CN110589594A - Automatic sponge stripping and sticking device - Google Patents
Automatic sponge stripping and sticking device Download PDFInfo
- Publication number
- CN110589594A CN110589594A CN201910892041.9A CN201910892041A CN110589594A CN 110589594 A CN110589594 A CN 110589594A CN 201910892041 A CN201910892041 A CN 201910892041A CN 110589594 A CN110589594 A CN 110589594A
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- sponge
- peeling
- plate
- tool
- automatic
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- 239000000463 material Substances 0.000 claims abstract description 62
- 238000003860 storage Methods 0.000 claims abstract description 59
- 238000007599 discharging Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000011084 recovery Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 63
- 230000007306 turnover Effects 0.000 claims description 22
- 238000001514 detection method Methods 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 7
- 230000000903 blocking effect Effects 0.000 claims description 5
- 230000005622 photoelectricity Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 abstract description 3
- 238000004064 recycling Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000006872 improvement Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000005484 gravity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G13/00—Roller-ways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
- B65G47/8815—Reciprocating stop, moving up or down in the path of the article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H31/00—Pile receivers
- B65H31/02—Pile receivers with stationary end support against which pile accumulates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
- B65H37/04—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations for securing together articles or webs, e.g. by adhesive, stitching or stapling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H41/00—Machines for separating superposed webs
Abstract
The invention provides an automatic sponge stripping and sticking device, which comprises a material storage and discharge tool, a material feeding device and a material feeding device, wherein the material storage and discharge tool is used for providing sponge materials; the sponge stripping tool is positioned on one side of the material storing and discharging tool and is used for realizing automatic stripping of the sponge from the oiled paper and discharging the residual oiled paper after stripping the sponge to a recovery position; and the moving mechanism is used for moving the sponge from the material storage and discharge tool to the sponge peeling tool and peeling and adhering the sponge on the sponge peeling tool to a preset position from the oiled paper. The device can realize automatic stripping and sticking of the sponge and recovery of the oiled paper, and can more accurately ensure the consistency of sticking the sponge on the motor bracket; and the operator only needs to add the material again after the sponge material in the storage box is used up, so that the problem of manpower resource waste is thoroughly solved, and the automation degree is also improved.
Description
Technical Field
The invention relates to the technical field of automation equipment, in particular to an automatic sponge stripping and sticking device.
Background
With the continuous improvement of the industrial automation degree, the traditional manual assembly method can not meet the development requirements of the society, and with the continuous improvement of the labor cost and the continuous improvement of the social competitiveness, the traditional manual assembly method needs to have a strong industrial automation to be used as a backdrop in the fierce competition, and can not be eliminated.
At present, a sponge is often used in the production process of an air conditioner, a plurality of sponges are generally adhered together when the sponges are supplied, oil paper is adhered to one side of each sponge, the sponges are manually peeled off from the oil paper during use and then adhered to the corresponding position of the air conditioner, and the oil paper is thrown into a recycling box after the sponges are peeled off; artifical peel off and paste speed slower, efficiency is lower, and workman's health can the emergence circumstances of tired along with pasting sponge operating time's lapse to lead to pasting sponge efficiency and reduce, seriously influence work plan.
Disclosure of Invention
The invention provides an automatic sponge peeling and sticking device, which aims to more accurately ensure the consistency of sticking a sponge on a motor support through the automatic peeling and sticking device, and reduces the labor intensity of workers by adopting the device to replace the traditional manual operation.
The automatic sponge peeling and sticking device of the invention comprises,
the storage and discharge tool is used for providing sponge materials;
the sponge stripping tool is positioned on one side of the material storing and discharging tool and is used for realizing automatic stripping of the sponge from the oiled paper and discharging the residual oiled paper after stripping the sponge to a recovery position; and the number of the first and second groups,
and the moving mechanism is used for moving the sponge from the material storage and discharge tool to the sponge peeling tool and peeling and sticking the sponge on the sponge peeling tool to a preset position.
In one embodiment, the storage and ejection of compact frock includes storage case and support the storage case support frame of storage case the front end of storage case is provided with blocks the version, just the front end of storage case is articulated on the storage case support frame, the rear end of storage case through go up and down the frock with the storage case support frame is connected.
In an embodiment, the sponge peeling tool comprises a sponge placing plate, a mounting plate and a supporting peeling tool supporting frame of the mounting plate, wherein the sponge placing plate can be overturned through an overturning assembly and fixed on the mounting plate, a plurality of through holes are formed in the surface of the sponge placing plate, a first adsorption assembly for adsorbing sponge oilpaper is arranged in each through hole, the sponge placing plate is symmetrically provided with a pressing cylinder and a sponge pressing plate arranged on the pressing cylinder, and the pressing cylinder can drive the sponge pressing plate to press the sponge.
In one embodiment, the moving mechanism comprises a robot, and an arm of the robot is provided with the second adsorption component.
In one embodiment, the automatic sponge peeling and sticking device further comprises a conveying line body for conveying the sponge sticking target object, wherein the conveying line body comprises a roller line, a stopper capable of lifting is arranged on the roller line, guide rods are arranged on two sides of the roller line, and the guide rods extend along the length direction of the roller line.
In one embodiment, the storage and discharge tool further comprises a pressing plate, two ends of the pressing plate are respectively connected to the blocking plates on the left side and the right side of the storage box in a sliding mode, the pressing plate can move back and forth along the length direction of the storage box on the storage box, and a limit stop is arranged at the front end of the storage box.
In one embodiment, the upset subassembly includes bearing frame, dull and stereotyped trip shaft and push cylinder, the bearing frame symmetry is fixed on the mounting panel, the sponge is placed the flat board and is passed through dull and stereotyped trip shaft assembly is in on the bearing frame, dull and stereotyped trip shaft is followed the one end that the bearing frame stretches out is equipped with the gear, the gear below be provided with the perpendicular rack that sets up of dull and stereotyped trip shaft, the rack with gear engagement, push cylinder with the rack is connected, and can drive the rack along with dull and stereotyped trip shaft vertically direction round trip movement.
In one embodiment, the compressing assembly comprises a compressing cylinder and a sponge pressing plate installed on the compressing cylinder, and the compressing cylinder can drive the sponge pressing plate to open or close so as to compress the sponge material adsorbed on the sponge placing plate.
In one embodiment, the front end of the storage box is further provided with a material detection photoelectricity for detecting the sponge material.
In one embodiment, a weight is disposed on the platen.
In one embodiment, the first suction assembly comprises a vacuum chuck and a chuck mounting bracket, the chuck mounting bracket is arranged at the bottom of the sponge placing plate, the chuck part of the vacuum chuck is fixed in the through hole, and the tail part of the vacuum chuck is fixed on the chuck mounting bracket.
In one embodiment, the mounting plate is provided with a strip-shaped groove for the sucker mounting rack to pass through.
In one embodiment, the second adsorption component comprises a sucker group and a sucker mounting plate, the sucker group is mounted on the sucker mounting plate, and the sucker mounting plate is fixedly connected with the robot.
In one embodiment, an object detection photo is disposed on the drum line, the object detection photo being disposed at a side where the stopper is disposed.
In one embodiment, the mounting plate is further provided with a limiting column for limiting the overturning position of the sponge placing plate.
In one embodiment, the front ends of the storage bins are hinged together by hinges.
Compared with the prior art, the automatic sponge peeling and sticking device has the advantages that,
the material storage box is of an adjustable inclined structure, and the slope of the material storage box can be freely adjusted; the sponge stripping tool is provided with a sponge positioning and stripping mechanism, a clamping and pressing type structure and an adsorption type structure are combined to realize stripping and positioning of the sponge, a turnover plate type structure is adopted, the sponge positioning plate is turned over by utilizing the matching action of a cylinder, a rack, a gear and the like, and the purpose of automatically recovering the oiled paper is achieved.
The automatic sponge peeling and sticking device can realize automatic peeling and sticking of the sponge and recovery of the oiled paper, and workers only need to add materials after the sponge in the storage box is used up, so that the problem of manpower resource waste is thoroughly solved, and meanwhile, the automation degree is also improved.
The technical features described above can be combined in various technically feasible ways to produce new embodiments, as long as the object of the invention is achieved.
Drawings
The invention will be described in more detail hereinafter on the basis of non-limiting examples only and with reference to the accompanying drawings. Wherein:
FIG. 1 shows a structural view of an automatic sponge peeling and sticking apparatus according to the present invention;
FIG. 2 is a schematic structural diagram of a material storing and discharging tool in the automatic sponge peeling and sticking device in FIG. 1;
FIG. 3 shows a schematic view of another angle of the storing and discharging tool in FIG. 2;
FIG. 4 is a schematic view showing the structure of a sponge peeling tool in the automatic sponge peeling and sticking apparatus of FIG. 1;
FIG. 5 shows a schematic view of the sponge peeling tool of FIG. 4 at another angle;
FIG. 6 shows a close-up view of the cylinder, rack and gear combination of the sponge peeling tool at A in FIG. 4;
FIG. 7 shows an enlarged partial view of the hold-down cylinder at B in FIG. 5;
FIG. 8 is a schematic view showing the structure of a moving mechanism in the automatic sponge peeling and sticking apparatus of FIG. 1;
fig. 9 shows a schematic structural view of a conveyor line body in the automatic sponge peeling and sticking device in fig. 1.
In the drawings, like components are denoted by like reference numerals. The figures are not drawn to scale.
In the figures, the reference numbers are:
100. an automatic sponge peeling and sticking device; 1. a material storing and discharging tool; 2, stripping a sponge from the tool; 3. a moving mechanism; 4. a storage box support frame; 5. mounting a hinge plate; 6. a hinge; 7. photoelectric detection of materials; 8. a blocking plate; 9. a material storage box; 10. pressing a plate; 11. a limit stop block; 12. a guide bar; 13. a flange-type linear bearing; 14. a balancing weight; 15. a first crank fixing block; 16. a first crank; 17. a second crank; 18. a second crank fixing block; 19. stripping the tool support frame; 20. mounting a plate; 21. a linear guide rail; 22. a bearing seat; 23. placing the sponge on a flat plate; 24. a first overturn limiting column; 25. a flat plate overturning shaft; 26. pressing the cylinder mounting plate; 27. the rack is connected with the guide post; 28. a push cylinder; 29. a gear; 30. a rack; 31. a linear guide post; 32. a cylinder connecting block; 33. a first hold-down cylinder; 34. a vacuum chuck; 35. a suction cup mounting frame; 36. a sponge pressing plate; 37. a second hold-down cylinder; 38. a second overturn limiting column; 39. an industrial robot mounting base; 40. a sponge sucker; 41. a vacuum chuck; 42. a sucker mounting plate; 43. mounting a flange plate on the robot; 44. an industrial robot; 45. a conveyor line body; 46. a roller line; 47. detecting photoelectric state of the object; 48. a stopper; 49. a guide bar; 50. a strip-shaped groove.
Detailed Description
The invention will be described in further detail below with reference to the drawings and specific examples. It should be noted that, as long as there is no conflict, the embodiments and the features of the embodiments of the present invention may be combined with each other, and the technical solutions formed are within the scope of the present invention.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The terms "first," "second," and the like, as used herein do not denote any order, quantity, or importance, but rather are used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. In the description of the present invention, the terms "upper", "lower", "front", "rear", "left", "right", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, merely for convenience of description and simplification of description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and when the absolute position of the described object is changed, the relative positional relationships may be changed accordingly, and thus, are not to be construed as limiting the present invention.
Parts which are not described in the invention can be realized by adopting or referring to the prior art.
As shown in fig. 1, the automatic sponge peeling and adhering device of the present invention includes a material storing and discharging tool 1, a sponge peeling tool 2, and a moving mechanism 3, wherein the material storing and discharging tool 1 is used for providing sponge materials to the sponge peeling tool 2, the sponge peeling tool 2 is located at one side of the material storing and discharging tool 2 and is used for realizing automatic peeling of the sponge from the oiled paper and discharging the residual oiled paper after peeling the sponge to a recovery place, and the moving mechanism 3 is used for moving the sponge from the material storing and discharging tool 1 to the sponge peeling tool 2 and can peel and adhere the sponge on the sponge peeling tool 2 to a predetermined position.
As shown in fig. 1, fig. 2 and fig. 3, the storing and discharging tool 1 includes a storing box 9 and a storing box supporting frame 4 for supporting the storing box 9, a blocking plate 8 is arranged at the front end of the storing box 9 (i.e. the end of the storing box 9 close to the sponge peeling tool 2), the front end of the storing box 9 is hinged to the storing box supporting frame 4, and the rear end of the storing box 9 is connected with the storing box supporting frame 4 through a lifting assembly. The barrier plate 8 can prevent the sponge material in the storage box from falling when the storage box 9 inclines.
As shown in fig. 2, the front end of the storage box 9 is preferably hinged to the storage box support frame 4 through a hinge 6 and a hinge mounting plate 5, and the rear end of the storage box 9 is connected to the storage box support frame 4 through a lifting assembly, so that when in use, a user can adjust the gradient of the storage box 9 according to an actual state through the lifting assembly.
Preferably, the lifting assembly comprises a plurality of sequentially articulated cranks. Fig. 3 shows a preferred embodiment, wherein the lifting assembly comprises a first crank 16 and a second crank 17, which are hinged to each other, the first crank 16 and the second crank 17 being fixed to the magazine 9 and the magazine support frame 4, respectively, by means of a first crank mounting block 15 or a second crank block 18.
Through the crank structure, can easily realize freely adjusting of storage case slope.
As shown in fig. 2 and fig. 3, in an embodiment, the storing and discharging tool 1 further includes a pressing plate 10, two ends of the pressing plate 10 are respectively slidably connected to the baffles on the left and right sides of the storing box, the pressing plate 10 is placed in the storing box 9 and can reciprocate along the length direction of the storing box 9, and a limit stop 11 is disposed at the front end of the storing box 9 to prevent the pressing plate 10 from sliding down from the storing box 9 when moving.
Preferably, the pressing plate 10 is provided with a weight 14 to ensure that the pressing plate 10 can fall freely under the action of gravity when the storage box 9 is inclined.
In a preferred embodiment, guide rods 12 are respectively arranged on the left baffle and the right baffle of the material storage box 9 along the length direction of the baffles, and the pressing plate 10 is mounted on the guide rods 12 through flange-type linear bearings 13, so that when the material storage box 9 is inclined, the pressing plate 10 can automatically slide downwards under the action of the balancing weight 14, and the guide rods 12 are matched with the flange-type linear bearings 13, so that the stability of the pressing plate 10 in up-and-down sliding is ensured.
In a preferred embodiment, the material storage box 9 is further provided with a material detection photoelectric sensor 7 at the front end thereof for detecting sponge materials, and when the materials are detected, information can be transmitted to the control system to control the moving mechanism 3 to start working.
As shown in fig. 4 and 5, the sponge peeling tool 2 comprises a sponge placing plate 23, a mounting plate 20 and a peeling tool support frame 19 supporting the mounting plate 20, the mounting plate 20 is fixed on the peeling tool support frame 19 through a linear guide rail 21, the sponge placing plate 23 is fixed on the mounting plate 20 in a turnover mode through a turnover assembly, a plurality of through holes are formed in the surface of the sponge placing plate 23, first adsorption assemblies for adsorbing sponge oil paper are respectively arranged in the through holes, and pressing assemblies are symmetrically arranged at two ends of the sponge placing plate 23 and used for pressing sponge materials adsorbed on the sponge placing plate 23.
As shown in fig. 5, the first suction assembly includes a vacuum suction cup 34 and a suction cup mounting bracket 35, the suction cup mounting bracket 35 is disposed on the back of the sponge placing plate 23, the suction cup portion of the vacuum suction cup 34 is fixed in the through hole of the sponge placing plate 23, and the tail portion of the suction cup portion is fixed on the suction cup mounting bracket 35. When the sponge material moves to the sponge placing plate 23 through the moving mechanism 3, the moving mechanism 3 can control the vacuum chuck 34 to adsorb the oiled paper of the sponge material, and the sponge material is adsorbed on the sponge placing plate 23.
As shown in fig. 4, 5 and 6, the turnover assembly includes a bearing seat 22, a plate turnover shaft 25 and a pushing cylinder 28, the bearing seat 22 is symmetrically fixed on the mounting plate 20, a sponge placing plate 23 is assembled on the bearing seat 22 through the plate turnover shaft 25, one end of the plate turnover shaft 25 extends out of the bearing seat 22, one end of the plate turnover shaft 25 extending out of the bearing seat 22 is assembled with a gear 29, a linear guide pillar 31 vertically arranged with the plate turnover shaft 25 is arranged below the gear 29, a rack 30 is arranged on the linear guide pillar, the rack 30 is meshed with the gear 29, a rack connecting guide pillar 27 is arranged on the rack 30, the pushing cylinder 28 is connected with the rack connecting guide pillar 27 through a cylinder connecting block 32, and the rack 30 can be driven to reciprocate on the linear guide pillar 31 along the direction vertical to the plate turnover shaft 25 by the contraction and extension of the pushing cylinder 28. The rack 30 pushes the gear 29 to turn when moving, thereby realizing the turning of the sponge placing plate 23.
As shown in fig. 4, fig. 5 and fig. 7, the compressing assembly includes a compressing cylinder and a sponge pressing plate 36 installed on the compressing cylinder, the compressing cylinder is installed on the installation plate 20 through a compressing cylinder installation plate 26, as shown in fig. 5, a first compressing cylinder 33 and a second compressing cylinder 37 are symmetrically arranged at two ends of the sponge placing plate 23, the sponge pressing plates 36 are respectively arranged on the compressing cylinder, each sponge pressing plate 36 includes an upper pressing plate and a lower pressing plate, when the sponge placing plate 23 is turned towards the direction of the sponge pressing plate 36, the compressing cylinder drives the upper pressing plate and the lower pressing plate to open along the arrow direction in fig. 7, after the sponge placing plate 23 is turned to the target position or the target angle (horizontal position), the compressing cylinder drives the upper pressing plate and the lower pressing plate to move along the direction opposite to the arrow direction in fig. 7, and the sponge material to be peeled is compressed.
The mounting plate 20 is further provided with a first overturn limiting column 24 and a second overturn limiting column 38 which limit the overturn position of the sponge placing plate 23. When all the sponges on one sponge material are peeled off, the pressing cylinder drives the sponge pressing plate 36 to loosen the oiled paper, the pushing cylinder 28 drives the rack 30 to drive the gear 29 to rotate, when the sponge placing flat plate 23 is overturned to the position of the first overturning limiting column 24, overturning is stopped, and the oiled paper flows into the oiled paper recycling box along the sponge placing flat plate 23, so that automatic recycling of the oiled paper is realized.
The sponge peeling tool 2 is combined with a clamping and pressing type structure and an adsorption type structure, peeling and positioning of the sponge are achieved, the sponge positioning plate is turned over through a plate turning type structure by means of matching actions of the air cylinder, the rack, the gear and the like, and the purpose of automatically recycling the oiled paper is achieved.
Preferably, as shown in fig. 5, a strip-shaped groove 50 is formed in the mounting plate 20, when the sponge placing plate 23 is turned over towards the sponge pressing plate 36, the suction cup mounting frame 35 can fall into the strip-shaped groove 50, and interference between the suction cup mounting frame 35 and the mounting plate 20 is prevented when the pressing cylinder drives the sponge pressing plate 36 to press the sponge material.
In one embodiment, the moving mechanism comprises an industrial robot 44, and the arm of the industrial robot 44 is provided with a second suction component.
As shown in fig. 8, the industrial robot 44 is mounted on the industrial robot mounting base 39, the second suction component includes a suction cup group and a suction cup mounting plate 42, the suction cup mounting plate 42 is assembled on the industrial robot 44 through a robot mounting flange 43, the suction cup group is fixed on the suction cup mounting plate 42, and the suction cup group includes a sponge suction cup 40 and a vacuum suction cup 41.
As shown in fig. 9, in one embodiment, the automatic sponge peeling and sticking device 100 of the present invention further includes a conveyor line body 45 for conveying the sponge sticking object, the conveyor line body 45 includes a roller line 46, a stopper 48 capable of ascending and descending is provided at a front end of the roller line 46, guide bars 49 are provided at both sides of the roller line 46, and the guide bars 49 extend along a length direction of the roller line 46.
Preferably, an object detection photoelectric device 47 is arranged beside the stopper, when the sponge pasting target object is conveyed to a positioning position formed by the stopper 48 and the guide rod 49 from the conveying line body 45 and the object detection photoelectric device 47 detects the sponge pasting target object, the industrial robot 44 drives the sponge suction cup 40 to paste the sponge onto the sponge pasting target object, the industrial robot 44 controls the stopper 48 to fall down after the pasting is completed, the sponge pasting target object pasted with the sponge is released, and the industrial robot 44 controls the stopper 48 to rise to the original position again after the object detection photoelectric device 47 does not detect the sponge pasting target object.
The operation of the automatic sponge peeling and sticking device of the present invention will be described in detail with reference to a specific embodiment,
take the example of sticking a sponge to the air conditioner outdoor unit and sticking three pieces of sponge on one piece of oilpaper.
The artifical bolt that can realize the 9 slopes of storage case through adjusting on the crank according to the condition before the start, treat that the slope confirms back fastening bolt, it is fixed with the 9 slopes of storage case. After the adjustment is completed, the pressing plate 10 is manually pushed upwards, then the laminated sponge materials (for example, 50-100 pieces of sponge materials are stacked together), the sponge materials are flatly laid on one side facing the direction of the blocking plate 8 and placed in the storage box 9, the device is started after the placement is completed, after the material detection photoelectric device 7 detects the existence of the sponge materials, the industrial robot 44 drives a suction cup group (the suction cup group here refers to a vacuum suction cup 41 and a sponge suction cup 40, because the sponge materials sucked from the storage box 9 are a whole piece, for the stability of the suction, the vacuum suction cup 41 and the sponge suction cup 40 are used for sucking at the same time) to suck a piece of sponge from the storage box 9 and place the sponge on the sponge placing flat plate 23 of the sponge peeling tool 2, then the vacuum suction cup 34 is controlled to start to suck the oilpaper through a program written in the industrial robot 44, then the first pressing cylinder 33 is controlled to drive the sponge pressing plate 36 to press the sponge on one side of the oil, after the air conditioner external unit is compressed, the industrial robot 44 drives the sponge sucker 40 to stick the sponge to the motor bracket of the air conditioner (the sponge sucker 40 is only needed to suck the sponge because a single piece of sponge is small and the sponge sucker can suck the sponge in a larger area, so that the sponge sucking stability is ensured), the sponge on the side which is not compressed (three pieces of sponge are stuck on a complete piece of oil paper, and only one piece of sponge on the edge is pressed by the sponge pressing plate 36), then the sponge pressing plate moves obliquely upwards (the sponge can be more quickly and effectively stripped from the oil paper by moving obliquely upwards), so that the sponge is stripped from the oil paper, then the industrial robot 44 drives the sponge sucker 40 to suck the stripped sponge above the conveyor line body 45, when the air conditioner external unit is conveyed from the conveyor line 45 to the positioning part consisting of the stopper 48 and the guide rod 49, and the object detection photoelectricity 47 detects the air conditioner external unit, the industrial robot 44 drives the sponge sucker 40 to stick the, after the bonding is finished, the industrial robot 44 controls the stopper 48 to fall, the air conditioner external unit bonded with the sponge is released, and when the article detection photoelectric device 47 does not detect the air conditioner external unit, the industrial robot 44 controls the stopper 48 to ascend to the original position again. Then the industrial robot 44 drives the sponge sucker 40 to return to the sponge peeling tool 2, the second pressing cylinder 37 drives the sponge pressing plate 36 to press the oil paper with the sponge peeled off after the sponge on one side of the oil paper is peeled off, the first pressing cylinder 33 is loosened after the second pressing cylinder 37 is pressed, the industrial robot 44 drives the sponge sucker 40 to adsorb the sponge on the other side and then moves upwards in an inclined mode, so that the sponge is peeled off from the oil paper, then the sponge is pasted to the corresponding position of the air conditioner external unit, the industrial robot 44 drives the sponge sucker 40 to peel off the sponge in the middle of the oil paper and paste the sponge on the air conditioner external unit after the sponges on the two sides are peeled off and pasted, finally the industrial robot 44 drives the sponge sucker 40 to peel off and paste 3 pieces of sponge on one piece of oil paper, and controls the second pressing cylinder 37 to loosen through a program written in the industrial robot, then the pushing cylinder 28 is controlled to retract to drive the rack 30 to move so as to drive the gear 29 to rotate to realize the turnover of the sponge placing plate 23, when the plate turnover shaft 25 is turned to the first turnover limiting column 24, the sponge placing plate 23 stops turning (at the moment, the sponge placing plate is turned by about 80 degrees), the industrial robot 44 controls the vacuum sucker 34 to stop working after the turnover is finished, and then the oiled paper after the sponge is stripped flows into the oiled paper recycling box along the sponge placing plate 23, so that the automatic recycling of the oiled paper is realized. Control promotion cylinder 28 stretches out after the completion is retrieved to the oiled paper, thereby it places dull and stereotyped 23 and resets to drive the sponge, take away a sponge back at every turn in the storage case 9, the clamp plate all can utilize the gravity of balancing weight 14 to realize unpowered gliding, carry the snatching department of robot with the sponge, the complete equipment begins next cycle action, sponge material in the storage case 9 uses the completion back, dog 11 can prevent clamp plate 10 to continue gliding, thereby prevent that material detection photoelectricity 7 from sensing the clamp plate and leading to the malfunction, can send out the police dispatch newspaper when sponge material runs out material detection photoelectricity 7 and does not detect the material and indicate that staff's material has used up.
The whole working process of the automatic sponge peeling and sticking device is described above.
The device can realize automatic stripping and sticking of the sponge and recovery of the oiled paper, and can more accurately ensure the consistency of sticking the sponge on the motor bracket; and the operator only needs to add the material again after the sponge material in the storage box is used up, so that the problem of manpower resource waste is thoroughly solved, and the automation degree is also improved.
It will thus be appreciated by those skilled in the art that while the invention has been described with reference to a preferred embodiment, various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. An automatic sponge peeling and sticking device is characterized by comprising,
the storage and discharge tool is used for providing sponge materials;
the sponge stripping tool is positioned on one side of the material storing and discharging tool and is used for realizing automatic stripping of the sponge from the oiled paper and discharging the residual oiled paper after stripping the sponge to a recovery position; and the number of the first and second groups,
and the moving mechanism is used for moving the sponge from the material storage and discharge tool to the sponge peeling tool and peeling and adhering the sponge on the sponge peeling tool to a preset position from the oiled paper.
2. The automatic sponge peeling and sticking device according to claim 1, wherein the storage and discharging tool comprises a storage box and a storage box support frame for supporting the storage box, a blocking plate is arranged at the front end of the storage box, the front end of the storage box is hinged to the storage box support frame, and the rear end of the storage box is connected with the storage box support frame through a lifting assembly.
3. The automatic sponge peeling and sticking device as claimed in claim 1 or 2, wherein the sponge peeling tool comprises a sponge placing plate, a mounting plate and a peeling tool support frame for supporting the mounting plate, the sponge placing plate is fixed on the mounting plate in a turnover manner through a turnover assembly, a plurality of through holes are formed in the surface of the sponge placing plate, first adsorption assemblies for adsorbing sponge oil paper are respectively arranged in the through holes, and pressing assemblies are symmetrically arranged at two ends of the sponge placing plate and used for pressing sponge materials adsorbed on the sponge placing plate.
4. The automatic sponge peeling and adhering device according to claim 3, wherein the first suction assembly comprises a vacuum chuck and a chuck mounting bracket, the chuck mounting bracket is arranged at the bottom of the sponge placing plate, a chuck part of the vacuum chuck is fixed in the through hole, and a tail part of the vacuum chuck is fixed on the chuck mounting bracket.
5. The automatic sponge peeling and sticking device according to claim 2, wherein the storing and discharging tool further comprises a pressing plate, two ends of the pressing plate are respectively connected to the baffle plates on the left side and the right side of the storing box in a sliding manner, the pressing plate can move back and forth on the storing box along the length direction of the storing box, and a limit stop is arranged at the front end of the storing box.
6. The automatic sponge peeling and sticking device according to claim 3, wherein the turnover assembly comprises a bearing seat, a flat turnover shaft and a pushing cylinder, the bearing seat is symmetrically fixed on the mounting plate, the sponge placing plate is assembled on the bearing seat through the flat turnover shaft, a gear is assembled at one end of the flat turnover shaft extending out of the bearing seat, a rack which is perpendicular to the flat turnover shaft is arranged below the gear, the rack is meshed with the gear, and the pushing cylinder is connected with the rack and can drive the rack to reciprocate along the direction perpendicular to the flat turnover shaft.
7. The automatic sponge peeling and sticking device as claimed in claim 6, wherein the pressing assembly comprises a pressing cylinder and a sponge pressing plate mounted on the pressing cylinder, and the pressing cylinder can drive the sponge pressing plate to open or close so as to press the sponge material adsorbed on the sponge placing plate.
8. The automatic sponge peeling and sticking device as claimed in claim 2 or 5, wherein a material detection photoelectricity for detecting the sponge material is further arranged at the front end of the storage box.
9. The automatic sponge peeling and adhering device according to claim 5, wherein a weight is provided on said pressing plate.
10. The automatic sponge peeling and adhering device according to claim 3, wherein a limiting column for limiting the overturning position of the sponge placing plate is further arranged on the mounting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910892041.9A CN110589594A (en) | 2019-09-20 | 2019-09-20 | Automatic sponge stripping and sticking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910892041.9A CN110589594A (en) | 2019-09-20 | 2019-09-20 | Automatic sponge stripping and sticking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110589594A true CN110589594A (en) | 2019-12-20 |
Family
ID=68861594
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910892041.9A Pending CN110589594A (en) | 2019-09-20 | 2019-09-20 | Automatic sponge stripping and sticking device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110589594A (en) |
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| CN113753536A (en) * | 2020-06-03 | 2021-12-07 | 顺丰科技有限公司 | Automatic positioning device |
| CN114658737A (en) * | 2022-03-28 | 2022-06-24 | 航天材料及工艺研究所 | Automatic cork adhering device and method for aerospace cabin section |
| CN115489836A (en) * | 2022-09-29 | 2022-12-20 | 珠海格力智能装备有限公司 | Automatic installation unit |
| CN115489836B (en) * | 2022-09-29 | 2024-04-16 | 珠海格力智能装备有限公司 | Automatic installation unit |
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| US20140367395A1 (en) * | 2011-12-23 | 2014-12-18 | 3M Innovative Properties Company | Storage container |
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