CN110579034A - A Two-Stage Multi-Cylinder Free Piston Compressed Air Refrigeration System - Google Patents
A Two-Stage Multi-Cylinder Free Piston Compressed Air Refrigeration System Download PDFInfo
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- CN110579034A CN110579034A CN201910896962.2A CN201910896962A CN110579034A CN 110579034 A CN110579034 A CN 110579034A CN 201910896962 A CN201910896962 A CN 201910896962A CN 110579034 A CN110579034 A CN 110579034A
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- 238000005057 refrigeration Methods 0.000 title claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 53
- 239000000463 material Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 230000006835 compression Effects 0.000 abstract description 8
- 238000007906 compression Methods 0.000 abstract description 8
- 238000001816 cooling Methods 0.000 abstract description 4
- 238000006243 chemical reaction Methods 0.000 abstract description 3
- 230000008878 coupling Effects 0.000 abstract description 3
- 238000010168 coupling process Methods 0.000 abstract description 3
- 238000005859 coupling reaction Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 2
- 231100000252 nontoxic Toxicity 0.000 description 2
- 230000003000 nontoxic effect Effects 0.000 description 2
- 239000003507 refrigerant Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 238000004377 microelectronic Methods 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B25/00—Multi-stage pumps
- F04B25/005—Multi-stage pumps with two cylinders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/20—Disposition of valves, e.g. of on-off valves or flow control valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B41/00—Fluid-circulation arrangements
- F25B41/40—Fluid line arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B9/00—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point
- F25B9/002—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant
- F25B9/004—Compression machines, plants or systems, in which the refrigerant is air or other gas of low boiling point characterised by the refrigerant the refrigerant being air
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Compressor (AREA)
Abstract
本发明涉及一种双级多缸自由活塞压缩空气制冷系统,属于能源动力领域。自由活塞直线电机是由自由活塞压缩机与直线电机耦合形成的一种新型能量转换装置,直线电机通过往复运动压缩气缸内的空气;整个系统采用两级压缩为用户提供制冷,同时,采用液态空气储罐,可以利用晚间用电低谷储存液态空气。本发明结构简单,易于操作。相对于单缸的压缩机,双缸压缩机能够提高能量的利用率,同时,结构紧凑,占用空间小,优势显著。比常规一级压缩节省机械功,效率更高。同时选用空气作为工质性质稳定,易于获得,成本低,环保无污染,可多次利用。
The invention relates to a two-stage multi-cylinder free piston compressed air refrigeration system, which belongs to the field of energy and power. The free piston linear motor is a new type of energy conversion device formed by the coupling of a free piston compressor and a linear motor. The linear motor compresses the air in the cylinder through reciprocating motion; the whole system uses two-stage compression to provide cooling for the user. The storage tank can store liquid air by taking advantage of the low power consumption at night. The invention has simple structure and is easy to operate. Compared with the single-cylinder compressor, the double-cylinder compressor can improve the utilization rate of energy, and at the same time, it has a compact structure and takes up less space, which has obvious advantages. Compared with conventional one-stage compression, it saves mechanical work and has higher efficiency. At the same time, air is selected as the working medium, which is stable in nature, easy to obtain, low in cost, environmentally friendly and pollution-free, and can be used many times.
Description
技术领域technical field
本发明涉及一种双级多缸自由活塞压缩空气制冷系统,属于能源动力领域。The invention relates to a two-stage multi-cylinder free piston compressed air refrigeration system, which belongs to the field of energy and power.
背景技术Background technique
现今,制冷技术已广泛应用于日常生活之中,同时在微电子技术、光纤通信、能源、新型原材料、宇宙开发、生物工程技术这些尖端科学领域中,制冷技术也发挥着重要的作用。目前,市场上常规的制冷设备通常采用单缸压缩机一级压缩,能量利用效率相对不高。制冷工质一般采用R22,R32以及新型CO2制冷剂等。R22制冷量大,但是R22中含氟含氯,破坏臭氧层并且会造成温室效应;R32虽然无毒、环保,但是成本高且可燃;CO2制冷工质虽然无毒、不可燃、粘度小,但临界压力较高,约为7.38MPa,对设备要求大。Nowadays, refrigeration technology has been widely used in daily life. At the same time, refrigeration technology also plays an important role in cutting-edge scientific fields such as microelectronics technology, optical fiber communication, energy, new raw materials, space development, and bioengineering technology. At present, conventional refrigeration equipment on the market usually uses a single-cylinder compressor for one-stage compression, and the energy utilization efficiency is relatively low. Refrigerants generally use R22, R32 and new CO 2 refrigerants. R22 has a large cooling capacity, but R22 contains fluorine and chlorine, which destroys the ozone layer and causes the greenhouse effect; although R32 is non-toxic and environmentally friendly, it is costly and flammable; although CO 2 is non-toxic, non-flammable, and low-viscosity, it The critical pressure is relatively high, about 7.38MPa, which requires a lot of equipment.
发明内容Contents of the invention
为了解决上述技术问题,本发明提出了一种双级多缸自由活塞压缩空气制冷系统,自由活塞直线电机是由自由活塞压缩机与直线电机耦合形成的一种新型能量转换装置,直线电机通过往复运动压缩气缸内的空气;整个系统采用两级压缩,同时,采用液态空气储罐,可以利用晚间用用电低谷储存液态空气。In order to solve the above technical problems, the present invention proposes a two-stage multi-cylinder free-piston compressed air refrigeration system. The free-piston linear motor is a new type of energy conversion device formed by coupling a free-piston compressor with a linear motor. Movement compresses the air in the cylinder; the whole system adopts two-stage compression, and at the same time, it adopts a liquid air storage tank, which can store liquid air during the low electricity consumption at night.
具体技术方案如下:The specific technical scheme is as follows:
一种双级多缸自由活塞压缩空气制冷系统。如图1所示,主要包括:自由活塞压缩空气模块,液态空气制冷模块,控制模块。A two-stage multi-cylinder free-piston compressed air refrigeration system. As shown in Figure 1, it mainly includes: free piston compressed air module, liquid air refrigeration module, and control module.
所述自由活塞压缩空气模块主要包括:除湿器(1),直线电机a(2),气缸a(3),气缸b(4),活塞a(5),活塞b(6),连杆a(7),连杆b(8),冷却器a(9),冷却器b(10),直线电机b(11),气缸c(12),气缸d(13),活塞c(14),活塞d(15),连杆c(16),连杆d(17),管道a(46),管道b(47),管道c(48),管道d(49),管道e(50),管道f(51),管道g(52),管道h(53);直线电机a(2)与活塞a(5)通过连杆a(7)固连;直线电机a(2)与活塞b(6)通过连杆b(8)固连;活塞a(5)在气缸a(3)内,活塞b(6)在气缸b(4)内;直线电机b(11)与活塞c(14)通过连杆c(16)固连;直线电机b(11)与活塞d(15)通过连杆d(17)固连;活塞c(14)在气缸c(12)内,活塞d(15)在气缸d(13)内;除湿器(1)通过管道a(46)与气缸a(3)连接,除湿器(1)通过管道b(47)与气缸b(4)连接;气缸a(3)通过管道c(48)与冷却器a(9)连接,冷却器a(9)通过管道e(50)与气缸c(12)连接;气缸b(4)通过管道d(49)与冷却器b(10)连接,冷却器b(10)通过管道f(51)与气缸d(13)连接;气缸c(12)通过管道g(52)与液态空气罐(19)连接,气缸d(13)通过管道h(53)与液态空气罐(19)连接。The free piston compressed air module mainly includes: dehumidifier (1), linear motor a (2), cylinder a (3), cylinder b (4), piston a (5), piston b (6), connecting rod a (7), connecting rod b(8), cooler a(9), cooler b(10), linear motor b(11), cylinder c(12), cylinder d(13), piston c(14), Piston d(15), connecting rod c(16), connecting rod d(17), pipe a(46), pipe b(47), pipe c(48), pipe d(49), pipe e(50), Pipeline f(51), pipeline g(52), pipeline h(53); linear motor a(2) and piston a(5) are fixedly connected through connecting rod a(7); linear motor a(2) and piston b( 6) Connected by connecting rod b(8); piston a(5) is in cylinder a(3), piston b(6) is in cylinder b(4); linear motor b(11) and piston c(14) The connecting rod c(16) is fixedly connected; the linear motor b(11) and the piston d(15) are fixedly connected through the connecting rod d(17); the piston c(14) is inside the cylinder c(12), and the piston d(15) In the cylinder d (13); the dehumidifier (1) is connected with the cylinder a (3) through the pipeline a (46), and the dehumidifier (1) is connected with the cylinder b (4) through the pipeline b (47); the cylinder a (3 ) is connected to cooler a(9) through pipe c(48), cooler a(9) is connected to cylinder c(12) through pipe e(50); cylinder b(4) is connected to cooler through pipe d(49) b(10) is connected, the cooler b(10) is connected with the cylinder d(13) through the pipeline f(51); the cylinder c(12) is connected with the liquid air tank (19) through the pipeline g(52), and the cylinder d(13) ) is connected with liquid air tank (19) by pipeline h (53).
所述液态空气制冷模块主要包括:液态空气罐(19),用户(20),管道i(54);其中,液态空气罐(19)通过管道i(54)与用户(20)连接。The liquid air refrigeration module mainly includes: a liquid air tank (19), a user (20), and a pipeline i (54); wherein the liquid air tank (19) is connected to the user (20) through the pipeline i (54).
所述控制模块主要包括:控制器(18),温度传感器a(21),温度传感器b(22),温度传感器c(25),温度传感器d(26),温度传感器e(30),压力传感器a(23),压力传感器b(24),压力传感器c(27),压力传感器d(28),压力传感器e(29),阀门a(31),阀门b(32),阀门c(33),阀门d(34),阀门e(35),阀门f(36),阀门g(37),阀门h(38),阀门i(39),阀门j(40),阀门k(41),阀门l(42),阀门m(43),阀门n(44),阀门o(45);其中温度传感器a(21)固定在气缸a(3)上并通过控制线与控制器(18)连接;温度传感器b(22)固定在气缸b(4)上并通过控制线与控制器(18)连接;温度传感器c(25)固定在气缸c(12)上并通过控制线与控制器(18)连接;温度传感器d(26)固定在气缸d(13)上并通过控制线与控制器(18)连接;温度传感器e(30)固定在用户(20)上并通过控制线与控制器(18)连接;压力传感器a(23)固定在气缸a(3)上并通过控制线与控制器(18)连接;压力传感器b(24)固定在气缸b(4)上并通过控制线与控制器(18)连接;压力传感器c(27)固定在气缸c(12)上并通过控制线与控制器(18)连接;压力传感器d(28)固定在气缸d(13)上并通过控制线与控制器(18)连接;压力传感器e(29)固定在液态空气罐(29)上并通过控制线与控制器(18)连接。Described control module mainly comprises: controller (18), temperature sensor a (21), temperature sensor b (22), temperature sensor c (25), temperature sensor d (26), temperature sensor e (30), pressure sensor a(23), pressure sensor b(24), pressure sensor c(27), pressure sensor d(28), pressure sensor e(29), valve a(31), valve b(32), valve c(33) , valve d(34), valve e(35), valve f(36), valve g(37), valve h(38), valve i(39), valve j(40), valve k(41), valve l (42), valve m (43), valve n (44), valve o (45); wherein the temperature sensor a (21) is fixed on the cylinder a (3) and is connected with the controller (18) by a control line; The temperature sensor b (22) is fixed on the cylinder b (4) and connected to the controller (18) through the control line; the temperature sensor c (25) is fixed on the cylinder c (12) and connected to the controller (18) through the control line connection; the temperature sensor d (26) is fixed on the cylinder d (13) and connected with the controller (18) through the control line; the temperature sensor e (30) is fixed on the user (20) and connected with the controller (18) through the control line ) connection; the pressure sensor a (23) is fixed on the cylinder a (3) and connected with the controller (18) through the control line; the pressure sensor b (24) is fixed on the cylinder b (4) and connected with the controller through the control line (18) is connected; the pressure sensor c (27) is fixed on the cylinder c (12) and is connected with the controller (18) by the control line; the pressure sensor d (28) is fixed on the cylinder d (13) and is connected with the controller (18) by the control line The controller (18) is connected; the pressure sensor e (29) is fixed on the liquid air tank (29) and is connected with the controller (18) by a control line.
所述阀门a(31)固定在管道a(46)上并通过控制线与控制器(18)连接;阀门b(32)固定在管道b(47)上并通过控制线与控制器(18)连接;阀门c(33)固定在管道c(48)上靠近气缸a(3)一侧并通过控制线与控制器(18)连接;阀门d(34)固定在在管道d(49)上靠近气缸b(4)一侧并通过控制线与控制器(18)连接;阀门e(35)固定在管道c(48)上靠近冷却器a(9)一侧并通过控制线与控制器(18)连接,阀门f(36)固定在管道d(49)上靠近冷却器b(10)一侧并通过控制线与控制器(18)连接;阀门g(37)固定在管道e(50)上靠近冷却器a(9)一侧并通过控制线与控制器(18)连接;阀门h(38)固定在管道f(51)上靠近冷却器b(10)一侧并通过控制线与控制器(18)连接;阀门i(39)固定在管道e(50)上靠近气缸c(12)一侧并通过控制线与控制器(18)连接;阀门j(40)固定在管道f(51)上靠近气缸d(13)一侧并通过控制线与控制器(18)连接;阀门k(41)固定在管道g(52)上靠近气缸c(12)一侧并通过控制线与控制器(18)连接;阀门l(42)固定在管道h(53)上靠近气缸d(13)一侧并通过控制线与控制器(18)连接;阀门m(43)固定在管道g(52)上靠近液态空气罐(19)一侧并通过控制线与控制器(18)连接;阀门n(44)固定在管道h(53)上靠近液态空气罐(19)一侧并通过控制线与控制器(18)连接;阀门o(45)固定在管道i(54)上并通过控制线与控制器(18)连接。The valve a (31) is fixed on the pipeline a (46) and connected with the controller (18) through the control line; the valve b (32) is fixed on the pipeline b (47) and connected with the controller (18) through the control line connection; the valve c(33) is fixed on the side of the pipeline c(48) close to the cylinder a(3) and connected with the controller (18) through the control line; the valve d(34) is fixed on the pipeline d(49) close to One side of the cylinder b (4) is connected with the controller (18) through the control line; the valve e (35) is fixed on the side of the pipeline c (48) close to the side of the cooler a (9) and connected with the controller (18) through the control line ) connection, the valve f(36) is fixed on the side of the pipe d(49) close to the cooler b(10) and connected to the controller (18) through the control line; the valve g(37) is fixed on the pipe e(50) Close to the side of cooler a (9) and connected to the controller (18) through the control line; the valve h (38) is fixed on the side of the pipeline f (51) close to the cooler b (10) and connected to the controller through the control line (18) connection; the valve i (39) is fixed on the side of the pipeline e (50) close to the cylinder c (12) and connected with the controller (18) through the control line; the valve j (40) is fixed on the pipeline f (51) On the side close to the cylinder d (13) and connected to the controller (18) through the control line; the valve k (41) is fixed on the side of the pipeline g (52) close to the cylinder c (12) and connected to the controller ( 18) connection; the valve l (42) is fixed on the side of the pipe h (53) close to the cylinder d (13) and connected to the controller (18) through the control line; the valve m (43) is fixed on the pipe g (52) Close to the side of the liquid air tank (19) and connected to the controller (18) through the control line; the valve n (44) is fixed on the pipe h (53) close to the side of the liquid air tank (19) and connected to the controller through the control line (18) is connected; the valve o (45) is fixed on the pipeline i (54) and is connected with the controller (18) by a control line.
一种双级多缸自由活塞压缩空气制冷系统,其设备各部件的要求为:除湿器(1)用于清除空气中的水分;气缸c(12),气缸d(13),活塞c(14),活塞d(15)采用耐低温材料;管道c(48),管道d(49),采用耐高压管道;管道e(50),管道f(51)采用耐高压管道;管道g(52),管道h(53)采用耐低温低压管道;阀门c(33),阀门d(34),阀门e(35),阀门f(36)采用耐高压阀门;阀门g(37),阀门h(38),阀门i(39),阀门j(40),阀门k(41),阀门l(42),阀门m(43),阀门n(44),阀门o(45)采用耐低温高压阀门。A two-stage multi-cylinder free-piston compressed air refrigeration system, the requirements for each component of the equipment are: dehumidifier (1) is used to remove moisture in the air; cylinder c (12), cylinder d (13), piston c (14 ), the piston d(15) adopts low-temperature-resistant materials; the pipeline c(48), pipeline d(49) adopts high-pressure pipelines; pipeline e(50), pipeline f(51) adopts high-pressure pipelines; pipeline g(52) , pipeline h(53) adopts low temperature and low pressure pipeline; valve c(33), valve d(34), valve e(35), valve f(36) adopt high pressure resistant valve; valve g(37), valve h(38 ), valve i (39), valve j (40), valve k (41), valve l (42), valve m (43), valve n (44), valve o (45) adopt low temperature and high pressure valves.
一种双级多缸自由活塞压缩空气制冷系统系统的工作原理为:当直线电机a(2)带动连杆a(7)、连杆b(8)向右运动时,阀门a(31)打开,空气通过阀门a(31)进入气缸a(3),阀门b(32)、阀门c(33)、阀门d(34)关闭,当压力传感器b(24)显示压力达到1.88MPa时,阀门d(34),阀门f(36)打开,气缸b(4)中的压缩空气经过冷却器b(10)将压缩空气的温度降到常温,阀门h(38)、阀门j(40)打开,常温的高压空气经过管道f(51)进入气缸d(13),当压缩空气全部进入气缸d(13)中时,直线电机b(11)带动连杆c(16)、连杆d(17)向右运动,阀门j(40)、阀门l(42)关闭,当压力表d(28)显示压力达到3.5MPa时,阀门l(42)、阀门n(44)打开,液态空气通过管道h(53)流入液态空气罐(19);此时直线电机a(2)带动连杆a(7)、连杆b(8)向左运动,阀门b(32)打开,阀门a(31)、阀门c(33)、阀门d(34)关闭,当压力传感器a(23)显示压力达到1.88MPa时,阀门c(33)、阀门e(35)打开,气缸a(3)中的压缩空气经过冷却器a(9)将压缩空气的温度降到常温,阀门g(37)、阀门i(39)打开,当压缩空气全部进入气缸c(12)中时,直线电机b(11)带动连杆c(16)、连杆d(17)向左运动,阀门i(39)、阀门k(41)关闭,当压力表c(27)显示达到3.5MPa时,阀门k(41)、阀门m(43)打开,阀门l(42)、阀门n(44)关闭,液态空气通过管道g(52)流入液态空气罐(19);如此往复运动,储存液态空气,当住户需要制冷时,温度传感器e(30)将信号传给控制器,控制器打开阀门o(45),液态空气通过管道i(54)为用户提供制冷。The working principle of a two-stage multi-cylinder free-piston compressed air refrigeration system is: when the linear motor a(2) drives the connecting rod a(7) and the connecting rod b(8) to move to the right, the valve a(31) opens , air enters cylinder a(3) through valve a(31), valve b(32), valve c(33), valve d(34) are closed, when the pressure sensor b(24) shows that the pressure reaches 1.88MPa, valve d (34), the valve f(36) is opened, the compressed air in the cylinder b(4) passes through the cooler b(10) to reduce the temperature of the compressed air to normal temperature, the valve h(38) and the valve j(40) are opened, and the normal temperature The high-pressure air enters the cylinder d(13) through the pipeline f(51), when all the compressed air enters the cylinder d(13), the linear motor b(11) drives the connecting rod c(16), connecting rod d(17) to Right movement, valve j (40) and valve l (42) are closed, when pressure gauge d (28) shows that the pressure reaches 3.5MPa, valve l (42) and valve n (44) are opened, and liquid air passes through pipe h (53 ) into the liquid air tank (19); at this time, the linear motor a (2) drives the connecting rod a (7), connecting rod b (8) to move to the left, the valve b (32) is opened, and the valve a (31), valve c (33), valve d(34) is closed, when the pressure sensor a(23) shows that the pressure reaches 1.88MPa, valve c(33), valve e(35) are opened, and the compressed air in cylinder a(3) passes through the cooler a(9) lower the temperature of the compressed air to normal temperature, open the valve g(37) and i(39), and when all the compressed air enters the cylinder c(12), the linear motor b(11) drives the connecting rod c( 16), connecting rod d (17) moves to the left, valve i (39), valve k (41) are closed, when the pressure gauge c (27) shows that it reaches 3.5MPa, valve k (41), valve m (43) Open, valve l (42), valve n (44) are closed, and liquid air flows into liquid air tank (19) through pipeline g (52); such reciprocating motion stores liquid air, and when the resident needs refrigeration, temperature sensor e (30 ) transmits the signal to the controller, the controller opens the valve o(45), and the liquid air provides cooling for the user through the pipeline i(54).
与现有技术方案相比,本发明具有以下优点:Compared with prior art solutions, the present invention has the following advantages:
1.自由活塞直线电机是由自由活塞压缩机与直线电机耦合形成的一种新型能量转换装置,直线电机通过往复运动压缩气缸内的空气,结构简单,易于操作。相对于单缸的压缩机,双缸压缩机能够提高能量的利用率,同时,结构紧凑,占用空间小,优势显著。1. The free piston linear motor is a new type of energy conversion device formed by coupling a free piston compressor and a linear motor. The linear motor compresses the air in the cylinder through reciprocating motion. It has a simple structure and is easy to operate. Compared with the single-cylinder compressor, the double-cylinder compressor can improve the utilization rate of energy, and at the same time, it has a compact structure and takes up less space, which has obvious advantages.
2.整个系统采用两级压缩,比常规一级压缩节省机械功,效率更高。同时,采用液态空气储罐,可以利用晚间用电低谷储存液态空气,缓解昼夜用电不均匀的现象,充分利用电能。2. The whole system adopts two-stage compression, which saves mechanical work and is more efficient than conventional one-stage compression. At the same time, the use of liquid air storage tanks can take advantage of the low power consumption at night to store liquid air, alleviate the phenomenon of uneven power consumption during the day and night, and make full use of electric energy.
3.本发明采用空气作为制冷工质,空气在常温下压缩至3.5MPa便可得到液态空气,根据P=(P1P2)0.5可以得出中间压力为1.88MPa,因此,借助自由活塞压缩机,空气经过两级压缩,一次压缩后经过冷却器冷却到常温再进行二次压缩,这样能够使压气机消耗的功更少,同时,也可利用夜间用电低谷时压缩空气制作液态空气,提高电能的利用率。因此选用空气作为工质性质稳定,易于获得,成本低,环保无污染,可多次利用。3. The present invention adopts air as refrigerating medium, and air can be compressed to 3.5MPa at normal temperature and just can obtain liquid air, can draw intermediate pressure according to P=(P 1 P 2 ) 0.5 to be 1.88MPa, therefore, by means of free piston compression The air is compressed in two stages. After the first compression, it is cooled to normal temperature by the cooler and then compressed again. This can make the compressor consume less work. At the same time, the compressed air can also be used to make liquid air when the electricity consumption is low at night. Improve the utilization rate of electric energy. Therefore, air is selected as the working medium, which is stable in nature, easy to obtain, low in cost, environmentally friendly and pollution-free, and can be used many times.
附图说明Description of drawings
图1一种双级多缸自由活塞压缩空气制冷系统整体剖面图;Fig. 1 overall sectional view of a two-stage multi-cylinder free-piston compressed air refrigeration system;
其中,1—除湿器、2—直线电机a、3—气缸a、4—气缸b、5—活塞a、6—活塞b、7—连杆a、8—连杆b、9—冷却器a、10—冷却器b、11—直线电机b、12—气缸c、13—气缸d、14—活塞c,15—活塞d,16—连杆c、17—连杆d、18—控制器、19—液态空气罐,20—用户、21—温度传感器a、22—温度传感器b、23—压力传感器a、24—压力传感器b、25—温度传感器c、26—温度传感器d、27—压力传感器c、28—压力传感器d、29—压力传感器e、30—温度传感器e、31—阀门a、32—阀门b、33—阀门c、34—阀门d、35—阀门e、36—阀门f、37—阀门g、38—阀门h、39—阀门i、40—阀门j、41—阀门k、42—阀门l、43—阀门m、44—阀门n、45—阀门o、46—管道a、47—管道b、48—管道c,49—管道d,50—管道e、51—管道f、52—管道g、53—管道h、54—管道iAmong them, 1—dehumidifier, 2—linear motor a, 3—cylinder a, 4—cylinder b, 5—piston a, 6—piston b, 7—connecting rod a, 8—connecting rod b, 9—cooler a , 10—cooler b, 11—linear motor b, 12—cylinder c, 13—cylinder d, 14—piston c, 15—piston d, 16—connecting rod c, 17—connecting rod d, 18—controller, 19—liquid air tank, 20—user, 21—temperature sensor a, 22—temperature sensor b, 23—pressure sensor a, 24—pressure sensor b, 25—temperature sensor c, 26—temperature sensor d, 27—pressure sensor c, 28—pressure sensor d, 29—pressure sensor e, 30—temperature sensor e, 31—valve a, 32—valve b, 33—valve c, 34—valve d, 35—valve e, 36—valve f, 37—valve g, 38—valve h, 39—valve i, 40—valve j, 41—valve k, 42—valve l, 43—valve m, 44—valve n, 45—valve o, 46—pipeline a, 47—pipeline b, 48—pipeline c, 49—pipeline d, 50—pipeline e, 51—pipeline f, 52—pipeline g, 53—pipeline h, 54—pipeline i
具体实施方案specific implementation plan
结合附图对本申请进一步说明。The application is further described in conjunction with the accompanying drawings.
一种双级多缸自由活塞压缩空气制冷系统。如图1所示,主要包括:自由活塞压缩空气模块,液态空气制冷模块,控制模块。A two-stage multi-cylinder free-piston compressed air refrigeration system. As shown in Figure 1, it mainly includes: free piston compressed air module, liquid air refrigeration module, and control module.
如图1所示,自由活塞压缩空气模块主要包括:除湿器1,直线电机a2,气缸a3,气缸b4,活塞a5,活塞b6,连杆a7,连杆b8,冷却器a9,冷却器b10,直线电机b11,气缸c12,气缸d13,活塞c14,活塞d15,连杆c16,连杆d17,管道a46,管道b47,管道c48,管道d49,管道e50,管道f51,管道g52,管道h53;直线电机a2与活塞a5通过连杆a7固连;直线电机a2与活塞b6通过连杆b8固连;活塞a5在气缸a3内,活塞b6在气缸b4内;直线电机b11与活塞c14通过连杆c16固连;直线电机b11与活塞d15通过连杆d17固连;活塞c14在气缸c12内,活塞d15在气缸d13内;除湿器1通过管道a46与气缸a3连接,除湿器1通过管道b47与气缸b4连接;气缸a3通过管道c48与冷却器a9连接,冷却器a9通过管道e50与气缸c12连接;气缸b4通过管道d49与冷却器b10连接,冷却器b10通过管道f51与气缸d13连接;气缸c12通过管道g52与液态空气罐19连接,气缸d13通过管道h53与液态空气罐19连接;As shown in Figure 1, the free piston compressed air module mainly includes: dehumidifier 1, linear motor a2, cylinder a3, cylinder b4, piston a5, piston b6, connecting rod a7, connecting rod b8, cooler a9, cooler b10, Linear motor b11, cylinder c12, cylinder d13, piston c14, piston d15, connecting rod c16, connecting rod d17, pipe a46, pipe b47, pipe c48, pipe d49, pipe e50, pipe f51, pipe g52, pipe h53; linear motor a2 and piston a5 are fixedly connected through connecting rod a7; linear motor a2 and piston b6 are fixedly connected through connecting rod b8; piston a5 is in cylinder a3, and piston b6 is in cylinder b4; linear motor b11 and piston c14 are fixedly connected through connecting rod c16 ; The linear motor b11 and the piston d15 are fixedly connected through the connecting rod d17; the piston c14 is in the cylinder c12, and the piston d15 is in the cylinder d13; the dehumidifier 1 is connected with the cylinder a3 through the pipeline a46, and the dehumidifier 1 is connected with the cylinder b4 through the pipeline b47; Cylinder a3 is connected to cooler a9 through pipeline c48, cooler a9 is connected to cylinder c12 through pipeline e50; cylinder b4 is connected to cooler b10 through pipeline d49, cooler b10 is connected to cylinder d13 through pipeline f51; cylinder c12 is connected to cylinder c12 through pipeline g52 The liquid air tank 19 is connected, and the cylinder d13 is connected with the liquid air tank 19 through the pipeline h53;
所述液态空气制冷模块主要包括:液态空气罐19,用户20,管道i54;其中,液态空气罐19通过管道i54与用户20连接;The liquid air refrigeration module mainly includes: a liquid air tank 19, a user 20, and a pipeline i54; wherein the liquid air tank 19 is connected to the user 20 through the pipeline i54;
所述控制模块主要包括:控制器18,温度传感器a21,温度传感器b22,温度传感器c25,温度传感器d26,温度传感器e30,压力传感器a23,压力传感器b24,压力传感器c27,压力传感器d28,压力传感器e29,阀门a31,阀门b32,阀门c33,阀门d34,阀门e35,阀门f36,阀门g37,阀门h38,阀门i39,阀门j40,阀门k41,阀门l42,阀门m43,阀门n44,阀门o45;其中温度传感器a21固定在气缸a3上并通过控制线与控制器18连接;温度传感器b22固定在气缸b4上并通过控制线与控制器18连接;温度传感器c25固定在气缸c12上并通过控制线与控制器18连接;温度传感器d26固定在气缸d13上并通过控制线与控制器18连接;温度传感器e30固定在用户20上并通过控制线与控制器18连接;压力传感器a23固定在气缸a3上并通过控制线与控制器18连接;压力传感器b24固定在气缸b4上并通过控制线与控制器18连接;压力传感器c27固定在气缸c12上并通过控制线与控制器18连接;压力传感器d28固定在气缸d13上并通过控制线与控制器18连接;压力传感器e29固定在液态空气罐29上并通过控制线与控制器18连接;The control module mainly includes: controller 18, temperature sensor a21, temperature sensor b22, temperature sensor c25, temperature sensor d26, temperature sensor e30, pressure sensor a23, pressure sensor b24, pressure sensor c27, pressure sensor d28, pressure sensor e29 , valve a31, valve b32, valve c33, valve d34, valve e35, valve f36, valve g37, valve h38, valve i39, valve j40, valve k41, valve l42, valve m43, valve n44, valve o45; the temperature sensor a21 Fixed on the cylinder a3 and connected with the controller 18 through the control line; the temperature sensor b22 is fixed on the cylinder b4 and connected with the controller 18 through the control line; the temperature sensor c25 is fixed on the cylinder c12 and connected with the controller 18 through the control line The temperature sensor d26 is fixed on the cylinder d13 and connected with the controller 18 through the control line; the temperature sensor e30 is fixed on the user 20 and connected with the controller 18 through the control line; the pressure sensor a23 is fixed on the cylinder a3 and connected with the control line through the control line The controller 18 is connected; the pressure sensor b24 is fixed on the cylinder b4 and connected to the controller 18 through the control line; the pressure sensor c27 is fixed on the cylinder c12 and connected to the controller 18 through the control line; the pressure sensor d28 is fixed on the cylinder d13 and connected Be connected with controller 18 by control line; Pressure sensor e29 is fixed on the liquid air tank 29 and is connected with controller 18 by control line;
所述阀门a31固定在管道a46上并通过控制线与控制器18连接;阀门b32固定在管道b47上并通过控制线与控制器18连接;阀门c33固定在管道c48上靠近气缸a3一侧并通过控制线与控制器18连接;阀门d34固定在在管道d49上靠近气缸b4一侧并通过控制线与控制器18连接;阀门e35固定在管道c48上靠近冷却器a9一侧并通过控制线与控制器18连接,阀门f36固定在管道d49上靠近冷却器b10一侧并通过控制线与控制器18连接;阀门g37固定在管道e50上靠近冷却器a9一侧并通过控制线与控制器18连接;阀门h38固定在管道f51上靠近冷却器b10一侧并通过控制线与控制器18连接;阀门i39固定在管道e50上靠近气缸c12一侧并通过控制线与控制器18连接;阀门j40固定在管道f51上靠近气缸d13一侧并通过控制线与控制器18连接;阀门k41固定在管道g52上靠近气缸c12一侧并通过控制线与控制器18连接;阀门l42固定在管道h53上靠近气缸d13一侧并通过控制线与控制器18连接;阀门m43固定在管道g52上靠近液态空气罐19一侧并通过控制线与控制器18连接;阀门n44固定在管道h53上靠近液态空气罐19一侧并通过控制线与控制器18连接;阀门o45固定在管道i54上并通过控制线与控制器18连接。The valve a31 is fixed on the pipeline a46 and connected to the controller 18 through the control line; the valve b32 is fixed on the pipeline b47 and connected to the controller 18 through the control line; the valve c33 is fixed on the side of the pipeline c48 close to the cylinder a3 and passed through The control line is connected to the controller 18; the valve d34 is fixed on the side of the pipeline d49 close to the cylinder b4 and connected to the controller 18 through the control line; the valve e35 is fixed on the side of the pipeline c48 close to the cooler a9 and connected to the control line through the control line The valve f36 is fixed on the side of the pipeline d49 close to the cooler b10 and connected to the controller 18 through the control line; the valve g37 is fixed on the side of the pipeline e50 close to the side of the cooler a9 and connected to the controller 18 through the control line; The valve h38 is fixed on the side of the pipeline f51 close to the cooler b10 and connected to the controller 18 through the control line; the valve i39 is fixed on the side of the pipeline e50 close to the cylinder c12 and connected to the controller 18 through the control line; the valve j40 is fixed on the pipeline The f51 is close to the side of the cylinder d13 and connected to the controller 18 through the control line; the valve k41 is fixed on the side of the pipeline g52 close to the cylinder c12 and connected to the controller 18 through the control line; the valve l42 is fixed on the pipeline h53 close to the cylinder d13- side and connected to the controller 18 through the control line; the valve m43 is fixed on the side of the pipeline g52 close to the liquid air tank 19 and connected to the controller 18 through the control line; the valve n44 is fixed on the side of the pipeline h53 close to the liquid air tank 19 and It is connected with the controller 18 through the control line; the valve o45 is fixed on the pipeline i54 and connected with the controller 18 through the control line.
一种双级多缸自由活塞压缩空气制冷系统,其设备各部件的要求为:除湿器1用于清除空气中的水分;气缸c12,气缸d13,活塞c14,活塞d15采用耐低温材料;管道c48,管道d49,采用耐高压管道;管道e50,管道f51采用耐高压管道;管道g52,管道h53采用耐低温低压管道;阀门c33,阀门d34,阀门e35,阀门f36采用耐高压阀门;阀门g37,阀门h38,阀门i39,阀门j40,阀门k41,阀门l42,阀门m43,阀门n44,阀门o45采用耐低温高压阀门;A two-stage multi-cylinder free-piston compressed air refrigeration system, the requirements for each component of the equipment are: dehumidifier 1 is used to remove moisture in the air; cylinder c12, cylinder d13, piston c14, and piston d15 are made of low-temperature resistant materials; pipeline c48 , pipeline d49, high pressure resistant pipeline; pipeline e50, pipeline f51 adopts high pressure resistant pipeline; pipeline g52, pipeline h53 adopts low temperature and low pressure pipeline; valve c33, valve d34, valve e35, valve f36 adopts high pressure resistant valve; valve g37, valve h38, valve i39, valve j40, valve k41, valve l42, valve m43, valve n44, valve o45 adopt low temperature and high pressure resistant valves;
一种双级多缸自由活塞压缩空气制冷系统系统,工作原理为:当直线电机a2带动连杆a7、连杆b8向右运动时,阀门a31打开,空气通过阀门a31进入气缸a3,阀门b32、阀门c33、阀门d34关闭,当压力传感器b24显示压力达到1.88MPa时,阀门d34,阀门f36打开,气缸b4中的压缩空气经过冷却器b10将压缩空气的温度降到常温,阀门h38、阀门j40打开,常温的高压空气经过管道f51进入气缸d13,当压缩空气全部进入气缸d13中时,直线电机b11带动连杆c16、连杆d17向右运动,阀门j40、阀门l42关闭,当压力表d28显示压力达到3.5MPa时,阀门l42、阀门n44打开,液态空气通过管道h53流入液态空气罐19;此时直线电机a2带动连杆a7、连杆b8向左运动,阀门b32打开,阀门a31、阀门c33、阀门d34关闭,当压力传感器a23显示压力达到1.88MPa时,阀门c33、阀门e35打开,气缸a3中的压缩空气经过冷却器a9将压缩空气的温度降到常温,阀门g37、阀门i39打开,当压缩空气全部进入气缸c12中时,直线电机b11带动连杆c16、连杆d17向左运动,阀门i39、阀门k41关闭,当压力表c27显示达到3.5MPa时,阀门k41、阀门m43打开,阀门l42、阀门n44关闭,液态空气通过管道g52流入液态空气罐19;如此往复运动,储存液态空气,当住户需要制冷时,温度传感器e30将信号传给控制器,控制器打开阀门o45,液态空气通过管道i54为用户提供制冷。A two-stage multi-cylinder free-piston compressed air refrigeration system. The working principle is: when the linear motor a2 drives the connecting rod a7 and the connecting rod b8 to move to the right, the valve a31 is opened, and the air enters the cylinder a3 through the valve a31, and the valve b32, Valve c33 and valve d34 are closed, when the pressure sensor b24 shows that the pressure reaches 1.88MPa, valve d34 and valve f36 are opened, the compressed air in the cylinder b4 passes through the cooler b10 to reduce the temperature of the compressed air to normal temperature, and the valve h38 and valve j40 are opened , high-pressure air at normal temperature enters the cylinder d13 through the pipeline f51. When all the compressed air enters the cylinder d13, the linear motor b11 drives the connecting rod c16 and the connecting rod d17 to move to the right, and the valve j40 and the valve l42 are closed. When the pressure gauge d28 shows the pressure When it reaches 3.5MPa, the valve l42 and the valve n44 are opened, and the liquid air flows into the liquid air tank 19 through the pipe h53; at this time, the linear motor a2 drives the connecting rod a7 and the connecting rod b8 to move to the left, the valve b32 is opened, and the valve a31, valve c33, The valve d34 is closed, when the pressure sensor a23 shows that the pressure reaches 1.88MPa, the valve c33 and the valve e35 are opened, the compressed air in the cylinder a3 passes through the cooler a9 to reduce the temperature of the compressed air to normal temperature, the valve g37 and the valve i39 are opened, when the compressed air When all the air enters the cylinder c12, the linear motor b11 drives the connecting rod c16 and the connecting rod d17 to move to the left, the valve i39 and the valve k41 are closed, and when the pressure gauge c27 reaches 3.5 MPa, the valve k41 and the valve m43 are opened, and the valve l42, The valve n44 is closed, and the liquid air flows into the liquid air tank 19 through the pipe g52; such reciprocating motion stores the liquid air, and when the resident needs refrigeration, the temperature sensor e30 sends a signal to the controller, and the controller opens the valve o45, and the liquid air flows through the pipe i54 Provide cooling for users.
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