CN110587416B - Slag removal device for net rack welding port - Google Patents

Slag removal device for net rack welding port Download PDF

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Publication number
CN110587416B
CN110587416B CN201910967708.7A CN201910967708A CN110587416B CN 110587416 B CN110587416 B CN 110587416B CN 201910967708 A CN201910967708 A CN 201910967708A CN 110587416 B CN110587416 B CN 110587416B
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China
Prior art keywords
pipe
shaping
collecting box
welding
guide pipe
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CN201910967708.7A
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Chinese (zh)
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CN110587416A (en
Inventor
刘三奔
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Hebei Construction Group Corp Ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0007Movable machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

The invention discloses a slag removal device for a welding port of a net rack, and relates to the technical field of welding slag removal. The device comprises a grinding mechanism and a collecting mechanism; the grinding mechanism comprises a mounting shell; the output end of the driving motor is provided with a grinding wheel; the collecting mechanism comprises a collecting box, a shaping pipe and a plurality of electromagnetic transportation modules; the upper end of the collecting box is communicated with a guide pipe; the lower end of the shaping pipe extends into the collecting box; the top of the sizing pipe is arranged outside the guide pipe, and the top of the sizing pipe faces downwards; a plurality of electromagnetic transportation modules are uniformly and fixedly arranged in the shaping pipe; the electromagnetic transportation module comprises an integrated shell fixedly connected with the inner wall of the shaping pipe; three electromagnets are fixedly arranged in the integrated shell along the axial direction; the top end of the integrated shell at the top of the sizing tube is fixed with a conical guide cone. The invention has the beneficial effects that: the grinding mechanism carries out slag removal on the redundant part of the welding position, and the collecting mechanism carries out magnetic absorption transportation and collection on the ground welding slag.

Description

Slag removal device for net rack welding port
Technical Field
The invention relates to the technical field of welding slag cleaning.
Background
Can adopt multiple welding form when welding the rack, when the welding, the welding position can produce unnecessary welding slag, need grind unnecessary welding slag, expose fish scale form surface, in order to improve welding strength, be convenient for inspect the welding position quality after the grinding, the welding slag is majorly iron, form the welding slag granule after the grinding, recycle can carry out when the welding slag clearance, but under different environment and different welding process, the welding slag granule that the grinding got off also can contain other impurity, pure impurity granule recycle value is low does not possess the recycle value even, influence the recycle in later stage. Traditional recovery form adopts forms such as collection box accepts or negative pressure extraction, and the collection effect is relatively poor, and the welding slag is splashed and is wasted more.
Disclosure of Invention
The invention aims to solve the technical problem and provides a slag removal device for a welding port of a net rack aiming at the technical defects. The grinding mechanism carries out slag removal on the redundant part of the welding position, and the collecting mechanism carries out magnetic absorption transportation and collection on the ground welding slag.
The technical scheme adopted by the invention is as follows: the utility model provides a slag removal device for a welding port of a net rack, which comprises a grinding mechanism and a collecting mechanism;
the grinding mechanism comprises a mounting shell; a driving motor is arranged at the front part in the mounting shell; the output end of the driving motor is provided with a grinding wheel; a protective shell is fixedly arranged at the front end of the mounting shell; the grinding wheel is arranged in the protective shell; the lower part of the grinding wheel is outside the protective shell;
the collecting mechanism comprises a collecting box, a shaping pipe and a plurality of electromagnetic transportation modules; the upper end of the collecting box is communicated with a guide pipe; the lower end of the guide pipe is fixedly connected with the upper end of the collecting box, the opening at the top end of the guide pipe is downward, and the right side wall at the top of the guide pipe is fixedly connected with the left side of the protective shell; the sizing pipe is arranged in the guide pipe, and the diameter of the sizing pipe is smaller than that of the guide pipe; the shaping pipe is fixedly connected with the inner wall of the guide pipe through a plurality of support rods; the lower end of the shaping pipe extends into the collecting box; the top of the sizing pipe is arranged outside the guide pipe, and the top of the sizing pipe faces downwards; a plurality of electromagnetic transportation modules are uniformly and fixedly arranged in the shaping pipe; the electromagnetic transportation module comprises an integrated shell fixedly connected with the inner wall of the shaping pipe; three electromagnets are fixedly arranged in the integrated shell along the axial direction; the top end of the integrated shell at the top of the sizing tube is fixed with a conical guide cone.
The front side and the rear side of the top of the shaping pipe are respectively and fixedly connected with a cross rod outside the guide pipe; one end of the cross rod is fixedly connected with the shaping pipe, and a pressure spring is fixedly arranged on the lower side of the other end of the cross rod; the lower end of the pressure spring is lower than the top end of the shaping pipe.
Further optimizing the technical scheme, a semicircular baffle is arranged on the left side of the top of a shaping pipe of the net rack welding port slag removal device; the upper end of the baffle is fixedly connected with the side wall of the top end of the guide pipe.
Further optimizing the technical scheme, a scrap discharging port is formed in the right side of a collecting box of the net rack welding port slag cleaning device; the chip removal port is inserted and matched with a sealing door.
Further optimize this technical scheme, the wheel is evenly installed to rack welding mouth scarfing cinder device's collecting box bottom.
The invention has the beneficial effects that:
1. in the grinding mechanism, a driving motor drives a grinding wheel to carry out grinding and slag removal treatment on a welding part, redundant welding slag is ground, the welding strength is improved, the collecting mechanism is located on one side of the grinding mechanism for removing the chips, the collecting mechanism and the grinding mechanism move simultaneously, the collecting mechanism carries out magnetic adsorption transportation on iron slag particles, and finally the iron slag particles are collected into the collecting box.
Collect in the mechanism, rely on circuit control, realize the magnetism transportation synchro control to every electromagnetism transport module, three electromagnet of arranging about in the electromagnetism transport module is circular telegram in proper order, the welding slag granule of the magnetic force absorption guide iron that produces removes, form axial transportation ability, a plurality of electromagnetism transport modules of installing in succession in order in the design pipe provide continuous transportation ability, welding slag granule laminating design pipe lateral wall removes, the design pipe has certain design ability and can carry out the bending etc. simultaneously, non-fixed connection between the adjacent electromagnetism transport module, can satisfy the bending deformation etc. in the design pipe, the stand pipe is led and is protected, be convenient for handheld. The setting of top direction awl is convenient for adsorb the welding slag to the side position when the electro-magnet on top produces magnetic force, is convenient for form the transportation at the sizing pipe lateral wall.
The electromagnetic transportation module collects the welding slag particles ground, reduces the splashing injury of high-temperature objects, transports, collects and processes the iron-containing welding slag, and is separated from other slag particles, so that the recycling efficiency is improved. Under the action of magnetic force, compared with slag removal modes such as negative pressure suction or high pressure blowing, the device is small, the noise is low, and the slag can be distinguished and recovered;
2. the electromagnetic transportation module at the top end is matched with the pressure spring, so that knocking action can be realized, knocking vibration is performed on the slag removal grinding part, attached particle residues can be removed, and experienced workers can judge the welding condition according to different knocking feedback sounds, so that the welding quality is improved;
3. the baffle is arranged on one side of the grinding machine structure in the chip removal direction, so that grinding splashing is reduced, safety is improved, and a collecting mechanism is favorable for collecting welding slag particles;
4. the side of the collecting box is provided with a sealing door, so that collected welding slag scraps can be conveniently discharged.
5. The wheels are arranged at the bottom of the collecting box, so that the moving and the use are convenient.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a disassembled structure of the grinding mechanism of the present invention;
FIG. 3 is a schematic plan view of the collecting mechanism of the present invention;
FIG. 4 is a schematic plan view of an electromagnetic transport module of the present invention;
FIG. 5 is a schematic view of the inner installation structure of the shaping tube of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 in accordance with the present invention;
FIG. 7 is a schematic top view of the sizing tube of the present invention;
in the figure, 1, a housing is installed; 2. a drive motor; 3. grinding a grinding wheel; 4. a protective shell; 5. a collection box; 6. shaping pipes; 7. a guide tube; 8. a strut; 9. an integrated shell; 10. an electromagnet; 11. a guide cone; 12. a cross bar; 13. a pressure spring; 14. a baffle plate; 15. sealing the door; 16. and (7) wheels.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
As shown in fig. 1-7, a slag removal device for a welding port of a net rack comprises a grinding mechanism and a collecting mechanism; the grinding mechanism comprises a mounting shell 1; the front part in the mounting shell 1 is provided with a driving motor 2; the output end of the driving motor 2 is provided with a grinding wheel 3; a protective shell 4 is fixedly arranged at the front end of the mounting shell 1; the grinding wheel 3 is arranged in the protective shell 4; the lower part of the grinding wheel 3 is outside the protective shell 4; the collecting mechanism comprises a collecting box 5, a shaping pipe 6 and a plurality of electromagnetic transportation modules; the upper end of the collecting box 5 is communicated with a guide pipe 7; the lower end of the guide pipe 7 is fixedly connected with the upper end of the collecting box 5, the opening at the top end of the guide pipe 7 is downward, and the right side wall of the top of the guide pipe 7 is fixedly connected with the left side of the protective shell 4; the sizing pipe 6 is arranged in the guide pipe 7, and the diameter of the sizing pipe 6 is smaller than that of the guide pipe 7; the shaping pipe 6 is fixedly connected with the inner wall of the guide pipe 7 through a plurality of support rods 8; the lower end of the shaping pipe 6 extends into the collecting box 5; the top of the sizing pipe 6 is arranged outside the guide pipe 7, and the top of the sizing pipe 6 faces downwards; a plurality of electromagnetic transportation modules are uniformly and fixedly arranged in the shaping pipe 6; the electromagnetic transportation module comprises an integrated shell 9 fixedly connected with the inner wall of the shaping pipe 6; three electromagnets 10 are fixedly arranged in the integrated shell 9 along the axial direction; a conical guide cone 11 is fixed at the top end of the integrated shell 9 at the top of the sizing pipe 6; the front side and the rear side of the top of the shaping pipe 6 are respectively and fixedly connected with a cross rod 12 outside the guide pipe 7; one end of the cross rod 12 is fixedly connected with the shaping pipe 6, and the lower side of the other end is fixedly provided with a pressure spring 13; the lower end of the pressure spring 13 is lower than the top end of the shaping pipe 6; a semicircular baffle plate 14 is arranged at the left side of the top of the sizing pipe 6; the upper end of the baffle plate 14 is fixedly connected with the side wall of the top end of the guide pipe 7; the right side of the collecting box 5 is provided with a chip removal port; the chip removal port is inserted and matched with a sealing door 15; wheels 16 are uniformly arranged at the bottom end of the collecting box 5.
When the welding device is used, the mounting shell 1 is held by hand, the grinding mechanism is started to grind redundant welding slag formed at a welding part to form a scale-shaped welding surface, the welding strength is improved, and the redundant welding slag is ground to form particles to be collected. The electromagnetic transportation module is connected with the control circuit, the control circuit can be arranged in the installation shell 1, the control button can be arranged on the installation shell 1 to control the electrification and the outage of the electromagnets 10, the orientation that the shaping pipe 6 is in a vertical state from the lower part to the top end (the top end is downward after being bent in the drawing) is illustrated, the plurality of electromagnetic transportation modules are continuously installed from top to bottom and are synchronously controlled by the control circuit, three electromagnets 10 are arranged in a single electromagnetic transportation module and are divided into an upper part, a middle part and a lower part, the electrification is sequentially carried out to generate magnetic force, when different electromagnets 10 generate magnetic force, the size and the position of the magnetic force are changed, (after the shaping pipe 6 is bent, the top electromagnetic transportation module is downward) the electromagnet 10 generates magnetic force, the upper electromagnet 10 of the electromagnetic transportation module at the top end is closer to the welding position, and the ferrous welding slag on the surface of the welding, then the middle electromagnet 10 is powered on to generate magnetic force, the upper electromagnet 10 is powered off to continuously lift upwards to adsorb welding slag, then the lower electromagnet 10 is powered on to generate magnetic force, the middle electromagnet 10 is powered off, the welding slag is further transported and lifted, and is far away from the upper electromagnet 10 in the same electromagnetic transportation module, at the moment, cyclic power-on and power-off control is carried out, the upper electromagnet 10 is powered on again, the lower electromagnet 10 is powered off, and then in two adjacent electromagnetic transportation modules, the upper electromagnet 10 attracts the lifted welding slag to continuously lift, so that the transportation capacity is formed.
The 13 lower extremes of pressure spring and rack surface contact, when the electro-magnet 10 circular telegram of top, it is nearer apart from the rack surface, directly adsorb with the rack and form and strike, and magnetic force weakens after the outage, and pressure spring 13 resets, realizes lifting up, and the circular power-on outage then forms and strikes the action.
The electromagnet 10 is used for conveying the iron-containing welding slag, wherein one part of the iron-containing welding slag is adsorbed from the surface of the net rack, and the other part of the iron-containing welding slag is directly thrown out along the rotating direction of the grinding wheel 3 when the grinding mechanism grinds the iron-containing welding slag, and is directly adsorbed on the side surface and conveyed when the iron-containing welding slag is close to the shaping pipe 6 at the top. The top end guide cone 11 is arranged, so that the welding slag can be conveniently guided to the side surface along with the change of the magnetic force after the electromagnet 10 at the topmost end generates the magnetic force and adsorbs the welding slag from the lower part; meanwhile, when the welding slag tapping tool is matched with the pressure spring 13 for tapping, after grinding, a very thin position is welded, deformation, depression and the like are easy to occur due to tapping of the tip of the guide cone 11, and a very weak area after welding slag grinding can be visually detected. The knocking sound can assist in judging the welding quality.
Control circuit carries out the quick control of continuous circulation to electro-magnet 10 of electromagnetism transportation module, then can be quick carry out the collection of welding slag, the adjustable transport speed of control circuit's change frequency, the adjustable transport capacity of electric current size, the electric current is big more, and magnetic force is stronger more, can distinguish the recovery to the grinding particle of variation in size to produce more recycle operations in the later stage, stop under a certain on-state, the welding slag can not drop. The setting of magnetic force size and electro-magnet 10 and permanent magnet highly relevant, guarantee that the magnetic force change can produce continuous action to iron matter welding slag, can determine through modes such as measurement and calculation and experiment.
The lower end of the shaping pipe 6 extends into the collecting box 5, iron welding slag can be guided into the collecting box 5, the part of the shaping pipe 6 in the collecting box 5 can be in a vertical state, the shaping pipe can be fixedly connected with the inner bottom end of the collecting box 5, and the half part of the shaping pipe 6 in the collecting box 5 can be a non-magnetic part, an electromagnetic transportation module is not installed inside, welding slag can conveniently fall into the collecting box 5, meanwhile, the welding slag is not repeatedly magnetically attracted, even if the welding slag is magnetically attracted by the electromagnet 10 at the end part, the magnetic attraction change is not electrified by the adjacent middle electromagnet 10, the welding slag can not be sucked basically (the magnetic action range is highly matched with the electromagnet 10, the magnetic attraction continuous action can be generated between the adjacent electromagnets 10, and the magnetic attraction relay cannot be effectively performed between. The side surface of the collecting box 5 is provided with a chip removal port, and the collecting box 5 can be placed in a common iron bucket for collection after opening.
The shape, mounting, and the like of the protective case 4 and the like are disclosed as technical means.
The top integrated shell 9 may be partially raised above the sizing tube 6.
The electromagnet 10 is a conventional device, and its specific form, installation, circuit control, etc. are all public technical means.

Claims (4)

1. The utility model provides a rack welding mouth scarfing cinder device which characterized in that: comprises a grinding mechanism and a collecting mechanism;
the grinding mechanism comprises a mounting shell (1); the front part in the mounting shell (1) is provided with a driving motor (2); the output end of the driving motor (2) is provided with a grinding wheel (3); a protective shell (4) is fixedly arranged at the front end of the mounting shell (1); the grinding wheel (3) is arranged in the protective shell (4); the lower part of the grinding wheel (3) is outside the protective shell (4);
the collecting mechanism comprises a collecting box (5), a shaping pipe (6) and a plurality of electromagnetic transportation modules; the upper end of the collecting box (5) is communicated with a guide pipe (7); the lower end of the guide pipe (7) is fixedly connected with the upper end of the collecting box (5), the opening at the top end of the guide pipe (7) is downward, and the right side wall of the top of the guide pipe (7) is fixedly connected with the left side of the protective shell (4); the shaping pipe (6) is arranged in the guide pipe (7), and the diameter of the shaping pipe (6) is smaller than that of the guide pipe (7); the shaping pipe (6) is fixedly connected with the inner wall of the guide pipe (7) through a plurality of support rods (8); the lower end of the shaping pipe (6) extends into the collecting box (5); the top of the shaping pipe (6) is arranged outside the guide pipe (7), and the top of the shaping pipe (6) faces downwards; a plurality of electromagnetic transportation modules are uniformly and fixedly arranged in the shaping pipe (6); the electromagnetic transportation module comprises an integrated shell (9) fixedly connected with the inner wall of the shaping pipe (6); three electromagnets (10) are fixedly arranged in the integrated shell (9) along the axial direction; a conical guide cone (11) is fixed at the top end of the integrated shell (9) at the top of the sizing pipe (6);
the front side and the rear side of the top of the shaping pipe (6) are respectively and fixedly connected with a cross rod (12) outside the guide pipe (7); one end of the cross rod (12) is fixedly connected with the shaping pipe (6), and the lower side of the other end is fixedly provided with a pressure spring (13); the lower end of the pressure spring (13) is lower than the top end of the shaping pipe (6).
2. The slag removal device for the welding port of the net rack according to claim 1, characterized in that: a semicircular baffle (14) is arranged on the left side of the top of the sizing pipe (6); the upper end of the baffle (14) is fixedly connected with the side wall of the top end of the guide pipe (7).
3. The slag removal device for the welding port of the net rack according to claim 1, characterized in that: the right side of the collecting box (5) is provided with a chip removal port; the chip removal port is inserted and matched with a sealing door (15).
4. The slag removal device for the welding port of the net rack according to claim 1, characterized in that: wheels (16) are uniformly arranged at the bottom end of the collecting box (5).
CN201910967708.7A 2019-10-12 2019-10-12 Slag removal device for net rack welding port Active CN110587416B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910967708.7A CN110587416B (en) 2019-10-12 2019-10-12 Slag removal device for net rack welding port

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Application Number Priority Date Filing Date Title
CN201910967708.7A CN110587416B (en) 2019-10-12 2019-10-12 Slag removal device for net rack welding port

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CN110587416A CN110587416A (en) 2019-12-20
CN110587416B true CN110587416B (en) 2020-11-24

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03172228A (en) * 1989-11-29 1991-07-25 Washiyama Seiden Kogyo Kk Chip conveyer
JP2007118162A (en) * 2005-10-31 2007-05-17 Sanmei Electric Co Ltd Chip and iron powder conveying device
CN102078161A (en) * 2009-11-27 2011-06-01 乐金电子(天津)电器有限公司 Brush head of dust collector
CN206254016U (en) * 2016-12-06 2017-06-16 上海孤蓬机械科技有限公司 A kind of surface of steel plate rust-removal grinding machine
CN107283316A (en) * 2017-08-22 2017-10-24 李平 A kind of retracting device for abrasive machine
CN107758351A (en) * 2016-08-16 2018-03-06 阳程科技股份有限公司 Magnetic transmission conveying method
CN208854332U (en) * 2018-10-31 2019-05-14 重庆工程职业技术学院 A kind of construction material grinding device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03172228A (en) * 1989-11-29 1991-07-25 Washiyama Seiden Kogyo Kk Chip conveyer
JP2007118162A (en) * 2005-10-31 2007-05-17 Sanmei Electric Co Ltd Chip and iron powder conveying device
CN102078161A (en) * 2009-11-27 2011-06-01 乐金电子(天津)电器有限公司 Brush head of dust collector
CN107758351A (en) * 2016-08-16 2018-03-06 阳程科技股份有限公司 Magnetic transmission conveying method
CN206254016U (en) * 2016-12-06 2017-06-16 上海孤蓬机械科技有限公司 A kind of surface of steel plate rust-removal grinding machine
CN107283316A (en) * 2017-08-22 2017-10-24 李平 A kind of retracting device for abrasive machine
CN208854332U (en) * 2018-10-31 2019-05-14 重庆工程职业技术学院 A kind of construction material grinding device

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Effective date of registration: 20210508

Address after: No. 125 Lugang Road, Jingxiu District, Baoding City, Hebei Province

Patentee after: HEBEI CONSTRUCTION GROUP Corp.,Ltd.

Address before: Room 503, unit 1, building 10, 855 Fengfan Road, Xinshi District, Baoding City, Hebei Province 071000

Patentee before: Liu Sanben