CN110568638A - Nozzle alarm system and method - Google Patents
Nozzle alarm system and method Download PDFInfo
- Publication number
- CN110568638A CN110568638A CN201910726845.1A CN201910726845A CN110568638A CN 110568638 A CN110568638 A CN 110568638A CN 201910726845 A CN201910726845 A CN 201910726845A CN 110568638 A CN110568638 A CN 110568638A
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- Prior art keywords
- nozzle
- alarm
- module
- moving speed
- preset
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/165—Indicating that current or voltage is either above or below a predetermined value or within or outside a predetermined range of values
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
Abstract
The invention provides a nozzle alarm system and a nozzle alarm method. The nozzle alarm system comprises a machine table, a test body arranged on the machine table, a nozzle arranged above the machine table, an induction module arranged on one side of the nozzle, which faces the test body, and an alarm module connected with the induction module; the induction module collides with the test body and generates a vibration value corresponding to the moving speed of the nozzle; the alarm module determines whether to alarm according to the moving speed of the nozzle corresponding to the vibration value, when the moving speed of the nozzle is larger than or equal to a preset speed threshold value, the alarm module alarms, when the moving speed of the nozzle is smaller than the preset speed threshold value, the alarm module does not alarm, the sensing sensitivity of the sensing module corresponds to the moving speed of the nozzle, the sensing sensitivity of the sensing module is digitized, the coating operation is convenient to control and abnormal blocking detection, the pressure injury and the fragment abnormity generated in the production process of a product are prevented, and the stability in the production process of equipment is improved.
Description
Technical Field
The invention relates to the technical field of display, in particular to a nozzle alarm system and a nozzle alarm method.
background
Thin Film Transistors (TFTs) are the main driving elements in current Liquid Crystal Displays (LCDs) and Active Matrix Organic electroluminescent displays (AMOLEDs), and are directly related to the Display performance of flat panel displays.
Most of the existing liquid crystal displays in the market are backlight liquid crystal displays (lcds), which include a liquid crystal display panel and a backlight module (backlight module). The liquid crystal display panel operates on the principle that liquid crystal molecules are poured between a thin film Transistor Array (TFT Array Substrate) and a color filter (color filter, CF) Substrate, pixel voltage and common voltage are applied to the two substrates, and the rotation direction of the liquid crystal molecules is controlled by an electric field formed between the pixel voltage and the common voltage, so that light of a backlight module is transmitted out to generate a picture. The liquid crystal display panel forming process generally includes: front Array (Array) process (thin film, yellow light, etching and stripping), middle Cell (TFT substrate and CF substrate) process and back module assembly process (driver IC and printed circuit board pressing). Wherein, the front-stage Array process mainly forms a TFT substrate to control the movement of liquid crystal molecules; the middle Cell process is mainly to add liquid crystal between the TFT substrate and the CF substrate; the back module assembly process mainly drives the integration of IC pressing and printed circuit board, and further drives the liquid crystal molecules to rotate and display images.
Coating photoresistance on the base plate through the photoresistance Coating Nozzle (Coating Nozzle) in the panel manufacturing process, in order to prevent that granule (Particle) on the base plate from influencing product quality, set up a protection device in photoresistance Coating Nozzle the place ahead, for example interference pole (Bar), when interfering the pole and touch the granule then the photoresistance Coating Nozzle stops Coating the photoresistance, consequently the interference pole greatly influences product quality to the sensitive degree that the granule was examined, can cause frequent false retrieval when sensitivity is too high, can cause the product to be crushed, back thorn and broken piece when sensitivity is too low, greatly influence product quality. In the prior art, a vibration induction sensor is used for inducing vibration of an interference rod, the vibration is transmitted to an Amplifier (AMP) in a current form, the AMP amplifies the current by the current amplification factor set by the AMP and displays the lattice number of LED lamps to represent the vibration size of the interference rod, and then the sensitivity of the interference rod is judged by the lattice number of the LED lamps. However, in the prior art, the sensitivity of the interference rod is completely dependent on the current amplification factor set by the AMP and the display of the LED lamp, and when the AMP is damaged or the current amplification factor is set unreasonably, the sensitivity of the interference rod cannot meet the requirement of blocking the detection particles, and the substrate is cracked for many times.
Disclosure of Invention
the invention aims to provide a nozzle alarm system, which can digitize the induction sensitivity of an induction module and is convenient for management and control and abnormal blocking detection during coating operation.
The invention also aims to provide a nozzle alarm method, which can digitize the induction sensitivity of the induction module and is convenient for management and control and abnormal blocking detection during coating operation.
To achieve the above object, the present invention provides a nozzle alarm system, comprising: the device comprises a machine table, a testing body arranged on the machine table, a nozzle arranged above the machine table, an induction module arranged on one side of the nozzle, which faces the testing body, and an alarm module connected with the induction module;
The sensing module is used for colliding the test body to generate a vibration value corresponding to the moving speed of the nozzle and transmitting the vibration value to the alarm module;
the alarm module is used for determining whether to alarm according to the moving speed of the nozzle corresponding to the vibration value, when the moving speed of the nozzle is larger than or equal to a preset speed threshold value, the alarm module alarms, and when the moving speed of the nozzle is smaller than the preset speed threshold value, the alarm module does not alarm.
The vibration value is positively correlated with the moving speed of the nozzle.
the alarm module is also used for displaying the moving speed of the nozzle and a preset speed threshold value.
The vibration value is transmitted to the alarm module in the form of current.
the alarm module comprises an amplifying unit connected with the induction module, and an alarm unit and a display unit which are connected with the amplifying unit;
The amplifying unit is used for amplifying current according to a preset current amplification factor and adjusting the preset current amplification factor to adjust the size of a preset speed threshold;
the alarm unit is used for giving an alarm when the moving speed of the nozzle is greater than or equal to a preset speed threshold;
The display unit is used for displaying the moving speed of the nozzle and a preset speed threshold value.
The invention also provides a nozzle alarming method, which comprises the following steps:
Step S1, providing a nozzle alarm system, wherein the nozzle alarm system comprises: the device comprises a machine table, a testing body arranged on the machine table, a nozzle arranged above the machine table, an induction module arranged on one side of the nozzle, which faces the testing body, and an alarm module connected with the induction module;
Step S2, the sensing module collides with the test body to generate a vibration value corresponding to the moving speed of the nozzle and transmits the vibration value to the alarm module;
and step S3, the alarm module determines whether to alarm according to the moving speed of the nozzle corresponding to the vibration value, when the moving speed of the nozzle is greater than or equal to a preset speed threshold, the alarm module alarms, and when the moving speed of the nozzle is less than the preset speed threshold, the alarm module does not alarm.
the vibration value is positively correlated with the moving speed of the nozzle.
In step S3, the alarm module further displays the moving speed of the nozzle and a preset speed threshold.
in step S2, the vibration value is transmitted to an alarm module in the form of current.
The alarm module comprises an amplifying unit connected with the induction module, and an alarm unit and a display unit which are connected with the amplifying unit;
In step S3, the amplifying unit amplifies the current according to a preset current amplification factor, and can adjust the preset current amplification factor to adjust the size of the preset speed threshold;
the alarm unit alarms when the moving speed of the nozzle is greater than or equal to a preset speed threshold;
the display unit displays the moving speed of the nozzle and a preset speed threshold.
The invention has the beneficial effects that: the nozzle alarm system comprises a machine table, a test body arranged on the machine table, a nozzle arranged above the machine table, an induction module arranged on one side of the nozzle, which faces the test body, and an alarm module connected with the induction module; the sensing module is used for colliding the test body and generating a vibration value corresponding to the moving speed of the nozzle; the alarm module is used for determining whether to alarm according to the moving speed of the nozzle corresponding to the vibration value, when the moving speed of the nozzle is larger than or equal to a preset speed threshold value, the alarm module alarms, when the moving speed of the nozzle is smaller than the preset speed threshold value, the alarm module does not alarm, the induction sensitivity of the induction module corresponds to the moving speed of the nozzle, the induction sensitivity of the induction module is digitized, the coating operation is convenient to control and abnormal blocking and detection, the phenomena of crushing and breaking in the production process of products are prevented, the stability in the production process of equipment is improved, and unnecessary shutdown is reduced. According to the nozzle alarm method, the sensing sensitivity of the sensing module corresponds to the moving speed of the nozzle, so that the sensing sensitivity of the sensing module is digitalized, management and control and abnormal blocking detection during coating operation are facilitated, the abnormity of pressure damage and fragments in the production process of products is prevented, the stability of equipment in the production process is improved, and unnecessary halt is reduced.
Drawings
For a better understanding of the nature and technical aspects of the present invention, reference should be made to the following detailed description of the invention, taken in conjunction with the accompanying drawings, which are provided for purposes of illustration and description and are not intended to limit the invention.
In the drawings, there is shown in the drawings,
FIG. 1 is a schematic view of a nozzle alarm system of the present invention;
FIG. 2 is a flow chart of the nozzle alarm amplification of the present invention.
Detailed Description
To further illustrate the technical means and effects of the present invention, the following detailed description is given with reference to the preferred embodiments of the present invention and the accompanying drawings.
referring to fig. 1, the present invention provides a nozzle alarm system, including: the device comprises a machine table 10, a test body 20 arranged on the machine table 10, a nozzle 30 arranged above the machine table 10, an induction module 40 arranged on one side of the nozzle 30, which faces the test body 20, and an alarm module 50 connected with the induction module 40;
the sensing module 40 is used for colliding the test body 20 to generate a vibration value corresponding to the moving speed of the nozzle 30 and transmitting the vibration value to the alarm module 50;
the alarm module 50 is configured to determine whether to alarm according to the moving speed of the nozzle 30 corresponding to the vibration value, and when the moving speed of the nozzle 30 is greater than or equal to a preset speed threshold, the alarm module 50 alarms, and when the moving speed of the nozzle 30 is less than the preset speed threshold, the alarm module 50 does not alarm.
It should be noted that, the present invention provides the sensing module 40 on the side of the nozzle 30 facing the test body 20, when the sensing module 40 collides with the test body 20, a vibration value corresponding to the moving speed of the nozzle 30 is generated, the alarm module 50 determines whether to alarm according to the moving speed of the nozzle 30 corresponding to the vibration value, when the moving speed of the nozzle 30 is greater than or equal to a preset speed threshold, the alarm module 50 alarms, when the moving speed of the nozzle 30 is less than a preset speed threshold, the alarm module 50 does not give an alarm, namely, the invention corresponds the sensing sensitivity of the sensing module 40 to the moving speed of the nozzle 30, so that the sensing sensitivity of the sensing module 40 is digitalized, the control and abnormal blocking detection during coating operation are convenient, the abnormity of pressure damage and fragments in the production process of products is prevented, the stability of the equipment in the production process is improved, and unnecessary halt is reduced.
specifically, the vibration value is positively correlated with the moving speed of the nozzle 30. That is, the greater the vibration value, the faster the movement speed of the nozzle 30, and the smaller the vibration value, the slower the movement speed of the nozzle 30.
In particular, the shock value is transmitted to the alarm module 50 in the form of a current.
Specifically, the alarm module 50 is further configured to display the moving speed of the nozzle 30 and a preset speed threshold.
Further, the alarm module 50 includes an amplifying unit 51 connected to the sensing module 40, and an alarm unit 52 and a display unit 53 both connected to the amplifying unit 51;
the amplifying unit 51 is configured to amplify a current according to a preset current amplification factor, and is capable of adjusting the preset current amplification factor to adjust the size of the preset speed threshold;
The alarm unit 52 is used for alarming when the moving speed of the nozzle 30 is greater than or equal to a preset speed threshold value;
The display unit 53 is used for displaying the moving speed of the nozzle 30 and a preset speed threshold.
For example, when the nozzle 30 collides with the test object 20 at a first moving speed, the amplifying unit 51 may adjust a current amplification factor to amplify the vibration value sensed by the sensing module 40, so that the warning unit 52 only warns when the first moving speed is just equal to 80cm/min (or other speeds), that is, when the current is equal to a preset current threshold, then the 80cm/min speed is a preset speed threshold, that is, the preset current threshold corresponds to the preset speed threshold, that is, the sensing sensitivity of the sensing module 40 is a preset speed threshold, that is, a preset current threshold, when the sensing module 40 senses that the moving speed of the nozzle 30 corresponding to the vibration value is greater than or equal to a preset speed threshold (that is, when the vibration value is greater than or equal to the preset current threshold), the warning unit 52 warns, and the display unit 53 displays the magnitude of the moving speed of the nozzle 30 and the preset speed threshold, the sensitivity of the sensing module 40 can be digitally and visually adjusted.
specifically, the nozzle 30 is used for coating a photoresist on a substrate. The test body 20 may be a particle on a substrate or an object to be impacted for testing.
Referring to fig. 2, based on the nozzle alarm system, the present invention further provides a nozzle alarm method, including the following steps:
Step S1, providing a nozzle alarm system, wherein the nozzle alarm system comprises: the device comprises a machine table 10, a test body 20 arranged on the machine table 10, a nozzle 30 arranged above the machine table 10, an induction module 40 arranged on one side of the nozzle 30, which faces the test body 20, and an alarm module 50 connected with the induction module 40;
Step S2, the sensing module 40 collides with the test body 20 to generate a vibration value corresponding to the moving speed of the nozzle 30 and transmits the vibration value to the alarm module 50;
step S3, the alarm module 50 determines whether to alarm according to the moving speed of the nozzle 30 corresponding to the vibration value, when the moving speed of the nozzle 30 is greater than or equal to a preset speed threshold, the alarm module 50 alarms, and when the moving speed of the nozzle 30 is less than a preset speed threshold, the alarm module 50 does not alarm.
it should be noted that, the present invention provides the sensing module 40 on the side of the nozzle 30 facing the test body 20, when the sensing module 40 collides with the test body 20, a vibration value corresponding to the moving speed of the nozzle 30 is generated, the alarm module 50 determines whether to alarm according to the moving speed of the nozzle 30 corresponding to the vibration value, when the moving speed of the nozzle 30 is greater than or equal to a preset speed threshold, the alarm module 50 alarms, when the moving speed of the nozzle 30 is less than a preset speed threshold, the alarm module 50 does not give an alarm, namely, the invention corresponds the sensing sensitivity of the sensing module 40 to the moving speed of the nozzle 30, so that the sensing sensitivity of the sensing module 40 is digitalized, the control and abnormal blocking detection during coating operation are convenient, the abnormity of pressure damage and fragments in the production process of products is prevented, the stability of the equipment in the production process is improved, and unnecessary halt is reduced.
Specifically, the vibration value is positively correlated with the moving speed of the nozzle 30. That is, the greater the vibration value, the faster the movement speed of the nozzle 30, and the smaller the vibration value, the slower the movement speed of the nozzle 30.
Specifically, in step S2, the vibration value is transmitted to the alarm module 50 in the form of current.
specifically, in step S3, the alarm module 50 further displays the moving speed of the nozzle 30 and a preset speed threshold.
Further, the alarm module 50 includes an amplifying unit 51 connected to the sensing module 40, and an alarm unit 52 and a display unit 53 both connected to the amplifying unit 51;
In step S3, the amplifying unit 51 amplifies the current according to a preset current amplification factor, and can adjust the preset current amplification factor to adjust the size of the preset speed threshold;
the alarm unit 52 alarms when the moving speed of the nozzle 30 is greater than or equal to a preset speed threshold;
The display unit 53 displays the magnitude of the moving speed of the nozzle 30 and a preset speed threshold.
for example, when the nozzle 30 collides with the test object 20 at a first moving speed, the amplifying unit 51 may adjust a current amplification factor to amplify the vibration value sensed by the sensing module 40, so that the warning unit 52 only warns when the first moving speed is just equal to 80cm/min (or other speeds), that is, when the current is equal to a preset current threshold, then the 80cm/min speed is a preset speed threshold, that is, the preset current threshold corresponds to the preset speed threshold, that is, the sensing sensitivity of the sensing module 40 is a preset speed threshold, that is, a preset current threshold, when the sensing module 40 senses that the moving speed of the nozzle 30 corresponding to the vibration value is greater than or equal to a preset speed threshold (that is, when the vibration value is greater than or equal to the preset current threshold), the warning unit 52 warns, and the display unit 53 displays the magnitude of the moving speed of the nozzle 30 and the preset speed threshold, the sensitivity of the sensing module 40 can be digitally and visually adjusted.
Specifically, the nozzle 30 is used for coating a photoresist on a substrate. The test body 20 may be a particle on a substrate or an object to be impacted for testing.
in summary, the nozzle alarm system of the present invention includes a machine platform, a testing body disposed on the machine platform, a nozzle disposed above the machine platform, a sensing module disposed on a side of the nozzle facing the testing body, and an alarm module connected to the sensing module; the sensing module is used for colliding the test body and generating a vibration value corresponding to the moving speed of the nozzle; the alarm module is used for determining whether to alarm according to the moving speed of the nozzle corresponding to the vibration value, when the moving speed of the nozzle is larger than or equal to a preset speed threshold value, the alarm module alarms, when the moving speed of the nozzle is smaller than the preset speed threshold value, the alarm module does not alarm, the induction sensitivity of the induction module corresponds to the moving speed of the nozzle, the induction sensitivity of the induction module is digitized, the coating operation is convenient to control and abnormal blocking and detection, the phenomena of crushing and breaking in the production process of products are prevented, the stability in the production process of equipment is improved, and unnecessary shutdown is reduced. According to the nozzle alarm method, the sensing sensitivity of the sensing module corresponds to the moving speed of the nozzle, so that the sensing sensitivity of the sensing module is digitalized, management and control and abnormal blocking detection during coating operation are facilitated, the abnormity of pressure damage and fragments in the production process of products is prevented, the stability of equipment in the production process is improved, and unnecessary halt is reduced.
As described above, it will be apparent to those skilled in the art that other various changes and modifications may be made based on the technical solution and concept of the present invention, and all such changes and modifications are intended to fall within the scope of the appended claims.
Claims (10)
1. A nozzle alarm system, comprising: the device comprises a machine table (10), a test body (20) arranged on the machine table (10), a nozzle (30) arranged above the machine table (10), a sensing module (40) arranged on one side, facing the test body (20), of the nozzle (30), and an alarm module (50) connected with the sensing module (40);
The sensing module (40) is used for colliding the test body (20) to generate a vibration value corresponding to the moving speed of the nozzle (30) and transmitting the vibration value to the alarm module (50);
The alarm module (50) is used for determining whether to alarm or not according to the moving speed of the nozzle (30) corresponding to the vibration value, when the moving speed of the nozzle (30) is larger than or equal to a preset speed threshold value, the alarm module (50) alarms, and when the moving speed of the nozzle (30) is smaller than the preset speed threshold value, the alarm module (50) does not alarm.
2. nozzle alarm system according to claim 1, characterised in that the vibration value is positively correlated to the speed of movement of the nozzle (30).
3. A nozzle alarm system according to claim 1, characterised in that the alarm module (50) is also adapted to display the magnitude of the speed of movement of the nozzle (30) and a preset speed threshold.
4. A nozzle alarm system according to claim 3, characterised in that the shock value is transmitted to the alarm module (50) in the form of an electric current.
5. nozzle alarm system according to claim 4, characterized in that the alarm module (50) comprises an amplification unit (51) connected to the sensing module (40) and an alarm unit (52) and a display unit (53) both connected to the amplification unit (51);
The amplifying unit (51) is used for amplifying current according to a preset current amplification factor and adjusting the preset current amplification factor to adjust the size of a preset speed threshold;
The alarm unit (52) is used for alarming when the moving speed of the nozzle (30) is greater than or equal to a preset speed threshold value;
the display unit (53) is used for displaying the moving speed of the nozzle (30) and a preset speed threshold value.
6. A nozzle alarm method, comprising the steps of:
Step S1, providing a nozzle alarm system, wherein the nozzle alarm system comprises: the device comprises a machine table (10), a test body (20) arranged on the machine table (10), a nozzle (30) arranged above the machine table (10), a sensing module (40) arranged on one side, facing the test body (20), of the nozzle (30), and an alarm module (50) connected with the sensing module (40);
step S2, the sensing module (40) collides with the test body (20) to generate a vibration value corresponding to the moving speed of the nozzle (30) and transmits the vibration value to the alarm module (50);
And step S3, the alarm module (50) determines whether to alarm according to the moving speed of the nozzle (30) corresponding to the vibration value, when the moving speed of the nozzle (30) is greater than or equal to a preset speed threshold, the alarm module (50) alarms, and when the moving speed of the nozzle (30) is less than the preset speed threshold, the alarm module (50) does not alarm.
7. nozzle alarm method according to claim 6, characterised in that the value of the vibration is positively correlated with the speed of movement of the nozzle (30).
8. the nozzle alarm method according to claim 6, wherein in step S3, the alarm module (50) further displays the magnitude of the moving speed of the nozzle (30) and a preset speed threshold.
9. the nozzle alarm method according to claim 8, wherein in step S2, the vibration value is transmitted to the alarm module (50) in the form of an electric current.
10. a nozzle alarm method according to claim 9, characterised in that said alarm module (50) comprises an amplification unit (51) connected to said sensing module (40) and an alarm unit (52) and a display unit (53) both connected to said amplification unit (51);
in the step S3, the amplifying unit (51) amplifies the current according to a preset current amplification factor, and can adjust the preset current amplification factor to adjust the size of the preset speed threshold;
the alarm unit (52) alarms when the moving speed of the nozzle (30) is greater than or equal to a preset speed threshold value;
The display unit (53) displays the magnitude of the moving speed of the nozzle (30) and a preset speed threshold.
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CN201910726845.1A CN110568638A (en) | 2019-08-07 | 2019-08-07 | Nozzle alarm system and method |
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CN201910726845.1A CN110568638A (en) | 2019-08-07 | 2019-08-07 | Nozzle alarm system and method |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111610347A (en) * | 2020-05-19 | 2020-09-01 | 国家电网有限公司 | Bus loop resistance wiring device |
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JP2003170103A (en) * | 2001-12-10 | 2003-06-17 | Dainippon Printing Co Ltd | Method and system for inspecting adhesive pasting on continuous sheet |
CN1721081A (en) * | 2004-07-16 | 2006-01-18 | 鸿富锦精密工业(深圳)有限公司 | Apparatus for coating |
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