CN110600260A - Full-automatic edge sliding type annular winding machine - Google Patents
Full-automatic edge sliding type annular winding machine Download PDFInfo
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- CN110600260A CN110600260A CN201911014069.9A CN201911014069A CN110600260A CN 110600260 A CN110600260 A CN 110600260A CN 201911014069 A CN201911014069 A CN 201911014069A CN 110600260 A CN110600260 A CN 110600260A
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- 238000004804 winding Methods 0.000 title claims abstract description 148
- 230000007246 mechanism Effects 0.000 claims abstract description 158
- 238000003860 storage Methods 0.000 claims abstract description 22
- 238000010008 shearing Methods 0.000 claims abstract description 5
- 238000007142 ring opening reaction Methods 0.000 claims description 28
- 238000003825 pressing Methods 0.000 claims description 27
- 230000006835 compression Effects 0.000 claims description 8
- 238000007906 compression Methods 0.000 claims description 8
- 238000009966 trimming Methods 0.000 claims description 7
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 3
- 238000009730 filament winding Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/082—Devices for guiding or positioning the winding material on the former
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
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- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides a full-automatic edge-sliding type annular winding machine, which comprises: the winding mechanism is provided with a winding ring, the winding ring is provided with an openable gap and a wire hanging structure which is suitable for fixing one end of a wire during wire storage; the positioning and clamping mechanism is arranged close to the winding ring, is suitable for clamping the workpiece and drives the workpiece to rotate; the loading and unloading mechanism is suitable for clamping a workpiece to enter and exit the positioning and clamping mechanism; the wire feeding mechanism is suitable for fixing one end of a wire on the wire hanging structure; the wire cutting mechanism is arranged close to the wire between the wire feeding mechanism and the positioning and clamping mechanism and is used for cutting off the wire after the wire is stored in the wire winding ring; the lead fixing mechanism is suitable for fixing the free end of the cut lead before the winding of the workpiece; and the control system is connected with the winding mechanism, the positioning and clamping mechanism, the loading and unloading mechanism, the wire feeding mechanism, the wire shearing mechanism and the wire fixing mechanism and controls the work of each mechanism. Therefore, the full automation of coil winding is realized, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a full-automatic edge-sliding type annular winding machine.
Background
The winding machine is a device for winding a linear object on a workpiece to be determined, and is generally used for winding an inductance coil.
The existing edge-sliding type winding machine is semi-automatic, for example, chinese patent document CN207458758U discloses an annular coil winding machine, which mainly comprises a coil clamping and supporting mechanism, a winding mechanism, and a wire storage ring opening and closing assembly, wherein the winding process of the coil is as follows: 1) feeding a coil annular framework: the opening and closing handle of the wire storage ring opening and closing assembly is manually operated, the wire storage ring is driven to open and close the wire storage ring at a certain angle through the shifting shaft, after the coil annular framework is placed among the three rubber wheels, the handle transmission assembly is manually pulled to drive the three rubber wheels at the end part of the elastic clamping jaw to clamp the coil annular framework, and then the opening and closing handle of the wire storage ring opening and closing assembly is manually operated to restore the wire storage ring to a closed state; 2) wire storage: the enameled wire is manually penetrated through a through hole on a side plate of the wire storage ring and then knotted, a wire winding motor of the wire winding mechanism drives the wire storage ring to rotate, so that the enameled wire is wound on the wire storage ring, and then the enameled wire is cut off by scissors; 3) winding: manually fixing one end of an enameled wire, driving a wire storage ring to rotate by a winding motor, driving the enameled wire to be wound on a coil annular framework by a wire leading device on the wire storage ring, and driving three rubber wheels to rotate in the same direction by a rotating motor through a universal joint to drive the coil annular framework to rotate when the wire storage ring acts; 4) coil unloading: the handle of opening and shutting of the wire storage ring opening and shutting assembly is operated manually, the wire storage ring is driven to open and shut a certain angle through the shifting shaft, then the handle transmission assembly is pulled, the three rubber wheels at the end part of the elastic clamping jaw are driven to loosen the annular framework of the coil, and therefore the wound coil is taken out. Because most operations need manual cooperation, the winding efficiency is greatly reduced, and the production cost is increased.
Disclosure of Invention
Therefore, the technical problem to be solved by the invention is to overcome the defect of low working efficiency caused by manual operation of the annular coil winding machine in the prior art, so that the full-automatic edge-sliding annular winding machine with high winding efficiency is provided.
Therefore, the invention provides a full-automatic edge-sliding type annular winding machine which comprises a winding mechanism, a positioning and clamping mechanism, a loading and unloading mechanism, a wire feeding mechanism, a wire shearing mechanism, a wire fixing mechanism and a control system, wherein the winding mechanism is arranged on the winding mechanism; the wire winding mechanism is provided with a wire winding ring, wherein the wire winding ring is provided with an openable gap and a wire hanging structure which is suitable for fixing one end of a wire during wire storage; the positioning and clamping mechanism is arranged close to the winding ring, is suitable for clamping a workpiece and drives the workpiece to rotate; the loading and unloading mechanism is suitable for clamping the workpiece to enter and exit the positioning and clamping mechanism; the wire feeding mechanism is suitable for fixing one end of a wire on the wire hanging structure; the wire cutting mechanism is arranged close to the wire between the wire feeding mechanism and the positioning and clamping mechanism and is used for cutting off the wire after the wire is stored in the wire winding ring; the lead fixing mechanism is suitable for fixing the free end of the cut lead before the workpiece is wound; and the control system is connected with the winding mechanism, the positioning and clamping mechanism, the loading and unloading mechanism, the wire feeding mechanism, the wire cutting mechanism and the wire fixing mechanism and controls the work of each mechanism.
The loading and unloading mechanism and the lead fixing mechanism are the same mechanism, and the same mechanism comprises at least one manipulator suitable for loading and unloading, clamping the free end of the lead and a power mechanism suitable for driving the manipulator to act.
The manipulator comprises a first manipulator suitable for loading or clamping and fixing the wire and a second manipulator suitable for unloading or clamping the wire, and the power mechanism comprises a first power mechanism and a second power mechanism which are respectively arranged corresponding to the first manipulator and the second manipulator; before the workpiece is wound, the second manipulator clamps the free end of the wire from the outer side of the winding ring, conveys the free end of the wire from the inner side of the winding ring to the first manipulator, and clamps and fixes the free end of the wire by the first manipulator.
The first power mechanism and the second power mechanism respectively comprise a clamping driving structure, a lifting driving structure, a telescopic driving structure and a rotary driving structure, and the clamping driving structure is suitable for driving the mechanical arm to clamp or open; the lifting driving structure and the telescopic driving structure are suitable for respectively driving the manipulator to move up and down and back and forth; and the rotation driving structure is suitable for driving the mechanical arm to rotate.
The second power mechanism further comprises a transverse driving structure, and the transverse driving structure drives the second mechanical arm to switch between the outer side and the inner side of the winding ring.
The wire feeding mechanism comprises a moving seat, a wire clamping piece, a wire feeding driving piece and a wire pressing structure, wherein the wire clamping piece is fixedly arranged on the moving seat, and a through hole for the wire to penetrate out is formed in the wire clamping piece; the wire feeding driving part is connected with the movable seat and is suitable for driving the movable seat to reciprocate towards the winding ring so as to fixedly connect the wire penetrating out of the wire clamp with the wire hanging structure; and the wire pressing structure is arranged on the movable seat, is positioned on one side of the wire clamp far away from the winding ring and is used for fixing or loosening the wire.
The line pressing structure comprises a first pressing block, a second pressing block and a pressing driving piece, and the first pressing block is arranged on the movable seat; the second pressing block is opposite to the first pressing block; and the compression driving piece is connected with the second compression block and is suitable for driving the second compression block to move towards the first compression block in a reciprocating mode so as to fix or release the lead.
The wire winding ring further comprises a ring opening driving mechanism which is suitable for driving the gap of the wire winding ring to be opened or closed, the ring opening driving mechanism comprises an eccentric shaft and a driving rod driving structure, two ends of the eccentric shaft are respectively provided with a split ring driving piece and a driving rod, and the split ring driving piece is abutted to the inner wall of the wire winding ring; and the driving rod driving structure is connected with the driving rod, is suitable for driving the eccentric shaft to rotate through the driving rod, and drives the driving rod to move towards the direction close to or far away from the winding ring.
The driving rod driving structure comprises a driving rod mounting seat, a ring opening and closing driving piece and a ring opening deviation driving piece, wherein the driving rod mounting seat is provided with an open slot for the driving rod to rotate and driving arms positioned on two sides of the open slot; the driving rod mounting seat is arranged on the eccentric shaft, and the driving rod mounting seat is connected with the driving rod; and the loop opening offset driving piece is connected with the driving rod mounting seat and is suitable for driving the driving rod mounting seat to move towards the direction close to or far away from the winding loop.
The positioning and clamping mechanism comprises three positioning rods and a positioning rod driving piece, positioning wheels suitable for clamping and driving the workpiece to rotate are arranged at the end parts of the three positioning rods close to the wire winding ring, and the three positioning wheels are arranged in a triangular shape; and the positioning rod driving part is connected with the positioning rods and is suitable for driving the positioning wheels of the three positioning rods to clamp or loosen the workpiece.
The wire hanging structure is the gap of the wire winding ring, and when the wire is hung, one end of the wire is tightly clamped and fixed at the gap by the wire winding ring under the action of self elasticity.
The thread cutting mechanism comprises a thread cutting piece and a thread cutting driving piece which is suitable for driving the thread cutting piece to move and cut the conducting wire.
The technical scheme of the invention has the following advantages:
1. the full-automatic edge-sliding type annular winding machine provided by the invention comprises a control system, and a winding mechanism, a positioning and clamping mechanism, a loading and unloading mechanism, a wire feeding mechanism, a wire cutting mechanism and a wire fixing mechanism which are connected with the control system are connected, and the control system controls the work of each mechanism, so that the full automation of coil winding is realized, and the production efficiency is greatly improved.
2. According to the full-automatic edge-sliding type annular winding machine provided by the invention, the loading and unloading mechanism and the lead fixing mechanism are the same mechanism, the same mechanism comprises at least one manipulator suitable for loading, unloading and clamping the free end of the lead, and the same manipulator can realize multiple functions, so that the structure is simpler, and the production cost is reduced.
3. The invention provides a full-automatic edge-sliding type annular winding machine, which comprises a first mechanical arm and a second mechanical arm, wherein the first mechanical arm is suitable for loading or clamping and fixing a wire, the second mechanical arm is suitable for unloading or clamping the wire, before a workpiece is wound, the second mechanical arm clamps the free end of the wire from the outer side of a winding ring, conveys the free end of the wire to the first mechanical arm from the inner side of the winding ring and is clamped and fixed by the first mechanical arm, and the wire is arranged by being tightly attached to the side edge of the winding ring through the operation.
4. The wire feeding mechanism comprises a moving seat, a wire clamping piece, a wire feeding driving piece and a wire pressing structure, wherein when a wire is wound on the winding ring and stored, the wire feeding driving piece drives the moving seat to move towards the winding ring in a reciprocating mode, so that a wire penetrating out of the wire clamping piece is fixedly connected with a wire hanging structure on the winding ring, the wire hanging is simple, the wire storage automation is realized, and the wire pressing structure can enable the wire to be in proper tension degree, so that the wire storage of the winding ring is more uniform.
5. The invention provides a full-automatic edge-sliding type annular winding machine, wherein a ring opening driving mechanism comprises an eccentric shaft, a driving rod mounting seat, a ring opening and closing driving piece and a ring opening offset driving piece, when a gap needs to be opened, the ring opening and closing driving piece drives the eccentric shaft to rotate, a split ring driving piece at one end of the eccentric shaft drives the gap of a winding ring to be opened, then the ring opening offset driving piece drives the mounting seat to move towards the direction far away from the winding ring, and the driving rod drives the split ring driving piece at one end of the eccentric shaft to move, so that the winding ring is staggered by a certain angle.
6. According to the full-automatic edge-sliding type annular winding machine provided by the invention, the positioning and clamping mechanism comprises the three positioning rods and the positioning rod driving piece connected with the positioning rods, and the positioning rod driving piece drives the positioning wheels of the three positioning rods to clamp or release a workpiece, so that the positioning rods do not need to be manually operated, and the production efficiency is higher.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a perspective view of a full-automatic edge-slipping winding machine according to the present invention;
FIG. 2 is a perspective view of FIG. 1 with the control system and the table removed;
fig. 3 is a perspective view of a second manipulator and a second power mechanism;
FIG. 4 is a perspective view of FIG. 2 with the removal of the loading and unloading mechanism and the trimming mechanism;
FIG. 5 is a perspective view of the ring opening drive mechanism;
fig. 6 is a perspective view of the positioning and gripping mechanism and the wire feeding mechanism.
Description of reference numerals: 1. a wire winding ring; 11. a notch; 2. a ring opening driving mechanism; 21. an eccentric shaft; 22. a split ring drive; 23. a drive rod; 24. a drive rod mounting seat; 25. an open slot; 26. a drive arm; 27. the ring opening is opened and closed; 28. a collar offset driver; 3. positioning the clamping mechanism; 31. positioning a rod; 311. a first positioning rod; 312. a second positioning rod; 32. positioning wheels; 33. a positioning rod driving member; 34. a transmission rod; 35. positioning seats; 4. a workpiece; 41. a wire; 5. a loading and unloading mechanism; 51. a first manipulator; 52. a second manipulator; 53. a clamping drive structure; 54. a lifting drive structure; 55. a telescopic driving structure; 56. a rotation driving structure; 57. a lateral drive structure; 6. a wire feeding mechanism; 60. a movable seat; 61. a wire clamp; 62. a wire feeding driving member; 63. a line pressing structure; 631. a first compact block; 632. a second compact block; 633. compressing the driving member; 7. a thread trimming mechanism; 71. cutting the wire; 72. a trimming driving member; 8. and (5) controlling the system.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
Examples
The embodiment provides a full-automatic side-sliding type annular winding machine, as shown in fig. 1 and 2, the machine comprises a winding mechanism, a ring opening driving mechanism 2, a positioning and clamping mechanism 3, a loading and unloading mechanism 5, a wire feeding mechanism 6, a wire shearing mechanism 7, a wire fixing mechanism and a control system, wherein the control system is connected with each mechanism to control the work of each mechanism.
Winding mechanism has wire winding ring 1, as shown in fig. 4, wire winding ring 1 has open closed breach 11, during the line storage, be suitable for the hanging wire structure of fixed wire one end, and drive wire winding ring 1 pivoted drive assembly, wire winding ring 1 includes the last ring portion and the lower ring portion that the annular set up, go up ring portion and lower ring portion one side and connect, the opposite side forms breach 11, drive assembly includes driving motor, the belt drive wheel, set up driving belt around establishing at 1 outer wall of wire winding ring, driving motor drive belt drive wheel rotates, and then rotate through driving belt drive wire winding ring 1, thereby accomplish and store up line or wire winding. The wire hanging structure is the gap 11 of the wire winding ring 1, and when the wire is hung, the wire winding ring 1 clamps and fixes one end of the wire 41 at the gap 11 under the action of self elasticity. In this embodiment, the winding ring 1 is a belt-type winding ring or a side slider-type winding ring, that is, a wire on the winding ring is wound on the workpiece 4 through a belt or a side slider arranged on a side wall of the winding ring 1.
The loading and unloading mechanism 5 and the lead fixing mechanism are the same mechanism, as shown in fig. 2 and 3, the same mechanism comprises a first manipulator 51 suitable for loading or clamping and fixing the lead 41 and a second manipulator 52 suitable for unloading or clamping the lead 41, the first manipulator 51 clamps and places the workpiece 4 on the conveying belt on a winding station, and the power mechanism comprises a first power mechanism and a second power mechanism which are respectively corresponding to the first manipulator 51 and the second manipulator 52. The first power mechanism and the second power mechanism both comprise: a gripping driving structure 53 adapted to drive the manipulator to grip or open; a lifting driving structure 54 and a telescopic driving structure 55 adapted to drive the manipulator up and down and back and forth respectively; and a rotary driving structure 56 which is suitable for driving the manipulator to rotate. The second power mechanism further includes a transverse driving structure 57, the transverse driving structure drives the second manipulator 52 to switch between the outer side and the inner side of the winding ring 1, in this embodiment, the clamping driving structure 53, the lifting driving structure 54, the telescopic driving structure 55, and the transverse driving structure 57 are all cylinders, and the rotation driving structure 56 is a rotating motor.
The wire feeding mechanism 6, as shown in fig. 6, includes a moving seat 60, a wire clamp 61, a wire feeding driving member 62 and a wire pressing structure 63. The wire clamp 61 is fixedly arranged on the moving seat 60, and a through hole for the wire 41 to penetrate out is formed in the wire clamp 61; a wire feeding driving member 62 connected to the moving seat 60 and adapted to drive the moving seat 60 to reciprocate toward the winding ring 1, so that the wire 41 passing through the wire clamping member 61 is fixedly connected to the wire hanging structure; the line pressing structure 63 includes: a first pressing block 631 disposed on the moving base 60; a second pressing block 632 disposed opposite to the first pressing block 631; and a pressing driving member 633 coupled to the second pressing block 632 and adapted to drive the second pressing block 632 to reciprocate toward the first pressing block 631 to fix or release the wire 41. In this embodiment, the wire feeding driving element 62 and the pressing driving element 633 are both air cylinders. When the wire is stored, the wire feeding driving member 62 moves the movable seat 60 back and forth towards the winding ring 1, so that the wire 41 penetrating out of the wire clamp 61 is fixedly connected with the wire hanging structure, and then the winding ring 1 starts to rotate to store the wire on the reel on the winding ring 1.
The positioning and clamping mechanism 3 is disposed near the winding ring 1, as shown in fig. 6, and includes: the end parts of the three positioning rods 31 close to the winding ring 1 are respectively provided with a positioning wheel 32 which is suitable for clamping and driving the workpiece 4 to rotate, and the three positioning wheels 32 are arranged in a triangular shape; and a positioning rod driving part 33 connected with the positioning rod 31 and adapted to drive the positioning wheels 32 of the three positioning rods 31 to clamp or unclamp the workpiece 4. The three positioning rods 31 comprise a first positioning rod 311 positioned in the middle and second positioning rods 312 positioned on two sides, the first positioning rod 311 reciprocates along a straight line, one side of the first positioning rod 311 away from the positioning wheels 32 is respectively connected with the two second positioning rods 312 through two transmission rods 34, the second positioning rods 312 are rotatably installed on the positioning seat 35, when the positioning rod driving part 33 drives the first positioning rod 311 to move towards the winding ring 1, the first positioning rod 311 drives the second positioning rods 312 on two sides to rotate through the two transmission rods 34, and the two positioning wheels 32 driving the end parts of the two second positioning rods 312 to move oppositely so as to clamp the workpiece 4. In this embodiment, a positioning wheel driving mechanism (not shown, the positioning wheel driving mechanism is a conventional mature mechanism and will not be described in detail) for driving the three positioning wheels 32 to rotate synchronously is further included, and when the three positioning wheels 32 rotate synchronously, the workpiece 4 rotates around the ring center thereof.
The ring opening driving mechanism 2, as shown in fig. 5, includes an eccentric shaft 21 and a driving rod driving structure, two ends of the eccentric shaft 21 are respectively provided with a split ring driving member 22 and a driving rod 23, and the split ring driving member 22 abuts against the inner wall of the winding ring 1; the driving rod driving structure comprises a driving rod mounting seat 24, a ring opening and closing driving part 27 and a ring opening deviation driving part 28, wherein the driving rod mounting seat 24 is provided with an open slot 25 for the driving rod 23 to rotate, and driving arms 26 positioned at two sides of the open slot 25; the loop opening and closing driving piece 27 is arranged on the driving rod mounting seat 24 and connected with the driving rod 23, and the loop opening and closing driving piece 27 drives the eccentric shaft 21 to rotate through the driving rod 23; and a loop offset driving member 28, connected to the driving rod mounting seat 24, and adapted to drive the driving rod mounting seat 24 to move toward or away from the winding loop 1. In this embodiment, the ring opening/closing driving member 27 and the ring opening deviation driving member 28 are both air cylinders.
The wire cutting mechanism 7 is disposed near the wire 41 between the wire feeding mechanism 6 and the positioning and clamping mechanism 3, and includes a wire cutting member 71 and a wire cutting driving member 72 adapted to drive the wire cutting member 71 to move and cut the wire 41, in this embodiment, the wire cutting driving member 72 is an air cylinder.
The full-automatic edge-sliding type annular winding machine comprises a control system, and a winding mechanism, a positioning and clamping mechanism, a loading and unloading mechanism, a wire feeding mechanism, a wire cutting mechanism and a wire fixing mechanism which are connected with the control system are connected, and the control system controls the work of each mechanism, so that the full automation of coil winding is realized, and the production efficiency is greatly improved.
As an alternative embodiment, the thread hanging structure is a thread hanging port formed on the side wall of the winding ring 1 and communicating with the outside, the thread hanging port is arranged at an acute angle, and the thread feeding mechanism 6 clamps and mounts one end of the conducting wire 41 at the thread hanging port during thread feeding.
As an alternative embodiment, the number of the manipulators may be 1, 3, 4 or more, and those skilled in the art can flexibly select the manipulators according to actual needs.
The working principle of the full-automatic edge-sliding type annular winding machine is as follows:
1) opening of gap of winding ring 1
The driving piece 27 that opens and shuts of ring opening drives the eccentric shaft 21 through the actuating lever 23 and rotates, set up and prop open certain angle in vertical direction with lower ring portion in the last ring portion of the split ring driving piece 22 drive wire winding ring 1 of eccentric shaft 21 one end, then ring opening skew driving piece 28 drive actuating lever mount 24 removes, actuating arm 26 on the actuating lever mount 24 drives eccentric shaft 21 through actuating lever 23 and removes towards the direction of keeping away from wire winding ring 1, the certain angle of staggering in the horizontal direction of last ring portion and lower ring portion of split ring driving piece 22 drive wire winding ring 1, in order to place work piece 4.
2) Positioning and storing of workpieces 4
The first mechanical arm 51 clamps the workpiece 4 on the winding station, the positioning rod driving part 33 of the positioning and clamping mechanism 3 drives the three positioning wheels 32 at the end parts of the three positioning rods 31 to clamp the workpiece 4, the ring opening driving mechanism 2 resets to drive the notch of the winding ring 1 to be closed, at the moment, the wire feeding mechanism 6 acts, the wire feeding driving part 62 drives the moving seat 60 to move towards the winding ring 1 in a reciprocating mode, so that the wire 41 penetrating out of the wire clamping part 61 is tightly clamped and installed at the notch 11 of the winding ring 1, the winding ring 1 rotates, and therefore wires on a reel are stored on the winding ring 1.
3) Winding and discharging
After the wire storage is finished, the second mechanical hand 52 clamps the wire 41 between the winding ring 1 and the wire clamp 61, the wire cutting driving part 72 of the wire cutting mechanism 7 acts to cut the wire 41 by the wire cutting part 71, the second mechanical hand 52 clamps the free end of the wire 41 from the outer side of the winding ring 1 and conveys the free end of the wire 41 to the first mechanical hand 51 from the inner side of the winding ring 1, the wire 41 is clamped and fixed by the first mechanical hand 51, at the moment, the winding ring 1 rotates to wind the wire 41 on the workpiece 4, after the wire winding is finished, the notch 11 of the winding ring 1 is driven to be opened by the ring opening driving mechanism 2, and then the workpiece 4 is clamped by the second mechanical hand 52 to discharge.
It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications therefrom are within the scope of the invention.
Claims (12)
1. The utility model provides a full-automatic sideslip formula annular filament winding machine which characterized in that includes:
the winding mechanism is provided with a winding ring (1), wherein the winding ring (1) is provided with an openable gap (11) and a wire hanging structure suitable for fixing one end of a wire during wire storage;
the positioning and clamping mechanism (3) is arranged close to the winding ring (1), is suitable for clamping a workpiece (4) and drives the workpiece (4) to rotate;
the loading and unloading mechanism (5) is suitable for clamping the workpiece (4) to enter and exit the positioning and clamping mechanism (3);
the wire feeding mechanism (6) is suitable for fixing one end of a wire (41) on the wire hanging structure;
the wire shearing mechanism (7) is arranged close to the wire (41) between the wire feeding mechanism (6) and the positioning and clamping mechanism (3), and the wire (41) is sheared after the wire is stored in the wire winding ring (1);
the lead fixing mechanism is suitable for fixing the free end of the cut lead (41) before the workpiece (4) is wound;
and the control system (8) is connected with the winding mechanism, the positioning and clamping mechanism (3), the loading and unloading mechanism (5), the wire feeding mechanism (6), the wire shearing mechanism (7) and the wire fixing mechanism and controls the work of each mechanism.
2. The full-automatic sideslip type annular winding machine according to claim 1, characterized in that the loading and unloading mechanism and the lead fixing mechanism are the same mechanism, and the same mechanism comprises at least one manipulator suitable for loading, unloading and clamping the free end of the lead (41), and a power mechanism suitable for driving the manipulator to act.
3. The full-automatic sideslip type annular winding machine according to claim 2, characterized in that the manipulator comprises a first manipulator (51) suitable for loading or clamping and fixing the wire (41) and a second manipulator (52) suitable for unloading or clamping the wire (41), and the power mechanism comprises a first power mechanism and a second power mechanism which are respectively arranged corresponding to the first manipulator (51) and the second manipulator (52);
before the workpiece (4) is wound, the second manipulator (52) clamps the free end of the wire (41) from the outside of the winding ring (1), conveys the free end of the wire (41) from the inside of the winding ring (1) to the first manipulator (51), and clamps and fixes the wire by the first manipulator (51).
4. The full-automatic sideslip ring winding machine of claim 3, wherein the first power mechanism and the second power mechanism each comprise:
the clamping driving structure (53) is suitable for driving the mechanical arm to clamp or open;
a lifting driving structure (54) and a telescopic driving structure (55) which are suitable for respectively driving the mechanical arm to move up and down and back and forth;
and the rotary driving structure (56) is suitable for driving the mechanical arm to rotate.
5. The full-automatic sideslip ring winding machine according to claim 4, characterized in that said second power mechanism further comprises a transverse driving structure (57) driving said second manipulator (52) to switch between the outer side and the inner side of said winding ring (1).
6. A fully automatic sideslip ring winding machine according to any one of claims 1-5, characterized in that said wire feeding mechanism (6) comprises:
a movable base (60);
the wire clamping piece (61) is fixedly arranged on the moving seat (60), and a through hole for the wire (41) to penetrate out is formed in the wire clamping piece (61);
the wire feeding driving part (62) is connected with the moving seat (60) and is suitable for driving the moving seat to reciprocate towards the winding ring (1) so as to fixedly connect the wire (41) penetrating out of the wire clamp (61) with the wire hanging structure;
and the wire pressing structure (63) is arranged on the movable seat (60), is positioned on one side of the wire clamp (61) far away from the winding ring (1), and is used for fixing or loosening the wire (41).
7. The machine according to claim 6, wherein the pressing structure (63) comprises:
a first pressing block (631) provided on the moving base (60);
a second pressing block (632) disposed opposite to the first pressing block (631);
and the compression driving piece (633) is connected with the second compression block (632) and is suitable for driving the second compression block (632) to move towards the first compression block (631) in a reciprocating mode so as to fix or release the wire (41).
8. A fully automatic sideslip ring winding machine according to any one of claims 1-7, characterized by further comprising a ring opening driving mechanism (2) adapted to drive said gap (11) of said winding ring (1) open or closed, said ring opening driving mechanism (2) comprising:
the eccentric shaft (21) is provided with a split ring driving piece (22) and a driving rod (23) at two ends, and the split ring driving piece (22) is abutted to the inner wall of the winding ring (1);
and the driving rod driving structure is connected with the driving rod (23), is suitable for driving the eccentric shaft (21) to rotate through the driving rod (23), and drives the driving rod (23) to move towards the direction close to or far away from the winding ring (1).
9. The full-automatic sideslip annular winding machine of claim 8, wherein the drive rod drive structure comprises:
the driving rod mounting seat (24) is provided with an open slot (25) for the driving rod (23) to rotate and driving arms (26) positioned at two sides of the open slot (25);
the opening and closing driving piece (27) is arranged on the driving rod mounting seat (24) and connected with the driving rod (23), and the opening and closing driving piece (27) drives the eccentric shaft (21) to rotate through the driving rod (23);
and the loop opening deviation driving piece (28) is connected with the driving rod mounting seat (24) and is suitable for driving the driving rod mounting seat (24) to move towards the direction close to or far away from the winding loop (1).
10. A full-automatic sideslip annular winding machine according to claim 9, characterized in that said positioning and clamping mechanism (3) comprises:
the end parts, close to the winding rings (1), of the three positioning rods (31) are respectively provided with a positioning wheel (32) which is suitable for clamping and driving the workpiece (4) to rotate, and the three positioning wheels (32) are arranged in a triangular shape;
and the positioning rod driving part (33) is connected with the positioning rods (31) and is suitable for driving the positioning wheels (32) of the three positioning rods (31) to clamp or release the workpiece (4).
11. The full-automatic edge-slipping ring-shaped winding machine according to any one of claims 1-10, wherein the wire hanging structure is the notch (11) of the winding ring (1), and when the wire is hung, the winding ring (1) clamps and fixes one end of the wire (41) at the notch (11) under the action of self elasticity.
12. The full-automatic sideslip ring winding machine according to claim 11, characterized in that said thread trimming mechanism (7) comprises a thread trimming member (71), and a thread trimming driving member (72) adapted to drive said thread trimming member (71) to move and to trim said thread (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911014069.9A CN110600260A (en) | 2019-10-23 | 2019-10-23 | Full-automatic edge sliding type annular winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911014069.9A CN110600260A (en) | 2019-10-23 | 2019-10-23 | Full-automatic edge sliding type annular winding machine |
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| CN110600260A true CN110600260A (en) | 2019-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911014069.9A Pending CN110600260A (en) | 2019-10-23 | 2019-10-23 | Full-automatic edge sliding type annular winding machine |
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| CN111640573A (en) * | 2020-05-09 | 2020-09-08 | 北京华强诚信电器有限公司 | Mutual inductor winding device |
| CN113178323A (en) * | 2021-05-15 | 2021-07-27 | 蒋红博 | Electronic component winding and cutting integrated machine |
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| CN114284059A (en) * | 2021-12-29 | 2022-04-05 | 南通新鸥电子有限责任公司 | Full-automatic coil production equipment for feeding, producing, returning and placing and operation method |
| CN114360896A (en) * | 2022-01-18 | 2022-04-15 | 惠州市英达特电子技术有限公司 | Annular inductor winding device and winding method thereof |
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| WO2024033718A1 (en) * | 2022-08-09 | 2024-02-15 | Mda Avtomatizacija D.O.O. | Automatic winding machine and winding process of toroidal transformer wire winding |
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