CN110576467A - Cloud projection typesetting system of cutting machine - Google Patents
Cloud projection typesetting system of cutting machine Download PDFInfo
- Publication number
- CN110576467A CN110576467A CN201810596384.6A CN201810596384A CN110576467A CN 110576467 A CN110576467 A CN 110576467A CN 201810596384 A CN201810596384 A CN 201810596384A CN 110576467 A CN110576467 A CN 110576467A
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- CN
- China
- Prior art keywords
- cutting
- typesetting
- projection
- cutting die
- cloud
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/005—Computer numerical control means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/007—Control means comprising cameras, vision or image processing systems
Abstract
The invention discloses a cloud projection typesetting system of a cutting machine, which comprises: the cutting machine comprises a machine table, a cutting head which is arranged on the machine table and can vertically move up and down, a supporting plate which is arranged below the cutting head and the upper surface of which can be used for placing materials to be cut, and a cutting die for cutting the materials; wherein: the cloud projection typesetting system also comprises a projection typesetting system for typesetting according to the shape and the number of the required formed products, so that the maximum utilization rate of the cutting materials is achieved.
Description
Technical Field
The invention relates to a cloud projection typesetting system of a cutting machine, in particular to a cloud projection typesetting system which is provided to typeset according to the shape and the number of required formed products so as to ensure that the cutting material achieves the maximum utilization rate.
Background
In the cutting machine of the prior art, as shown in fig. 1, a cutting base 12 is disposed on a machine table 11, the cutting base 12 is driven by an oil pressure mechanism to move up and down, a supporting plate 13 for supporting a material to be cut is disposed below the cutting base 12, when the material 131 to be cut is placed on the upper surface of the supporting plate 13, a cutting die 14 with a predetermined shape is placed on the upper surface of the material 131 to be cut, the cutting base 12 is driven by the oil pressure mechanism to move down, the cutting die 14 is pressed, the edge of the cutting die 14 enters the material, and the material is cut through, so as to obtain a molding material with a desired thickness and shape.
The cutting machine of the prior art shown in fig. 1, when it performs the operation flow of cutting the material, the profile of a plurality of groups of section bars scheduled to be cut is marked on the surface of the material to be cut in advance, after the first group of section bars are formed by penetrating through the cutting die, the cutting base 12 is lifted first, the cutting die 14 penetrated into the material is taken out, then the cutting die 14 is moved to the upper part of the second group of section bars, then the cutting base 12 is moved to the upper position of the cutting die 14, then the cutting base 12 is moved downwards, the pressing cutting die 14 performs the action of cutting the second group of section bars, thus the cutting operation of a plurality of groups of section bars is completed in sequence.
However, as shown in fig. 2, since each sheet of the material 131 to be cut provides a plurality of groups of profiles, conventionally, regarding the arrangement of the position and angle of the profile on the material 131 to be cut, workers who rely on experience can visually arrange according to their working experience, and since the arrangement of the profiles is different due to the experience and mood of different workers, the excess of the cut substrate excess material 15 is often caused, which not only causes waste and increases the cost of manufacturing, but also causes environmental protection.
in view of the above-mentioned drawbacks of the cutting machine in the prior art, the inventors have developed and designed the cloud projection typesetting system of the cutting machine according to the present invention after continuous research and experimental improvement based on the research and improvement of the above-mentioned drawbacks due to the manufacturing experience and technology accumulation of various articles, so as to eliminate the disadvantages and shortcomings of the prior art.
disclosure of Invention
therefore, the present invention is directed to a cloud projection typesetting system for a cutting machine, in which a projection typesetting system is installed on the cutting machine to perform pre-typesetting according to the shape and number of the required molded articles, so as to maximize the utilization rate of the cutting material.
According to the cloud projection typesetting system of the cutting machine, the projection typesetting system comprises: the method comprises the steps of storing a production work order recording specifications of a formed product into a cloud system, inputting digital files of required cutting dies into cutting typesetting software according to the specifications of products listed in the production work order to perform automatic typesetting, setting a projection original point, setting a cutting die original point, finishing typesetting setting after the cutting dies are sent into a tool magazine for standby, taking out the cutting dies according to the automatic typesetting setting to perform cutting, and feeding cutting information back to the cloud system.
According to the cloud projection typesetting system of the cutting machine, the projection origin is set, and the production work order stored in the cloud system carries the order number, the cutting die number, the material number and the required production quantity of the RFID (radio frequency identification) or the Barcode, which is a further object of the invention.
according to the cloud projection typesetting system of the cutting machine, the projection origin is set, the size of the projected image coordinate is dragged to be consistent with the coordinate position of the correction plate, and the projected image coordinate is consistent with the actual state.
According to the cloud projection typesetting system of the cutting machine, the original point of the cutting die is set, the contour of the cutting die is projected on the machine table, and the corresponding solid cutting die is manually placed at the position indicated by the projection of the machine table, namely the position and the angle of the original point of the cutting head absorbing the cutting die.
According to the cloud projection typesetting system of the cutting machine, the original point of the cutting die is set, and the information of feeding back the cutting information to the cloud system can comprise: the order number, the cutting die number, the material number, the finished production quantity, the material utilization rate and other production real-time statistical big data which are loaded with RFID (radio frequency identification) or Barcode and used for cutting operation are the other purposes of the invention.
Drawings
Fig. 1 is a schematic plan view of a prior art cutting machine.
Fig. 2 is a schematic plan view of a cutting remnant of a prior art cutting machine.
Fig. 3 is a perspective view of a machine table of the cloud projection typesetting system of the cutting machine of the invention.
Fig. 4 is a flowchart of the work flow of the cloud projection typesetting system of the cutting machine of the invention.
fig. 5 is a layout diagram of the cloud projection layout system of the cutting machine on the cutting material according to the present invention.
Fig. 6 is a schematic view of a set projection origin of the cloud projection typesetting system of the cutting machine in the cutting material according to the invention.
Fig. 7 is a schematic diagram of the cloud projection typesetting system of the cutting machine according to the invention at the origin of the set cutting die of the cutting material.
11: machine table
12: cutting seat
13: supporting plate
131: material to be cut
14: cutting die
15: excess material of substrate
100: machine table
101: sliding rail
200: supporting plate
300: cutting head
400: cutting die
500: projection typesetting system
510: storing production work order into cloud system
520: automatically typesetting the digital files of the required cutting knife die according to the product specification listed in the production work order by inputting the cutting typesetting software
530: setting projection origin
540: setting the origin of the cutting die
550: finishing typesetting and setting after the cutting die is sent into the tool magazine for standby
560: cutting according to the automatic typesetting setting and the cutting die
570: system for feeding cutting information back to cloud end
600: cutting substrate
601. 602, 603: cutting die
610: excess material of substrate
710: correcting plate
720: correcting pattern
730: projector with a light source
740: computer terminal
750: coordinate image
810: digital image of cutting die
820: flat plate
830: solid cutting knife die
Detailed Description
For the purpose of further understanding and appreciation of the objects, shapes, and features of the illustrated devices, and capabilities thereof, reference will now be made in detail to the embodiments illustrated in the accompanying drawings, wherein:
As shown in fig. 3, the cloud projection typesetting system of the cutting machine of the present invention includes: the cutting machine comprises a machine table 100 and a supporting plate 200 arranged at the middle section of the machine table 100, wherein materials to be cut can be placed above the supporting plate 200; a cutting head 300 arranged on the machine table 100, wherein the upper end of the cutting head 300 is pivoted on a slide rail 101, so that the cutting head can transversely move left and right on the machine table 100; and a cutting die 400 for cutting the material.
Referring to fig. 4, the cloud projection typesetting system of the cutting machine of the invention is provided with a projection typesetting system 500, and the projection typesetting system 500 is connected with a cloud system (not shown) capable of storing production work orders and cutting information to perform typesetting according to the shape and the number of the required formed products, so as to achieve the maximum utilization rate of the cutting material.
As shown in fig. 4, the projection typesetting system 500 can make full use of the cutting material by properly typesetting and designing for different shapes, sizes and numbers of finished products, thereby achieving the maximum use of the cutting material. The work flow comprises the following steps: the production work order is stored in a cloud system 510, digital files of required cutting dies are input into cutting typesetting software according to the specifications of products listed in the production work order to be automatically typeset 520, a projection origin 530 is set, a cutting die origin 540 is set, the cutting dies are sent into a tool magazine to be ready to finish typesetting and setting 550, the cutting dies are taken out according to the automatic typesetting setting to be cut 560, and cutting information is fed back to the cloud system 570.
The cloud projection typesetting system of the cutting machine stores the production work order into the working program of the cloud system 510, and the created production work order carries the order number, the cutting die number, the material number and the required production quantity of RFID (radio frequency identification) or Barcode. The work flow of feeding back the cutting information to the cloud system feeds back the production real-time statistical big data such as the order number, the cutting die number, the material number, the finished production quantity, the material utilization rate and the like which are used by the cutting operation and are loaded with RFID (radio frequency identification) or Barcode, to the cloud system.
As shown in fig. 5, the work flow of automatic typesetting 520 by inputting the digital files of the cutting dies required according to the product specifications listed in the production worksheet into the cutting and typesetting software is to typeset in advance through a computer, and according to the maximum utilization rule, the cutting dies 601, 602, 603 of different shapes are fully arranged on the surface of the cutting substrate 600 according to the optimal positions thereof, so that the cut substrate excess material 610 is minimized.
In order to make the cutting die image projected onto the machine table completely coincide with the actual cutting die size, the focal length of the projection lens must be corrected. Therefore, as shown in fig. 6, a projection origin 530 is set, that is, a pre-designed calibration plate 710 is first placed on the machine, and the calibration plate 710 is provided with coordinate marks of the X-axis and the Y-axis and a calibration pattern 720; the projector 730 transmits a coordinate image 750 via the computer 740. When the coordinate image 750 is projected onto the correction plate 710, the focal length of the lens of the projector 730 is adjusted to match the coordinate image 750 with the correction pattern 720 of the correction plate 710, which means that the setting of the projection origin is completed.
In order to more accurately confirm the position and angle of the picked cutting die, as shown in fig. 7, after the set projection origin 530 is completed, the computer end 740 projects the digital image 810 of the cutting die to be taken by the computer end through the projector 730 onto the flat plate 820, and the worker places the corresponding solid cutting die 830 above the projected digital image 810 of the cutting die according to the projected digital image 810 of the cutting die to confirm the coincidence with the selected digital image 810 of the cutting die, that is, the origin position and angle of the cutting die whose cutting head adsorbs the group of cutting dies are set. After the setting is completed, the set of the entity cutting die is clamped to the die tray at the default position by a cutting die clamping mechanism (not shown). Then the original point position and the angle of the next group of cutting die are set, and the original point position and the angle of each group of cutting die are set one by one.
From the above, the cloud projection typesetting system of the cutting machine of the invention can achieve the maximum utilization rate of the number of the formed products which can be cut by each cutting material by typesetting and positioning in advance, avoid the waste of the cutting material and further reduce the manufacturing cost, but the cloud projection typesetting system is not disclosed for use and meets the requirements of patent laws.
It is to be understood that the foregoing is illustrative of the preferred embodiments of the present invention and that various changes may be made in the function and arrangement of the elements described herein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (11)
1. A high in clouds projection composing system of cutting machine, this cutting machine includes:
A machine table;
A supporting plate arranged in the machine table, wherein the material to be cut can be placed above the supporting plate;
A cutting head arranged on the machine platform;
And a cutting die which is arranged at the lower end of the cutting head and can be used for cutting materials;
The method is characterized in that: the cloud projection typesetting system also comprises a cloud system which can store the production work order and the cutting information; and the number of the first and second groups,
a projection typesetting system, which typesets according to the shape and the number of the required formed products, so that the cutting material reaches the maximum utilization rate.
2. The cloud projection typesetting system for cutting machines of claim 1, characterized in that: the production work order carries the order number, the cutting die number, the material number and the required production quantity of the radio frequency identification or the bar code.
3. The cloud projection typesetting system for cutting machines of claim 2, characterized in that: the projection typesetting system comprises: the production work order is stored in the cloud system, digital file input cutting typesetting software for cutting the cutting die required according to the specification of products listed in the production work order is automatically typesetted, a projection original point is set, the original point of the cutting die is set, the cutting die is sent into a tool magazine to be standby, typesetting setting is completed, the cutting die is taken out according to the automatic typesetting setting to be cut, and information to the cloud system is cut in a feedback mode.
4. The cloud projection typesetting system for cutting machines of claim 3, characterized in that: the digital file input of cutting knife die of projection typesetting system decides the procedure of typesetting the typesetting software automatically, specifically includes: the cutting dies with different shapes are fully arranged on the surface of the cut substrate according to the optimal position thereof by computer typesetting in advance and the maximum utilization rule, so that the residual material of the cut substrate is minimized.
5. The cloud projection typesetting system for cutting machines of claim 3, characterized in that: the process of setting the projection origin of the projection typesetting system specifically comprises the following steps: firstly, placing a pre-designed correction plate on a machine table, wherein the correction plate is provided with coordinate marks of an X axis and a Y axis and a correction pattern; the projector transmits a coordinate image through a computer end, and when the coordinate image is projected on the correction plate, the coordinate image is matched with the correction pattern of the correction plate by adjusting the focal length of a lens of the projector, namely the setting of the origin is finished.
6. The cloud projection typesetting system for cutting machines of claim 3, characterized in that: the setting cutting die origin of the projection typesetting system specifically comprises: after the projection origin is set, the computer end projects the cutting die digital image for preparation to a flat plate through the projector, and the operator places the corresponding solid cutting die above the projected cutting die digital image according to the projected cutting die digital image so as to confirm that the cutting die digital image is matched with the selected cutting die digital image, namely, the position and the angle of the origin of the cutting die group adsorbed by the cutting head are set.
7. The cloud projection typesetting system for cutting machines of claim 3, characterized in that: information to high in the clouds system's work flow is decided in the repayment specifically includes: order numbers, cutting die numbers, material numbers, finished production quantity and material utilization rate production real-time statistics big data which are used for cutting operation and are loaded with radio frequency identification or bar codes are fed back to the cloud system.
8. A high in clouds projection composing system of cutting machine, this cutting machine includes:
A machine table;
A supporting plate arranged in the machine table, wherein the material to be cut can be placed above the supporting plate;
A cutting head arranged on the machine platform;
And a cutting die which is arranged at the lower end of the cutting head and can be used for cutting materials;
The method is characterized in that: the cloud projection typesetting system further comprises a projection typesetting system, and the projection typesetting system comprises: inputting digital files of required cutting dies into cutting typesetting software according to the specifications of products listed in a production work order to perform automatic typesetting, setting a projection original point, setting a cutting die original point, sending the cutting die into a tool magazine to be standby, completing typesetting setting, and taking out the cutting die according to the automatic typesetting setting to perform cutting.
9. The cloud projection typesetting system for cutting machines of claim 8, characterized in that: the digital file input of cutting knife die of projection typesetting system decides the procedure of typesetting the typesetting software automatically, specifically includes: the cutting dies with different shapes are fully arranged on the surface of the cut substrate according to the optimal position thereof by computer typesetting in advance and the maximum utilization rule, so that the residual material of the cut substrate is minimized.
10. The cloud projection typesetting system for cutting machines of claim 8, characterized in that: the process of setting the projection origin of the projection typesetting system specifically comprises the following steps: firstly, placing a pre-designed correction plate on a machine table, wherein the correction plate is provided with coordinate marks of an X axis and a Y axis and a correction pattern; the projector transmits a coordinate image through a computer end, and when the coordinate image is projected on the correction plate, the coordinate image is matched with the correction pattern of the correction plate by adjusting the focal length of a lens of the projector, namely the setting of the origin is finished.
11. The cloud projection typesetting system for cutting machines of claim 8, characterized in that: the setting cutting die origin of the projection typesetting system specifically comprises: after the projection origin is set, the computer end projects the cutting die digital image for preparation to a flat plate through the projector, and the operator places the corresponding solid cutting die above the projected cutting die digital image according to the projected cutting die digital image so as to confirm that the cutting die digital image is matched with the selected cutting die digital image, namely, the position and the angle of the origin of the cutting die group adsorbed by the cutting head are set.
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CN201810596384.6A CN110576467A (en) | 2018-06-11 | 2018-06-11 | Cloud projection typesetting system of cutting machine |
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CN201810596384.6A CN110576467A (en) | 2018-06-11 | 2018-06-11 | Cloud projection typesetting system of cutting machine |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112269352A (en) * | 2020-10-23 | 2021-01-26 | 新代科技(苏州)有限公司 | Cutting machine control system and control method thereof |
CN113997357A (en) * | 2021-10-28 | 2022-02-01 | 东莞市点亮软件有限公司 | Automatic blanking equipment |
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CN106758110A (en) * | 2016-12-19 | 2017-05-31 | 绍兴市博亚服饰有限公司 | 3D method of cutting out |
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CN101660010A (en) * | 2009-09-21 | 2010-03-03 | 东莞市爱玛数控科技有限公司 | Typesetting method of leather materials and typesetter for implementing same |
CN101660009A (en) * | 2009-09-21 | 2010-03-03 | 东莞市爱玛数控科技有限公司 | Cutting method of leather materials and skiving machine for implementing same |
JP5537916B2 (en) * | 2009-12-03 | 2014-07-02 | 花王株式会社 | Sheet processing method |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112269352A (en) * | 2020-10-23 | 2021-01-26 | 新代科技(苏州)有限公司 | Cutting machine control system and control method thereof |
CN112269352B (en) * | 2020-10-23 | 2022-03-01 | 新代科技(苏州)有限公司 | Cutting machine control system and control method thereof |
CN113997357A (en) * | 2021-10-28 | 2022-02-01 | 东莞市点亮软件有限公司 | Automatic blanking equipment |
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Application publication date: 20191217 |