CN110587795A - Environment-friendly cutting equipment for light bricks - Google Patents
Environment-friendly cutting equipment for light bricks Download PDFInfo
- Publication number
- CN110587795A CN110587795A CN201911031951.4A CN201911031951A CN110587795A CN 110587795 A CN110587795 A CN 110587795A CN 201911031951 A CN201911031951 A CN 201911031951A CN 110587795 A CN110587795 A CN 110587795A
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- Prior art keywords
- fixed
- transverse
- guide rail
- cutting
- wire
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention discloses environment-friendly cutting equipment for light bricks, which comprises a green brick placing plate, a longitudinal cutting mechanism and a transverse cutting mechanism, wherein the longitudinal cutting mechanism is fixed above the green brick placing plate, the transverse cutting mechanism is fixed on one side of the green brick placing plate, a stirring channel is communicated with the narrow end of a horn mouth of the channel, stirring paddles are fixed in the stirring channel, the tail end of the stirring channel is communicated with a collecting channel, and a pipe inlet of a suction pump is arranged in the collecting channel. According to the invention, through the arrangement of the transverse cutting mechanism and the longitudinal cutting mechanism, one-time carry and cutting of a plurality of bricks can be realized, and the working efficiency is effectively improved.
Description
Technical Field
The invention relates to environment-friendly cutting equipment for light bricks, and belongs to the technical field of light brick processing.
Background
The light brick is a light and high temperature resistant novel building material which is mainly prepared from fly ash, lime, cement, gypsum and the like serving as main raw materials through the technical processes of raw material processing, burdening and stirring, pouring, standing, cutting, high-pressure steam curing and the like, and has the characteristics of light volume weight, good heat preservation effect, good sound absorption, processability and the like.
In the prior art, adopt simple and easy cutting equipment to carry out crosscut or rip cutting usually, it is inefficient, and the leftover bits waste material part among the cutting process remains on the blade, and some direct drops on cutting equipment or subaerial in addition, not only causes the waste, still influences the cutting of next time.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide environment-friendly cutting equipment for light bricks, which has more reasonable structural design.
In order to achieve the purpose, the invention adopts the technical scheme that: an environment-friendly cutting device for light bricks comprises a green brick placing plate, a longitudinal cutting mechanism and a transverse cutting mechanism, wherein the longitudinal cutting mechanism is fixed above the green brick placing plate, and the transverse cutting mechanism is fixed on one side of the green brick placing plate; guide rail groups are fixed on the four upright posts and are respectively positioned at the bottom and the middle, wherein the bottom guide rail group extends towards the direction far away from the two sides of the green brick placing plate, a middle extending guide rail group is fixed on the two sides of the middle guide rail group corresponding to the extending parts of the bottom guide rail group, a space for the mounting frame to move up and down along the vertical guide post is reserved between the middle extending guide rail group and the middle guide rail group, and a vertical support rod is connected between the middle extending guide rail group and the extending part of the bottom guide rail group; the transverse cutting mechanism comprises an upper group of sliding blocks, a lower group of sliding blocks, connecting columns for connecting the sliding blocks on the same side in the upper group of sliding blocks and the lower group of sliding blocks, and a plurality of transverse cutting iron wires which are arranged between the connecting columns on the two sides and are positioned at different height positions, wherein four sliding blocks in the upper group of sliding blocks and the lower group of sliding blocks are respectively in sliding fit with corresponding guide rails in the guide rail group; the subaerial irrigation canals and ditches that have dug that the below of placing the board at the adobe corresponds, the adobe is placed the board and is passed through the support column and support in the irrigation canals and ditches, the adobe is placed the front and back both sides of board and is left the distance with the irrigation canals and ditches both sides, the stand, vertical guide post, vertical support rod fixes on the corresponding position on irrigation canals and ditches both sides ground, irrigation canals and ditches one end is sealed, the horn mouth is designed to the other end, there is the stirring canal at irrigation canals and ditches horn mouth slot end intercommunication, the stirring canal internal fixation has the stirring rake, stirring canal tail end intercommunication has the canal, the stirring canal, it excavates at ground adaptive position and forms to pool the canal, and the.
The installation frame is composed of two side plates and two transverse plates, wherein the two side plates are positioned above the left side and the right side of the green brick placing plate, the two transverse plates which are arranged in parallel are fixed on the two side plates, a plurality of vertically downward tensioning mechanism installation plates are fixed on each transverse plate at equal intervals along the left-right direction, the tensioning mechanism installation plates on the two transverse plates correspond to each other front and back one by one, a tensioning roller is arranged below each transverse plate, two ends of the tensioning roller are fixed on the two side plates, a plurality of wire slots are formed in each tensioning roller at equal intervals, one end of each longitudinal cutting iron wire is fixed on one of the tensioning mechanism installation plates at the bottom of one transverse plate, and the other end of each longitudinal cutting iron wire is fixed on the corresponding tensioning mechanism installation plate at the bottom of the other transverse plate after passing through the corresponding wire slot from the lower part of; the plurality of iron wires for longitudinal cutting are positioned at the same horizontal height.
Furthermore, an iron wire strainer is fixed at one end of each iron wire for longitudinal cutting and one end of each iron wire for transverse cutting, the iron wire strainers are fixed on the corresponding tensioning mechanism mounting plates or the connecting columns, the other end of each iron wire for longitudinal cutting is detachably fixed on the corresponding tensioning mechanism mounting plates, and the other end of each iron wire for transverse cutting is detachably fixed on the corresponding connecting columns.
Compared with the prior art, the invention has the beneficial effects that:
1. through the arrangement of the transverse cutting mechanism and the longitudinal cutting mechanism, the cutting of a plurality of bricks can be realized at one time, and the working efficiency is effectively improved;
2. the iron wires for transverse cutting of the transverse cutting mechanism are arranged at different height positions, so that the requirements for cutting bricks with different thicknesses can be met;
3. the cutting iron wire is adopted to replace the blade, so that the influence on next cutting caused by the adhesion of leftover materials on the blade is avoided, and the equipment cost is relatively reduced;
4. by arranging the recycling ditch, the stirring ditch and the like, leftover materials in the cutting process can be collected, so that the leftover materials are convenient to recycle;
5. through setting such as tensioning roller, can play direction, tensioning effect to the cutting iron wire.
Drawings
FIG. 1 is a schematic view of the structure of the present invention
FIG. 2 is a schematic view of the matching state of the longitudinal cutting mechanism and the transverse cutting mechanism of the present invention
FIG. 3 is a schematic structural view of the slitting mechanism according to the present invention
Fig. 4 is a schematic structural diagram of the transverse cutting mechanism according to the present invention.
Detailed Description
The invention will now be further elucidated with reference to the specific drawings.
As shown in fig. 1-4, the environment-friendly cutting equipment for light bricks comprises a green brick placing plate 1, a longitudinal cutting mechanism and a transverse cutting mechanism, wherein the longitudinal cutting mechanism is fixed above the green brick placing plate 1, the transverse cutting mechanism is fixed on one side of the green brick placing plate 1, the longitudinal cutting mechanism comprises four upright posts 2 correspondingly erected outside four corners of the green brick placing plate 1, vertical guide posts 3 fixed on each upright post 2, a mounting rack 4 and a plurality of iron wires 5 for longitudinal cutting, wherein the four corners outside the mounting rack 4 are strung on the four vertical guide posts 3, the mounting rack 4 slides up and down relative to the four vertical guide posts 3, the plurality of iron wires 5 for longitudinal cutting are fixed at the bottom of the mounting rack 4 at equal intervals, and four corners of the mounting rack 4 are respectively connected with a lifting mechanism; guide rail groups are fixed on the four upright posts 2 and are respectively positioned at the bottom and the middle, wherein the bottom guide rail group 6 extends towards the direction far away from the left side and the right side of the green brick placing plate 1, a middle extending guide rail group 8 is fixed on the two sides of the middle guide rail group 7 corresponding to the extending parts of the bottom guide rail group 6, a space for the mounting frame 4 to move up and down along the vertical guide post 3 is reserved between the middle extending guide rail group 8 and the middle guide rail group 7, and a vertical support rod 9 is connected between the middle extending guide rail group 8 and the extending part of the bottom guide rail group 6; the transverse cutting mechanism comprises an upper group of sliders 10, a lower group of sliders 10, connecting columns 11 for connecting the sliders on the same side of the upper group of sliders 10 and the lower group of sliders 10, and a plurality of iron wires 12 for transverse cutting, which are arranged between the connecting columns 11 on the two sides and are positioned at different height positions, wherein four sliders in the upper group of sliders 10 and the lower group of sliders 10 are respectively in sliding fit with corresponding guide rails in the guide rail group; a ditch 13 is dug on the ground corresponding to the lower part of a green brick placing plate 1, the green brick placing plate 1 is supported in the ditch 13 through a support column, the front side and the rear side of the green brick placing plate 1 are spaced from the two sides of the ditch 13, an upright column 2, a vertical guide column 3 and a vertical support rod 9 are fixed at the corresponding positions of the ground at the two sides of the ditch 13, one end of the ditch 13 is closed, the other end of the ditch 13 is designed into a bell mouth, a stirring ditch 14 is communicated with the bell mouth narrow end of the ditch 13, a stirring paddle 15 is fixed in the stirring ditch 14, the tail end of the stirring ditch 14 is communicated with a collecting ditch 16, the stirring ditch 14 and the collecting ditch 16 are formed by digging at the corresponding positions on the ground, a suction pipe of a suction pump 17 is placed in the collecting ditch 16, and the suction.
The mounting rack 4 of the invention is composed of two side plates 4.1 and two transverse plates 4.2, wherein the two side plates 4.1 are positioned above the left side and the right side of the green brick placing plate 1, two transverse plates 4.2 which are arranged in parallel are fixed on the two side plates 4.1, a plurality of vertical downward tensioning mechanism mounting plates 4.3 are fixed on each transverse plate 4.2 at equal intervals along the left-right direction, the tensioning mechanism mounting plates 4.3 on the two transverse plates 4.2 are in one-to-one correspondence in the front and back directions, a tensioning roller 4.4 is arranged below each transverse plate 4.2, two ends of each tensioning roller 4.4 are fixed on the two side plates 4.1, a plurality of wire grooves are formed in each tensioning roller 4.4 at equal intervals, one end of each iron wire 5 for longitudinal cutting is fixed on one tensioning mechanism mounting plate 4.3 at the bottom of one transverse plate 4.2, and the other end of each iron wire 5 for longitudinal cutting is fixed on the corresponding tensioning mechanism mounting plate 4.3 at the bottom of the other transverse plate 4.2 after bypassing the corresponding wire groove from the lower part of the two tensioning rollers 4.4; the plurality of iron wires 5 for longitudinal cutting are positioned at the same level.
Since the cut iron wires may be loosened after being used for a certain period of time, wire tensioners are fixed to one end of each of the longitudinal and transverse cutting iron wires. The structure of the iron wire strainer can be a conventional iron wire strainer in the prior art, and also can comprise a micro motor and an iron wire winding disc, wherein an output shaft of the micro motor fixes the axis of the iron wire winding disc through a bolt, one end of an iron wire for cutting is fixed on the iron wire winding disc, and the other end of the iron wire for cutting is wound around the iron wire winding disc.
The lifting mechanism comprises a rotating motor, a steel wire rope disc and a steel wire rope, wherein the rotating motor is fixed on a cross beam which is connected with the tops of two stand columns, the steel wire rope disc is fixed on an output shaft of the rotating motor, one end of the steel wire rope is fixed on the steel wire rope disc, the other end of the steel wire rope is fixed on four side surfaces of an installation frame, longitudinal cutting is carried out by utilizing the gravity of the installation frame, and at the moment, side plates and transverse plates of the installation frame are made of iron L-shaped channel steel (3-5 tons in weight). Of course, the lifting mechanism of the invention can also comprise a lifting cylinder, and the telescopic rod sections of the lifting cylinder are fixed on the four side surfaces of the mounting frame through bolts.
When the invention is used, the distance and the setting height of the iron wires for cutting are adjusted according to the thickness and the width of the brick to be cut (the length is equal to one side of the green brick). The bricks with specified sizes can be cut only by carrying the transverse cutting mechanism and the longitudinal cutting mechanism once, and the corner amount during cutting is swept into or falls into a ditch, is flushed into a stirring pool by adopting a water flushing mode, and is sucked into a blank making process by a pump after being fully stirred uniformly.
Claims (3)
1. An environment-friendly cutting device for light bricks comprises a green brick placing plate, a longitudinal cutting mechanism and a transverse cutting mechanism, wherein the longitudinal cutting mechanism is fixed above the green brick placing plate, and the transverse cutting mechanism is fixed on one side of the green brick placing plate; guide rail groups are fixed on the four upright posts and are respectively positioned at the bottom and the middle, wherein the bottom guide rail group extends towards the direction far away from the two sides of the green brick placing plate, a middle extending guide rail group is fixed on the two sides of the middle guide rail group corresponding to the extending parts of the bottom guide rail group, a space for the mounting frame to move up and down along the vertical guide post is reserved between the middle extending guide rail group and the middle guide rail group, and a vertical support rod is connected between the middle extending guide rail group and the extending part of the bottom guide rail group; the transverse cutting mechanism comprises an upper group of sliding blocks, a lower group of sliding blocks, connecting columns for connecting the sliding blocks on the same side in the upper group of sliding blocks and the lower group of sliding blocks, and a plurality of transverse cutting iron wires which are arranged between the connecting columns on the two sides and are positioned at different height positions, wherein four sliding blocks in the upper group of sliding blocks and the lower group of sliding blocks are respectively in sliding fit with corresponding guide rails in the guide rail group; the subaerial irrigation canals and ditches that have dug that the below of placing the board at the adobe corresponds, the adobe is placed the board and is passed through the support column and support in the irrigation canals and ditches, the adobe is placed the front and back both sides of board and is left the distance with the irrigation canals and ditches both sides, the stand, vertical guide post, vertical support rod fixes on the corresponding position on irrigation canals and ditches both sides ground, irrigation canals and ditches one end is sealed, the horn mouth is designed to the other end, there is the stirring canal at irrigation canals and ditches horn mouth slot end intercommunication, the stirring canal internal fixation has the stirring rake, stirring canal tail end intercommunication has the canal, the stirring canal, it excavates at ground adaptive position and forms to pool the canal, and the.
2. The environment-friendly cutting equipment for light-weight bricks as claimed in claim 1, wherein the mounting rack is composed of two side plates and two transverse plates, wherein the two side plates are positioned above the left side and the right side of the green brick placing plate, two transverse plates which are arranged in parallel are fixed on the two side plates, a plurality of vertical downward tensioning mechanism mounting plates are fixed on each transverse plate at equal intervals along the left-right direction, the tensioning mechanism mounting plates on the two transverse plates are in one-to-one correspondence with each other in the front-back direction, a tensioning roller is arranged below each transverse plate, two ends of the tensioning roller are fixed on the two side plates, a plurality of wire grooves are formed in each tensioning roller at equal intervals, one end of each longitudinal cutting iron wire is fixed on one tensioning mechanism mounting plate at the bottom of one transverse plate, and the other end of each longitudinal cutting iron wire is fixed on the corresponding tensioning mechanism mounting plate at the bottom of the other transverse plate after passing through the corresponding wire groove from the lower part of the two tensioning rollers; the plurality of iron wires for longitudinal cutting are positioned at the same horizontal height.
3. The environment-friendly cutting device for light weight bricks as claimed in claim 1 or 2, wherein a wire tensioner is fixed to one end of each longitudinal cutting wire and one end of each transverse cutting wire, the wire tensioner is fixed to the corresponding tensioning mechanism mounting plate or the connecting column, the other end of each longitudinal cutting wire is detachably fixed to the corresponding tensioning mechanism mounting plate, and the other end of each transverse cutting wire is detachably fixed to the corresponding connecting column.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911031951.4A CN110587795B (en) | 2019-10-28 | 2019-10-28 | Environment-friendly cutting equipment for light bricks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911031951.4A CN110587795B (en) | 2019-10-28 | 2019-10-28 | Environment-friendly cutting equipment for light bricks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110587795A true CN110587795A (en) | 2019-12-20 |
| CN110587795B CN110587795B (en) | 2021-08-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201911031951.4A Active CN110587795B (en) | 2019-10-28 | 2019-10-28 | Environment-friendly cutting equipment for light bricks |
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| Country | Link |
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| CN (1) | CN110587795B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112959520A (en) * | 2021-02-01 | 2021-06-15 | 江苏润通重工科技有限公司 | Intelligent cutting equipment for processing aerated concrete and working method thereof |
| CN114179203A (en) * | 2020-09-15 | 2022-03-15 | 广东博智林机器人有限公司 | Concrete separating mechanism, separating device and static maintenance equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3054849B2 (en) * | 1994-08-06 | 2000-06-19 | 新日本製鐵株式会社 | Lightweight cellular concrete cutting equipment |
| CN203110109U (en) * | 2013-01-08 | 2013-08-07 | 长乐富闽通用设备有限公司 | Shearing device for brick cutting machine |
| ES2477666A1 (en) * | 2013-01-17 | 2014-07-17 | Ipiac, S.A. | Device for cutting ceramic pieces with radial cutting mechanism (Machine-translation by Google Translate, not legally binding) |
| CN206106063U (en) * | 2016-10-10 | 2017-04-19 | 绍兴柯桥区墙博新型建材有限公司 | Cutting device of autoclaved aerated concrete block |
| CN206335686U (en) * | 2016-12-14 | 2017-07-18 | 深圳市劲牛实业发展有限公司 | A kind of environmentally friendly cutter device of laying bricks |
-
2019
- 2019-10-28 CN CN201911031951.4A patent/CN110587795B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3054849B2 (en) * | 1994-08-06 | 2000-06-19 | 新日本製鐵株式会社 | Lightweight cellular concrete cutting equipment |
| CN203110109U (en) * | 2013-01-08 | 2013-08-07 | 长乐富闽通用设备有限公司 | Shearing device for brick cutting machine |
| ES2477666A1 (en) * | 2013-01-17 | 2014-07-17 | Ipiac, S.A. | Device for cutting ceramic pieces with radial cutting mechanism (Machine-translation by Google Translate, not legally binding) |
| CN206106063U (en) * | 2016-10-10 | 2017-04-19 | 绍兴柯桥区墙博新型建材有限公司 | Cutting device of autoclaved aerated concrete block |
| CN206335686U (en) * | 2016-12-14 | 2017-07-18 | 深圳市劲牛实业发展有限公司 | A kind of environmentally friendly cutter device of laying bricks |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114179203A (en) * | 2020-09-15 | 2022-03-15 | 广东博智林机器人有限公司 | Concrete separating mechanism, separating device and static maintenance equipment |
| CN112959520A (en) * | 2021-02-01 | 2021-06-15 | 江苏润通重工科技有限公司 | Intelligent cutting equipment for processing aerated concrete and working method thereof |
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| Publication number | Publication date |
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| CN110587795B (en) | 2021-08-24 |
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