装板的顶面上，每组所述推杆的顶部插设于一组所述缺口内；所述竖向气缸输出轴回缩状态下，所述推杆的底部设置于所述送料槽的左侧底部下方或与所述安装槽的左侧底部齐平设置；所述竖向气缸输出轴伸出状态下，所述推杆的顶部设置于所述送料槽的左侧底部上方。An auxiliary material receiving device is provided on the frame at the bottom of the block, and the auxiliary material receiving device includes a vertical cylinder 21, a mounting plate 22 and a plurality of sets of push rods 23, and the mounting plate is arranged directly below the block , the output shaft at the top of the vertical cylinder is connected to the middle part of the bottom surface of the mounting plate, and multiple sets of push rods are vertically installed on the top surface of the mounting plate from front to back, and the top of each set of push rods Inserted in a group of the gaps; when the output shaft of the vertical cylinder is retracted, the bottom of the push rod is set below the left bottom of the feeding trough or is flush with the left bottom of the installation trough Horizontal setting; when the output shaft of the vertical cylinder is stretched out, the top of the push rod is set above the left bottom of the feeding chute.

在本实施例中，产品经过送料滑道移动到最左侧的时候，为了防止产品掉落，通过挡块的设置，能够对送料滑道的左侧进行阻挡及限位，通过缺口及推杆的设置，缺口的宽度与一组产品的宽度相等，这样每次只有一个产品移动到缺口内，利用推杆进行支撑，送料到位之后，一般情况都会利用机械抓取装置进行自动抓取，缺口既能够限位，又能够对产品进行定位，便于机械抓取装置的抓取。同时，为了抓料的便利性及顺畅的抓取，竖向气缸输出轴伸出，带动推杆上升一定距离，这样能够带动产品上升一部分，这样就便于机械抓取装置进行抓料，保证抓料质量。In this embodiment, when the product moves to the leftmost side through the feeding chute, in order to prevent the product from falling, the left side of the feeding chute can be blocked and limited through the setting of the stopper. The width of the gap is equal to the width of a group of products, so that only one product moves into the gap each time, supported by the push rod, and after the material is fed in place, the mechanical grabbing device is generally used for automatic grabbing, and the gap is both It can limit the position and position the product, which is convenient for the grabbing of the mechanical grabbing device. At the same time, for the convenience and smooth grabbing of materials, the output shaft of the vertical cylinder is extended to drive the push rod up a certain distance, which can drive a part of the product up, which is convenient for the mechanical grabbing device to grab the material and ensure the material quality.

Claims (9)

1. The utility model provides an automatic sequencing loading attachment of injection moulding product embedding piece, includes the frame, sets up blowing case and the pay-off slide is organized to the complex in the frame, the top of blowing case is equipped with a blowing cavity, it organizes logical groove to be equipped with the complex on the left surface of blowing case, the complex is organized lead to the groove by preceding to the postnotum set up in on the left surface of blowing case, every group lead to groove and right side with the blowing cavity is linked together, every group the right side of pay-off slide passes a set of lead to the groove set up in the blowing cavity, every group the left side below of pay-off slide is equipped with a linear vibrator, the top of linear vibrator with the bottom surface of pay-off slide links to each other, the linear vibrator set up in the left:
the feeding mechanism comprises a jacking plate, a jacking cylinder and a plurality of groups of feeding slideways arranged on the top of the jacking plate, the jacking plate is arranged below the bottom of the discharging box, the plurality of groups of feeding slideways are vertically arranged on the top surface of the jacking plate from front to back, the bottom of the jacking cylinder is arranged on the rack, and an output shaft of the jacking cylinder is connected with the middle part of the bottom surface of the jacking plate;
a plurality of jacking through grooves are formed in the bottom surface of the material discharging box, the jacking through grooves are communicated with the material discharging cavity, the top of each group of the feeding slide ways penetrates through the jacking through grooves to be arranged in the material discharging cavity, the top of each feeding slide way is arranged in an upward manner from left to right in an inclined manner, each group of the feeding slide ways is over against one group of the feeding slide ways, and the left side surface of each group of the feeding slide ways is close to the right side surface corresponding to the feeding slide ways; under jacking cylinder output shaft extended state, the left side top surface of material loading slide with the right side top surface of pay-off slide flushes the setting, under jacking cylinder output shaft retracted state, the right side top surface of material loading slide set up in the right side below of pay-off slide right side top surface.
2. An automatic sequencing and feeding device for injection molded product inserts as claimed in claim 1 wherein: the feeding slide way is arranged from right to left in an inclined and downward mode, an included angle of 2-5 degrees is formed between the feeding slide way and the horizontal plane, and an included angle of 15-30 degrees is formed between the top surface of the feeding slide way and the horizontal plane.
3. An automatic sequencing and feeding device for injection molded product inserts as claimed in claim 1 wherein: the top surface of the feeding slideway is provided with a feeding groove, and the left side and the right side of the feeding groove are communicated with the left side surface and the right side surface of the feeding slideway; the top surface of the feeding slideway is provided with a feeding groove, the left side and the right side of the feeding groove are communicated with the left side and the right side of the feeding slideway, the width of the feeding groove is equal to that of the feeding groove, and the feeding groove is arranged right opposite to the feeding groove.
4. An automatic sequencing and feeding device for injection molded product inserts as claimed in claim 1 wherein: the inner wall of the right side of the discharging cavity is an inclined plane which inclines upwards from left to right.
5. An automatic sequencing and feeding device for injection molded product inserts as claimed in claim 1 wherein: the material scraping mechanism comprises a connecting plate, a material scraping cylinder and a plurality of groups of material scraping plates, the material scraping cylinder is installed on the outer wall of the left side of the material discharging box, the connecting plate is arranged in the installation cavity, the connecting plate is arranged right above the plurality of groups of material feeding slideways, and an output shaft of the material scraping cylinder penetrates through the left side wall of the material discharging box and is connected with the left side face of the connecting plate; the scraping plates are arranged on the bottom surface of the connecting plate from front to back, each scraping plate is arranged right opposite to one feeding slide rail, a U-shaped groove is formed in the bottom of each scraping plate, the top of each feeding slide rail is arranged in one U-shaped groove, and a scraping distance is formed between the top of each feeding slide rail and the top of each U-shaped groove.
6. An automatic sequencing and feeding device of injection molded product inserts as claimed in claim 5, wherein: the left side of connecting plate is equipped with two sets of transverse guide rods, transverse guide rod with scrape the output shaft parallel arrangement of material cylinder, be equipped with two guiding holes on the left side wall of blowing case, every group transverse guide rod's left side is removed and is passed the guiding hole set up in the left side outside of blowing case, scrape material cylinder output shaft and retract under the state, the connecting plate reaches it is close to scrape the flitch the left side inner wall setting of blowing cavity, scrape under the material cylinder output shaft state of stretching out, scrape the left surface of flitch with the right flank of pay-off slide flushes the setting.
7. An automatic sequencing and feeding device for injection molded product inserts as claimed in claim 1 wherein: two groups of vertical guide rods are arranged on the bottom surface of the jacking plate, the vertical guide rods are arranged in parallel with the output shaft of the jacking cylinder, and the middle parts of the vertical guide rods are movably inserted in the rack.
8. An automatic sequencing and feeding device for injection molded product inserts as claimed in claim 3 wherein: the left side of the rack is also provided with a stop block, the stop block is arranged on the left side of the plurality of groups of feeding slideways, and the left side surface of each group of feeding slideways is in contact with the right side surface of the stop block; a plurality of groups of notches are arranged on the right side face of the stop block, each group of notches is arranged right opposite to the feeding chute of one group of feeding slide rails, and the notches are communicated with the feeding chute.
9. An automatic sequencing and feeding device for injection molded product inserts as claimed in claim 8 wherein: an auxiliary material receiving device is arranged on the rack at the bottom of the stop block, the auxiliary material receiving device comprises a vertical air cylinder, a mounting plate and a plurality of groups of push rods, the mounting plate is arranged right below the stop block, an output shaft at the top of the vertical air cylinder is connected with the middle part of the bottom surface of the mounting plate, the plurality of groups of push rods are vertically mounted on the top surface of the mounting plate from front to back, and the top of each group of push rods is inserted into one group of notches; when the output shaft of the vertical cylinder is in a retraction state, the bottom of the push rod is arranged below the bottom of the left side of the feeding groove or is flush with the bottom of the left side of the mounting groove; and under the extending state of the output shaft of the vertical cylinder, the top of the push rod is arranged above the bottom of the left side of the feeding groove.
CN201910979579.3A 2019-10-15 2019-10-15 An automatic sorting and feeding device for injection molded product inserts Pending CN110606349A (en)

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CN116331811A (en) * 2023-05-29 2023-06-27 四川蓉铁绿色新材料有限公司 Automatic steel pipe raw material feeding system and feeding method thereof
CN116331811B (en) * 2023-05-29 2023-08-15 四川蓉铁绿色新材料有限公司 Automatic steel pipe raw material feeding system and feeding method thereof

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